Enviro Westport C-10381, Westport C-11290 User Manual

SHERWOOD INDUSTRIES IS AN ENVIRONMENTALLY RESPONSIBLE COMPANY. THIS MANUAL IS PRINTED ON RECYCLED
PAPER.
PLEASE KEEP THESE INSTRUCTIONS FOR FUTURE REFERENCE
Westport
B Y : S H E R W O O D I N D U S T R I E S L T D
OWNER’S MANUAL
INSTALLER:
Leave this manual with the appliance.
CONSUMER:
Retain this manual for future reference.
WHAT TO DO IF YOU SMELL GAS
• Open windows/extinguish any open ame.
• Do not try to light any appliance.
• Do not touch any electrical switch or use any phone in your building.
• Immediately call your gas supplier from a neighbour’s phone. Follow the gas supplier’s instructions.
• If you cannot reach your gas supplier, call the re department.
FOR YOUR SAFETY: Do not store or use gasoline or
other ammable vapours and liquids in the vicinity of
this or any other appliance.
WARNING: If the information in this manual is
not followed exactly, a re or explosion may result
causing property damage, personal injury or loss of
life. Installation and service must be performed by a
qualied installer, service agency or the gas supplier.
This appliance may be installed in an
manufactured (mobile) home,
where not prohibited by local codes.
This appliance is only for use with
the type of gas indicated on the
rating plate. This appliance is not
convertible for use with other gases,
unless a certied kit is used.
Massachusetts installations (Warning): This product must be installed by a licensed plumber or gas tter when installed within the Commonwealth of Massachusetts. Other Massachusetts code requirements: Flexible connector must not be longer than 36in., a shut off valve must be installed; only direct vent sealed combustion products are approved for bedrooms/bathrooms. A carbon monoxide detector is required in all rooms containing gas red direct vent appliances. The replace damper must be removed or welded in the open position prior to installation of a replace insert.
50-1033
Safety Precautions
FOR SAFE INSTALLATION AND OPERATION OF YOUR “ENVIRO” HEATER, PLEASE CAREFULLY READ THE FOLLOWING INFORMATION:
All ENVIRO gas-red appliances must be installed in accordance with their instructions. Carefully read all the instructions in this manual rst. Consult the building authority having jurisdiction to determine the need for a permit prior to commencing the installation.
NOTE: Failure to follow these instructions could cause a malfunction of the replace, which could result in death, serious bodily injury, and/or property damage.
Failure to follow these instructions may also void your re insurance and/or warranty.
GENERAL
Installation and repair should be done by a qualied service person. The appliance should be inspected before the rst use and, at least, annually by a qualied service person. More frequent cleaning may be required due to excessive lint from carpeting, bedding material, etc. It is imperative the control compartments, burners and circulating air passageways of the appliance be kept clean.
Due to high temperatures, the appliance should be located out of high trafc areas and away from furniture and draperies.
Children and adults should be alerted to the hazards of high surface temperatures and should stay away to avoid burn or clothing ignition.
Young children should be carefully supervised when in the same room as the appliance.
Clothing or other ammable materials should not be placed on or near the appliance.
FOR YOUR SAFETY
Installation and service must be performed by a qualied installer, service agency or gas supplier.
This installation must conform to local codes or, in the absence of local codes, to the current CAN/CGA­B149 installation code (Canada) or National Fuel Gas Code ANSI Z223.1.2 (USA)
To prevent injury, do not allow anyone who is unfamiliar with the stove to operate it.
• To prevent injury, if the pilot or pilot and burners have gone out on their own, open the glass door and wait 5 minutes to air out before attempting to re-light the stove.
Always keep the area around these appliances clear of combustible material, gasoline and other ammable liquids and vapours.
These appliances should not be used as a drying rack for clothing or for hanging Christmas stockings/ decorations.
Due to the paint curing on the stove, a faint odor and slight smoking will likely be noticed when the stove is rst used. Open a window until the smoking stops.
Always connect this gas stove to a vent system and vent to the outside of the building envelope. Never vent to another room or inside the building. Make sure the specied vent pipe is used, properly sized and of adequate height to provide sufcient draft. Inspect the venting system annually for blockage and signs of deterioration.
