Congratulations! By purchasing the AutoBlock, you have made the decision to fully automate metals
digestions in your laboratory! It is extremely important that you read and understand this entire operating
and training manual. We have attempted to make the AutoBlock as user-friendly as possible, but please
take the time learn the manual. Not only are the operations of the unit affected, but warranty issues could
be affected by the knowledge gained in reading, understanding and abiding by the instructions enclosed. If
at any point you have questions or concerns, do not hesitate to call us at 1-800-343-5319 or email us at
Info@envexp.com. We will gladly and immediately assist you.
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Table of Contents
1. Introduction
1.1 What’s included
1.2 Uncrating
1.3 Warranty
1.4 Repair
2. Installation
2.1 Preparing the AutoBlock
2.2 Reagent line installation
2.3 Install the AutoBlock
2.4 Air Intake Option
3. Supplies
3.1 Digestion supplies
3.2 Maintenance supplies
4. The PDA
4.1 The basics of your PDA
4.2 Loading the AutoBlock.vb Software program
4.3 Overview of AutoBlock.vb
4.4 Initialization
4.5 Software updates
4.6 Connecting the PDA to a PC
4.7 Using the AutoBlock with a PC
5. Manual mode
5.1 Motion controls
5.2 Reagent addition
5.3 Temperature control
5.4 Exhaust fan
5.5 Alarm
6. Service Mode
6.1 Reagent Setup
6.2 Maintenance Section
6.3
Calibration of Sample Temperature Variables A & B
6.4 Options Section
7. Method mode
7.1 Loading Samples
7.2 Selecting a digestion method
7.3 Repeating the same digestion method
7.4 Running a new method
7.5 Features that automatically apply to all methods
7.6 Creating a custom method
7.7 Commands
7.8 Modifying existing methods
8. Safety Features
9. Contact Information
10. Price List
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Section 1: Introduction
The AutoBlock has been designed specifically for your laboratory by providing
safe, clean and efficient digestions. It is capable of digesting water, wastewater,
soils, and other materials typically digested using hotplate chemistry.
1.1 What’s Included
One AutoBlock
One box containing the Hewlett Packard Jornada 540 series PDA with manual
and ActiveSync software CD
One 10 Liter Carboy for drain
One section ½” PVC drain line
QC Sheet listing packing material and performance data
One Power Cord
Three Polycarbonate racks
One 25’ roll of teflon tubing (two 25’ rolls for dual system)
One blower fan and housing
One sheet of Avery style labels
Six zip ties
Environmental Express Sharpie pen
Instruction Manual
Miscellaneous spare parts
1.2 Uncrating
Retain all packaging materials for a minimum period of 90 days.
See Warranty for complete details.
Your AutoBlock has been packaged in a custom crate for shipping purposes.
Spend adequate time reading this instruction manual before unpacking your
AutoBlock. While unpacking keep in mind there are many fragile components. A
Quality Control sheet from the factory is included for your convenience. Use this
list to inventory components as they are unpacked.
FOLLOW THESE INSTRUCTIONS FOR UNCRATING
1. A diagram and instructions are located on top of the crate. Follow these
instructions for removing the panels on the crate. You will need a Phillips
head screwdriver or drill for removal of screws.
2. Slide the assembled 3 sides and top away from the unit taking precautions not
to damage any parts inside the crate
3. Remove any loose packaging material
4. Cut the plastic bands securing the AutoBlock.
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Several strong backs are required to lift the AutoBlock. It is heavy.
(Approx. 200 lbs.) Lift only from the bottom.
5. Lift the AutoBlock only from the bottom. Carefully place the unit on a sturdy
counter with the following minimum requirements:
A. Counter must be able to withstand a minimum 300-lb. load.
B. Space requirements: 35-inch width, 32-inch depth and 36-inch height.
These are minimum requirements. Additional bench space (if available)
will make installation, service and use easier.
Residual water may be found in the internal plumbing of your AutoBlock.
This includes the pump, reagent injection lines and drain lines. This water is
non-hazardous, and was used for system checks during quality control
inspections.
1.3 Warranty
The Environmental Express AutoBlock is warranted to heat, hold temperature,
automatically add reagents, lift sample racks, cool samples with air flow and
perform the stated functions of the PDA for a period of ONE YEAR. This oneyear warranty is divided into two sections as follows:
1.3.1 90-Day Warranty
The 90-Day Warranty covers parts, shipping and labor costs for a period of ninety
(90) days from the original ship date. This warranty applies only in the case of
damage or failure caused by reasonable and normal laboratory use. The 90-Day
Warranty expires 90 days after the original ship date.
1.3.2 9-MonthWarranty
The 9-Month Warranty begins immediately following the 90-Day warranty. It
covers parts and ground shipping costs for the replacement parts only. This
warranty applies only in the case of damage or failure caused by reasonable and
normal laboratory use. The 9-Month Warranty expires 365 days after the original
ship date.
1.3.3 Warranty Disclaimer
Environmental Express makes no other warranty, expressed or implied.
Environmental Express shall not be liable for consequential, incidental, specific or
any other indirect damages resulting from economic loss or property damages
sustained by any customer from use of this product.
Environmental Express does not warrant the AutoBlock against damage resulting
from chemical reactions that may occur between reagents or between samples and
reagents or between various liquids and components of the AutoBlock. It is the
responsibility of the laboratory to verify the compatibility of the reagents, heat
and time indexes, the compatibility of each sample matrix and other varying
digestion method conditions prior to operation.
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1.3.4 Charges Not Covered by Warranty
Failure to retain the Original Shipping Crate and all other packaging
materials for at least 90 days could result in additional charges should
repairs prove necessary.
Failure to adhere to AutoBlock maintenance instructions and requirements
can void all warranties and result in damage to the AutoBlock, loss of
samples, and create repair issues not covered by the Warranty. See Section 8
for maintenance instructions.
1.3.5 How the Warranty Works
Upon receipt of the unit it is the laboratory’s responsibility to inventory all parts
and immediately notify Environmental Express of any suspected defects or
missing parts. If during the first 90 days following the original ship date the unit
malfunctions, a telephone call to troubleshoot the issue must be initiated by the
laboratory. If it is deemed by the technical staff of Environmental Express that the
problem cannot be fixed by the lab, and that the failure occurred during normal
and accepted laboratory operations, then a written Return Authorization form and
number will be issued by Environmental Express. And the AutoBlock will be
returned to Environmental Express in its original shipping container.
1.4 Repair
If your system requires attention beyond basic maintenance, please follow the
guidelines below. Failure to do so could result in loss of warranty protection and
increased charges.
1.4.1 Repair Approval
Any attempt by laboratory personnel to repair the AutoBlock without first
obtaining Environmental Express’ written consent may void all or part of the
Warranty, expressed or implied. Call 1-800-343-5319 to obtain approval before
beginning any repair work.
1.4.2 In-Lab Troubleshooting & Repairs
The AutoBlock has been engineered so that mechanically minded laboratory
personnel can perform most troubleshooting, repairs and tests. Technical
assistance in such circumstances is always provided over the phone (or via email,
fax, etc…) by Environmental Express, whether the AutoBlock is in or out of the
Warranty periods. There is no charge for this assistance. The AutoBlock is
component based, making most repairs quick and painless.
