Environmental Express CAL 3300 User Manual

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H o t B l o c k
D i g e s t i o n S y s t e m
O p e r a t i o n & I n s t r u c t i o n M a n u a l
E N V I R O N M E N T A L E X P R E S S
800.343.5319 or 843.881.6560
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Fax 843.881.3964
CAL3300 Controller
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Copyright, Environmental Express, Inc., January 2011
Contents HotBlock Operation Guide
Contents 1
Declaration of Conformity / Record Your Product Information 2
Warranty Information 3
About Your HotBlock
- Part Numbers / Model Information / Specifications 4-6
Getting Started
- Installation Requirements / General Information 7
- Controller Settings 8-10
- Adjusting the Temperature of Your HotBlock 11
Safety Information 12
Parts List 13
Circuitry Diagram (With Alarm) 14 Circuitry Diagram (Without Alarm) 15 Troubleshooting Guide 16-18 EPA Approval Letter 19
Environmental Express HotBlock Manual, copyright Environmental Express, Revised September 2010.
Environmental Express •1Call 1.800.343.5319
Declaration of Conformity HotBlock Operation Guide
The manufacturer,
Environmental Express 490 Wando Park Blvd., Mt. Pleasant, SC 29464
declares that the following products:
HotBlock CatalogTNumbers- SC196, SC154, SC150, SC151, SC100, and C6002
Standard for Safety Electrical Equipment for Measurement, Control, and Laboratory Use; Part 1 General Requirements, UL 61010-1, CAN/CSA-C22.2 No. 61010-1, 2nd Edition, Issued 12 July, 2004 with revisions through and including 28 October, 2008; Equipment for Measurement, Control, and Laboratory Use Part 2-010: Particular Requirements for Laboratory Equipment for the Heating of Materials, IEY 61010-2-010, 2nd Edition, Issued 1 June, 2003, SafetyRequirements for Electrical Equipment for Measurement, Control, and Laboratory Use - Part 2­010:Particular Requirements for Laboratory Equipment for the Heating of Materials, CSA C22.2.61010.2.01
Signed:
Dennis Pope, Chief Executive Officer
PRODUCT INFORMATION:
Catalog # Date of Purchase
HotBlock Serial #
(Please record the serial # of your HotBlock here for easy reference. Your serial # is located on the back of your block.)
Environmental Express • 2www.environmentalexpress.com
HotBlock™LIMITED WARRANTY
he Environmental Express HotBlock is warranted against defects in materials and workmanship when used in accordance with applicable instructions, for a period of one year from the date of shipment. This warranty
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extends to parts, labor, and any approved transportation charges. This warranty applies only to damage or failure
caused by normal laboratory use. The warranty is limited to product repair. If Environmental Express is unable to repair the HotBlock, the customer may, at his or her option, receive a replacement unit or a full refund. Operating the
HotBlock at temperatures higher than 150°C will void the warranty.
Environmental Express makes no other warranty, expressed or implied for this product with respect to merchantability, fitness for a particular use or any other matter. Environmental Express is not liable for any consequential or compensatory damages arising from use of, or in conjunction with this product. The maximum liability shall be the invoice price of this product.
REPAIR POLICY— Under Warranty Repair:
If the HotBlock should fail to operate within the warranty period (one year from date of shipment) Environmental Express will repair it and ship it back to the customer at our expense. The remainder of the warranty period will be honored from the original ship date. Environmental Express will bear the cost of ground transportation both to and from the customer’s location, and bear the cost of any parts, labor and cleanup required. However, if it is determined that the damage to the HotBlock was caused by negligence or improper use, this warranty will not apply. The warranty is also void if the system is used beyond its intended purpose or in the event of any unauthorized repair. In such cases, reasonable and customary repair charges will apply. Repair charges will be quoted prior to work being done.
REPAIR POLICY— Out of Warranty Repair:
If the HotBlock fails after the warranty period has lapsed, the repair procedure is as follows:
First, notify an Environmental Express Technical Service Representative of product’s failure and place an order for repair. Whenever possible, our customer service technician will walk you through possible troubleshooting scenarios which may enable you to repair your block on site. (See the troubleshooting section of this manual, pages 12-14).