WARNING: Failure to position the parts in accordance with the diagrams in this booklet, or failure to use only parts specically approved with this appliance, may result in property damage or personal injury.
WARNING: Do not operate with the glass front removed, cracked or broken. Replacement of the glass should be done by a licensed or qualied service person.
Never use solid fuels such as wood, paper, cardboard, coal, or any ammable liquids, etc., in this appliance.
Do not use this heater if any part has been under water. Immediately call a qualied service technician to inspect the heater and to replace any part of the control or gas control systems that have been under water.
Do not abuse the glass by striking it or slamming the door shut.
2
Table of Contents
Safety Precautions..................................................................................................................2
Table of Contents...................................................................................................................3
Codes And Approvals..............................................................................................................4
Specications.........................................................................................................................5
Dimensions................................................................................................................5
Rating Label Location.................................................................................................5
Operating Instructions............................................................................................................6
Pilot Lighting Instructions............................................................................................6
Pilot Light..................................................................................................................7
Air Shutter.................................................................................................................7
Remote controls (Optional).........................................................................................8
Blower Speed (Optional).............................................................................................8
Normal Sounds During Operation................................................................................8
Maintenance And Service........................................................................................................9
Routine Maintenance..................................................................................................9
Cleaning The Glass.....................................................................................................9
Cleaning The Firebox..................................................................................................9
Change Battery in Ignition Module...............................................................................9
Replacing the Glass..................................................................................................10
Glass Door Removal..................................................................................................10
Burner Removal........................................................................................................10
Fuel Conversion........................................................................................................11
Initial Installation.................................................................................................................13
Preparation For Installation.......................................................................................13
Clearances to Combustibles.......................................................................................13
Planning Your Installation..........................................................................................13
Vent Termination Restrictions....................................................................................15
Fireplace Horizontal Vent Kit 50-1235.........................................................................16
Other Approved Vent Parts........................................................................................17
Vent Congurations and Restrictor Settings..................................................................19
Horizontal Installation...............................................................................................20
Vertical Installation...................................................................................................22
Cathedral Ceiling Installation.....................................................................................24
Corner Installations..................................................................................................25
Venting into a Class ‘A’ Chimney.................................................................................26
Converting Top Vented into Rear Vented.....................................................................26
Installation of Rear Vented Appliance.........................................................................27
Installation of Top Vented; Horizontal Termination......................................................28
Installation of Top Vented; Vertical Termination...........................................................28
Freestanding Drafthood Adaptor - 50-841...................................................................29
Gas Line Connection and Testing...............................................................................32
Electrical Requirements For Gas Valve and Optional Blower..........................................33
Secondary Installation...........................................................................................................34
Installation of Optional Blower...................................................................................34
Installation of Log Set and Embers............................................................................34
Installation of Panel Set............................................................................................37
Trouble Shooting..................................................................................................................38
Parts List - Cast....................................................................................................................39
Parts Diagram - Cast.............................................................................................................42
Parts List - Components........................................................................................................43
Parts Diagram - Components.................................................................................................45
Warranty..............................................................................................................................46
Installation Data Sheet.........................................................................................................48
3
Codes And Approvals
DIRECT VENT ONLY: This type is identied by the sux DV. This appliance draws all of its air for combustion from outside the dwelling, through a specially designed vent pipe system.
TOP VENT DV Certied for installation from 0-4500 ft (0-1372 m)
REAR VENT DV Certied for installation from 0-4500 ft (0-1372 m) with 36” (915 mm)
snorkel (refer to ‘Converting Top Vented into Rear Vented’).
In the USA: The appliance may be installed at higher altitudes. Please refer to your American Gas
Association guidelines which state: the sea level rated input of Gas Designed Appliances installed at elevations above 2000 (610 m) feet is to be reduced 4% for each 1000 feet (305 m) above sea level. Refer also to local authorities or codes which have jurisdiction in your area regarding the de-rate guidelines.
In Canada: When the appliance is installed at elevations above 4500 feet (1372 m), the certied high
altitude rating shall be reduced at the rate of 4% for each additional 1000 feet (305 m).