1.4.3 Repair by Manufacturer
In the unlikely event that the unit must be returned to the manufacturer, it is the
lab’s responsibility to:
A) Obtain a Return Authorization form and number
B) Coordinate shipment and insurance with Environmental Express
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C) Properly pack* the AutoBlock in approved materials only*
D) Place a Purchase Order with Environmental Express for repair
* These elements are critical to a successful repair experience
1.4.4 ReturnPacking & Shipping
It is the responsibility of the laboratory to retain in good condition the original
crate and other packing material for a period no less than 90 days following
receipt of the AutoBlock. If the original shipping container is not available, a new
shipping container must be purchased from Environmental Express prior to
shipment. Shipping charges and insurance from your lab to Environmental
Express, and return shipping charges via standard trucking line will be the
responsibility of the lab except for approved 90-Day Warranty claims.
1.4.5 Inspection upon Receipt
Upon receipt, Environmental Express will inspect, repair and return the unit in a
timely manner, and bear associated costs covered by warranty, if any applies.
However, if it is determined by Environmental Express that the damage to the
AutoBlock was caused by negligence or improper use or improper
packaging/shipment, no warranty shall apply. In such case, reasonable and
customary repair charges will apply including freight and insurance costs to and
from the laboratory.
1.4.6 Additional Information & Help
If you have any questions or concerns do not hesitate to pick up the phone and
call 1-800-343-5319 or outside the US, 843-881-6560. Standard hours of
operation are 8:30am to 5:30pm EST- Monday through Friday excluding a few
holidays. You can email questions to Info@envexp.com at any point. Please
include your name, company and telephone number. A technical service
representative will respond as quickly as possible. This manual addresses issues
normally seen in the field. Remember the PDA has many help screens for
additional information.
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Section 2: Installation
2.1 Preparing the AutoBlock
Follow the instructions in Section 1.2, Uncrate the AutoBlock.
Residual water may be found in the internal plumbing of your AutoBlock. This
includes the pump, reagent injection lines and drain lines. This water is nonhazardous, and was used for system checks during quality control inspections.
2.1.1 Install Drain Line & Carboy
A) The drain line is located in the lower back portion of the AutoBlock. Route
the drain line downwards. There is an open space in the base of the AutoBlock
directly beneath the drain line fitting. Running the drain line through this space
will protect it from accidentally becoming pinched.
B) Position the 10-liter carboy under the AutoBlock; all AutoBlock waste fluids
drain by gravity. Therefore, the drain line path must continually flow downward
into the carboy. Shorten the drain line as much as is reasonable while still
allowing easy access to empty the container when needed. Attach the drain line to
the proper fitting in the carboy cap.
Injection of DI water in the manual mode should be performed prior to use
to insure the drain line and carboy are working properly.
2.1.2 Install the Exhaust Fan
Holding the fan assembly in hand, orient the 4” white vent duct towards the
ceiling. Aim the 4” black intake duct towards the 4” vent hole. (The vent hole is
located beneath the 5 Teflon intake ports on the right side of the AutoBlock.)
Align the machined slots in the top of the fan assembly with the silver brackets
above the vent hole. Slip the fan assembly machined slots onto the silver
brackets. The fan assembly should lock solidly into place and self-align the
blower intake duct with the vent hole. Visually inspect the black ring gasket used
to seal the black fan intake pipe. Make sure that the seal is snug against the side
panel of the AutoBlock. Plug the exhaust fan power cord into the receptacle
located on the back panel of the AutoBlock labeled Exhaust Fan 1.
2.1.3 Placement of Reagent Rack
Position the six-bottle reagent rack (optional) on the right side of your AutoBlock
directly beside the exhaust fan housing, preferably beside and not in front of the
fan housing. (For the dual system there may be two reagent racks-optional)
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2.2 Reagent Line Installation
The following steps will connect your 2.5 liter reagent bottles to the AutoBlock.
These bottles are your standard 2.5L acid bottles. For the DI port use a cleaned
acid bottle filled with DI.
2.2.1 Components for Reagent Uptake
(A) Inlet Ports
Inlet Ports are located (and labeled) on the right panel of the AutoBlock.
These Teflon fittings attach reagent uptake lines to the AutoBlock.
(B) Teflon Nuts for Inlet Ports
The Teflon Nuts are located in the Spare Parts Bag. These nuts secure the
reagent uptake lines to the ports.
(C) Vented Reagent Caps (optional)
A pack of 5 vented reagent caps, green in color. (For the dual system 10 caps
are needed). Attach these to your 2.5 liter reagent bottles in the reagent rack.
(D) Reagent Uptake Lines
25 feet of small bore Teflon tubing has been included (2-25’ tubing rolls for
dual system). Begin by cutting this into five 5’ sections. Cut each line
squarely. These sections will become your reagent uptake lines.
2.2.2 Assembly of Reagent Uptake Components
(A) Loosen the nut on top of a vented reagent cap. Insert one end of a reagent
uptake line though the nut until it reaches the bottom of the 2.5 liter bottle.
Hand tighten the nut.
(B) From the spares box, take out one pack of 1/8" nuts and one pack of 1/8"
ferrules. Please note that the nut has a threaded end and a knurled end. The
ferrules consist of two pieces. The first piece is a metal ring with the edge of one
end tapered and the other flat. The second piece is a stepped Teflon ring with one
end a slightly larger diameter than the other.
Make sure that the end of the 1/8" Teflon reagent line that will connect to the
Autoblock is cut cleanly and square. Slide onto the reagent line in the following
order, one 1/8" nut knurled end first, one metal ring ferrule flat end first , and one
Teflon ferrule smaller diameter first.
Next, gently push the end of the reagent line into the desired inlet port until the
tubing bottoms out. Carefully slide the nut up the regent line until it is at the port.
Finally, finger tighten the nut. As the nut is tightened, it will push the ferrules
along the regent line. When the ferrules reach the end of the line, the continued
tightening of the nut will push the tapered end of the metal ring ferrule over and
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down onto the Teflon ferrule. This clamps the Teflon ferrule onto the reagent line
and, if done properly, insures a pressure tight connection.
2.2.3 Reagents
The Reagent Inlet Ports of your AutoBlock have been initially set up in the
following manner:
Port #1: DI Water DI Water must always be attached to Port #1.
Port #2: Hydrochloric Acid
Port #3: Nitric Acid
Port #4: Hydrogen Peroxide
Port #5: Sulfuric Acid
Port #6-10 for dual system only- DI Water must always be attached to Port #6
for dual sysems
If these reagents do not suit your application, you may change them. Changing
the reagents and port numbers is addressed in Chapter 6, Service Mode, Setup
Section.
2.3 Install the AutoBlock
This is an easy process but be careful to follow these steps to insure proper
function of the unit. The rear panel of your AutoBlock should continue to remain
accessible during this section.
2.3.1 Power Cord-The AutoBlock includes a 6’ power cord. Power requirements are
standard 115VAC 12amp US and Canada, 220VAC 6amp International. Plug the
power cord into the rear panel port labeled POWER IN, and plug into a standard
outlet. If the power line must be extended beyond 6’, the use of an extension cord
with the appropriate minimum electrical and safety standards may be used.
