Envision ENV200, ENVAUS, ENV100, ENV200 B User Manual

865 West Liberty, Suite 220, Medina, Ohio
Envision Landfill Gas Analyzer
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1 INTRODUCTION ..................................................................................................................................................................... 5
2 THE ENVISION® SYSTEM ........................................................................................................................................................ 5
2.1 HANDHELD COMPUTER .............................................................................................................................................................. 5
2.1.1 Trimble® Nomad ............................................................................................................................................................... 6
2.1.2 Xplore Bobcat ................................................................................................................................................................... 6
2.1.3 Juniper Archer 2 ............................................................................................................................................................... 7
2.1.4 Juniper Mesa 2 ................................................................................................................................................................. 7
2.1.5 Envision® Gas Analyzer .................................................................................................................................................... 8
3 SAFETY ................................................................................................................................................................................ 11
4 CERTIFICATION .................................................................................................................................................................... 11
5 TRIMBLE® HANDHELD COMPUTER PREPARATION .............................................................................................................. 12
5.1 TURNING ON THE TRIMBLE HANDHELD COMPUTER ........................................................................................................................ 12
5.2 TURNING OFF THE TRIMBLE HANDHELD COMPUTER ....................................................................................................................... 13
5.3 BACKLIGHT AND POWER SETTINGS .............................................................................................................................................. 13
5.4 ENABLE BLUETOOTH® .............................................................................................................................................................. 19
5.5 ENABLE GPS .......................................................................................................................................................................... 21
6 ENVISION® GAS ANALYZER APPLICATION ........................................................................................................................... 24
6.1 SOFTWARE SCREEN PROPERTIES ................................................................................................................................................. 25
6.2 “LOGIN SCREEN - LOGGING TO THE ELKINS GAS ANALYZER SOFTWARE ............................................................................................. 26
6.3 CONNECTING AND DISCONNECTING THE ENVISION® GAS ANALYZER .................................................................................................. 30
6.3.1 Connecting to the Envision® Gas Analyzer ..................................................................................................................... 30
6.3.2 Bluetooth Connection ..................................................................................................................................................... 30
6.3.3 Serial Connection (if desired) .......................................................................................................................................... 34
6.3.4 Disconnecting from the Envision® .................................................................................................................................. 35
6.3.5 Resetting Bluetooth ........................................................................................................................................................ 37
6.4 MAIN MENU .......................................................................................................................................................................... 37
6.5 CALIBRATION .......................................................................................................................................................................... 37
6.5.1 Zero Gas Calibration ....................................................................................................................................................... 39
6.5.2 Span Gas Calibration ...................................................................................................................................................... 43
6.5.3 Pressure Sensor Calibration ............................................................................................................................................ 47
6.5.4 Storing a Calibration File ................................................................................................................................................ 52
6.6 ANALYZE ................................................................................................................................................................................ 55
6.6.1 Select ID .......................................................................................................................................................................... 55
6.6.2 Analyze ........................................................................................................................................................................... 65
6.6.3 Read Pressures (ENV100/200)........................................................................................................................................ 78
6.6.4 Read Pressures (ENVAUS) .............................................................................................................................................. 83
6.7 COMMENTS............................................................................................................................................................................ 88
6.8 VIEW AND STORE DATA ............................................................................................................................................................ 90
6.9 UTILITIES ............................................................................................................................................................................... 92
6.9.1 Well ID Maintenance ...................................................................................................................................................... 93
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6.9.2 View Missing Well Report ............................................................................................................................................ 114
6.9.3 Meter Status ................................................................................................................................................................. 116
6.9.4 License Manager .......................................................................................................................................................... 118
6.9.5 Set Options ................................................................................................................................................................... 120
6.9.6 Restore All Factory Cal ................................................................................................................................................. 122
6.10 STORED DATA ....................................................................................................................................................................... 123
6.11 O&M MANUAL .................................................................................................................................................................... 124
