Enviro Q2L Nova Owner's Manual

WARRANTY REGISTRATION
enviro.com/warranty
Q2L
D I REC T VE N T F I R E PL ACE - N OVA
OWNER’S MANUAL
WARNING: If the information in this manual is not followed exactly, a
re or explosion may result causing property damage, personal injury
or loss of life. Installation and service must be performed by a qualied
4001609
Version Française: www.enviro.com/fr.html
50-3054
Safety Precautions
WARNING: FIRE OR EXPLOSION HAZARD
Failure to follow safety warnings exactly could result in serious
injury, death, or property damage.
- Do not store or use gasoline or other ammable vapors and
liquids in the vicinity of this or any other appliance.
- WHAT TO DO IF YOU SMELL GAS
Do not try to light any appliance.
• Do not touch any electrical switch; do not use any phone in your building.
• Leave the building immediately.
• Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.
• If you cannot reach your gas supplier, call the re department.
- Installation and service must be performed by a qualied
installer, service agency or the gas supplier.
INSTALLER:
Leave this manual with the appliance.
CONSUMER:
Retain this manual for future reference.
This appliance may be installed in an after-market permanently located,
manufactured (mobile) home, where not prohibited by local codes.
This appliance is only for use with the type of gas indicated on the rating plate. This
appliance is not convertible for use with other gases, unless a certied kit is used.
Massachusetts installations (Warning): This product must be installed by a licensed plumber or
gas tter when installed within the Commonwealth of Massachusetts. Other Massachusetts code
requirements: Flexible connector must not be longer than 36in., a shut off valve must be installed; only direct vent sealed combustion products are approved for bedrooms/bathrooms. A carbon
monoxide detector is required in all rooms containing gas red direct vent appliances. The replace damper must be removed or welded in the open position prior to installation of a replace insert.
Page 2
Safety Precautions
FOR SAFE INSTALLATION AND OPERATION OF YOUR “ENVIRO” HEATER, PLEASE CAREFULLY READ THE FOLLOWING INFORMATION:
• All ENVIRO gas-red appliances must be installed in accordance with their instructions. Carefully read all the instructions in this manual rst. Consult the building
authority having jurisdiction to determine the need for a permit prior to commencing the installation.
NOTE: Failure to follow these instructions could cause a malfunction of the replace, which could result in death,
serious bodily injury, and/or property damage.
• Failure to follow these instructions may also void your re insurance and/or warranty.
GENERAL
• Installation and repair should be done by a qualied
service person. The appliance should be inspected before
the rst use and, at least, annually by a qualied service
person. More frequent cleaning may be required due to
excessive lint from carpeting, bedding material, etc. It
is imperative the control compartments, burners and circulating air passageways of the appliance be kept clean.
• Due to high temperatures, the appliance should be located out of high trafc areas and away from furniture
and draperies.
Children and adults should be alerted to the
hazards of high surface temperatures and should stay away to avoid burn or clothing ignition.
• Young children should be carefully supervised when
in the same room as the appliance. Toddlers, young children and others may be susceptible to accidental contact burns. A physical barrier is recommended if there are at risk individuals in the house. To restrict access to a
replace or stove install an adjustable safety gate to keep
toddlers, young children and other at risk individuals out of the room and away from hot surfaces. Any safety screen or guard removed for servicing an appliance must be replaced prior to operating the appliance.
• Clothing or other ammable materials should not be
placed on or near the appliance.
FOR YOUR SAFETY
• Installation and service must be performed by a qualied
installer, service agency or gas supplier.
• This installation must conform to local codes or, in the absence of local codes, with the National Fuel Gas Code, ANSI Z223.1/NFPA 54, or the Natural Gas and Propane Installation Code, CSA B149.1.
• To prevent injury, do not allow anyone who is unfamiliar
with the stove to operate it.
• To prevent injury, if the pilot or pilot and burners have gone out on their own, open the glass door and wait 5 minutes to air out before attempting to re­light the stove.
• Always keep the area around these appliances clear of combustible material, gasoline and other ammable liquids
and vapours.
• These appliances should not be used as a drying rack for clothing or for hanging Christmas stockings/decorations.
• Due to the paint curing on the stove, a faint odor and slight smoking will likely be noticed when the stove is rst used. Open a window until the smoking stops.
Always connect this gas stove to a vent system and vent to
the outside of the building envelope. Never vent to another room or inside the building. Make sure the specied vent
pipe is used, properly sized and of adequate height to
provide sufcient draft. Inspect the venting system annually
for blockage and signs of deterioration. WARNING: Failure to position the parts in accordance
with the diagrams in this booklet, or failure to use only
parts specically approved with this appliance, may result in
property damage or personal injury.
WARNING: Do not operate with the glass front removed,
cracked or broken. Replacement of the glass should be done
by a licensed or qualied service person.
• Never use solid fuels such as wood, paper, cardboard, coal, or any ammable liquids, etc., in this appliance.
• Do not use this appliance if any part has been under water. Immediately call a qualied service technician to inspect the
appliance and to replace any part of the control system or any gas control which has been under water.
• Do not abuse the glass by striking it or slamming the door
shut.
• If the Q2L unit is pulled out of its installation, and the vent-
air intake system is disconnected for any reason, ensure that the vent-air intake pipes are reconnected and re-sealed in accordance to the instructions noted in
- DIrect Vent
InItIal InstallatIon
Page 3
Safety Precautions........................................................................................................2
Table of Contents.........................................................................................................4
Codes And Approvals....................................................................................................5
Specications.............................................................................................................6
Dimensions.....................................................................................................6
Rating Label Location.........................................................................................6
Operating Instructions..................................................................................................7
Lighting and Turning Off Instructions...................................................................7
Pilot Light.........................................................................................................8
Air Shutter (Venturi)...........................................................................................8
Remote Controls................................................................................................8
Burner Lighting.................................................................................................9
Blower Speed (Optional) ....................................................................................9
Normal Sounds During Operation........................................................................9
Maintenance And Service..............................................................................................10
Routine Maintenance........................................................................................10
Cleaning The Glass............................................................................................10
Cleaning The Firebox........................................................................................10
Replacing the Glass...........................................................................................10
Cleaning Decorative Surfaces............................................................................11
Glass Door Removal.........................................................................................11
Burner Removal...............................................................................................12
Access Door.....................................................................................................12
Gas Conversion Kit Installation..........................................................................13
Initial Installation.......................................................................................................15
Introduction.................................................................................................15
Placement and Framing....................................................................................15
Rear Vent Conversion.......................................................................................16
Corner Installation...........................................................................................17
Mantle and Non-Combustible Clearances............................................................18
Direct Vent......................................................................................................19
Vent Termination Restrictions............................................................................20
Venting Clearances..........................................................................................21
Approved Venting Parts.....................................................................................21
Horizontal Termination - Rear Vent w/ No Rise.................................................23
Allowable Co-Axial Vent Congurations..............................................................24
Horizontal Termination.....................................................................................25
Vertical Termination ........................................................................................26
Gas Line Connection and Testing.......................................................................29
Electrical Requirements ...................................................................................30
Secondary Installation................................................................................................32
Fan Kit Installation (Optional)............................................................................32
Safety Screen Installation.................................................................................33
Cabinet Extensions...........................................................................................34
Liner Installation (Optional)..............................................................................35
Fire Grate and Log Set Installation....................................................................36
Trouble Shooting.............................................................................................38
Parts List.........................................................................................................39
Parts Diagram..................................................................................................40
Notes......................................................................................................41
Warranty.......................................................................................................43
Installation Data Sheet.....................................................................................44
Page 4
Table of Contents
Codes And Approvals
DIRECT VENT ONLY: This type is identied by the sufx DV. This appliance draws all of its air for
combustion from outside the dwelling, through a specially designed vent pipe system.
This appliance has been tested and approved for installations from 0 feet to 4500 feet (1372 m) above
sea level.
In the USA: The appliance may be installed at higher altitudes. Please refer to your American Gas
Association guidelines which state: the sea level rated input of Gas Designed Appliances installed at elevations above 2000 (610 m) feet is to be reduced 4% for each 1000 feet (305 m) above sea level.
Refer also to local authorities or codes which have jurisdiction in your area regarding the de-rate guidelines.
In Canada: When the appliance is installed at elevations above 4500 feet (1372 m), the certied high
altitude rating shall be reduced at the rate of 4% for each additional 1000 feet (305 m).
This appliance has been tested by INTERTEK and found to comply with the established VENTED GAS FIREPLACE HEATER standards in CANADA and the USA as follows:
VENTED GAS FIREPLACE HEATER (Q2L; NATURAL GAS, PROPANE GAS)
TESTED TO: ANSI Z21.88a-2014/CSA 2.33a-2014 VENTED GAS FIREPLACE HEATERS
CAN/CGA 2.17-M91 (R2014) GAS FIRED APPLIANCES FOR HIGH ALTITUDES
CSA P.4.1-02 TESTING METHOD FOR MEASURING ANNUAL FIREPLACE EFFICIENCY
This ENVIRO Q2L Fireplace:
• Has been certied for use with either natural gas or propane (see rating label).
• Is not for use with solid fuels.
• Is approved for bedroom or bed sitting room. (IN CANADA: must be installed with a listed wall thermostat. IN USA: see current ANSI Z223.1 for installation instructions.)
