Enviro Q2G Owner's Manual

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WARRANTY REGISTRATION

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Q2G

D I REC T VE N T F I R E PL ACE - N OVA

OWNER’S MANUAL

WARNING: If the information in this manual is not followed exactly, a

re or explosion may result causing property damage, personal injury

or loss of life. Installation and service must be performed by a qualied

4001609

Version Française: www.enviro.com/fr.html

installer, service agency or the gas supplier.

50-3053

Safety Precautions

WARNING: FIRE OR EXPLOSION HAZARD

Failure to follow safety warnings exactly could result in serious

injury, death, or property damage.

- Do not store or use gasoline or other ammable vapors and

liquids in the vicinity of this or any other appliance.

- WHAT TO DO IF YOU SMELL GAS

• Do not try to light any appliance.

• Do not touch any electrical switch; do not use any phone in your building.

• Leave the building immediately.

• Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.

• If you cannot reach your gas supplier, call the re department.

- Installation and service must be performed by a qualied

installer, service agency or the gas supplier.

INSTALLER:

Leave this manual with the appliance.

CONSUMER:

Retain this manual for future reference.

This appliance may be installed in an after-market permanently located,

manufactured (mobile) home, where not prohibited by local codes.

This appliance is only for use with the type of gas indicated on the rating plate. This

appliance is not convertible for use with other gases, unless a certied kit is used.

Massachusetts installations (Warning): This product must be installed by a licensed plumber or

gas tter when installed within the Commonwealth of Massachusetts. Other Massachusetts code

requirements: Flexible connector must not be longer than 36in., a shut off valve must be installed; only direct vent sealed combustion products are approved for bedrooms/bathrooms. A carbon

monoxide detector is required in all rooms containing gas red direct vent appliances. The replace damper must be removed or welded in the open position prior to installation of a replace insert.

Page 1

Safety Precautions

FOR SAFE INSTALLATION AND OPERATION OF YOUR “ENVIRO” HEATER, PLEASE CAREFULLY READ THE FOLLOWING INFORMATION:

• All ENVIRO gas-red appliances must be installed in accordance with their instructions. Carefully read all the instructions in this manual rst. Consult the building

authority having jurisdiction to determine the need for a permit prior to commencing the installation.

• NOTE: Failure to follow these instructions could cause a malfunction of the replace, which could result in death,

serious bodily injury, and/or property damage.

• Failure to follow these instructions may also void your re insurance and/or warranty.

GENERAL

• Installation and repair should be done by a qualied

service person. The appliance should be inspected before

the rst use and, at least, annually by a qualied service

person. More frequent cleaning may be required due to

excessive lint from carpeting, bedding material, etc. It

is imperative the control compartments, burners and circulating air passageways of the appliance be kept clean.

• Due to high temperatures, the appliance should be located out of high trafc areas and away from furniture

and draperies.

Children and adults should be alerted to the

hazards of high surface temperatures and should stay away to avoid burn or clothing ignition.

• Young children should be carefully supervised when

in the same room as the appliance. Toddlers, young children and others may be susceptible to accidental contact burns. A physical barrier is recommended if there are at risk individuals in the house. To restrict access to a

replace or stove install an adjustable safety gate to keep

toddlers, young children and other at risk individuals out of the room and away from hot surfaces. Any safety screen or guard removed for servicing an appliance must be replaced prior to operating the appliance.

• Clothing or other ammable materials should not be

placed on or near the appliance.

FOR YOUR SAFETY

• Installation and service must be performed by a qualied

installer, service agency or gas supplier.

• This installation must conform to local codes or, in the absence of local codes, with the National Fuel Gas Code, ANSI Z223.1/NFPA 54, or the Natural Gas and Propane Installation Code, CSA B149.1.

• To prevent injury, do not allow anyone who is unfamiliar

with the stove to operate it.

• To prevent injury, if the pilot or pilot and burners have gone out on their own, open the glass door and wait 5 minutes to air out before attempting to relight the stove.

• Always keep the area around these appliances clear of combustible material, gasoline and other ammable liquids

and vapours.