6.12 EXITING THE GAS ANALYZER SOFTWARE ..................................................................................................................................... 125
6.13 SOFTWARE OPTIONS .............................................................................................................................................................. 126
7 THE ENVISION® GAS ANALYZER CONFIGURATION EDITOR SOFTWARE ............................................................................. 128
7.1 LOADING THE APPLICATION ...................................................................................................................................................... 128
7.2 OPENING THE GAS ANALYZER CONFIGURATION EDITOR FOR THE FIRST TIME ..................................................................................... 128
7.3 ADD A SITE, TECHNICIAN, VALVE ADJUSTMENT, WELL CONDITION AND/OR WELL REPAIR ................................................................... 130
7.4 ADD A MONITORING POINT...................................................................................................................................................... 132
7.5 CLONING WELLS .................................................................................................................................................................... 137
7.6 DELETE WELLS ...................................................................................................................................................................... 140
7.7 COMBINING WELLS FROM ANOTHER ID SET................................................................................................................................. 142
7.8 SAVE FILE............................................................................................................................................................................. 144
7.9 ID SET STORED LOCATION ON PC .............................................................................................................................................. 145
7.10 TRANSFERRING ID SETS BETWEEN HANDHELD AND DESKTOP PC ..................................................................................................... 146
7.11 IMPORTING GEM CONFIGURATION FILES ................................................................................................................................... 150
7.12 PRINT PREVIEW ..................................................................................................................................................................... 151
8 CONNECTING THE HANDHELD COMPUTER TO A DESKTOP PC ........................................................................................... 152
8.1 WINDOWS MOBILE DEVICE CENTER .......................................................................................................................................... 152
8.2 WINDOWS XP MACHINES ....................................................................................................................................................... 156
8.2.1 Download Active sync .................................................................................................................................................. 156
8.3 TRANSFERRING FILES .............................................................................................................................................................. 162
8.3.1 Directory Structure ....................................................................................................................................................... 162
8.3.2 Copy Files from PC to Handheld Device ........................................................................................................................ 166
8.3.3 Copy File from Handheld Device to PC ......................................................................................................................... 169
9 ERRORS AND TROUBLESHOOTING .................................................................................................................................... 172
9.1 ENVISION
®
ERROR CONDITIONS: ............................................................................................................................................... 172
9.2 OTHER ERROR CODES ............................................................................................................................................................. 173
10 ENVISION® MAINTENANCE ................................................................................................................................................ 175
10.1 FACTORY MAINTENANCE ........................................................................................................................................................ 175
10.2 FIELD MAINTENANCE ............................................................................................................................................................. 175
11 WARRANTY ....................................................................................................................................................................... 177
11.1 ENVISION® WARRANTY .......................................................................................................................................................... 177
11.2 TRIMBLE HANDHELD WARRANTY .............................................................................................................................................. 177
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11.2.1 Hardware Warranty ................................................................................................................................................. 177
11.2.2 Hardware Warranty Exclusions ............................................................................................................................... 178
11.2.3 Software/Firmware Extended Limited Warranty ..................................................................................................... 178
11.2.4 Software/Firmware Warranty Exclusions ................................................................................................................ 178
12 PROBLEMS AND POTENTIAL SOLUTIONS FOR ENVISION AND HANDHELD DEVICE ............................................................ 179
13 SPECIFICATIONS ................................................................................................................................................................ 180
13.1 ENV100 & ENV200 SPECIFICATIONS ...................................................................................................................................... 180
13.2 ENVAUS SPECIFICATIONS ...................................................................................................................................................... 181
14 CONTACT INFORMATION – SERVICE AND SALES ............................................................................................................... 182
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1 Introduction
Elkins Earthworks® would like to welcome you to the Envision® gas analyzer system. The Envision® gas analyzer, designed by Elkins Earthworks® is manufactured in the United States. The equipment was designed for the field technician as well as project managers. The Envision® gas analyzer is a two-part system, the sensor unit (Envision®) and the handheld computer. This unique pairing makes field activities more productive by giving the user the ability to expand functionality by using GPS, bar­coding, and other features that the Windows® operating system can offer.
There are currently 4 models of Envision gas analyzer: ENV100 – has internal heating pads and is not certified intrinsically safe ENV200 – does not have internal heating pads and is certified intrinsically safe ENV200 “B” – same as ENV200 with added capability to measure barometric pressure ENVAUS – does not have internal heating pads, is not certified intrinsically safe, and has borehole flow measurement capability
2 The Envision® System
The Envision® gas meter is a unique field instrument utilized primarily for the measurement of CH4, CO2, O2, pressure, temperature, and flow within landfill gas and bio-gas collection systems. The Envision® gas analyzer package is comprised of two components: the handheld computer and the sensor unit (Envision®).