• Must be installed in accordance with local codes. If none exist, use current installation code CAN/CGA B149 in Canada or ANSI Z223.1/NFPA 54 in the USA.
• Must be properly connected to an approved venting system and not connected to a chimney ue serving a separate solid-fuel burning appliance.
IMPORTANT NOTICE (Regarding rst re up): When the unit is turned
on for the rst time, it should be turned onto high without the fan on (if equipped) for the rst 4 hours. This will cure the paint, logs, gasket material and other products used in the manufacturing process. It is advisable to
open a window or door, as the unit will start to smoke and can irritate
some people. After the unit has gone through the rst burn, turn the unit
off including the pilot, let the unit get cold then remove the glass door
and clean it with a good gas replace glass cleaner, available at your local ENVIRO dealer.
Page 5
Dimensions:
Gas
Line
Specications
Figure 1. Q2L Dimensions - Top Vent
Rating LabeL & Lighting instRuctions Location:
To access the rating label and lighting instructions ip down the control cover. The plates are attached
to a length of chain and are never to be tampered with or removed. All important information for your
replace is on this label as well of the model specic serial number which you will need for warrenty
information.
Page 6
Figure 2. Q2L Dimensions - Rear Vent
Operating Instructions
For Your Safety, Read Safety Precautions And
Lighting Instructions Before Operating
WARNING: IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACTLY A FIRE OR EXPLOSION MAY
RESULT, CAUSING PROPERTY DAMAGE, PERSONAL INJURY OF LOSS OF LIFE.
Lighting anD tuRning off instRuctions:
FOR YOUR SAFETY READ BEFORE LIGHTING
WARNING:If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury or loss of life
A. This appliance has a pilot which must be lighted by hand. When lighting the pilot, follow these instructions exactly. B. BEFORE LIGHTING smell all around the appliance area for gas. Be sure to smell next to the floor because some gas is heavier than air and will settle on the floor. WHAT TO DO IF YOU SMELL GAS: Do not try to light any appliance. Do not touch any electrical switch; do not use any phone in your building. Immediately call your gas supplier from a neighbor's phone. Follow the gas supplier’s instructions. If you cannot reach your gas supplier, call the fire department.
LIGHTING INSTRUCTIONS
1. STOP! Read the safety information above on this label.
2. Set the thermostat to the lowest setting.
3. Turn off all electric power to this appliance.
4. Open the front control panel.
5. Turn off the gas control knob clockwise to the “OFF” position.
6. Open door. Wait fIve (5) minutes to clear out any gas. Close door. Then smell for gas, including near the floor. If you smell gas, STOP! Follow “B” in the saftey information above on this label. If you don’t smell gas, go to the next step.
7. Find pilot-located near the center rear of the firebox. Turn the gas control knob counter-clockwise to “PILOT”. Push the gas control in fully and hold, keep knob depressed for about 30 seconds after the pilot is lit. Release knob. If pilot goes out, repeat steps 4 through 5.
C. Use only your hand to push in or turn the gas control knob. Never use tools. If the knob will not push in or turn by hand, don’t try to repair it. Call a qualified service technician. Force or attempted repair may result in a fire or explosion. D. Do not use this appliance if any part has been under water. Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water.
WARNING: This gas valve has a lockout device, which will not allow the pilot burner to be relit until the thermocouple has cooled.
-If the knob does not pop up when released, stop and immediately call your service technician or gas supplier.
-If the pilot will not stay lit after several tries, turn the gas control knob clockwise
8. Turn the gas control knob counter clockwise to the “ON” position.
Flip the burner switch to “ON” then turn the “HI/LOW” knob to the desired setting.
9. Close the front control panel.
10. Turn on all electric power to the appliance.
11. Set thermostat to desired setting.
to “OFF” and call your service technician or gas supplier.
1. Set the thermostat to the lowest setting.
2. Turn off all electric power to the appliance if service is to be performed.
3. Open the front control panel and flip burner switch to “OFF”
TO TURN OFF GAS TO APPLIANCE
4. Turn the gas control knob clockwise to the “OFF” position.
5. Close the front control panel.
C-12454
Figure 3. Lighting Instruction Label
Page 7
Operating Instructions
PiLot Light:
1. Turn off the gas to the replace. If not recently done, remove the glass and let the unit air out
for at least ve (5) minutes to clear out any gas. Turn on gas to the heater. Leak test all joints
with soapy water. NEVER USE OPEN FLAME FOR LEAK TESTING.
2. Start the pilot by pressing the gas control knob and turning it to PILOT.
While holding the gas control knob in, press the piezo ignitor several
times until the pilot light starts. Hold the gas control knob in for 30 seconds. Check that the pilot has fully engulfed the thermocouple assembly (see Figure 4).
3. Start the main burner by turning the gas control knob to ON and then turn the rocker switch to ON. Check that all burner ports have ame.
Thermopile
Thermocouple
4. Leak test all gas joints again.
Figure 4. Pilot Flame
aiR shutteR (VentuRi):
The air shutter adjustment lever is underneath the rebox (see Figure 5).
The air shutter allows the amount of air mixing with the incoming gas to be adjusted in order to
accommodate different climates and venting arrangements. Start the pilot and then the burner. Make sure the pilot ame is burning normally and none of the burner ports are plugged. Let the replace burn for roughly fteen minutes and then examine the ames for impingement or soot build up.
The ideal ame will be blue at the base and light orange above. The ames should be of medium height. If the ames look like this, no venturi adjustment is needed. If the ames are fairly short and mostly
blue, the replace is getting too much
air. Therefore, the air shutter should
Note: Use the door tool to adjust
the venturi lever
More Primary Air
Less Primary Air
be closed (pushed it) slightly until the
correct ames are achieved. Flames
that are very orange, with tall, dark, stringy tips, are not getting enough air.
Open the venturi until the ames clean up. If the venturi is opened, or closed all the way, and the correct ames cannot
be attained, turn off the gas and contact the dealer.
Figure 5. Air shutter adjustment lever
Remote contRoLs (oPtionaL):
This replace can use an optional remote control or an optional cordless wall thermostat. If either of these are to be used to control the replace for the majority of the time, leave the ON/OFF switch (on the control panel) in the remote/thermostat position. Consult the instructions included with the remote/wall
thermostat for operation guidelines.
Page 8
Warning: Incorrect venturi adjustment
may lead to improper combustion, which
is a safety hazard. Contact the dealer if
there is any concern about the venturi adjustment.
Operating Instructions
For Your Safety, Read Safety Precautions And
Lighting Instructions Before Operating
buRneR Lighting:
A) Make sure the pilot is lit.
B) Turn gas control knob COUNTER CLOCKWISE to ON. C) Flip the burner switch to ON. D) Turn HI/LO knob to the desired ame height.
NOTE: Check that all burner holes are lit. TO TURN GAS FIREPLACE OFF:
Flip switch to OFF to turn off burners only
and turn the gas control knob to off to
extinguish the pilot ame. Keep the pilot ame OFF when not in use. If the replace
is to be serviced, turn the gas shut off
valve to OFF (DO NOT FORCE IT) and
disconnect all electrical power sources.
See Figure 6 for control panel layout.
Fan Control
(Optional)
Piezo Ignitor
Alternate Burner
Switch Location
Gas Control
Figure 6. Control Panel
HI/LO
Control
Shut Off Valve
NOTE: When the unit is turned on for the rst time, it should be turned onto high, with the fan OFF
(if equipped), for the rst two to four hours. This will cure the paint, logs, gasket material, and other
products used in the manufacturing process. It is advised that a door or window be opened as the unit will start to smoke, which can irritate some people. After the unit has gone through the rst burn, turn the unit OFF, including the pilot, and let the unit get completely cold. Then remove the glass and clean it with a good gas replace glass cleaner, available at your local Enviro dealer. See “
MaIntenance anD
serVIce; Glass Door reMoVal and “MaIntenance anD serVIce; cleanInG the Glass.”
bLoweR sPeeD (oPtionaL):
The blower will come on only when the replace is up to temperature (approximately 15 minutes). The speed of the fan can be changed by turning
the fan control knob. The blower will continue to operate automatically after the
unit has been shut off (approximately 25 minutes).To turn the blower off, turn the knob COUNTER CLOCKWISE until it “clicks” off (Figure 7).
It is advisable not to operate the blower below
the windings of the blower and running the blower at lower speeds could also
1
/3 speed as it puts a strain on
Figure 7. Fan Control
cause premature fan failure.
noRmaL sounDs DuRing oPeRation:
Table 1: Normal Sounds
Component Normal Sound Description
Q2 & Surround Panels Creaking when heating up or cooling down caused by thermal expansion Burner Light pop or poof when turned off Temperature Sensor Clinking when it senses to turn the blower on or off Pilot Flame Quiet whisper while the pilot ame in on Blower / Fan Air movement that increase and decreases with the speed of the blower Gas Control Valve Dull click when turning on or off, this is the valve opening and closing
Page 9
Maintenance And Service
Routine maintenance:
At least once a year, run through the following procedures to ensure the system is clean and working
properly. Check the burner to see if all the ports are clear and clean. Check the pilot to make sure it is not blocked by anything. The pilot ame should be blue with little or no yellow on the tips.
Warning: Clearances must be sufcient to allow access for maintenance and service
Warning: Failure to position the parts in accordance with this manual, or failure to use only parts
specically approved with this appliance may result in property damage or personal injury.