2.3.2 Remove the PDA from the box. Place it in the AutoBlock PDA cradle facing
forward, aligning the gold plated pins. The PDA cradle is mounted permanently
on the right side of the AutoBlock.
2.3.3 Attach the cord originating in the PDA cradle to the serial port labeled RS 232 on
the rear panel.
2.3.4 The PDA Power Cable is located in the HP Jornada PDA box. It has a 2-prong
plug and a black AC/DC adapter box. Plug this into the rear panel of the
AutoBlock in the receptacle labeled PDA.
2.3.5 There is a second cord in the PDA box. It is 4.5’ in length. One end of this cord
has 2 gold tabs; the other end is an “L” shaped plug. Attach this cord into the
pigtail coming from the RS 232 cable, and attach the “L” shaped plug into the
AC/DC adapter box. (Note: some of these cables may already be assembled by
the PDA manufacturer) When the PDA is place on the cradle a light should
illuminate on the top of the PDA. Red means the PDA is charging, Green is the
batteries are fully charged. If no light appears check all connections making sure
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they are attached properly. Software may be lost if the batteries become fully
discharged.
2.3.6 All electrical connections have now been made. Using zip ties provided, position
all wires out of harm’s way. Be sure none of the electrical components hang near
the drain line, or lie upon the counter top where acid spills may occur.
2.3.7 Install 4” diameter acid-resistant duct to the exhaust fan assembly outlet. Secure
with an acid-resistant clamp. Be careful not to impede access to the inlet lines
located above the outlet. PVC dryer hose/pipe can be used, although accordionlike tubing will decrease the velocity of the airflow. Vent to the outside of the lab
building or plumb into existing ductwork. The length of your duct run should not
exceed 25 feet. An additional exhaust fan must be installed if the 4” duct run
exceeds 25 linear feet. Additional fans are available from Environmental
Express.
Note: If the ductwork is located in a straight line above the AutoBlock
two 90 degree bends should be made with a water trap installed. This
should also decrease the chance for anything falling directly into the
squirrel cage of the fan. Environmental Express is not responsible for acid
liquid build-up or particles from ductwork that may fall into the exhaust
housing causing failure.
2.4 Air Intake Option
You may plumb the 4” white air-intake stub located on the upper rear panel of the
AutoBlock for make-up air. Do not exceed 25 linear feet without adding a second
exhaust fan. This step is optional.
2.5 Taking care not to damage the feet of your AutoBlock, lift – do not slide – the
unit into the position needed for operation.
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Section 3: Supplies
3.1 Digestion supplies
Following are the supplies needed for day-to-day operation of the AutoBlock.
See Section 11 for more catalog numbers and pricing.
3.1.1 Digestion cups
For most environmental samples (sample temp of <120° Celsius) AutoBlock must
use the #SC475 (500pk) single-use plastic cup. This is a screw cap cup that is
accurately graduated and lot certified for background metals.
3.1.2 Reflux Caps™
Reflux caps are designed to aid in reflux while still allowing the AutoBlock to
dispense reagents into the samples. Laboratory tests have shown that the reflux
cap performs equally to a classical ribbed watch glass. Cat # SC506, 1000pk.
3.1.3 FilterMate™
The FilterMate is a single-use Teflon filter assembly with a single-use push rod.
This innovative filter is used with the sample digestion cup after digestion.
#SC0401, 100pk, 2 micron.
3.1.4 Digestion/Transport Racks
The AutoBlock includes three of these 18-place, polycarbonate racks. #SC864,
each.
3.1.5 Storage Racks
Two styles of storage racks are stocked by Environmental Express for the SC475
cup: the SC700 foam rack (5 pk) with 25 sample capacity per rack, and the SC446
plastic rack (each), 24-cup capacity.
3.2 Maintenance Supplies
These supplies are needed to properly maintain your AutoBlock.
3.2.1 HEPA Filter Replacement
Your AutoBlock will automatically remind you when to change the HEPA filter.
It installs in minutes and has a 99.9% capture rate of particles 0.3mm or larger.
Catalogue #SC868, each.
3.2.2 Peristaltic Pump Tube
Long lasting and flexible PTFE tubing is inert to all routine digestion reagents,
and has a rated life of 1,500 hours or 12 months. Your AutoBlock will
automatically remind you when to change the tubing. Catalogue #SC866, each.
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3.2.3 Reagent Injection Kit
Tubing Assembly from Splitter to Sample Cups, 6 lines. # SC875, 1 kit. Should
be replaced at least annually.
3.2.4 Reagent Uptake Line
25 feet of reagent uptake line, enough for five bottle-to-inlet lines. #SC874, 25’.
Should be replaced annually.
3.2.5 General Repairs
See section 1.4.
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Section 4: The PDA
Your PDA (Personal Digital Assistant) is a top-of-the-line pocket PC. It is
Windows CE based with specially designed software built exclusively for your
Environmental Express AutoBlock.
4.1 The Basics of your PDA
The Jornada 540 is similar to most pocket PC’s. To activate a function, simply
touch the corresponding portion of the screen with the stylus. (The stylus is the
pencil-like plastic piece located in the cover of the PDA.)
We recommend you purchase plastic coverings for the PDA screen to increase
screen life. They can be purchased from Hewlett Packard by calling 1-888-9994747 or online at www.hpshopping.com
Environmental Express has included two protective covers with your system.
4.1.1 Executing Commands
A command or function is performed when the stylus is pressed on the screen. It
is not necessary to push very hard. This could damage the screen. Please read the
Jornada manual to acquaint yourself with its basic operations.
4.1.2 Operating the Keypad
When operating the AutoBlock with the PDA, you will use the keypad function to
select reagents, reagent volumes, digestion temperatures, to name methods and
perform other functions as needed. The PDA keypad operates in a fashion similar
to your PC keyboard, and is used in a manner similar to typing. Pressing the
small keyboard icon at the very bottom right corner of the screen brings up the
keypad for use. Then use the stylus to select numbers or letters, etc… one at a
. The part number is F1827A, pack of 6.
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time. To close this function, repress the same small keypad icon at the bottom of
the screen. The keypad function will drop from sight until selected again.
4.2 Loading the AutoBlock.vb program
Make sure the PDA is securely fitted into the PDA cradle on the left side of the
AutoBlock. Turn the AutoBlock ON by manipulating the Power switch located
on the rear panel.
4.2.1 Start
To start the PDA simply press -- using the stylus -- the black power button on the
bottom beneath the word Jornada. In the upper left-hand corner of the screen (the
MS Windows logo), press the HP Home menu, and the START menu will pop up.
Press PROGRAMS, then AutoBlock (older versions may say ahb). Allow a few
seconds for the program to load. Do not press AutoBlock. more than once.
4.2.3 Can’t find AutoBlock ?
If you accidentally press the wrong program icons and seem to lose AutoBlock,
press the hard plastic, black and white home button on the very bottom left of the
PDA (it looks like a house). Then click the program switcher on the screen (right
bottom, see picture ). You will see all current programs loaded. Just
touch the AutoBlock line.
If you still cannot find AutoBlock then the chances are good the battery went
completely dead at some point and your software must be re-installed.
