EP Equipment LIST JX0 Operation Manual
Operation Manual
JX0
Part No.1600-504019000002-V1 11/2018Original Instruction
Foreword
The present operation manual are designed to provide sucient instruction for the safe operation
of the industrial truck. The information is provided clearly and concisely.
Our trucks are subject to ongoing development. EP reserves the right to alter the design,
equipment and technical features of the system. No guarantee of particular features of the truck
should therefore be assumed from the present operation manual.
Safety notices and text markups
Safety instructions and important explanations are indicated by the following graphics:
Please strictly adhere to these safety instructions to avoid personal injury or major damage to
equipment.
Please pay attention to the important safety instructions.
Pay attention to Instructions.
i
EP EQUIPMENT CO., LTD
Address: XIAQUAN, DIPU, ANJI, ZHEJIANG, CHINA
Tel: + 86-571-28023920
Website: www.ep-ep.com
Email:
info@ep-care.com
ALL RIGHTS RESERVED
2018.8 1
st
EDITION
Legal requirements for marketing
Declaration
EP EQUIPMENT CO., LTD
Address: XIAQUAN, DIPU, ANJI, ZHEJIANG, CHINA
We declare that the
Industrial truck: according to these operation manual
Type: according to these operation manual
complies with the most recent version of Machinery Directive 2006/42/EC.
Personnel authorised to compile the technical documents:
See EC/EU Declaration of Conformity
EP EQUIPMENT CO., LTD
EC/EU Declaration of Conformity
The manufacturer declares that this industrial truck complies with the EC Machinery Directive
and the provisions of other applicable EC/EU directives eective at the time of sale. This can be
verified by means of the EC/EU Declaration of Conformity and the relevant certification label on the
nameplate.
The industrial truck is supplied with the EC/EU Declaration of Conformity document. This
declaration proves that this truck complies with the requirements of the EC Machinery Directive.
Unauthorized modification or additional installation of equipment to the structure of the industrial
truck may aect its safety, and will therefore invalidate the EC/EU Declaration of Conformity.
The EC/EU Declaration of Conformity must be carefully conserved and kept ready to be presented
to the relevant authorities. If this industrial truck is sold, this declaration document must be handed
over to the new owner.
Table of contents
A Application ............................................................................................................................A1
1.1 Intended use .......................................................................................................................A2
1.2 Improper use .....................................................................................................................A2
B Truck Description ..................................................................................................................B1
1.1 Application ..........................................................................................................................B1
1.2 Functional Description .......................................................................................................B1
1.3 Control elements and displays ...........................................................................................B3
1.3.1 Display .......................................................................................................................... B6
1.4 Standard Version Specifications ....................................................................................... B8
1.4.1Performance data for standard
1.4.2 Dimensions .................................................................................................................... B9
1.5 Identification points ..........................................................................................................B10
1.6 Platform safety ................................................................................................................B13
1.7 Be a safety operator ........................................................................................................B14
1.8 Truck data plate ...............................................................................................................B18
C Safety ...................................................................................................................................C1
1.1 Before Operation ................................................................................................................C1
1.2 Safety regulations for operating mode Drive ......................................................................C1
1.3 Battery Safety .....................................................................................................................C3
1.4 EMC-Electromagnetic compatibility ...................................................................................C3
order pickers
............................................................... B8
Pg.