This appliance has been tested by INTERTEK (Warnock Hersey) and found to comply with the established VENTED GAS FIREPLACE HEATER standards in CANADA and the USA as follows:
VENTED GAS FIREPLACE HEATER (Westport DV; NG/LPG)
TESTED TO: ANSI Z21.88a-2003/CSA 2.33a-2003 VENTED GAS FIREPLACE HEATERS
CAN/CGA 2.17-M91 GAS FIRED APPLIANCES FOR HIGH ALTITUDES
CSA P.4.1-02 TESTING METHOD FOR MEASURING ANNUAL FIREPLACE EFFICIENCY
This ENVIRO WESTPORT Fireplace:
• Has been certied for use with either natural or propane gases. (See rating label.)
• Is not for use with solid fuels.
• Is approved for bedroom or bed sitting room. (IN CANADA: must be installed with a listed wall thermostat. IN USA: see current ANSI Z223.1 for installation instructions.)
• Must be installed in accordance with local codes. If none exist, use current installation code CAN/CGA B149 in Canada or ANSI Z223.1/NFPA 54 in the USA.
• Must be properly connected to an approved venting system and not connected to a chimney ue serving a separate solid-fuel burning appliance.
IMPORTANT NOTICE (Regarding rst re up): When the unit is turned
on for the rst time, it should be turned onto high without the fan on for the rst 4 hours. This will cure the paint, logs, gasket material and other products used in the manufacturing process. It is advisable to open a window or door, as the unit will start to smoke and can irritate some people. After the unit has gone through the rst burn, turn the unit off including the pilot, let the unit get cold then remove the glass door and clean it with a good gas replace glass cleaner, available at your local ENVIRO dealer.
4
Specifications
WARNING:
Operation of this heater when not connected to a properly installed and maintained venting system can result in carbon monoxide (CO) poisoning and possible death.
Dimensions:
1
/8"
25 ¾"
(65.3cm)
15
(39.0cm)
27"
(68.6cm)
25 ¾"
(65.4cm)
25 ¾"
(65.3cm)
16 5/8"
(42.2cm)
15 ¾"
(40.0cm)
1
/8"
17
(43.5cm)
Floor to center of flue
REAR VENT
23½” (59.7 cm)
27"
(68.5cm)
Figure 1: Westport Exterior Dimensions.
Rating LabeL Location:
The Rating Label is located on a plate hang on the back left of the unit.
5
Operating Instructions
For Your Safety, Read Safety Precautions And
Lighting Instructions Before Operating
WARNING: IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACTLY A FIRE OR EXPLOSION MAY
RESULT, CAUSING PROPERTY DAMAGE, PERSONAL INJURY OF LOSS OF LIFE.
PiLot Lighting instRuctions:
installation, adjustment, alteration, service or maintenance can cause property damage, personal injury, or loss of life. Refer to owner's
manual. Installation and service must be performed by a qualified installer, service agency or the gas supplier
out repeat steps 4 th
1. Flip burner switch to 'OFF'.
2. Turn the gas control knob clockwise to the 'OFF' position.
4. Open door. Wait five (5) minutes to clear out any gas. Close door. If you
smell gas, including near the f
1. STOP! Read the safety information above on this label.
2. Turn off all electrical power to this appliance.
3. Turn off the gas control knob clockwise to the off position.
WHAT TO DO IF YOU SMELL GAS:
Do not try to light any appliances. Do not touch any electrical switch. Do not
use any phone in your building.
Immediately call your gas su
following
these instructions exactly.
B) BEFORE LIGHTING, smell all around the appliance area for gas and next to
the floor because some gas is heavier than air and will settle on the floor.
A) This appliance is equipped with a pilot, which must be lit by hand by
information. If you do not smell gas go to the next step.
5. Find pilot located to the right behind the side log. Turn the gas control
knob counter-clockwise to 'PILOT'.
Push the gas control in fully and hold.