The venting system must be periodically examined; it is recommended the examination is done by a
qualied agency.
cLeaning the gLass:
When the replace has cooled, remove the face of the replace along with the glass. See MaIntenance
anD serVIce - Glass Door reMoVal. Check the gasket material on the back of the glass, making sure that
it is attached and intact.
During a cold start up, condensation will sometimes form on the glass. This is a normal condition with all replaces. However, this condensation can allow dust and lint to cling to the glass surface. Initial paint curing of the appliance can leave a slight lm behind the glass, a temporary problem. The glass will need
cleaning about two weeks after installation. Use a mild glass cleaner and a soft cloth. Abrasive
cleaners will damage the glass and painted surfaces. Depending on the amount of use, the glass
should require cleaning no more than two or three times a season. Do not clean the glass when it is
hot.
cLeaning the fiRebox:
Remove the logs carefully, as they are very fragile. Gently remove all the coals and place on a paper towel. Vacuum the bottom of the rebox thoroughly. Carefully clean any dust off the logs and remove
any lint from the burner and pilot. At this time, inspect the burner tube for cracking or severe warping. If a problem is suspected, contact the dealer. Check the logs for deterioration or large amounts of soot; a small amount on the bottom side of the logs is normal. Replace the logs and coals as in the seconDary
InstallatIon - FIre Grate anD loG set InstallatIon section. If new/more coals are required, contact your nearest ENVIRO dealer.
RePLacing the gLass:
The glass in the replace is a high temperature ceramic. If the glass is damaged in any way, a factory
replacement is required (see Parts lIst). Wear gloves when handling damaged glass door assembly
to prevent personal injury. Do not operate with the glass front removed, cracked or broken. Removal
and replacement of the glass from the door must be done by a licensed or qualied service person.
The glass must be purchased from an ENVIRO dealer. No substitute materials are allowed.
Remove the door (see page 11). The replacement glass will come with a new gasket installed. Remove
any silicone remnants from the door. Apply high temperature silicone to the two vertical faces of the door and install the new piece of glass with gasket (be sure to maintain edge clearances). Apply even pressure to the glass to allow the silicone to adhere to the gasket material.
Page 10
Maintenance And Service
cLeaning DecoRatiVe suRfaces:
Painted and porcelain faces should be wiped with a damp cloth periodically. If a plated face has been
purchased, it should be unpacked/unwrapped carefully to avoid getting anything on the surface of the
nish, including cleaners, polish and nger prints. It is important to note that ngerprints and other marks can leave a permanent stain on plated nishes. To avoid this, give the face a quick wipe with denatured alcohol on a soft cloth BEFORE lighting the replace. Never clean the face when it is hot. Do not use other cleaners as they may leave a residue, which can become permanently etched into
the surface.
gLass DooR RemoVaL:
The door needs to be removed for sceduled cleaning and to install the glass media and other options.
To remove the glass door use your
two index ngers to pull the spring
latches up over the two door tabs.
Once release pivot the door to out
and pull it out of the bottom door retainers. The door must be angled in order for it to pull out.
Figure 8. Upper Door Latch
To replace the glass door, simply reverse the above procedure.
Warning: Do not touch or attempt
to remove the glass door if the
replace is not completely cold.
WARNING: Never operate the replace with the glass door
removed.
Figure 9. Bottom Door Retainers
Page 11
Maintenance And Service
buRneR RemoVaL:
The burner may need to be removed for a few reasons, including cleaning under the burner or to be replaced all together. Proceed only when the unit has completely cooled down.
Step 1: Remove the glass door as shown in
the MaIntenance anD serVIce - Glass Door
reMoVal.
Step 2: Remove the log set and re grate
as shown in SeconDary InstallatIon - FIre
Grate anD loG set InstallaIon
Step 3: Pull the burner out of the venturi box
and out.
To re-install the burner follow steps 1-3
in reverse. When placing the burner back in the unit be sure not to move the air
shutter. Insure the front and rear lengths
of the burner tube are parallel as it may have distorted with heat over time. The
ideal placement for the burner tube is keeping it forward up against the burner stand stops.
Figure 10. Removing Burner
access DooR:
There is an access door in the bottom on the rebox that is used for servicing components after the unit is
installed in a construction enclosure. Proceed only when the unit has completely cooled down.
Step 1: Remove the burner as
shown in the MaIntenance anD serVIce - Burner reMoVal.
Step 2: Remove the Upper Air
Diverter by removing (2) T-20
bolts. Remove the Lower Air
Diverter.
Step 3: Remove the right and
left burner stands by removing
(4) T-20 bolts.
Step 4: Remove the (16) T-20
bolts retaining the access door
as shown in Figure 11.
Step 5: After serviving assemble
in the reverse order and be sure the gasket is still intact. Replace if necessary.
Figure 11. Removing Access Door
Page 12
Maintenance And Service
Loosen
Tighten
Conversion Kit Installation:
1. Turn control knob on the gas valve to the “OFF” position and shut the gas supply off at the shut-off valve upstream of the unit. CAUTION: The gas supply must be shut off prior to disconnecting the
electrical power and before proceeding with the conversion. Allow the valve and unit to cool down to room temperature.
2. Remove the glass door as shown in the MaIntenance anD serVIce - Glass Door reMoVal.
3. Carefully remove the ceramic log set.
4. Remove the burner as shown in the MaIntenance anD serVIce - Burner reMoVal.
5. Convert the burner orice(s):
a) Remove the main burner orice with a ½ inch deep socket.
b) Put a bead of pipe-thread sealant or approved Teon tape on the orice threads before installing
into the brass elbow.
c) Install the new orice(s) from the kit into the brass elbow.
6. Convert the pilot injector:
a) Pull the pilot hood straight up to access the pilot injector.
b) Using a
5
/32” or 4 mm Allen key, remove the pilot injector.
c) Install the new pilot injector supplied with this conversion kit. Simply
screw the new injector inside the pilot hood using the Allen key,
d) Reinstall the hood by placing the hood on the assembly, line up the key
way, and snap into place.
7. Convert the SIT gas valve:
a) Remove the black protection cap from the HI/LO knob by hand shown in
Figure A.
b) Insert a
5
/32” or 4 mm Allen wrench into the
hexagonal key-way of the screw (see Figure B),
rotate it counter-clockwise until it is free and extract it.
c) Check that the screw is clean and if necessary
remove dirt.
d) Flip the screw (refer to Figure C).
e) Using the Allen wrench as shown in Figure B,
rotate the screw clockwise until a torque of 9
inch lbs. WARNING! Do not over tighten the
screw. It is recommended that you grip the
wrench by the short side.
f) Verify that if the conversion is from NG to LPG,
the screw must be re-assembled with the red
o-ring visible (refer to Figure D). If the conversion
Figure B. Removing valve
screw.
is from LPG to NG, the red o-ring of the screw
must be not visible.
Figure A. Removing
valve cap.
Figure C. Flip valve
screw.
Page 13
Maintenance And Service
Red o-ring
is not visible
Red o-ring
is visible
LPG Configuration
g) Re-attach the black protection
cap that was removed in step a (Figure A`).
Figure D. O-ring on valve screw.
8. Reinstall the air diverters, burner tube, grate, and the ceramic log set as indicated in this manual.
9. Reconnect the main gas line if it was disconnected and open the shut-off valve at the gas line to the
unit.
10. Use a small brush to apply a warm soapy water solution to all gas connections (use a half dish soap and half warm water). If a gas leak is present, bubbling will occur. Gas leaks can be repaired by using an approved pipe thread sealant or approved Teon tape. NEVER USE AN OPEN FLAME WHEN TESTING FOR LEAKS.
11. Reconnect the electrical power to the unit.
12. Relight the pilot and conrm the ame properly covers both the thermocouple and thermopile (see Figure 4, page 8). Should the pilot require adjustment, turn the adjustment screw (gure 30, page
29) clockwise to decrease or counterclockwise to increase until the correct ame is achieved.
13. Relight the main burner in both the “HI” and “LO” positions to verify proper burner ignition, operation and proper ame appearance. Conrm the inlet and manifold pressures are within the acceptable
ranges as directed in section
IntIal IntallatIon - Gas lIne connectIon anD testInG. If the Q2 has
been installed at an altitude higher than 2000ft (610m) it is required to de-rate the unit accordingly:
In the USA: The appliance may be installed at higher altitudes. Please refer to your American Gas
Association guidelines which state: the sea level rated input of Gas Designed Appliances installed at elevations above 2000 (610 m) feet is to be reduced 4% for each 1000 feet (305 m) above sea level.
Refer also to local authorities or codes which have jurisdiction in your area regarding the de-rate guidelines.
In Canada: When the appliance is installed at elevations above 4500 feet (1372 m), the certied high
altitude rating shall be reduced at the rate of 4% for each additional 1000 feet (305 m).
14. MAKE SURE that the conversion label is installed on or close to the rating label to signify that the
unit has been converted to a different fuel type.
Page 14
Initial Installation
37 7/8"
(962mm)
36¼"
(921mm)
3 5/8"
(93mm)
13
1
/4"
(337mm)
5 5/8"
(143mm)
Gas
Inlet
A
d
j
ac
e
n
t
w
a
l
l
1" min
(25mm)
QUALIFIED INSTALLERS ONLY
intRoDuction:
This section of the owner’s manual is for the use of qualied technicians only. Fireplace placement,
hearths, facing, mantels, and venting terminations will be covered, as well as the gas and electric
systems. There are several installation safety guidelines that must be adhered to. Please carefully read
the safety precautions at the front of this manual.