D Transport and Commissioning .............................................................................................D1
1.1 transport .............................................................................................................................D1
1.2 Hoisting the Truck ...............................................................................................................D2
1.3Operating the order picker without its own drive system .....................................................D3
1.4 Using the Truck for the First Time.......................................................................................D4
1.5 Break-in period precautions................................................................................................D4
E Operation .............................................................................................................................E1
1.1 Safety Regulations for the Operation of order pickers........................................................E1
1.2 Run the order picker ...........................................................................................................E1
1.3 Industrial order picker Operation .......................................................................................E2
1.3.1 Safety regulations for order picker operation...................................................................E2
1.3.2 Travel, Steering, Braking .................................................................................................E3
1.4 Picking up, transporting and Placing loads.........................................................................E6
1.5 Parking the order picker securely .......................................................................................E7
1.6 Lifting - Lowering ................................................................................................................E8
1.6.1 Emergency Lowering .......................................................................................................E8
1.6.2 Procedures ......................................................................................................................E8
1.7 Operator daily checklist ......................................................................................................E9
F Battery Maintenance & Charging .........................................................................................F1
1.1 Safety regulations for handling acid batteries ....................................................................F1
1.2 Battery type & dimension....................................................................................................F1
1.3 Charging the battery ...........................................................................................................F2
1.4 Battery removal and installation .........................................................................................F3
1.5 Battery maintenance...........................................................................................................F5
1.6 Battery Disposal .................................................................................................................F5
1.7 Lithium Battery Use and Maintenance Manual ...................................................................F6
1.7.1Battery type & dimension..................................................................................................F7
1.7.2 Instructions .....................................................................................................................F7
1.7.3 Display Instrument ...........................................................................................................F8
1.7.4 Battery Nameplate ...........................................................................................................F9
1.7.5 Charging ..........................................................................................................................F10
1.7.6 Storage ............................................................................................................................F11
Table of contents
1.7.7 Common Problems and Solutions ...................................................................................F12
1.7.8 Maintenance ....................................................................................................................F13
1.7.9 Disposal of Used Battery Packs ......................................................................................F13
G Pallet Truck Maintenance ....................................................................................................G1
1.1 Operational safety and environmental protection ...............................................................G1
1.2 Maintenance Safety Regulations ........................................................................................G1
1.3 Servicing and inspection.....................................................................................................G2
1.3.1Maintenance Checklist .....................................................................................................G3
1.3.2 Lubrication Points ............................................................................................................G4
1.3.3 Maintenance Instructions.................................................................................................G6
1.4 Decommissioning the industrial truck .................................................................................G8
1.4.1 Prior to decommissioning ................................................................................................G8
1.4.2 Restoring the truck to operation after decommissioning .................................................G8
1.5 Safety checks to be performed at regular intervals and following any unusual incidents G9
1.6 Final decommissioning, disposal ........................................................................................G9
1.7 Tire replacement .................................................................................................................G9
H Troubleshooting .......................................................................................................H1
The truck described in the present operator manual is an industrial truck designed for lifting and
transporting load units.
It must be used, operated and maintained according to the information in these operation manual.
Any other uses are outside the design envelope and can lead to injury to persons or damage
to equipment and property. Above all, overloading caused by excessively heavy or unbalanced
loads must be avoided. The max. admissible load to be picked up is indicated on the nameplate
or load diagram label shown on the truck. The truck must not be operated in spaces subject to fire
or explosion hazards, or in spaces where corrosive or very dusty atmospheres prevail.
A Application
Duties of the user
For the purposes of the present operating instructions, the “operating company is defined as any
natural or legal person who either uses the truck himself, or on whose behalf it is used. In special
cases (e. g. leasing or renting). the operating company is considered to be the person who is
to carry out the specified operational duties in accordance with existing contractual agreements
between the owner and. operator of the industrial truck.
The operating company must ensure that the truck is used only for its intended purpose and that
dangers to the health and safety of the operator and third parties are prevented Further more,
accident prevention regulations, safety regulations and operating, servicing and repair guidelines
must be followed. The operating company must ensure that all operators I have read. and
understood these I operating instructions.
Mounting of attachments
The mounting or installation of any attachments which will interfere with, or supplement, the
functions of the truck is permitted only after written approval by the manufacturer has been
obtained. If necessary, the approval of local authorities has to be obtained. Any approval obtained
from local authorities does not, however, make the approval by the manufacturer unnecessary.
Modification
If you want to use the truck for purposes that are not mentioned in the user manual, please
contact dealers accredited by EP Ltd. Any modifcation of your truck, in particular fitting of
equipment or conversion of the truck, is prohibited without the permission of the manufacturer.
1A
REV. 08/2018
1.1
Intended use
The following operations are in accordance with regulations and are permitted:
•
Order picking of goods.