If on site repair is not possible, the customer may return the non-working unit to Environmental Express using appropriate shipping containers and insurance. Repair charges will be assessed and estimated prior to work being done. Repair charges will include all freight costs as well as reasonable and customary charges for parts and labor.
Loaner HotBlocks MAY be available during the repair period. There are only a limited number of these units. A reasonable charge for “cleanup” will be charged if a loaner is issued. The customer will be responsible for all shipping charges associated with a loaner unit.
E N V I R O N M E N T A L E X P R E S S
490 Wando Park Blvd., Mt. P leasant, S C 29464
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800.343.5319 or 843.881 .6560
www.environmentalex press.co m
Environmental Express • 3Call 1.800.343.5319
About Your HotBlock
TM
50mL Sample 36-well HotBlock
he SC100 with its 36-sample capacity was the first model in the
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HotBlock line and is used daily in hundreds of laboratories around the world. All electronics are self contained and isolated in a separate compartment below the block — no need for a separate controller and clumsy cables. For use with the SC100, we recommend our disposable SC475 50mL digestion vessels shown on page 15. This energy efficient unit draws a maximum of 1080 watts and generates very little waste heat. The SC100 is supplied with two 18-place polycarbonate racks (catalog # SC200) to facilitate the loading and unloading of samples.
Catalog # SC100, 36-Sample Capacity
50mL Sample 54-well HotBlock
HotBlock Operation Guide
Specifications: SC100 SC154
Footprint: 15" x15" 15" x 21.5" Crated Size: 23" x 23" x 17" 26" x 23" x 17" Weight: 43 lb. 59 lb. Shipping Weight: 58 lb. 78 lb. Electrical: 120VAC*, 9 A 120VAC*, 14 A Sample Capacity: 36 54 Nominal Sample Size: 50mL 50mL Temperature Range: to 150°C to 150°C Thermocouple: Type K Type K
All HotBlocks are also available in 240V.
he large capacity SC154 HotBlock
digests up to 54, 50mL samples in
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a 15" X 21.5" footprint. This model comes with three 18-place polycarbonate racks (catalog # SC200), allowing the operator to load or unload 18 samples at once. We recommend our disposable SC475 digestion vessels shown on page 15. The compact size of the SC154 allows it to fit comfortably inside our HEPA-filtered AirLiteTMfume enclosure. All HotBlock models are equipped with the Safe-SampleTMfeature to prevent runaway temperatures in event of an electronic failure.
Catalog # SC154, 54-Sample Capacity
Environmental Express •4www.environmentalexpress.com
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HotBlocks for 100mL Samples
or larger sample size, the SC150 and
SC151 HotBlocks are designed for
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the digestion of 100mL samples. Both blocks use disposable, graduated 125mL screw-cap polypropylene vessels. Note that with the larger digestion vessels faster sample reduction may occur due to greater surface-to-volume ratio.
The SC150 digests up to 25 samples simultaneously and comes with two polycarbonate racks, a 15-place rack paired with a 10-place rack, to facilitate loading and unloading of samples. The SC151 accommodates up to 35 samples and comes with a 15-place rack and two 10-place racks. Digestion cups and accessories for 100mL blocks are shown on page 17.
Catalog # SC150, 25-Sample Capacity
Catalog # SC151, 35-Sample Capacity
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The SC151 HotBlock
is a 35-well Block for 100mL Samples.
Specifications: SC150 SC151
Footprint: 15" x15" 15" x 21.5" Crated Size: 23" x 23" x 17" 26" x 23" x 17" Weight: 42 lb. 59 lb. Shipping Weight: 54 lb. 65 lb. Electrical: 120VAC, 9A 120VAC, 13A Sample Capacity: 25 35 Nominal Sample Size: 100mL 100mL Temperature Range: to 150°C to 150°C Thermocouple: Type K Type K
All HotBlocks are also available in 220V.
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Call 1.800.343.5319
SC150 HotBlock is a 25-well Block for 100mL Samples.
Environmental Express •5
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