Keep knob depressed for about 30 seconds
after pilot is lit. Release knob. If pilot goes
have ventilation air. See installation and operating instructions manual. Keep burner and control compartment clean. WARNING: Improper
CAUTION:
FOR YOUR SAFETY: Do not operate this fireplace with the glass removed, cracked, or broken. Replacement of this glass should be
installed with provisions for combustion and by a licensed or qualified person! This appliance needs fresh air for safe operation and must
WARNING: IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACTLY, A FIRE OR EXPLOSION MAY RESULT
rough 5.
pplier from a neighbours phone. Follow the gas
loor, STOP! Follow 'B' in the above safety
CAUSING PROPERTY DAMAGE, PERSONAL INJURY, OR LOSS OF LIFE.
HOT WHILE OPERATING. DO NOT TOUCH. KEEP CHILDREN, CLOTHING, FURNITURE,
GASOLINE, OR OTHER FLAMMABLE VAPOURS AWAY.
FOR YOUR SAFETY REA D BEFORE O PERATING
TO T URN OFF GAS TO APPLIANCE
LIGHT ING INSTRUCTIONS
If you cannot reach your gas supplier, call the fire department.
C) Use only your hands to push in or turn the gas control knob; NEVER
use tools. If the knob will not push in or turn by hand, do not try
may result in a fire or explosion.
D) Do not use this appliance if any part has been underwater. Immediately
call a qualified service technician to inspect the appliance and to replace
any part of the control system and any gas control which has been
7. Turn on the electrical power to the unit.
performed.
3. Turn off all electrical power to the appliance if service is to be
WARNING: This gas valve has a lockout device, which will not allow
the pilot burner to be relit until the ther
knob does not pop up when released, stop and immediately call
your service technician or gas supplier.
6. Turn the gas control knob counter-clockwise to the 'ON'
position. Flip the burner switch
to 'ON' THEN TURN THE 'HI/LOW'
knob to the desired setting.
under water.
mocouple has cooled. If the
TP TH TP TH
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C-10381
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IN OUT
P
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to repair,
Figure 2. Lighting Instruction Label
6
Operating Instructions
PiLot Light:
1. Turn off the gas to the replace. If not recently done, remove the glass and let the unit air out for at least ve (5) minutes to clear out any gas. Turn on gas to the heater. Leak test all joints
with soapy water. NEVER USE OPEN FLAME FOR LEAK TESTING.
2. Start the pilot by pressing the gas control knob and turning it to PILOT. While holding the gas control knob in, press the piezo ignitor several times until the pilot light starts. Hold the gas control knob in for 30 seconds. Check that the pilot has fully engulfed the thermocouple assembly (see Figure 3).
3. Start the main burner by turning the gas control knob to ON and then turn the rocker switch to ON. Check that all burner ports have ame.
Thermopile
Thermocouple
4. Leak test all gas joints again.
Figure 3. Pilot Flame
aiR shutteR:
The air shutter is controlled with the primary air adjustment rod located behind the gas valve shown in Figure 4.
The air shutter allows the amount of air coming into the replace to be adjusted in order to accommodate different climates and venting arrangements. Start the pilot and then the burner. Make sure the pilot ame is burning normally and none of the burner ports are plugged. Let the replace burn for roughly fteen (15) minutes and then examine the ames, compare the ames to Figure 61.
The ideal ame will be blue at the base and light orange above. The ames should be of medium height. If the ames look like this, no venturi adjustment is needed. If the ames are fairly short and mostly blue, the replace is getting too much air. Therefore, the air shutter should be closed slightly until the correct ames are achieved. Flames that are very orange, with tall, dark, stringy tips, are not getting enough air. Open the venturi until the ames clean up. If the venturi is opened, or closed all the way, and the correct ames cannot be attained, turn off the gas and contact the dealer.
Gas valve
regulator
Gas valve
Primary air adjustment rod
Figure 4: Gas Valve In Place on Unit.
Table 1: Venturi Information.
Venturi Setting
Natural Gas Propane
1
/16” min.
3
/16” min.
Warning: Incorrect venturi adjustment may lead to improper combustion, which is a safety hazard. Contact the dealer if there is any concern about the venturi adjustment.