•
Lifting and lowering by the operator on the operator platform
•
Transporting small items on the storage table without pallet
•
Travel with the platform lifted or lowered.
•
Travel in indoor areas without wind forces.
•
Travel on even ground. Travel on negotiating inclines up to 3 degrees is only allowed it the
platform is fully lowered.
•
Light Maintenance work.
•
Operation in areas open to the public like in a store, if the following regulations are observed:
•
The truck must be driven by trained personal only
•
The operator must instruct the public to allow space in order to avoid potential accidents, if
the situation becomes too confusing for the operator because of the presence of the public.
•
If necessary the operator must ask for a marshaller, who should direct people away from the
hazardous area and warn the operator if anyone is still present in the hazardeous area.
•
The truck gives an audible warning when the travel switch is operated to increase the safety
of third persons. In addition can the driver operate a horn.
To protect persons directly under the platform, this area is protected with a sensor with stops
•
lowering of the platform.
If these safety features are not working the truck must be taken out of service until it has been
•
repaired.
If wind forces occur during an indoors application(e. g. if warehouse gates are opened), operation
should be suspended until the wind forces have subsided.
The maximum load and load distance are indicated on the capacity plate and must not be
exceeded.
1.2
Improper use
The operating company or driver, and not the manufacturer, is liable if the truck is used in a
manner that is not permitted. One of the main causes of accidents is the driver ignoring or being
unaware of the basic safe operating practices of the truck.
The following basic safe operating practices must be observed to ensure the safety of operators
and others.Never operate the truck in environments with s potentially explosive atmosphere. The
owing operations are prohibited:
•Lifting and carrying people, with the exception of the driver on the operator platform.
•Pushing or puling of loads.
•Travel on uneven ground.
•Travel in outdoor areas.
REV. 08/2018
2A
•Do not stack loads or turn when driving on a ramp.
•Do not operate the truck on loose or greasy surfaces.
•Do not drive on uneven or obstructed surfaces. Never park the truck in a place that may obstruct
fire extinguishers, fire escapes or aisles.
•Do not dismount from the truck while it is moving.
•Do not dismount from the truck while the platform is not fully lowered
•Do not leave the truck unattended when the load is raised.
•Do not apply horizontal forces in excess of 200 Newton.
•Never leave the vehicle unattended on a ramp. When driving, do not place any part of your body
outside the confines of the truck, lean on the edge of the truck or attempt to jump onto another
truck or object.
•Do not use open ame to check lever, or for leakage of electrolyte and uids or oil. Do not use
open pans of fuel or ammable cleaning uids for cleaning parts.
WARNING
Operation under extreme conditions
Operating the truck under extreme conditions can result in malfunctions and accidents. Special
equipment and authorization are required if the truck is to be used in extreme conditions,
especially in dust-laden or corrosive environments. Operation in explosive atmospheres is not
permitted.
The truck must be used exclusively in industrial and commercial environments. The truck must be
parked and secured only in indoor areas.
Permissible temperature range +5℃ to +25
Secure parking is only permissible at 5℃ to+25℃.
Maximum air humidity 95% non-condensing.
Do not charge the battery below +5℃.
℃
3A
REV. 08/2018
1.1
Application
The truck is an electric truck.The truck is designed to transport and pick goods on level
ground. Small items can be placed carried on the storage table. The low overall height and
platform height allow it to be driven through doorways. The low net weight means. that it can
travel on lifts.
The rated capacity is indicated on the data plate.
Operation only on paved level ground with sucient load-bearing capacity.
Do not exceed the permissible surface and spot load limits on the travel paths.
Operation only on travel paths that are visible and approved by the operating company.
Do not travel across or at an angle on inclines. Travel with the load facing uphill.
Operation in areas partially open to the public.
1.2
Functional Description
B Truck Description
Safety mechanisms
The order picker geometry with rounded edges ensures safe handling of the truck.
Pressing the Emergency stop switch disconnects all electrical functions in hazardous
situations. Opening the gates will interrupt all driving and lifting / lowering operations
except mechanical emergency lowering of the platform. Before you can drive or lift the
dead man switch must be operated.