NOTE: The Q2L comes as a top vent unit but can be converted to a rear vent.
Warning: Clearances must be sufcient to allow access for maintenance and service.
PLacement anD fRaming:
Table 2. Framing Dimensions.
Firebox Framing
7/8
Depth 15
Width 34
Height - Rear Vent 40” 1016mm Height - Top Vent *48”+ 1219mm Gas Inlet (Distance
From Back)
Gas Inlet (Height) 1
* + vertical vent rise (not including elbow)
403mm
9/16
878mm
7/16
113mm
4
9/16
” 40mm
The location for the replace can be along a wall, raised, at oor level, or in a corner. There are specic framing
measurements for each situation. The basic opening should have the
7/16
4
(113mm)
34 9/16”
(878mm)
dimensions shown in Figure 12. The replace must have a strong and
level surface to be placed on. The
40”
(1016mm)
14”
7/8
15
(356mm)
(403mm)
1 9/16”
(40mm)
surface should be made of wood or a non-combustible material, not carpet.
The gas line, 3/8” JIC tting, should be brought to the right side of the
Figure 12. Dimensions for Framing the Firebox
replace. The location should be chosen so the replace will be at least
36 inches (91.4 cm) from drapes, doors and other combustibles. The framed opening should also be a minimum of 4 5/8” (11.7 cm) from the nearest perpendicular wall (sidewall to the edge of the opening).
Page 15
Initial Installation
QUALIFIED INSTALLERS ONLY
ReaR Vent conVeRsion:
For smaller openings the Q2L can be converted from a top vent to a rear vent unit.
DV Adaptor
Must use 1/4” 8-32 Bolts
Figure 13. Vent Conversion - Step 1
Step 2: Switch the removed parts
around as shown in Figure 16 and re-install all 12 screws. Be sure not to damage any gaskets - If damage
occurs fully remove the gasket and use high temp silicone as a replacement.
Exhaust Tube
Cover Plate
Must use 1/4” 8-32 Bolts
Figure 14. Upper Mounting Holes
Step 1: Using a T-20 screwdriver
remove the DV Adaptor, Exhaust Tube, and cover plate (12 screws total) as shown in Figure 13.
Note: The DV adaptor and Cover
Plate use the T20 1/4” bolts.
Use lower set of
holes
Figure 15. Lower Mounting Holes
Page 16
Figure 16. Vent Conversion - Step 2
Initial Installation
QUALIFIED INSTALLERS ONLY
coRneR instaLLation:
The dimensions for installing a replace in the corner of a room are given in Figures 17 and 18. Refer to “InItIal InstallatIon - allowaBle co-axIal Vent conFIGuratIons” for allowable pipe lengths.
Do not interfere with the structural integrity of the walls.
D
A
16 1/4
B
C
Figure 17. Dimensions for a corner installation
Rear Vent (no cabinet extensions)
Dimension A = 41 5/16
Dimension B = 29 3/16
Dimension C = 11 29/32
Dimension D = 8 1/4
34 9/16
Rear Vent (with cabinet extensions)
Dimension A = 43 15/16 Dimension B = 31 1/16 Dimension C = 13 3/4
Dimension D = 8 1/4
Top Vent (no cabinet extensions)
Dimension A = 41 5/16
Dimension B = 29 3/16
Dimension C = 11 29/32
Dimension D = 14 1/16
Top Vent (with cabinet extensions)
Dimension A = 43 15/16 Dimension B = 31 1/16 Dimension C = 13 3/4 Dimension D = 14 1/16
Page 17
Initial Installation
QUALIFIED INSTALLERS ONLY
mantLe & non-combustibLe cLeaRances:
When installing the Q2L as a zero clearance replace the correct clearances and materials must be used: aboVe unit: A minimum 10” of non-combustible facing material, with a R-Value no less than 0.26, must
be used above the unit (in front of the included steel framing plate).
in fRont of unit: The Q2L can be placed on the oor if desired although it is recommended that it be
raised aleast an inch or higher for more heat sensetive materials such as carpet or linoleum.
aDjacent/siDewaLL: There must be a minimum distance of 4 5/8” (417mm) from the side of the Q2L
cabinet to an adjacent wall composed of combustible material (see Figure 18).
mantLe: It is not necessary to install a mantle, but if one is desired the guidelines as shown in Figure 19.
12" (305mm)
Mantle
2" (51mm)
Mantle
5
"
(417mm)
4
8
Distance from a side wall
42"
(1067mm)
49"
(1245mm)
Page 18
Unit can be placed on the floor
Figure 18. Non-Combustible Clearances
Initial Installation
49”
48”
47”
46”
45”
44”
43”
42”
1 2 3 4 5 6 7 8 9 10 11 12
M A N T L E H E I G H T
M A N T L E D E P T H
Minimum Mantle Clearances
12” MANTLE
2” MANTLE
QUALIFIED INSTALLERS ONLY
Note: Mantle height dimensions are based from the bottom of the appliance.
Figure 19. Mantle Clearances
DiRect Vent:
WARNING: This appliance has been designed to draw room air for proper heat circulation from the bottom of the unit, and out the top front. Blocking or modifying these openings in
any way can create hazardous situations.
The vent length for the Q2L must be between 6” (150 mm) and 40’ (12.2 m). This model is vented with co-axial 4” intake, 6 5/8” exhaust aluminum or stainless steel approved rigid vent leading into a
vertical or horizontal termination cap. This model can also be used with aluminum or stainless steel ex
venting. The ue collar of this model will t inside of a standard 4” x 6 5/8” vent and must be either
correctly interlocked or fastened, with three screws directly to the vent collar.
Check periodically that the vents are unrestricted. Also ensure that all direct vent pipes have been
properly sealed and installed after routine inspection or cleaning. The air intake and exhaust pipes must
be installed in the correct locations on the top of the Q2L.
Page 19
Initial Installation
QUALIFIED INSTALLERS ONLY
Vent teRmination RestRictions:
N
O
D
E
C
B
L
F
Fixed
Closed
Openable
B
B
Openable
Fixed
Closed
H
G
G
M
B
A
J
I
Termination Cap
Figure 20. Vent Termination Restrictions, refer to Table 3
Letter Canadian Installation
A 12 in (30 cm) Clearance above grade, verandah, porch, deck, or balcony.
B 12 in (30 cm) 9 in (23 cm) Clearance from window or door that may be opened.
C 12 in (30 cm)* Clearance from permanently closed window (to prevent
D 24 in (60 cm)* Vertical clearance to ventilated soft located above the
E 18 in (45 cm)* Clearance to unventilated soft.
F 12 in (30 cm)* Clearance to outside corner.
G 12 in (30 cm)* Clearance to inside corner. H 3 ft (91 cm) within a height of
15 ft (4.5 m) above the meter/
regulator assembly I 3 ft (91 cm) 3 ft (91 cm)* Radial clearance around service regulator vent outlet. J 12 in (30 cm) 9 in (23 cm) Clearance to non-mechanical air supply inlet to building, or
K 6 ft (1.83 m) 3 ft (91 cm) above if within 10
L 7 ft (2.13 m
M 12 in / 30 cm
N 12 in (30 cm)* Clearance horizontally to any surface (such as an exterior
O 12 in (30 cm) Clearance above roof line for vertical terminations.
1
)t
+
Air Supply Inlet
Gas MeterG
Restriction Zone
(Termination not allowed)
Table 3: Vent Termination Clearances
US Installation
3 ft (91 cm) within a height of
15 ft (4.5 m) above the meter/
regulator assembly*
ft (3 m) horizontally
7 ft (2.13 m)
12 in / 30 cm*
2
condensation).
terminal, within a horizontal distance of 2 ft (60 cm) from
center line of terminal.
Clearance to each side of center line extended above
meter/regulator assembly.
the combustion air inlet to any other appliance.
Clearance to mechanical air supply inlet.
*t
+
Clearance above paved sidewalk or paved driveway located
on public property.
Clearance under verandah, porch, deck, or balcony.
wall) for vertical terminations.
Description
K
A
1
In accordance with the current CSA B149, Natural Gas and Propane Installation Code.
2
In accordance with the current ANSI Z223.1 NFPA 54, National Fuel Gas Code.
* These numbers are only estimates. t
A vent shall not terminate directly above a side walk or paved driveway that is located between two single family dwellings
and it serves both dwellings.
+
Permitted only if verandah, porch, deck, or balcony is fully open on a minimum of two sides beneath the oor.
Clearances are in accordance with local installation codes and the requirements of the gas supplier.
NOTE: Venting terminals shall not be recessed into walls or siding.
Page 20
Initial Installation
Framing
Joists/Studs
10”
10”
QUALIFIED INSTALLERS ONLY
Venting cLeaRances:
A 1” (25 mm) clearance to combustibles must be maintained around any vertical vent pipe. Around a horizontal vent pipe, the clearance to combustibles should be 2” (51 mm) above and 1½” (38 mm) on the sides and bottom. When combustible materials are directly above a 90° elbow, 3” (76 mm) of clearance are necessary.