2.1 Handheld Computer
Elkins Earthworks® currently offers 4 models of handheld computers that can run the Gas Analyzer proprietary software to operate the Envision® sensor unit. The handheld computers typically communicate with Envision® via Bluetooth® wireless technology.
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2.1.1 Trimble
®
Nomad
The Nomad is a highly ruggedized field computer from Trimble. The Trimble series handhelds are all-in-one field computers for GIS (Geographic Information System) data collection and mobile GIS applications, combining a handheld computer powered by the Windows Mobile 6 or 6.1 operating system. The Trimble series handhelds connect to the Envision® via Bluetooth® or via serial cable. They come standard with Bluetooth and
802.11 (Wi-Fi). Optional features may also be selected such as GPS, barcode scanner, and/or an internal camera.
2.1.2 Xplore Bobcat
Xplore’s Bobcat ruggedized tablet is IP65 rated, runs Windows 7, 8.1, or 10 and has a
bright 10” touch screen. It has a battery
life of 8 hours (standard) or 14 hours (optional dual battery). Wi-Fi, GPS, Bluetooth, and Ethernet communications are standard with optional 4G LTE. The Bobcat has a variety of pluggable ports, cameras in the front and back and optional barcode scanner, fingerprint scanner, and near-field communication. It can survive multiple drops at a height of 4 feet onto plywood over concrete.
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2.1.3 Juniper Archer 2
The Archer 2 is an IP68 rugged handheld unit from Juniper Systems. It runs the Windows Embedded Handheld 6.5.3 operating system (includes Windows Office Mobile) and has a 4.3” high visibility touch screen. It can operate up to 20 hours on a single charge.
2.1.4 Juniper Mesa 2
Juniper’s Mesa 2, 8.5” x 5.5”, IP68 ruggedized tablet comes with
the Windows 10 operating system and runs 8 – 10 hours on a single charge. It has options for Bluetooth, Wi-Fi, 4G LTE, camera, GPS, barcode scanner, RFID, and hot-swappable batteries.
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2.1.5 Envision® Gas Analyzer
The Envision® gas analyzer houses the gas and pressure sensors. The gas analyzer utilizes infrared sensors to measure CH4 and CO2. The Envision® uses an electrochemical cell to measure O2 concentration and an accurate thermistor temperature probe to measure wellhead gas temperatures. Data generated by the Envision® gas analyzer is relayed to the handheld PC via Bluetooth or serial cable several times per second.
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2.1.5.1 Gas Ports
The Envision® gas analyzer ENV100 and ENV200 models have four (4) ports located on the front of the unit.
Figure 1 ENV100 and ENV200 Port Labels
Port listing from right to left:
Calibrate/Static/Sample port This port is used to calibrate the unit with calibration gas, to measure static wellhead pressure, and to sample for gas quality.
Impact Port This port is used to generate a differential pressure for calculating flow. Do not connect
pressurized calibration gasses to this port.
Available – This port is used to acquire an available (system) vacuum at the monitoring port. Do not
connect pressurized calibration gasses to this port.
Exhaust – This port is used to exhaust the gasses that are pumped through the sample train for measurement. Only connect an exhaust hose to this port. Do not apply pressure to the exhaust port.
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The Envision® gas analyzer ENVAUS model is slightly different in that the yellow “Available” port is now labeled “Borehole Flow” (see photo below). Instead of measuring available (system) vacuum at this
port, it is used to measure low-level borehole flow instead. The “Calibrate/Static/Sample” port is then used to measure available (system) vacuum.
Figure 2 ENVAUS Port Labels
2.1.5.2 Cable Ports
Charger port This port is used to charge the unit with the supplied wall charger. The Envision should run a full, normal working day without needing to be recharged. Plug the charger in overnight to charge the unit. It usually takes about 4 hours to fully charge an Envision. The charging circuit will turn off automatically when the unit has reached a full charge. Do not plug the charger into the unit in an
explosive environment.
Thermistor Port The wired thermistor plugs in to this port. If you have purchased a wireless (Bluetooth) thermometer from Elkins Earthworks, it may be used in place of the wired thermistor.
PDA Port The PDA port may be used to directly connect the Envision to a handheld device (with a serial port) if Bluetooth is unavailable or not working correctly. A standard 9 pin serial cable may be used.