Note: When the PDA is being charged properly a light will appear on the
very top of top of the PDA. Red is charging, GREEN is batteries completely
charged and if not illuminated there is no charge. Battery failure will cause the
AutoBlock software to disappear.
4.2.4 Re-installing AutoBlock Software
(A) Close all PDA applications. Press the hard plastic, black and white home
button on the very bottom left of the PDA (it looks like a house). Then click
the program switcher on the screen (right bottom, see picture ).
will see all current programs open. Press “Close Window” and “Close All”.
(B) Install Microsoft Active Sync (if not already installed on your PC), and
establish a connection between the PC and PDA. To do this, attach the PDA
with included cord to serial port on PC. If prompted to establish a partnership,
You
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cancel the prompt or click "NO". (If your Active Sync CD has been lost, go
to http://www.microsoft.com/downloads to install the latest version.
(C) Open Windows Explorer on your PC. (Press “Start”, “Programs”, “Windows
Explorers”. Or “Start, Programs, Accessories, Windows Explorer for MS
2000 and higher).
(D) Insert the AutoBlock CD into the drive. You may install the program
directly from the CD, but if you wish to maintain a copy of the AutoBlock
program on your hard drive, drag and drop the entire Disk directory
from the CD to the desired location on your PC.
(F) To install the AutoBlock software directly from the CD, locate the AutoBlock
software on the CD. You may, alternatively, locate it on your hard drive if
you transferred it there in step (D), above. Double-click "AutoBlock Install,
CD1 and then SETUP." Follow the PC screen prompts, until prompted to
check for a PDA screen prompt.
(G) Press “Yes to all” the prompts on the PDA. Disconnect and the software re-
installation is complete. Go to section 4.2.1 to start the AutoBlock software.
Note: If you receive an update via email, AutoBlock may have a different
extension other than AutoBlock.vb. If so, rename the file AutoBlock.vb prior
to installing on the PDA.
4.3 Overview of AutoBlock software.
Modes and mode properties listed in Section 4.3 are addressed in depth in later
sections. What follows is an overview.
AutoBlock software incorporates three modes for operation. They are:
A) Method mode
B) Manual mode
C) Service mode (which includes Reagent setup, Maintenance, Temperature
Calibration and a special options section)
To switch between these modes, press the Select Mode box at the bottom of the
screen with the stylus.
4.3.1 Mode Similarities
All THREE modes of the AutoBlock software have the following properties in
common:
A)Graphite Temperature
Graphite Temperature is displayed in the upper left-hand corner. All temperature
readings are in Celsius. If no temperature is displayed there is no
communications between the AutoBlock and the PDA.
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B) Status
Status is seen in the upper right hand corner of each mode screen. It is designed
to inform the analyst of functions currently being performed. Some of the
functions displayed are as follows:
1) No Comms- this stands for “no communications”
2) Not initialized- appears when the unit is turned on
3) Homing- appears when AutoBlock is initializing
4) Idle- no operations being performed at this time
5) Running method- a digestion procedure is running and the unit should
remain untouched while this is displayed. Only the Abort button is active
at this point.
6) Injecting- when the AutoBlock is dispensing reagents
7) Temp Reset OK- appears briefly when the PDA acknowledges that the
temperature has been reset as commanded.
C) Initialize
Initialize appears at the bottom left corner. This function sends the AutoBlock
to the HOME position.
D) Select Mode
Select Mode appears in the bottom middle section of the screen in each mode.
Pressing this switches you between the 4 different modes of operation.
E) Abort
The Abort box is a constant in the lower right hand corner. It is used when the
AutoBlock needs to be unexpectedly or emergency stopped.
F) Blacked-out screen
When the PDA is not in the cradle, the screen may go black from lack of use.
When this happens simply press the black power button beneath the word
Jornada. If you touch the screen when the screen is black instead of the
power button, you may accidentally activate an unwanted program or
function.
4.4 Initialization
This function causes your AutoBlock to find the HOME position. The AutoBlock
then automatically resets reference positions and synchronizes settings. Upon
initialization the elevators raise and lower, and the injection arm moves to the left
drain position.
Your AutoBlock must be initialized when power to the unit is first established
and any time the main power is cut. Initialization does not have to reoccur
when the PDA is removed from the PDA cradle as long as the AutoBlock remains
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powered. For proper maintenance, initialize daily. Initialization only takes a few
moments and the benefits are worthwhile.
To initialize your AutoBlock press the initialize button. The status box at the
upper right hand corner will display homing. When the initialization process is
complete, idle will appear in that box. You are now ready to begin your digestion
procedure.
4.5 Software updates
Software modifications and updates may be released at future dates. A valid email
address for updates must be given to Environmental Express at
Info@envexp.com to receive the software updates automatically.
4.6 Connecting the PDA to a PC
The following instructions show you how to install updated AutoBlock software
when it is delivered via email.
(A) Install Microsoft Active Sync- this CD is included with the packet in the PDA.
Follow the manufacturer’s instructions for installation. (If your Active Sync
CD has been misplaced go to http://www.microsoft.com/downloads
(B) Save the file labeled AutoBlock.vb from the email from Environmental
Express. It must be saved in a file labeled AutoBlock.vb to download
correctly to the PDA. Files may be emailed in a format that is not compatible
with the PDA to allow the email to go through Internet firewalls. The
extension for AutoBlock software must be vb. (AutoBlock.vb).
(C) Connect the serial port cable provided to a computer and connect that to the
PDA at the bottom (the PDA must be removed from the cradle for this
operation).
(D) Close all PDA applications. Press the hard plastic, black and white home
button on the very bottom left of the PDA (it looks like a house). Then click
the program switcher on the screen (right bottom, see picture ).
You will see all current programs open. Press “Close Window” and “Close
All”.
(E) On the computer, double click on Microsoft Active Sync and click “File”,
“Get Connected” and “Next”. This will create an association between the
computer and the PDA via the Com port.
NOTE: If the program asks, “Want to Create a Partnership”, press No!
(G) Open Windows Explorer. On the computer Press “Start”, “Programs”, and
“Windows Explorer”.
(H) Locate the saved email AutoBlock.vb, and drag it to AutoBlock in Microsoft
Active Sync window. Organizing individual windows to make them small
will help make this easy. Having Explorer on one side and Active Sync on the
other will make the drag and drop simpler.
Note: Some email systems will not accept programs ending in vb. If we
have sent a file and it was labeled as vb, contact Environmental Express at
info@envexp.com and we will rename it to go through your system. Once
received simply rename the update and end it with .vb.
(I) Overwrite the existing file when a newer version is to be installed.
(J) Disconnect the PDA and return it to the AutoBlock.
4.6- Using the AutoBlock with a PC
The AutoBlock can be connected to a PC or laptop in the event of a PDA failure.
Software is located on your CD or must be obtained from Environmental Express
(no charge). This software can be emailed as AutoBlockPC Install.exe___.
When saving the attachment take out the dashes on the extension when saving to
the PC. Open the folder labeled AutoBlockPC Install.exe. This should automate
the installation program and guide through the process. When using the
AutoBlock with a PC a cable must be obtained. It needs to be a Female-Female
Null Modem cable. If one end is not correct (meaning it is a serial cable) attach a
Null Modem gender changer to the cable. Attach the PC or laptop to the RS-232
port on the back of the AutoBlock. AutoBlockPC works just as the PDA
software. Manipulation must be via the mouse versus the stylus. Keyboard entry
is not allowed.