Table 4. Vent Pipe Minimum Clearances
Vertical Pipe to
the Side Walls
Hard
Pipe
1”
(25.4 mm)
A 10” (254 mm) x 10” (254 mm) frame (see Figure 21) will assure the proper support and spacing for
the vent pipe as it passes through the wall. Installations in Canada require that a wall thimble be used for
passing through walls and ceilings. All sealing and vapour barriers must comply with local building codes.
The conguration of the venting pipes depends on the locations
of walls, ceilings, and studs. However, the pipes cannot be of
arbitrary length and arrangement. Because the length of the
vertical and horizontal sections dramatically affects the burning efciency of the replace, certain guidelines have been set in
InItIal InstallatIon - allowaBle co-axIal Vent conFIGuratIons.
Venting terminals can not be recessed into a wall or siding.
Horizontal Pipe to
the Sides & Bottom
1½”
(38.1 mm)
Above an Elbow
Above the Unit
3”
(76.2 mm)
Above an Elbow
Not Above the Unit
3”
(76.2 mm)
Above Horizontal
Vent Pipe
2”
(51 mm)
Wall Frame 8”
(203mm) or less
10”x10”
(25x25cm)
WARNING: This gas appliance must not be connected to a chimney ue serving a separate solid-burning appliances.
Figure 21. Vent Framing For Wall or Ceiling
aPPRoVeD Venting PaRts:
Table 5: Approved Vent Manufacturers
Manufacturer Trade Name Nominal Sizes
American Metal Products AmeriVent Direct 4” - 6 5/8” ICC EXCELDirect 4” - 6 5/8” Security Chimneys International LTD Secure Vent 4” - 6 5/8” Selkirk Metalbestos Direct-Temp 4” - 6 5/8” Simpson Dura-Vent Direct Vent GS 4” - 6 5/8”
The Q2L replace has been tested and certied for use with AMERICAN METAL PRODUCTS “AMERIVENT DIRECT”, SIMPSON DURAVENT TYPE GS PIPE FOR GAS STOVES. SECURITY CHIMNEY’S “SECURE VENT DIRECT VENT SYSTEM” and SELKIRK “DIRECT-TEMP VENT SYSTEM” kits are available for horizontal and vertical venting. When using Simpson Duravent, it is recommended that, before installation, a bead of RTV High Temperature Silicone should be applied to each outer vent joint, and Mil-Pac to each inner
joint. When planning an installation, it will be necessary to select the proper length of vent pipe for the particular requirements.
WARNING: Do not mix parts from different vent manufacturers’ systems.
Page 21
Initial Installation
QUALIFIED INSTALLERS ONLY
EXCEPTION TO WARNING: This product has been evaluated by Intertek for using a Direct Vent GS starting collar in conjunction with Secure Vent, Direct-Temp, AmeriVent Direct, and EXCELDirect venting systems. Use of these systems with the Direct Vent GS starting collar is deemed acceptable and does not affect the Intertek WH listing of the appliance.
Table 6: Vent part numbers (Must state if galvanized or black wanted, PART NUMBERS)
Direct Vent GS Direct-Temp Secure Vent Ameri Vent Direct Description
908 4DT-6 SV4L6 6” pipe length
4D7 7” pipe length
907 4DT-9 9” pipe length
906 4DT-12 SV4L12 4D12 12” pipe length
904 4DT-24 SV4L24 4D2 24” pipe length
903 4DT-36 SV4L36 4D3 36” pipe length
902 4DT-48 SV4L48 4D4 48” pipe length
945 4DT-EL45 SV4EBR45 4D45B 45° elbow, black
990 4DT-EL90 SV4EBR90 4D90B 90° elbow, black
950 4DT-VS SV4VS Vinyl siding standoff/sheild 942 4DT-WT SV4RSN 4DWT Wall thimble
953 4DT-SC SV4FC 4DSC Storm collar 963 4DT-FS SV4BF 4DFSP Fire stop 988 4DT-WS/B SV4BM 4DWS Wall strap/support/band
970 4DT-HKA SV0SHK 4DHTK1
911 11” to 14 ⅝” pipe, adjustable
4DT-AJ 4D12A 4” to 10” pipe , adjustable
SV4LA12 1½” to 12” pipe , adjustable
943 4DT-AF6 4DF Flashing, 0/12 to 6/12 roof pitch
943S 4DT-AF12 4DF12 Flashing, 7/12 to 12/12 roof pitch
SV4FA Flashing, 1/12 to 7/12 roof pitch
SV4FB Flashing, 8/12 to 12/12 roof pitch
943F SV4F Flat ashing
991 4DT-HVC High wind vertical termination 985 4DT-HHC High wind horizontal termination
Horizontal termination kit (SD: Basic Kit, SEL: Kit A, SC: Standard Kit)
978 4DT-VKC SV0FAK 4DVTK Vertical termination kit
971 4DT-HKB SV0SHK2 4DHTK2
Page 22
Horizontal termination kit
(SD: Kit A, SEL: Kit B, SC: Kit)
Initial Installation
QUALIFIED INSTALLERS ONLY
hoRizontaL teRmination - ReaR Vent:
The Q2L can be installed in rear vent applications with no vertical rise within the parameters as shown in Figures 22 and 23. If any vertical rise is required a top vent conguration should be used.
Approved horizontal termination
12” (31 cm) Max. vent length
Approved through wall thimble
Figure 22. Corner Rear Vent
Note: For every 12” (305mm)
of horizontal venting travel there
should be at least 1/4: (6.4mm) of
vertical travel.
Max. 1 x 45˚ Elbow
6” (15 cm) Min. vent length
18” (46 cm) Max. vent length
Approved horizontal termination
Figure 23. Flat to Wall Rear Vent
Approved through wall thimble
Page 23
40’
Initial Installation
QUALIFIED INSTALLERS ONLY
aLLowabLe co-axiaL Vent configuRations:
Figures 24 shows the range of venting options for top vented congurations only using either vertical or horizontal terminations; any layout that remains within the shaded area is acceptable. Having the
fewest number of elbows is ideal as they tend to disrupt air movement. Using 45˚ elbows is preferable to using 90˚ elbows. Also, a shorter vent system will perform better than a longer one. The total length of horizontal vent pipe can not exceed 20 feet (6.1m) and the total vent length can not exceed 40ft (12.2m).
Any combination of rise and run can be
(12.2m)
35’
(10.7m)
30’
(9.14m)
Vent
Position
used as long as it lays within the shaded
area (a total of two (2) 90˚ elbows or four
(4) 45˚ elbows can be used. In addition
to what is shown, if a 90˚ elbow is used
in the horizontal plane, 3 feet (91.4cm)
must be subtracted from the allowable
horizontal run (for each 45˚ elbow, 1½
feet must be subtracted).
25’
(7.62m)
20’
(6.1m)
15’
(1.52m)
10’
(3.05m)
5’
(1.52m)
0’
(0m)
0’
(0m)
Page 24
5’
(1.52m)
(3.05m)
10’
15’
(4.57m)
20’
(6.1m)
Figure 24. Possible Vent Congurations
for Top Vent Only. Vertical and Horizontal
Terminations
Initial Installation
QUALIFIED INSTALLERS ONLY
hoRizontaL teRmination:
NOTES:
1. Horizontal pipes must not be level. For every 12” (305 mm) of horizontal travel (away from the stove), there should be at least ¼” (6.4 mm) of vertical travel. Never allow the vent to run downward, as this could cause high temperatures or even present the possibility of a re.
2. The exterior of the horizontal
vent termination must not be blocked or obstructed.
3. If the vent termination is not
being attached to wood, the four wood screws provided should be replaced with material appropriate fasteners.
4. For buildings with vinyl siding,
a vinyl standoff should be installed between the vent cap and the exterior wall. Attach the vinyl siding standoff to the horizontal termination.
Note that the termination bolts onto the at portion of
the standoff, providing an air space between the wall and the vent termination. The air gap prevents excessive heat from possibly melting the vinyl siding.
5. Horizontal pipes must be
supported every 3’ (914 mm).
Plumber’s all round strap will sufce.
Elbow
Wall thimble fire stop
Exhaust pipe
Combustion air outer pipe
Figure 25. Horizontal Vent Termination
Horizontal wall termination
Wall framing
6. When running horizontal pipe, clearances to combustibles must be maintained 1½ inches (38 mm) sides, 1½ inches (38 mm) bottom, and 2” (51 mm) top.
Step 1.
Set the replace in the desired location. Check to determine if wall studs will be in the way when
the venting system is attached. If this is the case, the location of the replace may have to be
adjusted or the venting may have to be offset.
Step 2. Direct vent pipe sections are designed with special twist-lock connections. Dry t the desired
combination of pipe and elbows to the appliance adaptor.
Step 3. With the pipe in the correct position and attached to the replace, mark the wall for a 10”
(25.4 cm) x 10” (25.4 cm) square hole (see Figure 25). The center of the hole should match
the center line of the horizontal pipe. Cut and frame the hole in the exterior wall where the vent will be terminated. If the wall being penetrated is made of a non-combustible material (i.e.
masonry or concrete) a 7” (17.8 cm) hole is acceptable.
Page 25
Initial Installation
QUALIFIED INSTALLERS ONLY
NOTE: For Simpson Duravent only, place a bead of Mil-Pac or Rutland No 78 Stove and Gasket Cement on the outer edge of the inner exhaust pipe (non-ared end). Push the pipe sections together, then twist
about ¼ turn, making sure the two sections are fully locked. Wrap all seams with foil ducting tape.