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3 Safety
Landfill gas is normally safely extracted from landfills and conveyed to appropriate control devices. However, during the course of monitoring each extraction point, exposure may occur. As such, it is important to follow all site-specific safety protocols when monitoring. Working at a landfill typically requires site specific health and safety plans. While performing monitoring at a landfill, the user should be aware of the items included in the site specific health and safety plan. It is important to know that all personal protection equipment and safety protocols as appropriate must be used when using this instrument. All vents on the meter are designed to exhaust to the atmosphere. Since landfill gas contains methane, no smoking is permitted while using the instrument. Calibration gases must be handled with utmost care and with adequate ventilation.
It is the sole responsibility of the user of the Envision® sensor unit and handheld PC to determine the appropriate location that either unit can be utilized within as monitoring conditions may change. The Envision® sensor unit handheld PC are not intended for use in confined space entries but for the continuous monitoring of gasses within a landfill gas collection system.
4 Certification
Envision® model ENV200 has been UL certified for use in hazardous locations (Class 1, Zone 1, AEx d ib IIA T4) when connected in accordance with control drawing 1104M200. Although models ENV100 and ENVAUS are based on a similar design, these models have not been certified for use in explosive atmospheres. It is important that this manual be followed closely
and that any repair to the Envision® gas analyzer is made at the approved Elkins Earthworks® repair facility. Opening the Envision® gas analyzer and breaking the housing warranty seals may result in voiding the unit’s warranty as well as compromising the unit’s safety. The charger should not be connected when an explosive atmosphere is present.
The Envision® sensor unit also meets FCC regulations for a Class A Digital Device Part 15, Subpart B, Sections 15.107b & 15.109b
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5 Trimble® Handheld Computer Preparation
Note: The Trimble Nomad has traditionally been the default handheld PC used with the Envision gas analyzer. Although other handheld units have been recently introduced, this section of the manual has been retained for reference.
The Trimble handheld computer is the prime driver for the Envision® gas analyzer. The Trimble handheld computer, provided with the Envision® gas analyzer package, has already been prepared for field use. A screen protector has already been applied to your Trimble unit. An extra screen protector has been included in the packaging.
The operational software for the Envision® Gas Analyzer has been installed at the factory. The Trimble handheld computers operate on the Microsoft Mobile 6.0, 6.1, or 6.5 operating systems. The features on the Trimble are similar to those on the standard Microsoft XP and Vista operating systems found on many desktops and laptops. For general information on the features of the Trimble Nomad and Windows Mobile 6.0, 6.1, or 6.5 please refer to the supplemental information provided in the packaging of the Envision® Gas Analyzer.
5.1 Turning on the Trimble Handheld Computer
To turn on the Trimble handheld computer, the user must press the green power button located at the lower left side of the Trimble keypad.
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5.2 Turning off the Trimble Handheld Computer
1) Press the green power button for two seconds
2) Tap the shutdown button on the touch screen
3) Tap yes on the popup screen if you agree with the warning message
5.3 Backlight and Power Settings
Elkins Earthworks® has already adjusted your Trimble handheld computer for the following backlight and power settings:
Parameter
Battery Power
External Power
Backlight*
Never turns off
Never turns off
Backlight Brightness
100%
100%
Keypad on Time
1 minute
1 minute
Keypad Brightness
100%
100%
Hibernation**
Never
Never
* If the user changes the backlight setting the Envision® will lose Bluetooth connection when the unit enters and recovers from the backlight being powered on and off. The unit will regain Bluetooth connection almost instantly.
** Hibernation mode will cause the Envision® to lose connection and will need to be reconnected once the Nomad is turned back on. Elkins Earthworks® recommends that these settings remain as set upon delivery.
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Changing Backlight Settings
If the user would like to change these settings, then follow the steps below:
1) Turn on the Trimble handheld computer by pressing the green power button on the handheld
computer keypad.
2) On the touch screen tap the “Start button in the upper left hand corner of the touch screen
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3) Tap “Settings”
4) Next tap “System
5) Next tap Backlight
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6) On the “Battery Power” and “External Power” screens, uncheck the “Turn off backlight if device is
not used for” box.
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7) Tap on the Brightness tab at the bottom of the screen.