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Section 5: Manual Mode
The manual mode is just what the name implies. In this mode digestion functions
(heating, cooling, raising/lowering elevators, injecting reagents, etc…) are
performed individually by the analyst. The manual mode is used in method
development, troubleshooting and on-going inspections, and other situations
where hands-on control of operations is required.
Manual Mode Screen
5.1 Motion Controls
You must Initialize the AutoBlock before using the motion controls.
Up/Down
Causes the elevators to raise or lower.
Right/Left
Moves the dispensing arm one column Left or Right. This includes to or from the
drain stations.
5.2 Reagent Addition
In the Manual mode you will see FIVE preinstalled reagents listed in the Reagent
Box. The Port number next to the reagent must correspond to the inlet line
attached to the corresponding reagent bottle. If this is incorrect, wrong
reagents will be added to samples. (For the dual system, press the “Next” button
to choose reagents 6-10).
Example: the H2O bottle must be attached via reagent uptake line to Port #1,
AND H2O must be listed in the reagent box as using Port #1.
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5.2.1 Purging and Prepping
In the Manual mode, injecting reagents does not include purging the previous
reagent. Further, it does not include prepping with the new reagent, both of
which are important steps. Following are the steps for purging and prepping.
A) Purging
Purging is the process of flushing the lines of the previous reagent with DI
water.
Note: Always Purge with DI Water only!
1) Move the dispensing arm to a drain station
2) Select Reagent; H2O (Port #1)
3) Enter 3 in the Enter ml box via the keypad function (see paragraph 4.1.2)
4) Press Inject
B) Prepping
Prepping is the process of removing the DI water from the lines with the
reagent to be injected into the samples.
1) Move the reagent dispensing arm to a drain station
2) Select reagent/port #
3) Enter 2 in the Enter ml box via the keypad function (see paragraph 4.1.2)
4) Press Inject
Following purging and prepping, the AutoBlock is now ready to inject the
prepped reagent into the samples.
Note: In the Method mode, purging and prepping are automated features, and do
not need to be taken into account when designing a new method.
5.2.2 Reagent Injection
Note 1: For safety and cooling purposes, fully load the AutoBlock with 54 cups.
Note 2: Prior to adding reagents to cups, follow Purge and Prep procedures in
section 5.2.1.
A) Using left/right motion control, move the injection arm to the desired column
of samples.
B) Double-check that the correct Port #/reagent has been Prepped prior to
injection.
C) Enter the desired volume in the Enter ml box via the keypad function.
Reagent addition occurs in multiples of six. The Enter ml volume entered will
apply to each cup in each column.
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Note: Acceptable volume range is 0.1ml to 50.0ml. Volumes can be entered
in 0.1ml increments.
Example:2 (or 2.0) in the Enter ml box = 2mls per cup
D) Press Inject. You have now injected the prepped reagen t at the selected
volume into the selected column of sample cups.
E) By moving the reagent injection arm to another column and pressing Inject,
you can duplicate steps A through D.
F) If a secondary reagent is to be added to the sample cups, Purge and Prep
procedures (see 5.2.1) are required prior to addition of secondary reagent(s).
G) Once reagent addition is completed, Purging with DI Water is required (see
5.2.1.) Purging reduces the chance of plumbing contamination and lengthens
the life of all wetted parts.
5.3 Temperature Control
Enter the temperature needed into the temp control box, and press apply. (See
Operating the Keypad, if you are not sure how to do this.) Temp range is ambient
to130 degrees Celsius. Variable temperatures A & B can also be entered for
heating. (See Section 8.1 (F) for additional details).
To successfully operate the AutoBlock, a firm handle on AutoBlock Temperature
is required. Please spend the time necessary to learn this information.
Definitions
Graphite temperature
A) This refers to theactual temperature of the graphite block that holds the
digestion cups. This temperature is continually displayed in the upper lefthand corner of the screen.
B) Set Point temperature
This is the desired temperature of the graphite. The set point temperature can
be programmed in the manual mode.
C) Sample temperature Calibration
Sample temperature is the actual temperature of the sample inside the
digestion cup. Temperature calibration is the process of adjusting the Set Point temperature until an acceptable Sample temperature is achieved.
Temperature calibration is performed when the AutoBlock is initially set up in
21
the laboratory and when new methods are developed. It is also performed as
part of routine maintenance.
Sample Temperature
1. To perform temperature calibration, allow the AutoBlock to heat until
Graphite temperature stabilizes within one degree of Set Point
temperature.
2. Measure Sample temperature with a NIST traceable thermometer by
taking Sample temperature measurements from 8 variously located
samples, then average. The resulting number is your actual Sample temperature.
Note: Use extreme caution if a mercury-containing thermometer is used.
A broken thermometer may cause permanent and irreversible
contamination to the AutoBlock.
3. Based on the difference (if any) between the current actual Sample
temperature and your desired Sample temperature, adjust the Set Point
temp accordingly.
4.When Graphite temp reaches the new, adjusted Set Point temp, re-measure
Sample temp, and then re-adjust Set Point temp as needed.
5. Continue this four-step process until an acceptable Sample temperature is
achieved.
5.4 Exhaust Fan
The Exhaust Fan box is located in the lower left portion of the screen. Pressing
On turn the fan on, and Off turns the fan off.
When Graphite temp reaches 40°C in the manual mode, the Exhaust Fan
automatically turns On as a safety precaution.
Once the fan is On, whether started manually or automatically, it will not end
operation until
(1) the graphite temp cools below 40°C, and
(2) the analyst manually presses the Off button.
In the event that noxious fumes or vapors are present and the exhaust fan is Off,
turn the exhaust fan On. See Service Mode (options section) for fan speed during
digestion procedures.
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5.5 Alarm
In the manual mode the alarm function can turn off the alarms. In addition, you
can test to insure the alarm function is working properly by turning it “ON”. An
example of an alarm that would need to be turned off is when the AutoBlock
software is running, but the PDA is not connected.
Note: Do not turn alarms off when the PDA is attached to the AutoBlock.
This would indicate that an error has occurred.
23
Section 6: Service Mode
The Service mode is broken into Four individual sections. To enter the Service
mode tap “Select Mode” at the bottom of the screen. Choose one of the tabs at the top of
the screen to enter the appropriate section. These tabs include Reagents, Maintenance,
Temperature Calibration, and Special Options.
6.1 Reagent Setup
Click the reagent tab at the top to enter the Reagent Setup Menu.
Reagent 1 is not selectable. It must always be DI Water. If the other reagents do
not suit your application, press the drop down arrow on the right to choose the
appropriate reagent.
If the reagent is not listed, see below section.
NOTE: Reagents listed in box must correspond to the reagent inlet port
on the right side of the AutoBlock.
Reagents have been assigned a viscosity rating. This rating controls the pumping
speed in which each reagent is delivered. We have engineered this to maximize
efficiency and provide volume delivery accuracy.