Step 4.
With the hole now framed, the wall thimble installed, and the pipe extending into the wall,
proceed to the outside. Attach the termination to the pipe using RTV and Mil-Pac or Rutland No
78 Stove and Gasket Cement to seal joints. The vent pipe must extend into the vent cap at least
1¼ inches (3.2 cm). Secure the connection between the vent cap and the pipe by attaching the two (2) sheet metal straps, which extend from the vent cap assembly to the outer wall of the vent pipe. Bend any remaining portion of the strap back towards the vent cap. Security Secure Vent uses a twist lock cap.
Step 5.
Position the horizontal vent termination in the center of the 10” (25.4 cm) square hole and
attach to the exterior wall with the four screws provided. The arrow on the vent termination should be pointing up. Run a bead of non-hardening mastic around the edges of the vent
cap, to make a seal with the wall. Ensure the proper clearances to combustibles have been
maintained.
VeRticaL teRmination:
Step 1. Check the instructions for required clearances (air spaces) to combustibles when passing
through ceilings, walls, roofs, enclosures, attic rafters, or other nearby combustible surfaces.
Do not pack air spaces with insulation.
Step 2. Set the gas appliance in the desired location. Drop a plumb bob down from the ceiling to
the position of the appliance ue exit, and mark the location where the vent will penetrate the ceiling. Drill a small hole at this point. Next, drop a plumb bob from the roof to the hole previously drilled in the ceiling, mark the spot where the vent will penetrate the roof. Determine if ceiling joists, roof rafters, or other framing will obstruct the venting system. You may wish to
relocate the appliance, or to offset, to avoid cutting load bearing members.
Step 3. To install the Round
Support Box/Wall Thimble in a at ceiling, cut a 10
“ (25.4 cm) square hole in the ceiling, centered in
the hole drilled in Step 2.
Frame the hole as shown
in Figure 26.
Step 4.
Assemble the desired
lengths of black pipe and elbows necessary to reach from the appliance adapter up through the
Round Support Box. Insure that all pipe and
elbow connections are in their fully twist-locked position.
Elbow Strap
Figure 26. Vertical Vent Termination
Vertical
Termination
Storm Collar
Flashing
Roofing nails
Page 26
Initial Installation
H
Dimension ‘H’ obtained from table below.
QUALIFIED INSTALLERS ONLY
Step 5. Cut hole in the roof centered on the small hole placed in the roof from Step 2. The hole should
be of sufcient size to meet minimum requirements for Clearance to Combustibles, as specied. Continue to assemble lengths of pipe and elbows necessary to reach from the ceiling support box up through the roof line. Galvanized pipe and elbows may be utilized in the attic, as well as above the roof line. The galvanized nish is desirable above the roof line, due to the higher
corrosion resistance.
Step 6.
Once the pipe sections have been joined, and run up through the hole in the roof, slip an elbow
strap over the exposed sections, bend the support straps outwards, and push the elbow strap
down to the roof level, as shown in Figure 26. Tighten the clamp around the pipe section. Use a level to make sure the pipe is truly vertical. With roong nails, secure the support straps to the roof. Seal the nails holes heads with non-hardening mastic. Trim the excess length of the support straps that extend out beyond the edge of the ashing.
Step 7.
Slip the ashing over the pipe section protruding through the roof. Secure the base of the
ashing to the roof with roong nails. Use a non-hardening sealant between the uphill edge of the ashing and the roof. Insure the roong material overlaps the top edge of the ashing. Verify that you have at least the minimum clearance to combustibles at the roof line.
Step 8.
Continue to add pipe sections until the height of the vent cap meets the minimum code
requirements. Refer to Figure 27 and Table 7. Note that for steep roof pitches, the vent height must be increased. In high wind conditions, nearby trees, adjoining roof lines, steep pitched roofs, and other similar factors can result in poor draft, or down drafting. In these cases,
increasing the vent height may solve the problem.
Step 9.
Slip the storm collar over the pipe, and push it down to the top of the roof ashing as shown
in Figure 27. Use the non-hardening sealant around the joint between the pipe and the storm
collar.
Step 10. Twist-lock the vent cap.
Table 7: Minimum ‘H’ for Figure 27.
Roof Pitch Minimum Height (H)
Figure 27: Height of Vertical Termination;
Reference Table 7
Feet Meters
Flat to 7/12 1 0.3
Over 7/12 to 8/12 1.5 0.46
Over 8/12 to 9/12 2 0.61
Over 9/12 to 10/12 2.5 0.76
Over 10/12 to 11/12 3.25 0.99
Over 11/12 to 12/12 4 1.22
Over 12/12 to 14/12 5 1.52 Over 14/12 to 16/12 6 1.83
Over 16/12 to 18/12 7 2.13
Over 18/12 to 20/12 7.5 2.29
Over 20/12 to 21/12 8 2.44
Page 27
plumbers tape connected to wall strap
Wall strap
45° elbows (x2)
Initial Installation
QUALIFIED INSTALLERS ONLY
NOTES:
(1)
If an offset is necessary in the attic to avoid
obstructions, it is important to support the vent pipe every 3’ (914 mm), to avoid excessive stress on the elbows, and possible separation. Wall straps
are available for this purpose (see Figure 28).
(2) When ever possible, use 45° degree elbows instead
of 90° degree elbows. The 45° degree elbow offers
less restriction to the ow of ue gases and intake
air.
(3)
For multi story installations; a ceiling restop is
required at the second oor, and any subsequent oors (see Figure 29). The opening should be
framed to 10” (254 mm) x 10” (254 mm) inside dimensions, in the same manner as shown in Figure
21.
(4) Any occupied areas above the rst oor,
Figure 28: Use of Wall Straps.
including closets and storage spaces, which the vertical vent passes through, must be enclosed. The enclosure may be framed and sheet-rocked with standard building materials. However consult the appliance manufactures installation instructions for the minimum allowable clearance between the outside of the vent pipe, and the combustible surfaces of
the enclosure. Do not ll any required air
spaces with insulation.
Figure 29: Multi-Story Vent Pipe Installation
Page 28
Initial Installation
QUALIFIED INSTALLERS ONLY
gas Line connection anD testing:
WARNING: Only persons licensed to work with gas piping may make the necessary gas connections to
this appliance.
GAS LINE CONNECTION
• This stove is equipped with a certied exible pipe located on the right side of the unit terminating
in a 3/8” female JIC tting. Consult your local authorities codes or the CAN/CGA B 149 (1 or 2)
installation code in Canada, or in the USA gas installations follow either local codes or the current edition of the National Fuel Gas Code ANSI Z223.1.
• The efciency rating of this appliance is a product thermal efciency rating determined under
continuous operating conditions and was determined independently of any installed system.
The appliance and its shutoff valves must be disconnected from the gas supply piping system
Gas Control
Knob
Pilot Adjustment
Screw
during any pressure testing where the pressure
exceeds ½ PSIG (3.45 KPa) or damage will occur
to the valve. The appliance must be isolated from the gas supply
piping system by closing its individual manual
N
O
T
O
L
I
P
F
O
F
shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or
less than ½ psig (3.45 KPa).
Always check for gas leaks with a soap and water solution after completing the required pressure test.
Inlet
PressureTap
IN OUT
Manifold
PressureTap
Figure 30: Fully Labeled Gas Valve.
TO TEST VALVE PRESSURES
The pressure taps are located on the top right of the valve shown in Figure 30.
•Turn set screw 1 turn counter clockwise to loosen,
•Place
5
/16” (8 mm) I.D. hose over pressure tap system.
•Check pressures using a manometer.
•When nished, release pressure, remove hose & tighten set screw.
O
L
T
I
P
I
H
L
O
TP TH TP TH
Hi/Low
Knob
*Gas Valve will be
mounted upside down on
some models
Main Orice #40 DMS #55 DMS
Manifold Pressure 3.5” W.C. (0.87 KPa) 10.0” W.C. (2.49 KPa)
Min. Manifold Pressure 1.6” W.C. (0.40 KPa) 6.4” W.C. (1.59 KPa)
Max Supply Pressure 7.0” W.C. (1.74 KPa) 11.0” W.C. (2.74KPa)
Min. Supply Pressure 4.5” W.C. (1.12 KPa) 10.4” W.C. (2.59 KPa)
Max BTU/hr Input 24,000 BTU/hr (7.03 KW) 20,000 BTU/hr (5.86 KW)
Min. BTU/hr Input 17,000 BTU/hr (1.12 KW) 16,000 BTU/hr (4.69 KW)
NEVER USE AN OPEN FLAME FOR LEAK TESTING.
Table 8: Pressure and BTU Information
Natural Gas Propane Gas
Page 29
Initial Installation
TP
TP/TH
TH
Blue Grey
Blue
Place Thermostat
Wires Here.
On/Off/Thermostat
Switch
QUALIFIED INSTALLERS ONLY
eLectRicaL RequiRements:
This Q2 will operate without external electrical power. This model has a Millivolt gas control which uses the
pilot ame to generate enough electricity to operate the main burner. This appliance when equipped with
a blower, must be electrically connected and grounded in accordance with local codes or in the absence of
local codes, with the current CSA C22.1 CANADIAN ELECTRICAL CODE Part 1, SAFETY STANDARDS FOR ELECTRICAL INSTALLATIONS, OR THE NATIONAL ELECTRICAL CODE ANSI / NFPA 70 in the U.S.