8) Increase the brightness to 100%
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9) At the bottom of the Brightness screen select “Power” in the adjust power setting to conserve
power.
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10) Select the “Advanced” tab then uncheck the box “Turn off device if not used for”. This will keep
the unit from going into hibernation. If the Trimble handheld computer goes into hibernation it will lose connection with the Envision® gas analyzer.
11) Exit by tapping the “OK” button twice.
5.4 Enable Bluetooth®
The primary way to connect with the Envision® gas analyzer is via Bluetooth® connection. The unit ships from the factory with Bluetooth enabled. The gas analyzer software will also enable Bluetooth. However, if Bluetooth becomes disabled, tap the Bluetooth icon on the Main Windows Screen. Also, the gas analyzer software may automatically turn the WLAN (wireless network) off to prevent it from interfering with the Bluetooth connection.
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Next, on the Wireless Manager Screen tap the Bluetooth button and Bluetooth will activate.
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5.5 Enable GPS
The Envision® gas analyzer system software is designed to utilize GPS to locate monitoring points. Units that are purchased with the GPS option require no setup to enable the GPS feature. The software developed for the Envision® gas analyzer automatically turns the GPS on and off when needed. Do not change any of the GPS settings in the Trimble handheld computer. The Trimble handheld computer has been shipped with default settings. If the GPS fails to connect the user should check the GPS in the following manner:
1) Tap the “Start” button in the upper left corner of the screen and tap settings
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2) Tap System and then External GPS
3) Verify GPS program port is set to COM 3
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4) GPS Hardware Port is set to COM2 and BAUD rate 9600
5) Verify that this box is checked too.
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6 Envision® Gas Analyzer Application
The Elkins Gas Analyzer program is the software developed to run the Envision® gas analyzer. To activate the Gas Analyzer program, follow the steps below:
1) Click Start in the upper left hand corner of the screen and tap the Elkins Gas Analyzer button in
the drop down menu. Note: If the Gas Analyzer is not listed in the main menu, click on “Programs”. It should be listed there.
2) The application will start and the Login Menu will appear
3) If the “Elkins Gas Analyzer” program is already running, then the application will open to the last
screen that the user was viewing.
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6.1 Software Screen Properties
The detail below illustrates the main features common to each screen of the Elkins Gas Analyzer Program.
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6.2 “Login Screen” - Logging to the Elkins Gas Analyzer Software
Once the Elkins Gas Analyzer program is started from the Start Menu the Login Menu will appear. This screen is intended to allow the user to login to the Elkins Gas Analyzer program.
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1) Select the Desired ID set and the name of the Technician who will be using the Envision® gas
analyzer from the drop down menu located at the center of the “Login Menu” screen. ID sets may be added to this drop down menu by utilizing the “Elkins Earthworks® Configuration Editor” software that may be installed on your personal computer. The “Elkins Earthworks® Configuration Editor” software is provided on the Elkins Earthworks® software Flash drive
included in the original packaging of the Envision® gas analyzer. Both ID sets and technician names may also be added directly from the drop down list on the Login Menu. When adding a new ID set, the user may be prompted to choose either English or Metric units of measurement.
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2) Verify that the date and time is correct as displayed on the login screen
3) If date and/or time is incorrect then tap the “Set Time/Date” button
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4) The Set Time/Date screen will appear and you may then adjust to the correct date and/or time
5) Tap the “Set” button when the date and time have been corrected. This will return the user to
the Login Screen.
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6) If the user name and time are now correct, then tap the Login button at the bottom of the
screen.
6.3 Connecting and Disconnecting the Envision® Gas Analyzer
6.3.1 Connecting to the Envision® Gas Analyzer
The user can connect to the Envision® gas analyzer in one of two ways, by Bluetooth or serial connection.
6.3.2 Bluetooth Connection
Once the user is logged in, the user can now search for and connect to an Envision® gas analyzer.
1) On the handheld computer make sure that the “Select Meter” screen is displayed
2) Turn on the Envision® gas analyzer by pressing the power button on the front of the Envision® gas
analyzer
3) The Envision® gas analyzer will maintain a solid green light next to the power button
4) Next press the Bluetooth® button on the face of the Envision® gas analyzer. The blue light on the
Envision® gas analyzer will blink now that it is discoverable and can allow the handheld computer to find it.
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