If the platform is lifted, the area under the platfom is checked by weight sensitve
switches to prevent any movement if an object or person is detected in that area.
Both hands must be at the control handles for driving and lifting to prevent injury of
hands sticking out. This safety feature can be deactivated by a switch in the control
area, than driving speed is limited to crawl speed.
Drive
The entire drive unit is enclosed in the order picker chassis.
The electronic traction controller ensures the smooth driving operation of the drive
motor and as a result smooth driving, powerful acceleration.
Brake system
The operator can brake gently and wear-free by pulling back the travel control button.
The electromagnetic spring pressure brake acting on the drive motor serves as both
parking and handbrake. Without electric power the springs will engage the brake.
Steering system
The steering controller is monitoring permanently the position of the steering wheel
and the drive wheel. In case of error the truck is stopped immediately. The steering
angle is shown on the display. The maximum steering angle is±90°.
1
B
REV. 08/2018
Controls and Displays
The drive functions are activated via ergonomic thumb movement to ensure fatiguefree operation without stressing the wrists; sens. The display units show all important
driver information such as order picker status reports (e.g. faults), battery capacity
and time etc.
Hydraulic system
All hydraulic operations are controlled by a hydraulic pump.
Electrical system
The electrical system is powered by a 24V battery. Electronic controllers drive the
traction motor (AC), steering and lifting.
REV. 08/2018
2B
1.3
Control elements and displays
8
18
15
1 Control panel 11 Chassis
2 Storage table 12 Load wheels
3 Lift mast 13 Lift platform
4 Additional storage table 14 Hydraulic pump
5 Drive wheel 15 Driving lamp
6 Controller 16 Safety Gates
7 Caster
17 Emergency operation area
8 Emergency stop switch 18 Blue lamp
9 Charger socket
Battery
10
Lithium Battery
(option)
3
B
REV. 08/2018
29
30
Item
19 Display unit
Control / Display
Function
Operating information and warning message
display.
20 "Lifting" button Lift the storage table.
21 "Lowering" button Lower the storage table.
22 "Horn" button Activates the horn.
23 "Lifting" button Lift the lift platform.
24 "Lowering" button Lower the lift platform.
Switches control current on and o. Removing the
25 Key switch
key prevents the order picker from being switched
on by unauthorized personnel.
26
27
28
29
30
Emergency stop
switch
Travel switch
Right dead man
switch
Sensor switch of
steering wheel
Sensor switch of
accelerator
31 Steering wheel
32
Left dead man
switch(option)
Disconnects the supply current, deactivates all
electrical functions, causing the order picker to
brake automatically.
Select the required driving direction.
Apply the right drive pedal to start up the order
picker.
The left hand must be placed in the position of the
sensor switch to operate the order picker.
The right hand must be placed in the position of the
sensor switch to drive the
Steers the order picker in the required direction.
order picker to move
If you choose this function, you need to step
down the right drive pedal at the same time to
start the order picker .
.
REV. 08/2018
4B
37
36
33
34
35
Item Control / Display Function
33 LED Lamp
34 Emergency stop switch
Disconnects the circuit, all electrical
Display charging status
functions are deactivated.
35 "Lowering" button Lower the lift platform.
36 Low control Cooperate with the lift and lower button
37 "Lifting" button Lift the lift platform.
5
B
REV. 08/2018
Display for JX01.3.2
Item Component Function
1
Steering signal
The position of the drive wheel is
shown here.
When the electricity is less than10%,
2
Battery discharge indicator
the lamp will illuminate.Must prevent
the battery from over discharging,
please charge.
•Always on, dead man switch opened.
3
4
Working status signal
Information display area
• Flashing, dead man switch closed,
start timing.
• Normally displays the total working
hours.
• If fault, displays the error code.
REV. 08/2018
6B
Error Code
1
2
Controller number
Error code note
2 = Traction controller
6 = Steering controller
Note: Consult the service manual
When the lift platform rises to 2000 mm the vehicle automatically operates with
crawl speed.