Your AutoBlock software has been configured with a list of common digestion
reagents and their AutoBlock viscosity ratings. See below:
Service Mode
24
ReagentViscosity Rating
1. DI Water- #1 (cannot be changed) 1
2. HCL- Hydrochloric Acid 2
3. HNO3- Nitric Acid 3
4. H2O2- Hydrogen Peroxide 30% 3
5. H2SO4-Sulfuric Acid 5
6. KMnO4- Potassium Permanganate 2
7. NaCl/NH2OH 2
Adding and Deleting reagents
If your digestion method(s) require reagents not found on this list, use the keypad
function and type them into the “Add” box, then press “Add”. Choose an
appropriate viscosity rating for the newly added reagent. Click the arrow button
on the box labeled Viscosity (examples are given). Selecting the proper viscosity
rating is important if accurate volumes are to be delivered. If the viscosity of your
new reagent is not similar to any of the listed and rated reagents, the default
setting is 5 (Slowest).
To delete a reagent from the list, press the arrow to the right of the “Del” (delete)
box, choose the reagent, and press delete. A maximum of 10 reagents can be on
the list at one time. If the chart is full, a reagent must be deleted prior to adding
another.
6.2 Maintenance Section
The maintenance section is designed to remind the analyst when it is time for the
replacement of parts or the calibration of processes.
AutoBlock
Maintenance mode
25
Failure to adhere to AutoBlock maintenance instructions and/or requirements can
void all warranties and result in damage to the AutoBlock, loss of samples and/or
losses not covered by the Warranty. See warranty, section 1.3.
Maintenance Indicators
Two weeks prior to the date part(s) require replacement, the PDA will issue a
notice of such. This will give the analyst ample time to schedule the required
maintenance, and receive delivery of replacement parts if necessary. Upon
completion of the necessary maintenance, click the box of the corresponding item.
A message verifies that the step was actually taken.
For warranty purposes and repair issues, Environmental Express tracks all
replacement parts by the serial number of the corresponding AutoBlock.
Note: Upon initial installation, check the “Done” column. That date
should correspond closely to the date of installation. If not simply press and
acknowledge each maintenance item.
(A) HEPAFilter Replacement
The HEPA Filter installed in the top of the unit has under normal
operating conditions, a life expectancy of 12 months. The PDA will
prompt the analyst to change and acknowledge the replacement of this
filter. Failure to replace the filter at this interval may void any warranty
written or implied. Catalogue # for the HEPA filter is SC868.
(B) Injection Arm Tubing Kit
This kit supplies the tubing and connection fittings for the lines going
from the 6-way splitter to the injection arm. These tubes should be
replaced every 12 months under normal conditions. Prior to installing
these lines, back flush the splitter using a syringe and DI water. Allow 1
to 2 hours to complete this task of replacement.
(C) Peristaltic pump tube
The Teflon Tube in the peristaltic pump should be replaced once a year.
This frequency may need to be increased due to excessive or continuous
use of concentrated acids. When the unit is operating, the pump is
designed to automatically rotate forward and backward slightly to increase
the life of the tubing.
(D) Electronic Cooling Filter
The small black air-intake filter located on the back panel keeps large
amounts of dust from depositing on the electronics located in the rear of
the AutoBlock. Should this become clogged with dust, costly electronic
components can overheat or be damaged by acid vapors. To clean, remove
the shroud, then wash and dry. Return the filter after is has completely
26
dried. Check this filter after the first 90 days of operation, then schedule
routine cleaning as necessary.
(E) Reagent pump calibration
The default setting for the volume calibration reminder is once every 30
days; although you may decide to shorten or lengthen this period. To
change the frequency of the calibration reminder, press the stylus in the
days box, then enter the new number of days between calibrations. (Dual
systems have two pumps and both should be calibrated.)
1. GO TO THE MANUAL MODE
2. With the elevators down, place rows of pre-weighed cups into the
AutoBlock. You must have multiples of 6 starting from left to right.
3. Prep the injection arm with DI into the drain. Use 3ml DI.
4. Raise the elevators. Align the injection arm to the first row and inject
10ml of DI water. Repeat as necessary.
5. Re-Weigh all cups and average the results.
6. GO TO THE SERVICE MODE.
7. Select the maintenance tab, select calibrate fill pump. (Dual systems
have two pumps.)
8. In the box labeled “injected ml”, type 10. If you used an alternative
volume place that volume in the box.
9. In the box labeled “resulting ml”, type in your averaged volume.
10. Press apply. Your AutoBlock pump should now be calibrated.
Note: To insure accuracy go back to the manual mode and test
appropriate volumes for injections. Repeat calibration as necessary
until an acceptable range is achieved. Factory calibration is +/- 2% at
10ml.
27
Calibration Menu
6.3 Calibration of Sample Temperatures Variable A and Variable B
Introduction and Overview
Variable A and Variable B are selectable, preset sample digestion
temperatures. These two sample digestion temperatures are used in all
factory-installed digestion methods, and if desired, can be selected for use
in all custom/lab-designed methods.
Most environmental methods require a sample digestion temperature of 95°C
± 2°. Variable A temperature is designed to yield a sample temperature of 95°
± 2° C when the samples are digested in an open vessel, such as most waters
are.
Variable B temperature is also designed to yield a sample temperature of 95°
± 2° C when the samples are digested in a vessel with a reflux device (#SC506
Reflux Caps), such as most soils are.
Your AutoBlock’s Variable A and Variable B have been individually factory
calibrated to 95.0° C with a tap water matrix. 95.0° appears in the two boxes
on the PDA screen in the maintenance mode, temperature calibration screen.
Note: If the custom method(s) you choose to run does not include Variable A
or Variable B sample temperatures, see Section 5.3 of this manual. Section
5.3 explains setting sample temperatures in individual, custom methods.
(1) Changing Variable A and/or Variable B Temperature
To change Variable A and Variable B from 95.0° to a different temperature,
simply select the appropriate box, then type in the desired temperature.
28
(2) Calibrating Variable A and Variable B
A. With the PDA on the cradle communicating with the AutoBlock, go to the
maintenance mode.
B. Make sure the Variable A and Variable B boxes have the correct temperature.
95.0° C is the default temperature.
C. Select the Variable you want to check by pressing either “Calibrate A” or
“Calibrate B”.
D. After the screen automatically changes, Press “Heat to A” or “Heat to B” as
appropriate.
E. Randomly position 8 digestion cups with 50ml of reagent blanks into your 3
AutoBlock sample racks, then place the racks into the AutoBlock in the Down
Position..
F. Measure the temperature of the samples 15 minutes after the temperature
displayed in the top left corner of the PDA screen reaches the desired
temperature. It is recommended to use a digital thermometer (#SC980)
capable of reading +/- 0.1 º C.
Note: Suspend the thermometer in the cup to take the liquid temperature. If
the thermometer rests on the bottom of the cup, the resulting temperature will
be higher than the actual sample temperature.
G. After measuring temperatures, average the results of the 8 temperatures.
H. If the averaged temperature is in range, press “Cancel”. Calibration is
completed and you will automatically return to Maintenance Mode.
I. If the average temperature is out of range for your method(s) proceed to the
next step.
J. Type your Averaged Temperature result (example: 91.2° C = 91.2) as a
simple number into the box labeled “Resulting º C”. Be sure to round to the
nearest tenth of a degree.