CAUTION: Label all wires prior to disconnection when servicing controls. Wiring errors can cause
improper and dangerous operation. Verify proper operation after servicing.
Table 9: Recommended Thermostat
Wire Size
Wire Size Max. Length 14 gauge 100 ft (30.48 m) 16 gauge 60 ft (18.29 m) 18 gauge 40 ft (12.00 m) 20 gauge 25 ft (7.62 m) 22 gauge 18 ft (5.49 m)
70 ° F
N
O
F
F
O
70 ° F
UP DOWN COOL / HEAT PROGRAM
Optional
Thermostat
Figure 31: Q2 Wiring Diagram
Optional Remote Control
Blue
Blue
BV Only
o
120°F (49°C)
180
F (82oC)
Temperature
Sensor
Optional
Wall Switch
Figure 32: Accessory Wiring
ON/OFF/REMOTE Thermostat Switch
Grey
Thermopile
Manifold
Pressure
Tap
Gas
Control
Valve
Blue
Pilot
Adjustment
Screw
Thermocouple
Inlet
Pressure
Tap
The Q2 comes from the
manufacture with an on/ off switch mounted to
the control panel. If you
would like to install a wall mounted switch or thermostat then use the diagram to assist you in wiring the accessory
into the unit. Disconnect
the connection behind the switch in the control
panel as tap into the (2)
terminals as shown in
gure 32
Optional Thermostat (50-583)
Optional Wall Switch (50-559)
Page 30
Initial Installation
QUALIFIED INSTALLERS ONLY
eLectRicaL RequiRements:
Optional Fan Kit (50-2981): The fan will not operate if the appliance is cold. Once the unit is lit and the
fan is set to the desired level, the fan will automatically turn on upon reaching operating temperature. The fan will automatically turn off after the appliance has cooled down.
The replace must be electrically connected and grounded in accordance with local codes or, in the absence of local codes, with the current CSA C22.1 Canadian Electrical Code Part 1, Safety Standards For Electrical Installations, or The National Electrical Code ANSI / NFPA 70 in the US..
(Building Wiring)
Electrical Junction Box
Figure 33: Fan wiring diagram
CAUTION: When servicing controls, label all wires prior to disconnection. Wiring errors can cause
improper and dangerous operation. Verify proper operation after servicing. If any of the original wire supplied with the appliance must be replaced, it must be replaced with 18 AWG wire with a temperature rating of 105°C.
Page 31
Secondary Installation
Q2
fan Kit instaLLation (oPtionaL 50-2981):
Optional Fan Kit 50-2981
This appliance when installed, must be electrically connected and grounded in accordance with local codes
or in the absence of local codes, with the current CSA C22.1 CANADIAN ELECTRICAL CODE. Part 1, SAFETY STANDARDS FOR ELECTRICAL INSTALLATIONS, or THE NATIONAL ELECTRICAL CODE ANSI / NFPA 70 in the USA.
CAUTION: Label all wires prior to disconnection when servicing controls. Wiring errors can
cause improper and dangerous operation. Verify proper operation after servicing.
Installation of Fan Kit:
1. Remove the contents from the box and inspect for any damage to the fan assembly. If damage is noticed call your dealer, distributor or courier company and have components replaced (see Figure 1).
2. Disconnect the power source coming into the appliance by  ipping the circuit breaker
to avoid injury or damage to the components.
3. Install the fan controller into the control panel as shown in Figure 2. Use the retainer nut to secure the controller. Note: nut bites into controller shaft without threads.
4a. If the appliance has not yet been installed into a construction enclosure remove the
fan cover plate with the (10) screws at the rear of the unit using a 1/4” socket (see
Figure 3); slot the fan into the silicone retainers on the opposite side as shown in
Figure 4.
4b. If the appliance is already installed into a construction enclosure you will need to
consult your Q2 owners manual on how to remove the interior  rebox components. Once they are removed see Figure 5 on how to remove the valve tray using the (23) T-20 screws. Be careful not to damage the sealing gasket - If gasket gets damaged replace that section with high-temp silicone. Do not completely remove the valve tray
just lift it up enough to get the fan inside and mounted onto the silicone gromments
as shown in Figure 4.
5. Attach one short and one long black wire to the fan terminals - push the other end of
the short wire through the electrical box bushing and attach it to the black incoming
power source wire by using a supplied male wire terminal. Incoming power should be routed through the rear of the unit into the electrical box. Ensure the incoming
ground wire is well connected to interior of the electrical box ground screw.
6. Mount the temperature sensor in the retainer already mounted to the bottom of the
 rebox. Continue to wire the circuit as shown in Figure 6. Double check to be sure
all wiring is correct then install the electrical box cover that came with the appliance.
Replace all components and  ip the circuit break to the on position.
7. The fan will not turn on until 120F or 49C has been reached under the  replace. The
fan will continue to run even after the appliance has turned off until the temperature
has dropped below the set point (this could be up to 20 minutes after shut down).
Figure 1: Fan Kit Contents
Figure 2: Fan Controller Mounting
Figure 3: Fan Cover Removal
*parts removed for clarity
Page 32
Figure 5: Valve Tray RemovalFigure 6: Fan Wiring
Figure 4: Fan Mounting
C-14402
Secondary Installation
safety scReen instaLLation (50-3051):
The safety screen supplied with the
unit must be assembled rst before
it can be installed. When installed, the screen should not extrude out any farther than the surround if the cabinet extensions are installed
(See Secondary Installation­Cabinet Extensions).
Safety Screen Assembly
1. Attach the left, right, and end
brackets onto the safety screen
using a T20 screwdriver and the supplied sixteen (16) #8 T20 screws (see Figure 34). Do not over-tighten the screws
or they might strip out of the screen frame.
2. Lift the face upright in front of the appliance with the
four (4) hooks pointing down towards the replace. Slide the
hooks into the corresponding brackets on each side of the
cabinet (see Figure 36). Ensure
the hooks are secure before releasing the safety screen.
End Cover
Left Mounting Hook
Q2 Safety Screen
Figure 34. Screen Bracket Assembly
3/8 #8-32 T-20 Screws x 16
Right Mounting Hook
End Cover
Figure 36. Safety Screen MountingFigure 35. Screen Mounting Hooks
Page 33
Secondary Installation
cabinet extensions:
The Q2L needs to be recessed into the construction enclosure in order for the safety screen to be ush with the surroundings to provide a more cosmetically appealing look. By assembling the cabinet extensions the
unit can be pushed further into the wall while still maintaining a construction edging for facing materials
such as tile or drywall. Assemble the parts as shown using a T20 screwdriving and the supplied hardware.
Right Edge
Top Edge
1/8" Spacer X4
Right Face
Top Face
Left Edge
Page 34
3/8" T20 Screw X34
Left Face
Figure 37. Cabinet Extension Assembly
Secondary Installation
PaneL instaLLation (oPtionaL):
These instruction are applicable to both the Q2 brick liner set (50-2977) and the Q2 enamel porcelain liner set (50-2978).
Step 1: Be sure the replace is cool. Remove the door, the log set (if installed), log grate, burner tube, and the upper and lower air diverters. Removal of these parts will be found in the MaIntenance
anD serVIce section of this manual. Once
all required components are removed your
appliance should resemble Figure 38.
Step 2: The panels are
delicate so please handle
with care. Remove the panels from their packaging and insert
the rear liner rst followed by
the sides. Hold into position as
shown in Figure 39.
Figure 38. Firebox liner preperation
Step 3: Screw the (2) retainer brackets into
the existing exhaust bafe with the supplied #8 T-20 bolts. Before tightening press the retainer onto the panel rmly. Tighten them
once the panels seems to be in the correct
position. (See Figure 40)
Figure 40. Liner panel retainers
Figure 39. Liner panel position
Page 35
Secondary Installation
fiRe gRate anD Log set instaLLation:
The placement of the logs is not arbitrary. If they are positioned incorrectly, the ames can be “pinched”
and will not burn correctly. All of the logs come with either a notch or ledge, which make alignment easier.
Using the pictures provided, carefully set the logs in place (see Figures 41 through 45).
NOTE: The logs are fragile and should be handled gently.
Figure 41: This is how
the rebox looks with only
the burner, air diverters, and log grate in place. The log grate can be easily removed by simply lifting up off the stands.
Figure 41. Empty rebox with air diverter, grate, and burner tube
Step 1: Place the back log on the top legde
of the air diverter as far back as it will go.
Install the ember bed assembly into the
center of the burner tube on the burner
stands as shown. Bring the burner tube
as far forward as you can on the burner stands while maintaining parallelism
between all the components in this step.
NOTE: The burner tube may need to
be bent by hand slightly in order for
it to seat correctly.
Figure 42. Back Log and Ember Bed Installation
Step 2: Bust up the ember wool as
ne as possible (It is recommended
to use a stiff bristle brush or tabacoo/
coffee grinder). Place the wool lightly
on the burner tube (just enough to
cover about 70% of the front section of the tube). Place the large left log into
position as shown with the back side
ush against the rebox wall. Place the
large right log into position; the back log has markings indicating where to line it up.
Figure 43. Left and Right Large Logs with Ember Wool
Page 36
Secondary Installation
Figure 44. Third Stage Log Set Installation
Step 3: Install the small nger-shaped
log into position. There is a notch cut out on the underside the will locate
the log on the grate. Be sure the log
rests in the center of the two grate arms and points straight up onto the ember bed.