7
Operating Instructions
For Your Safety, Read Safety Precautions And
Lighting Instructions Before Operating
Remote contRoLs (oPtionaL):
This replace can use an optional remote control or an optional cordless wall thermostat. If either of these are to be used to control the replace for the majority of the time, leave the ON/OFF switch (on the control panel) in the remote/thermostat position. Consult the instructions included with the remote/wall thermostat for operation guidelines.
bLoweR sPeeD (oPtionaL):
The blower will come on only when the replace is up to temperature (approximately 20 minutes). The speed of the fan can be changed by turning the fan control knob. To turn the blower off, turn the knob COUNTER CLOCKWISE until it “clicks” off.
1
It is advisable not to operate the blower below and running the blower at lower speeds could also cause premature fan failure.
noRmaL sounDs DuRing oPeRation:
/3 speed as it puts a strain on the windings of the blower
Table 2: Normal Sounds
Component Sound & Reason
Westport Creaking when heating up or cooling down. Burner Light pop or poof when turned off; this is more common with LP units. Temperature Sensor Clinking when it senses to turn the blower on or off. Pilot Flame Quiet whisper while the pilot ame in on. Blower / Fan Air movement that increase and decreases with the speed of the blower. The
blower is pushing the heat from the replace into the room.
Gas Control Valve Dull click when turning on or off, this is the valve opening and closing.
8
Maintenance And Service
Routine maintenance:
At least once a year, run through the following procedures to ensure the system is clean and working properly. Check the burner to see if all the ports are clear and clean. Check the pilot to make sure it is not blocked by anything. The pilot ame should be blue with little or no yellow on the tips.
Warning: Clearances must be sufcient to allow access for maintenance and service
Warning: Failure to position the parts in accordance with this manual, or failure to use only parts
specically approved with this appliance may result in property damage or personal injury.
The venting system must be periodically examined; it is recommended the examination is done by a qualied agency.
cLeaning the gLass:
When the replace has cooled, remove the face of the replace along with the glass. See Maintenance and Service - GlaSS door reMoval. Check the gasket material on the back of the glass, making sure that it
is attached and intact.
During a cold start up, condensation will sometimes form on the glass. This is a normal condition with all replaces. However, this condensation can allow dust and lint to cling to the glass surface. Initial paint curing of the appliance can leave a slight lm behind the glass, a temporary problem. The glass will need cleaning about two weeks after installation. Use a mild glass cleaner and a soft cloth; abrasive cleaners will damage the glass and plated surfaces. Depending on the amount of use, the glass should require cleaning no more than two or three times a season. Do not clean the glass when it is
hot.
cLeaning the FiRebox:
Remove the logs carefully, as they are very fragile. Gently remove all the embers and rock wool and place on a paper towel. Vacuum the bottom of the rebox thoroughly. Carefully clean any dust off the logs and remove any lint from the burner and pilot. At this time, inspect the burner pan for cracking or severe warping. If a problem is suspected, contact the dealer. Check the logs for deterioration or large amounts of soot; a small amount on the bottom side of the logs is normal. Replace the logs and embers as in the loG Set and eMber inStallation section. If new/more embers and rock wool are required, contact your nearest ENVIRO dealer.
change batteRy in ignition moDuLe:
If the unit does not spark when lighting, the battery in the electronic ignition could need replacing.
Located on the left hand rear corner of the unit is a small rectangular hole. Located here is the electronic ignition module (see Figure 5). Remove the battery cover, located on the left side of the module, and replace the AA battery.
Reinstall the battery cover and check for spark by depressing the pilot knob located on the control panel.
Electronic
ignition module
Figure 5: Electronic Ignition Module
Location.
9
Maintenance And Service
RePLacing the gLass:
The glass in the replace is a high temperature ceramic. If the glass is damaged in any way, a factory replacement is required (see PartS liSt - coMPonentS). Wear gloves when handling damaged glass door assembly to prevent personal injury. When the glass door assembly is being transported, it must be wrapped in newsprint and tape and/or a strong plastic bag. Do not operate with the glass front removed, cracked or broken. Removal and replacement of the glass from the door must be done by a licensed or qualied service person. The glass must be purchased from an ENVIRO dealer. No substitute
materials are allowed.