K. Press “Apply”. Your AutoBlock will automatically re-calibrate Variable A or
Variable B as appropriate, and then return to the Maintenance Mode.
29
6.4 Options
This section allows the analyst to change the AutoBlock from a single pump
system, to a dual pump system. Click the appropriate box.
“Vent problem Aborts Operations” the AutoBlock is equipped with a pressure
sensor that detects an increase in pressure when either the door is opened or the
exhaust system fails. When this box is clicked, digestion methods are aborted
when the pressure sensor detects one of these parameters.
Low Fan Speed- during a digestion, the exhaust system lowers the fan speed to
achieve acceptable temperature uniformity. If condensation occurs during a
digestion increase the percentage of the fan speed. This should be performed
using DI water with 54-Samples prior to sample digestion with acids.
Routine Cleaning
General maintenance should include a thorough cleaning of all interior plastic
parts with a soft damp cloth to remove acid buildup and other contaminates that
will form deposits over time. Exterior cleaning should be performed on an asneeded basis. The more frequently your AutoBlock is cleaned of residual acid,
dust and other buildup, the less chance of sample contamination you will face.
Options Menu
30
Section 7: Method Mode
The Method Mode is the first mode screen to appear when the AutoBlock
software is activated. It is the control center for selecting, writing and performing
digestion methods. There are two ways to run a digestion method. One is a preprogrammed EPA Method, see section 7.2. The other is by creating a “Custom
Method”, see section 7.6.
Method Mode
Numerous features apply to all methods whether preinstalled by Environmental
Express or custom designed by the laboratory. See section 7.5.2 for a listing of
major features.
It is the responsibility of the laboratory to verify the compatibility of reagents,
heat and time indexes, the compatibility of each sample matrix and other varying
digestion method conditions prior to operation. (See Warranty, section 1.3.)
7.1 Loading Samples
A) Make sure elevators are in the DOWN position. (Initialize if this is the first
operation on the AutoBlock- section 4.4)
B) Fill SC475 digestion cups with samples to be digested.
C) Each SC864 digestion rack holds 18 samples configured as 3 columns of 6
cups. Beginning with the column that will locate at the far-left of the
31
AutoBlock, place your samples into the racks, loading the columns left to
right. Do not skip any spaces in the columns. Fill each column completely
with SIX samples before moving to the next.
D) The final column containing samples does not have to be filled with samples;
however, it must be filled with cups, even if the cups are empty.
E) Fill all remaining open positions with empty cups, and place all THREE racks
into the AutoBlock. Keep in mind to place the racks into the AutoBlock so
that the samples begin with the far-left column.
F) After loading all samples in columns of six from left to right, place empty
SC475 cups into all remaining rack positions. All three racks must be
completely filled either with samples or with empty cups. A total of 54 cups
-- all three racks, all 54 positions -- must be in the AutoBlock before starting a
digestion method.
Loading all 54 positions will insure proper cooling of samples due to airflow.
Also, it will insure that if the final column is partially filled with samples,
reagents will not accidentally dispense into empty heating wells.
Do not reuse any cups that received reagent(s) during a previous digestion
procedure, even if those cups did not contain a sample. This can result in cup
failure, damage to the AutoBlock and sample loss. Reuse of cups that did not
receive any reagent and remained dry throughout the procedure is
acceptable.
32
7.1.1 Close the acrylic door
7.2 Selecting a Digestion Method
To select a method, switch to the method mode and press Load. Press the down
arrow button on the right hand side of the box that appears. A drop-down menu
displays all available methods. Select the appropriate method with the stylus, then
press Apply. The name of the selected method will appear in the box at the top,
and software text will be displayed in the large middle box.
For proper digestion, it is important to follow ALL of these steps! Failure to
follow these steps in their entirety may void the Warranty, and/or result in acid
spills, AutoBlock failure and/or sample loss.
7.2.1Press Start
The Reagent Verification screen will appear. See below. Check all reagent
uptake lines closely to ensure that all are in the appropriate bottles and have
sufficient volume to perform the digestion about to take place. Also check the
drain line to insure that it is not fouled or crimped, and that it flows continually
downwards to the waste collection container.
Select a Method
33
Reagent Verification
7.2.2 Enter the number of Columns to be digested
Enter # of Columns to be Digested
If you are completing these steps, the NEXT CLICK WILL BEGIN A REAL DIGESTION.
Be Sure that:
1- ALL THREE RACKS ARE COMPLETELY FILLED WITH CUPS
ELEVATORS AND RACKS ARE IN THE DOWN POSITION
23- THE DOOR IS CLOSED
7.2.3 Press Apply.
Sample digestion has begun.
7.2.4During the Digestion
The PDA screen will gray-out. The only functional button becomes the ABORT
button. If for some unexpected reason the digestion procedure must be paused,
press abort. Verify this command by pressing yes in the box Abort Method in Progress. The AutoBlock will not stop its current function until the Abort
command is confirmed.
In the event the abort button was pressed accidentally, press No in the
acknowledgement box. Your digestion procedure will continue uninterrupted.
34
7.3 Repeating the same digestion method
If the next batch of samples are to undergo the same method as the preceding
batch:
(A) check your reagent levels
(B) load racks with samples and cups as required
(C) close the acrylic door
(D) press Reset
(E) Continue with steps beginning at 7.1.3
7.4 Running aNew Method
If a new method is to be employed, press Load and select the required method.
See section 7.1.
7.5 Features that Automatically Apply to all methods
The following features automatically apply to all methods including modified
methods and custom methods. These features do not have to be programmed into
the method development process.
1- Exhaust Fan
Automatically turns On when the digestion method is started, and continually
runs throughout the method . Upon completion of the digestion method, the
fan remains On until the graphite temp cools below 40°C. Below 40°C the
fan cycles On every 30 minutes for 5 minutes to remove residual chemical
vapors. This cycle continues until Reset is pressed in the method mode.
Note: For the best temperature uniformity results the fan speed is
decreased when samples are heated. If condensation build-up occurs during
the digestion see the Service Mode, Options section to increase fan speed.
2- Reagent Prep
Prior to injection of a reagent, all lines are filled with the new reagent.
3- Reagent Purge
After injection, all lines are purged of the reagent with DI Water.
4- Safety Features
Alarms signal an immediate need for attention. Alarms can be both visual and
audible.
5- Elevators
35
Automatically raise samples for injection of reagents and sample cooling. For
heating the samples the elevators automatically lower.
6- Safety
All standard safety features apply. See section 9 for details.
7- Progress indicators
Minutes-elapsed and minutes-remaining are displayed and updated throughout
the procedure. In addition, the exact step the AutoBlock is performing is
highlighted in blue in the Method Procedure box.
Once the digestion method is completed, the Status box will display Method
Done.
8- Temperature
Graphite temperature is continually displayed in the upper left-hand corner of
the screen. See section 5.3 for additional information
7.6 Creating a Custom Method
In the Method mode, press new in the method mode. Press the “+” (plus) button
on the middle right hand side. This will bring you to the automated method preparation screen
Pressing the arrow in the reagent box will drop down a list of reagents that have
been programmed to run on this unit. See section 6 for adding reagents.