Place the larger log into position by
locating the lower notch on the grate arm. The upper end of the log will rest
on the tip of the nger-shaped log
below. Roll the log forward until the it
resembles Figure 44.
Step 4: Install the nal elbow-
shaped log into position. There is a notch on the bottom of the log to locate it on the grate crossbar as well as a notch to locate the log onto the grate arm. The top tip of this log should lay at the tip of the twig on the ember bed.
Finish the set-up by carefully spreading the coals around underneath the log grate.
Figure 45. Fourth Stage Log Set Installation
Page 37
Trouble Shooting
Problem Possible Cause Solution
The main burner does not ignite when called for.
Spark will not light the pilot
after repeatedly pressing the spark ignitor.
Pilot will not remain lit. Problem with thermocouple
The gas valve may not be on. • Check that the gas control knob is in the “ON” position. Thermostat is not calling for
heat.
Problem with gas valve. • Use a DC voltmeter to measure the voltage across the
Defective piezo ignitor. • Check connections to ignitor.
Broken spark electrode. • Check for broken ceramic insulation, replace electrode if
Misaligned spark electrode. • If spark is not arcing from electrode to pilot, loosen the
circuit.
• Adjust the thermostat several degrees above ambient
temperature.
TPTH and TP terminals. Main operator voltage: Open circuit ≥ 325mV Closed circuit ≥ 100mV
• If voltage is not present, check the control circuit for
proper operation.
• If proper control system voltage is present, replace the
gas control.
• If ignitor connections are good but no spark, replace
ignitor.
broken.
screws on the pilot base adjust and tighten.
• Check for proper connection of the thermocouple to the rear of the valve. If loose, fully tighten.
• Check pilot for full ame impingement around thermocouple. If ame is too small, check gas pressure,
adjust pilot rate screw, check pilot head for damage.
• Check thermocouple voltage at valve. It must be greater than 5 mV. If low, replace thermocouple.
Air in gas line (pilot dies while knob is depressed).
Burners will not remain lit. Problem with thermopile
circuit.
Flame lifting Leak in vent pipe • Check for leaks in vent connections.
Improper vent conguration • Check vent conguration with manual.
Terminal may be recirculating
ue gases
Glass fogs up Normal Condition: after the appliance warms up the glass will clear.
**Due to additives in gas, glass may get hazy during operation** Clean as needed. Blue Flames Normal during start up: ames will yellow as the replace heats up. Flames are burning “dirty” or
sooting
Remote control doesn’t work Problem with the remote • One or more of the batteries are dead. See remote
Flame impingement • Check log positioning.
Problem with replace • The on/off switch is turned to OFF.
• Bleed line.
• Check gas line pressure.
• Contact dealer.
• Check gas line pressure .
• Check for ame impingement on thermopile. If low, see “Pilot will not remain lit”.
• Check thermopile for minimum of 300 mV when burner is
switched on.
• Check wiring to thermostat for breaks.
• Check to see if terminal is on correctly.
• May need to install high wind termination cap.
• Contact dealer.
• Increase primary air by opening the venturi shutter and/
or by opening the vent restrictor.
See also “Burners will not remain lit.”
control instructions.
• The gas control valve is turned to PILOT or OFF.
• The pilot has gone out.
Page 38
Parts List
Table 10: Q2 Parts List
Reference
Number
1 Door Release Tool 50-2510 2 Convection Fan Only 50-2493
3 Enviro Gel Decal 50-322
4 Control Cover w/ Decal 50-3022 5 Control Panel w/ Decal 50-2989
6 FPI Fan Controller (69.5V) 115V W/FS Knob EC-039A
7 Q2L Owner’s Manual 50-3054 8 S.I.T. Piezo Ignitor EC-023
9 FPI Burner Switch EC-026 10 S.I.T. Nova Valve 50-1421 11 S.I.T. Pilot Assembly - Standing Pilot 50-2513 12 120 Degree Fan Temperature Sensor EC-001 13 Q2L Log Tube Burner 50-3024 14 High Denition Log Set 50-2979 15 Electrical Box Strain Relief 50-3019 16 Electrical Box 50-3018 17 Door Complete 50-3020 18 Q2L Safety Screen and Frame 50-3051 19 Ceramic Brick Liner Set (3 Pieces) 50-2977 20 Black Enameled Steel Liner Set (3 Pieces) 50-2978
- 12 oz. Can of Metallic Black Touch Up Paint PAINT-12-MB
- 12 oz. Can of Flat Black Touch Up Paint PAINT-12-FB
- Door Glass w/ Gasket (28.5 x 23.8in) 50-3021
- Q2 Conversion Kit NG to LP (For 820 Valve) 50-3035
- Q2 Conversion Kit LP to NG (For 820 Valve) 50-3034
- Fan Controller Knob w/Decal EC-040
Part Description Part Number
Page 39
Parts Diagram
1
16 15
2
14
4
11
10
13
12
20
19
3
9
5
8
18
6
Page 40
17
7
Notes
Page 41
Notes
Page 42
Warranty for Enviro Gas Products
Sher wood Industries Ltd. (“Sher wood”) hereby warrants, subject to the terms and conditions herein set forth, this product against defects in material and workmanship during the specified warranty period starting from the date of original purchase at retail. In the event of a defect of material or workmanship during the specified warranty period, Sherwood reserves the right to make repairs or to assess the replacement of a defective product at Sherwood’s factory. The shipping costs are to be paid by the consumer. All warranties by Sherwood are set forth herein and no claim shall be made against Sherwood on any oral warranty or representation.
Conditions
 A completed warranty registration must be submitted to Sherwood within 90 days
of original purchase via the online warranty registration page or via the mail-in warranty registration card provided. Have the installer fill in the installation data sheet in the back of the manual for warranty and future reference.
 This warranty applies only to the original owner in the original location from date of
install.
 The unit must have been properly installed by a qualified technician or installer, and
must meet all local and national building code requirements.
 The warranty does not cover removal and re-installation costs.
 Sherwood Industries Ltd. reserves the right to make changes without notice.
 Sherwood Industries Ltd. and its employees or representatives will not assume
any damages, either directly or indirectly caused by improper usage, operation, installation, servicing or maintenance of this appliance.
 A proof of original purchase must be provided by you or the dealer including serial
number.
 This warranty does not cover any discoloration of the safety screen mesh.
Exclusions
An expanded list of exclusions is available at www.enviro.com/help/warranty.html
This warranty does not cover:
 Damage as a result of improper usage or abuse.
 Damage caused from over-firing due to incorrect setup or tampering.
 Damage caused by incorrect installation.
To the Dealer
 Provide name, address and telephone number of purchaser and date of purchase.
 Provide date of purchase. Name of installer and dealer. Serial number of the
appliance. Nature of complaint, defects or malfunction, description and part # of any parts replaced.
 Pictures or return of damaged or defective product may be required.
To the Distributor
 Sign and verify that work and information are correct.
Sherwood Industries Ltd.
6782 Oldfield Road, Victoria, BC . Canada V8M 2A3
Online warranty registration: www.enviro.com/warranty/
Category One Year Two Year Limited Lifetime (7yr)
1
Parts
(unit serial number requ ired)
Firebox Liner Panels
Firebox
Heat Exchanger
Burner
Ceramic Logs
Ceramic Glass
Pedestal / Legs
Door Assembly
Surround Panels
Exterior Panels
Electrical Components
Exterior Surface Finishing
Labour
1
Whereas warranty has expired, replacement parts will be warrantied for 90 days from part purchase date. Labour not included.
Unit serial number required.
2
Log set and panels excludes wear and tear or breakage caused by cleaning or service.
3
Glass is covered for thermal breakage. Photos of box, inside of door, and unit serial # must be supplied for breakage due to shipping.
4
Exterior Surface finishing covers plating, enamel or paint and excludes colour changes, chipping, and fingerprints.
Travel costs not included.
(excluding porce lain)
2
3
(excluding finish)
(excluding finish)
(excluding finish)
4
Ceramic Steel
   
  
Up to 5 years
  
Dec 2014
Page 43
Installation Data Sheet
The following information must be recorded by the installer for warranty purposes and future reference.
NAME OF OWNER:
_________________________________________
ADDRESS:
_________________________________________ _________________________________________ _________________________________________
PHONE:___________________________________
MODEL:___________________________________
SERIAL NUMBER:___________________________
DATE OF PURCHASE: _____________ (dd/mm/yyyy)
NAME OF DEALER:
_________________________________________
ADDRESS:
_________________________________________ _________________________________________ _________________________________________
PHONE:___________________________________
NAME OF INSTALLER:
_________________________________________
DATE OF INSTALLATION:___________(dd/mm/yyyy)
NATURAL GAS (NAT) PROPANE(LPG)
INLET GAS PRESSURE:_________in wc
MAIN BURNER ORIFICE:__________# DMS
PILOT ORIFICE #_________OR________in diam.
INSTALLER’S SIGNATURE:
_________________________________________
Page 44
ADDRESS:
_________________________________________ _________________________________________ _________________________________________
PHONE:___________________________________
MANUFACTURED BY:
SHERWOOD INDUSTRIES LTD.
6782 OLDFIELD RD. SAANICHTON, BC, CANADA V8M 2A3
www.enviro.com
2015
C-14515
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