To Replace:
• Open door, and remove the glass carefully.
• Install the new piece of glass with the large bulb in the gasket tape against the unit. Place the joint in the tape in a bottom corner. Close door.
gLass DooR RemovaL:
Turn unit off and wait until the appliance has cooled down. Remove the cast iron top from the unit by lifting straight up. Lift the two door handles located on either side of the door and lift the glass door assembly straight up and out (see Figure 6 and 7). Carefully open the two doors and remove if necessary.
Ensure the door is properly fastened after cleaning before attempting to re-light the appliance.
Figure 6: Handles for Removing Door. Figure 7: Removing of Door.
buRneR RemovaL:
1. Remove the glass as shown in the Maintenance and Service - GlaSS door reMoval.
2. Carefully remove the log set and ember material.
3. Remove the two (2) screws (located on the outside edges of the burner) that hold the burner to the
chassis inside the re box, see Figure 8. Remove the burner tray from the rebox.
10
Maintenance And Service
FueL conveRsion:
TO BE INSTALLED BY A QUALIFIED SERVICE AGENCY ONLY
Please read and understand these instructions before installing.
Warning: This conversion kit shall be installed by a qualied service agency in accordance with the manufacturer’s instructions and all applicable codes and requirements of the authority having jurisdiction. If the information in these instructions is not followed exactly, a re, explosion or production of carbon monoxide may result causing property damage, personal injury or loss of life. The qualied service agency is responsible for the proper installation of this kit. The installation is not proper or complete until the operation of the converted appliance is checked as specied in the manufacturer’s instructions supplied with the kit.
Kit Parts List:
1 - Orice (NG - #39 DMS or LP - #53 DMS) 1 - Pilot Injector (NG 0.62 mm; LP 0.35 mm) 1 - Installation instruction sheet 1 - Conversion label
Carefully inspect all parts supplied with this conversion kit. If any parts have been damaged or are missing, contact your dealer, distributor or courier company to have them replaced before starting this installation.
Conversion Kit Installation:
1. Turn control knob on the gas valve to the “OFF” position and shut the gas supply off at the shut-off valve upstream of the unit. CAUTION: The gas supply must be shut off prior to disconnecting the electrical power and before proceeding with the conversion. Allow the valve and unit to cool down to
Rotate handles and remove the door and glass.
Pilot assembly moved from firebox for clarity.
room temperature.
2. Remove the glass as shown in the
Maintenance and Service - GlaSS door reMoval.
3. Carefully remove the log set and ember material if they are installed.
4. Remove the burner as shown in the Maintenance and Service - burner reMoval.
Lift off the pilot head and replace with proper pilot orifice for fuel type to be used.
5. Convert the burner orice(s):
a) Remove the main burner orice with a
½ inch deep socket.
b) Put a bead of pipe-thread sealant or
approved Teon tape on the orice threads before installing into the brass elbow.
c) Install the new orice(s) from the kit
Using a ½" deep socket remove/reinstall the main burner orifice.
Venturi adjustment
bracket.
Undo the two
(2) screws that
hold burner in
the firebox.
into the brass elbow.
Figure 8: Unit burner shown apart.
11
Red o-ring
is not visible
Red o-ring
is visible
LPG Configuration
Loosen
Tighten
Maintenance And Service
6. Convert the pilot injector: a) Pull the pilot hood straight up to access
the pilot injector.
5
b) Using a
remove the pilot injector.
c) Install the new pilot injector supplied
with this conversion kit. Simply screw the new injector inside the pilot hood using the Allen key,
d) Reinstall the hood by placing the hood
on the assembly, line up the key way, and snap into place.
7. Convert the SIT gas valve:
a) Remove the black protection cap from
the HI/LO knob by hand shown in Figure 9.
b) Insert a 5/32” or 4 mm Allen wrench into
the hexagonal key-way of the screw (see Figure 10), rotate it counter-clockwise until it is free and extract it.
c) Check that the screw is clean and if
necessary remove dirt. d) Flip the screw (refer to Figure 11). e) Using the Allen wrench as shown in
Figure 10, rotate the screw clockwise
until a torque of 9 inch lbs. WARNING! Do not over tighten the screw. It is
recommended that you grip the wrench by the short side. f) Verify that if the conversion is from NG to LPG, the screw must be re-
assembled with the red o-ring visible (refer to Figure 12). If the conversion
is from LPG to NG, the red o-ring of the screw must be not visible. g) Re-attach the black protection cap that was removed in step a (Figure 9).