Driving speed
Lift platform height ( mm ) Speed
0 - 500
500 - 1000
1000- 2000
6.5
3
2
Unit: Km/h
2000 - MAX.
0.8-1
7
B
REV. 08/2018
1.4 Standard Version Specifications
Distinguishing mark
b10
b11
h3
h
7
h
12
l1
b1/ b2
m2
Technical specification details in accordance with VDI2198. Technical modifications and additions
reserved.
1.4.1 Performance data for standard order pickers
1.1 Manufacturer EP
1.2 Model designation JX0
1.3 Drive unit E
1.4 Operator type standing
rated capacity
1.5
1.9 Wheelbase y mm 1095
Weight
2.1 Service weight （include battery） kg 800
2.3 Axle loading, unladen driving side/loading side kg 370/430
Types,Chassis
Tyre type, Driving wheels/Loading wheels polyurethane
3.1
3.2 Tyre size, driving wheels（Diameter×Width） mm Ф210×70
3.3 Tyre size, loading wheels（Diameter×Width） mm Ф250×100
3.5 Wheels, number driving，caster/loading (x=drive wheels) mm 1x，2/2
3.6 Track width, front,driving side
3.7 Track width,rear,loading side
Dimensions
4.4 Lift height)
4.8 Seat height/standing height)
4.14 Stand height, elevated
4.19 Overall length
4.21 Overall width
4.32 Ground clearance, center of wheelbase
4.35 Turning radius Wa mm 1260
Performance data
Travel speed, laden/ unladen （H:0-500mm） km/ h 6/6.5
Travel speed, laden/ unladen （H:500-1000mm） km/ h 3
5.1
Travel speed, laden/ unladen （H:1000-2000mm） km/ h 2
Travel speed, laden/ unladen （H:2000-3000mm） km/ h 1
Lifting speed, laden/ unladen（Q3） m/ s 0.213/0.225
5.2
Lifting speed, laden/ unladen（Q1） m/ s 0.023/0.028
Lowering speed, laden/ unladen)（Q3） m/ s 0.230/0.2
5.3
Lowering speed, laden/ unladen)（Q1） m/ s 0.030/0.029
not lifting
5.8 Max. gradeability, laden/unladen % 5\8
5.10 Service brake type Electromagnetic
Electric-engine
6.1 Drive motor rating S2 60 min kW 0.65
6.2 Lift motor rating at S3 15% kW 2.2
6.4 Battery voltage/nominal capacity K5 V/ Ah 12x2/120
6.5 Battery weight kg 30X2
Addition data
8.1 Type of drive unit DC
10.5 Steering type Electronic
10.7 Sound pressure level at the driver’s ear dB
,
Q 1 kg 90
Q 2 kg 110
Q 3 kg 136
mm 545
mm 640
mm 3620
mm 275
mm 3000
mm 1440
mm 750
mm 35
(A) 74
33
REV. 08/2018
8B
1.4.2 Dimensions
9
B
REV. 08/2018
1.5 Data plate and Identification points
9
10
REV. 08/2018
7
!
10B
12
15
13
14
17
11
16
6 9
3
5％，8％
1
6
11
B
REV. 08/2018
Item Description
Key Switch
1
Lifting button, Lowering button, horn button
2
Information sign "Never standing
3
Information sign "Never stand under the platform
4
5
Emergency Lowering
"
"
6 Information sign
7 Emergency operation area
8 Risk of trapping
9 Power shut o
10 Forward travel Reverse
11 Lifting button, Lowering button, horn button
12
No operation permitted in wind
13
No operation permitted on uneven ground.
Maintain clearance to the ceiling.
14
-No operation permit under power lines.
This platform is not insulatied
"
Carrying loose objects :
-No loose objects may be carried on the operator
15
platform.
-Secure objects against falling.
Maximum load :
-Maximum operator weight.
16
-Maximum load on the storage table.
-Maximum load on the addtional storage table.
-Maxmum incline with no lifing and laden is 5
17
-Maxmum incline with no lifing and unladen is 8
18
Maximum manual force
"
％.
％ .
19
Danger of crushing by platform
REV. 08/2018
12B
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