7.7 Commands
Custom Method Development
36
A custom method is built one step at a time by entering commands. Commands
include the following:
A) Inject
This command adds reagents. The inject range is 0.1-15mls in 0.1ml
increments.
To inject a reagent:
(1) Choose the appropriate reagent in the reagent drop down box.
(2) Enter the volume required via the keypad.
(3) Press Inject.
(4) To inject secondary reagents, repeat this process at the proper time in the
custom method.
Note: Purging the last reagent and prepping for the new reagent are
automatically taken into account by the ahb. program, and need not be
addressed in custom method development.
B) Heat To
This command determines the Set Point temperature, not sample temperature.
Range is 10°-125° C increments of 0.1°. For establishing accurate sample
temp, see section 5.3. Variable A or Variable B can be used in this field as
well. See section 5.2 for additional details. “A” is 95.0 sample temperature
without a reflux cap and “B” is 95.0 with a reflux cap. These are defaults.
Insure that they have not been modified in the maintenance mode.
C) Wait For
This command determines the amount of time the samples will be heated
during a step. Range is 1-999 minutes. The Wait For time does not start until
the Graphite temp reaches within 5 degrees of the Set Point temp. An
automatic command is sent for the elevator to lower the samples down into
the block, prior to the countdown.
D) Cool For
This command sets the amount of time the samples will be cooled. Range is
0.1-999 minutes. The speed of the fan automatically increases to it’s
maximum for efficient sample cooling.
Technical Note
When creating a custom method, samples must be cooled for a minimum of 20
minutes between heating and adding a reagent. Based on our tests, we
recommend you add 1-2 ml of DI Water prior to reagent additions. This helps
cool samples even further. HYDROGEN PEROXIDE can cause violent
reactions with some samples. A minimum of 35 minutes must be entered as a
cooling time, and you must add 2ml DI Water prior to the injection of H2O2.
7.7.1 Example of Custom Method Development
37
1. The Method Mode press “New”
2. Press Down Arrow button in the reagent box. A drop-down list of reagents
appears.
3. Choose “HCL”.
4. Enter “5” in the ml box next to “Inject”.
5. Press “Inject”.
6. Enter 106 into °C box next to “Heat to”.
7. Press “heat to”.
8. Enter “120” in the minutes box next to “Wait for”.
9. Press “Wait for”.
10. Enter “30” in the minutes box next to “Cool for”.
11. Press “Cool for”.
12. Press minus (-) button on the right of the screen.
13. Press “Save”.
14. Name your method with the keypad. *
15. Press “Apply”.
Following these steps creates a custom method that:
(1) adds 5mls of HCL to the samples,
(2) heats samples at a Set Point temperature 106° for 2 hours, then
(3) cools for 30 minutes, and stops.
* Do not name methods using periods (.) or spaces. Using these will not save the
method into the proper directory. Alternatively use dashes or underscores.
7.8 Modifying Existing Methods
If simple changes to temperature, heating times and/or reagent injection volumes
are necessary, modification of an existing method is recommended.
However, if the changes are significantly different than any existing method,
it is easier to follow the procedures in section 7.3, Creating a Custom Method.
7.8.1 Steps for Method Modification
(A) In the Method Mode, press Load.
(B) Choose a method from the drop-down box, and press apply.
(C) Press edit, and pull up the keypad.
(D) Using the scripts listed below, type in the desired additions.
Note: Automated functions (pressing the + button) are not valid entries. You
must manually enter script to modify an existing method.
38
Command Operand Units (do not add to PDA)
Heat 10-130 º C
Inject 0-15 ml
Wait 0-1092 minutes
Wait is used for the amount of time to heat or cool the samples. See help menu in
the PDA for additional commands although listed above are the simple commands
that should be used.
7.8.2Saving and Naming the new method
Press save to save the method. If you want to keep the method the same name
click on that method and press apply. If you want to rename the method, pull up
the keypad and type in the new name. All custom method names must end in ahb.
It is not necessary to type in ahb as the PDA will do that automatically. It is
important not to add any spaces or periods (.) into the name of the method as it
will not be saved in the correct directory and will not be available to run.
Methods pre-installed from Environmental Express can not be renamed. Preinstalled method names end in ROM. All custom methods should end in ahb.
7.9 Logging Sequence
The AutoBlock software logs actions taken during each digestion procedure. After
each method is run a log file is automatically created and stored in the AutoBlock
file. To view or save the information, drag the file (located in the AutoBlock folder)
to the PC using Microsoft Active Sync. The PDA will retain the logs for five
digestion procedures before overwriting the oldest one, so you will need to
download the method logs to a PC in order to preserve more than five histories.
Each file name is in the format logXXXXX.XXX, where X represents a digit (e.g.
log39999.999). The lowest number is the oldest file.
Your AutoBlock is designed with numerous safety features. Although these safety
features are well designed, there can be situations not addressed by safety
features and/or AutoBlock safety features may fail. Therefore always use caution
when operating the AutoBlock, and never operate the AutoBlock without properly
trained personnel nearby.
Following is a partial list of AutoBlock safety features. Many of these features
are discussed in greater detail in other sections of the manual. If an alarm
activates and you have concerns, contact technical support at Environmental
Express.
(1) Pressure Sensor
A pressure sensor is located in the digestion chamber. During digestions
this sensor continually monitors air pressure inside the chamber. If the
acrylic door is opened or if the exhaust fan quits functioning properly, the
pressure sensor will cause an alarm to sound.
(2) Leak detector
A leak detector is located near the pump and splitter in the rear of the
AutoBlock. Should a leak occur in this compartment, an alarm will sound,
and the digestion method will be aborted. To reset the leak detector, it
must be free of liquids. Dry the metal screen with a hair drier. It may be
necessary to disassembly the screens and dry them if acid or other higher
temperature liquids have entered the area. Add 20 ml of DI in the manual
mode (to the drain) while inspecting the detector area for any leaking
liquids. If the alarm sounds again inspect carefully. A fine mist will cause
the alarm to go off. It may not be a drip or spray. Fix any leaking parts.
See figure 1 and figure 2 at the end of the manual for re-assembly of the
leak detector (page 44-45).
(3) Overheat Shutoff
Should the AutoBlock overheat, it will automatically shut off.
(4) PDA disconnect alarm
If the PDA is removed from the PDA cradle while ON, it will sound an
alarm.
(5) Abort button
The Abort button can be used anytime during a method to stop the
AutoBlock.
40
(6) Electronics Cooling/Purge Fan
(7) Safety Coating on graphite block
(8) Fire resistant & chemical resistant construction
The electronics purge fan on the rear panel reduces the possibility of acid
vapors damaging electronic components and reduces the possibility of
those same components from overheating.
The graphite heating block is Teflon coated to protect it from acid spills.
The AutoBlock is constructed of Kydex, a plastic resistant to both fire and
chemicals normally associated with metals digestions.
41
Section 10: Contact info
Feel free to contact us as the need arises. We realize the importance of technical support, and are
willing to deliver the service you need to make your Environmental Express® AutoBlock™
operate as efficiently as possible.
Phone 800-343-5319 0830 – 1730 hours EST (8:30 AM – 5:30 PM)
843-881-6560
Fax 843-881-3964
Email Info@envexp.com
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