8. Reinstall the burner, brick panels, log set, embers, and glass door. Also refer
Secondary inStallation - loG Set and eMberS inStallation. When re-installing the
to burner, ensure that the burner to pilot hood relationship is similar to what is shown in Figure 13. On some units you will need to pay special attention when installing the burner that the venturi adjustment rod is properly installed into the venturi adjustment piece welded to the burner venturi tube
9. Reconnect the main gas line if it was disconnected and open the shut-off valve at the gas line to the unit.
10. Use a small brush to apply a warm soapy water solution to all gas connections (use a half dish soap and half warm water). If a gas leak is present, bubbling will occur. Gas leaks can be repaired by using an approved pipe thread sealant or approved Teon tape. NEVER USE AN OPEN FLAME WHEN TESTING FOR LEAKS.
11. Reconnect the electrical power to the unit.
12. Relight the main burner in both the “HI” and “LO” positions to verify proper burner ignition and operation and proper ame appearance. Also refer to
inStallation for a ame appearance picture.
13. MAKE SURE that the conversion label is installed on or close to the rating label to signify that the unit has been converted to a different fuel type.
/32” or 4 mm Allen key,
Figure 9:
Removing valve
cap.
Figure 12: O-ring on valve screw.
Secondary inStallation - loG Set and eMberS
Figure 10: Removing
valve screw.
Figure 11: Flip
valve screw.
Figure 13. Ignitor
assembly beside the
burner.
12
Initial Installation
QUALIFIED INSTALLERS ONLY
WARNING:
Operation of this heater when not connected to a properly installed and maintained venting system can result in carbon monoxide (CO) poisoning and possible death.
PRePaRation FoR instaLLation:
• Remove the packaging from the appliance, and check to make sure there is no damage. If damage is found, please report it to both the carrier and your dealer as soon as possible.
• Before beginning, carefully check the glass door and the log set
• Locate a position where the ue system of the stove can be properly installed without damaging the integrity of the building; e.g. cutting a wall or ceiling joist.
• Check stove and ue system clearance requirements.
• Locate the stove where it can be accessed by a gas supply line.
• Locate the stove in a large and open room that is centrally located in the house. This will optimize heat circulation and comfort.
• As the stove can be equipped with a convection fan, ensure that an electrical outlet is within 6 ft (1.8 m) of the stove.
• The ow of combustion and ventilation air must not be obstructed.
cLeaRances to combustibLes:
A. Sidewall to unit 11 inches (27.9 cm) B. Backwall to unit 2.5 inches (6.35 cm) C. Corner to unit 2.5 inches (6.35 cm) D. Ceiling 60 inches above oor (152.4 cm) E. Floor (hard wood and linoleum) 0 inches
Note: When installing on a carpeted surfaces a non­combustible hearth pad must be used.
Minimum Alcove Dimensions: Width 48 inches (121.9 cm) Height 60 inches (152.4 cm) Depth (max) 24 inches (60.96 cm)
CLEARANCES MUST BE SUFFICIENT TO ALLOW ACCESS FOR MAINTENANCE AND SERVICE.
Back wall
B
A
Side wall
Front
Figure 14: Clearances to combustibles.
Adjacent wall
C
Adjacent wall
C
Front
PLanning youR instaLLation:
When planning your installation, it will be necessary to select the proper length of vent pipe for your particular requirements. It is important to note when passing through a wall, the maximum allowable wall thickness is 10 inches (25.4 cm), 1½ inches (3.8 cm) clearance to combustibles must be maintained. Select the amount of vertical rise desired for “vertical-to-horizontal” type installations. To determine the length of vent pipe required for vertical installations, measure the distance from the appliance ue outlet to the ceiling, the ceiling thickness, the vertical rise through the attic or second story, and allow for sufcient vent height above the roof line. For two story applications, a re stop is required at each oor level. If an offset is needed in the attic, additional pipe and elbows will be required. To connect the venting system to the appliance ue outlet, a twist-lock adapter is built into the appliance at the factory. Refer to initial inStallation - vent confiGuration and reStrictor SettinGS for venting parameters.
