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THE ENVIROFLEX
PORTABLE SMOKE EXTRACTOR
102.1007
OWNER’S MANUAL
In Canada:
Enviroflex International Inc.
17 Brownridge Road, Unit 8,
Halton Hills, Ontario
L7G 0C6
Phone: (905) 636-1177
Fax: (905) 636-1178
Internet Address: www.enviroflex.com
E Mail Address: [email protected]
In USA
Enviroflex International Inc.
1051 Clinton St., Unit 217
Buffalo, NY
14206-2823
Phone: (716) 883-2319
Fax: (716) 883-2139
Internet Address: www.enviroflex.com
E Mail Address: [email protected]
December 10, 2012
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INTRODUCTION
MAJOR COMPONENTS
Cabinet
The cabinet is fabricated out of satin coat mild steel and is
painted via powder coating. The Enviroflex name etc. are
all silk screened over the powder coated paint.
Filter Maintenance
The 102.1007 Portable Smoke Extractor units use a single
disposable cartridge type filter (part number 102.1007.001).
The operating life expectancy of the filter depends on the
type of smoke being removed, the severity of the smoke and
the duty cycle. It is extremely difficult to pinpoint how many
pounds of consumable wire or electrode that can be
deposited before the filters plug up. There are too many
variables.
Your suction will start to deteriorate when the filter starts to
load up with particulate. Once the suction is inadequate you
have to replace the filter.
To replace the 102.1007.001 filter:
(1) Turn off the Smoke Extractor and pull out the
electrical plug from the wall receptacle.
(2) Unfasten the (2) latches located at the front of the
machine. Remov e th e s park trap.
(3) Pull out the 102.1007.001 filter.
(4) Place the new filter back into the cabinet making
sure the outer gasket of the filter comes in contact
with the cabinet rim.
(5) Before pl acing the spark tr ap on the unit you should
shake the spark trap to remove any heavy
particulate or debris that has been caught inside
behind the impinger plate.
(6) Reinstall the spark trap in the cover and place the
spark tra p o ver the fro nt of the cab inet making s ure
that the cover is seated correctly on all edges of the
cabinet. Tighten the (2) latch catches.
(7) Plug the machine back into the wall receptacle and
turn the unit on. You are now ready to use the
Smoke Extractor again.
Charcoal Filters
If you have purchased the (2) optional charcoal filters it is a
very easy installation. To install them you have to remove
the spark tra p the 102.1007.001 filter. Install the 2 charcoal
modules by butting them up against the motor hole plates at
back of the filter plate. Please note it is vital that the flat
portion of the charcoal cassette is facing the filters.
Otherwise the air does not get a chance to expand before
entering the motor and would only utilize a small porting of
the charcoal, the size of the motor inlet hole. Re-install the
102.1007.001 filter. Install the filter plate and the spark trap.
The charcoal will have to be replaced when odors can be
detected coming out of the 2 louvers at the sides of the
machine.
Electrical Service
The (2) electric motors are equipped with replaceable
brushes. Once they become worn the motor will
automatically stop, thus eliminating any potential damage to
the commutator. To replace the brushes be sure that the
power has been turned off and the power cord has been
removed from the wall outlet. Unscrew the four screws
located at the rear of the cabinet to allow access to the
motors. Remove the protective fan cap by lifting the metal
clips which are located on the sides of the cap. Remove the
hold down screw which secures the brush and holder.
Remove the old brush assembly and install the new one.
Replace the cap and screw the motor housing plate back onto
the back of the cabinet. The 102.1007 unit is now ready to
operate.
If at any time you are unsure of any procedure, please do not
hesitate to contact your nearest dealer.
Replacing Motor
If at any time you have to replace a motor please follow the
following procedure.
1) Remove the (4) screws on the cooling air intake
plate at the back of the machine. Remove the motor
intake plate.
2) Remove four Phillips screws from the motor plate.
3) Unscrew the switch on the top of the machine and
remove taking special precaution that the switch
remains intact.
4) Remove the motor plate with the (2) motors on it Remove the defective motor and install the new
motor making sure there is a motor gasket between
the motor and motor plate. You can then screw the
new motor in.
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5) Take the bottom motor wire of both motors and
join them together. You then connect these wires to
the white nylon terminal connector together.
6) The single wire on the terminal board goes to
number 1 (#1) on the switch. The wire on the
bottom motor goes to number 2 (#2) on the switch
and the top motor wire goes to number 3 (#3) on
the switch.
The white wire on the power cord goes to the wire
on the terminal board that goes to #2 on the switch.
The black wire on the power cord goes to the single
wire on terminal that go es to the number 1 (#1) on
the switch. You can no w put the switch and plates
back in place.
Preventative Maintenance
The brushe s should be changed eve ry 400 operating hour s.
This procedure should become part of a preventative
maintenance program. This eliminates potential problems
with the commutator.
The 102.1007.001 filter has to be periodically replaced. The
suction will deteriorate as it loads up with particulate.
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Limited Warranty
Subject to the terms and conditions hereof, Enviroflex International Inc. warrants to its customer that all new
and unused Equipment furnished by Enviroflex is free from defect in workmanship and material as of the
time and place of delivery by Enviroflex. All products excluding the motors in the ESE Portable Smoke
Extractor carry a (1) one-year warranty on materials and workmanship. The ESE motors are limited to a (3)
three-month warranty. The Company's responsibility and obligation under the guarantee is limited to the
exchange of any defective parts which have been returned prepaid, to the factory and which prove to be
defective through normal use. ONLY PREPAI D RETURNS WI LL BE ACCEPTED. Goods replaced unde r
warranty will be returned prepaid. If in the company's judgement the replaced parts are not covered by the
warranty, parts will be billed with a small labour charge and returned collect. No goods will be accepted
without a written authorization from Enviroflex International Inc .
The conditions of the Guarantee are:
The unit must have been operated within its listed capacity.
Your Smoke Extractor is guaranteed for one (1) full year from the date of original purchase, against
electrical and mechanical defects in material and workmanship. The warranty does not include the
prefilter or after filter. The warranty does not cover damage caused by misuse, negligent handling, or use
on voltages other than that stamped on the Smoke Extractor.
This warranty does not cover any personal injury, property damage, or any incidental or consequential
damages of any kind, resulting from defect, malfunctions, misuse, or alteration of the product.
This guarantee is in lieu of any other warranty, either expressed or implied.
If warranty service is required, send the part(s) prepaid to your dealer or nearest authorized service center,
with a proof of purchase. Ensure that sufficient packing material is used. If part(s) arrive damaged due to
improper packaging, warranty will be void. Please enclose a note explaining the nature of your difficulty.
In Canada:
Enviroflex International Inc.
17 Brownridge, Unit 8,
Halton Hills, Ontario
L7G 0C6
Phone: (905) 636-1177
Fax: (905) 636-1178
Internet Address: www.enviroflex.com
E Mail Address: [email protected]
In USA
Enviroflex International Inc.
1051 Clinton St.
Buffalo, NY
14206-2823
Phone: (716) 883-2319
Fax: (716) 883-2139
Internet Address: www.enviroflex.com
E Mail Address:
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