Initial Installation
QUALIFIED INSTALLERS ONLY
Round Support
Box/Wall Thimble
Your total vent pipe length must be within the shaded area of Figure 23. If a 90° elbow is used in the horizontal plane, 36” (91.4 cm) must be subtracted from the allowable horizontal run.
Horizontal
Termination
Pipelength
90° Elbow
Pipelength
Figure 15: Common Horizontal Installation.
36" (915 mm)
Snorkel
There are three (3) basic types of Direct Vent System installations. The three (3) types of installations are shown in Figures 15 through
17.
Vertical
Termination
Storm Collar
Flashing
Ceiling Firestop
Round Support
Box/Wall Thimble
Cathedral Ceiling
Support Box
14
Round Support
Box/Wall Thimble
Onto Stove
Adaptor
Figure 17: Common Snorkel Installation.
2 ft (610 mm)
Pipelength
Pipelength
Pipelength
Figure 16: Common Vertical Installation.
Initial Installation
QUALIFIED INSTALLERS ONLY
vent teRmination RestRictions:
N
O
D
E
C
B
L
F
Fixed
Closed
Openable
B
B
Openable
Fixed
Closed
H
G
G
M
B
A
J
I
Termination Cap
Figure 18. Vent Termination Restrictions, refer to Table 3.
Table 3: Vent termination clearances, refer to Figure 18.
Letter Canadian Installation
A 12 in (30 cm) Clearance above grade, verandah, porch, deck, or balcony.
B 12 in (30 cm) 9 in (23 cm) Clearance from window or door that may be opened.
C 12 in (30 cm)* Clearance from permanently closed window (to prevent
D 24 in (60 cm)* Vertical clearance to ventilated soft located above the
E 18 in (45 cm)* Clearance to unventilated soft.
F 12 in (30 cm)* Clearance to outside corner.
G 12 in (30 cm)* Clearance to inside corner.
H 3 ft (91 cm) within a height of
15 ft (4.5 m) above the meter/
regulator assembly
I 3 ft (91 cm) 3 ft (91 cm)* Radial clearance around service regulator vent outlet.
J 12 in (30 cm) 9 in (23 cm) Clearance to non-mechanical air supply inlet to building, or
K 6 ft (1.83 m) 3 ft (91 cm) above if within 10
L 7 ft (2.13 m
M 12 in / 30 cm
N 12 in (30 cm)* Clearance horizontally to any surface (such as an exterior
O 12 in (30 cm) Clearance above roof line for vertical terminations.
1
In accordance with the current CSA B149, Natural Gas and Propane Installation Code.
2
In accordance with the current ANSI Z223.1 NFPA 54, National Fuel Gas Code.
* These numbers are only estimates. Clearance in accordance with installation codes and the requirements of the gas supplier. t
A vent shall not terminate directly above a side walk or paved driveway that is located between two single family dwellings and it serves both dwellings.
+
Permitted only if verandah, porch, deck, or balcony is fully open on a minimum of two sides beneath the oor.
1
)t
+
NOTE: Venting terminals shall not be recessed into walls or siding.
Air Supply Inlet
US Installation
3 ft (91 cm) within a height of
15 ft (4.5 m) above the meter/
regulator assembly*
ft (3 m) horizontally
7 ft (2.13 m)
12 in / 30 cm*
2
*t
+
Gas MeterG
condensation).
terminal, within a horizontal distance of 2 ft (60 cm) from center line of terminal.
Clearance to each side of center line extended above meter/regulator assembly.
the combustion air inlet to any other appliance.
Clearance to mechanical air supply inlet.
Clearance above paved sidewalk or paved driveway located on public property.
Clearance under verandah, porch, deck, or balcony.
wall) for vertical terminations.
Restriction Zone
(Termination not allowed)
Description
K
A
15
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