• These appliances should not be used as a drying rack for clothing or for hanging Christmas stockings/decorations.

• Due to the paint curing on the stove, a faint odor and slight smoking will likely be noticed when the stove is rst used. Open a window until the smoking stops.

Always connect this gas stove to a vent system and vent to

the outside of the building envelope. Never vent to another room or inside the building. Make sure the specied vent

pipe is used, properly sized and of adequate height to

provide sufcient draft. Inspect the venting system annually

for blockage and signs of deterioration. WARNING: Failure to position the parts in accordance

with the diagrams in this booklet, or failure to use only

parts specically approved with this appliance, may result in

property damage or personal injury.

WARNING: Do not operate with the glass front removed,

cracked or broken. Replacement of the glass should be done

by a licensed or qualied service person.

• Never use solid fuels such as wood, paper, cardboard, coal, or any ammable liquids, etc., in this appliance.

• Do not use this appliance if any part has been under water. Immediately call a qualied service technician to inspect the

appliance and to replace any part of the control system or any gas control which has been under water.

• Do not abuse the glass by striking it or slamming the door

shut.

• If the Q2G unit is pulled out of its installation, and the vent-

air intake system is disconnected for any reason, ensure that the vent-air intake pipes are reconnected and re-sealed in accordance to the instructions noted in

- DIrect Vent

InItIal InstallatIon

Page 2

Table of Contents

Safety Precautions........................................................................................................2

Table of Contents.........................................................................................................4

Codes And Approvals....................................................................................................5

Specications.............................................................................................................6

Dimensions.....................................................................................................6

Rating Label Location.........................................................................................6

Operating Instructions..................................................................................................7

Lighting and Turning Off Instructions...................................................................7

Pilot Light.........................................................................................................8

Air Shutter (Venturi)...........................................................................................8

Remote Controls................................................................................................8

Burner Lighting.................................................................................................9

Blower Speed (Optional) ....................................................................................9

Normal Sounds During Operation........................................................................9

Maintenance And Service..............................................................................................10

Routine Maintenance........................................................................................10

Cleaning The Glass............................................................................................10

Cleaning The Firebox........................................................................................10

Replacing the Glass...........................................................................................10

Cleaning Decorative Surfaces............................................................................11

Glass Door Removal.........................................................................................11

Burner Removal...............................................................................................12

Access Door.....................................................................................................12

Conversion Kit Installation.................................................................................13

Initial Installation.......................................................................................................15

Introduction.................................................................................................15

Placement and Framing....................................................................................15

Corner Installation...........................................................................................16

Mantle and Non-Combustible Clearances............................................................16

Direct Vent......................................................................................................18

Vent Termination Restrictions............................................................................19

Venting Clearances..........................................................................................20

Approved Venting Parts.....................................................................................20

Allowable Co-Axial Vent Congurations..............................................................22

Horizontal Termination.....................................................................................23

Vertical Termination ........................................................................................24

Gas Line Connection and Testing.......................................................................27

Electrical Requirements ...................................................................................28

Secondary Installation................................................................................................29

Glass Media Installation....................................................................................29

Safety Screen Assembly....................................................................................30

Cabinet Extensions..........................................................................................31

Fan Installation (Optional)................................................................................32

Trouble Shooting.............................................................................................33

Parts List.........................................................................................................34

Parts Diagram..................................................................................................35

Notes......................................................................................................36

Warranty.......................................................................................................38

Installation Data Sheet.....................................................................................39

Page 3

Codes And Approvals

DIRECT VENT ONLY: This type is identied by the sufx DV. This appliance draws all of its air for

combustion from outside the dwelling, through a specially designed vent pipe system.

This appliance has been tested and approved for installations from 0 feet to 4500 feet (1372 m) above

sea level.

In the USA: The appliance may be installed at higher altitudes. Please refer to your American Gas

Association guidelines which state: the sea level rated input of Gas Designed Appliances installed at elevations above 2000 (610 m) feet is to be reduced 4% for each 1000 feet (305 m) above sea level.

Refer also to local authorities or codes which have jurisdiction in your area regarding the de-rate guidelines.

In Canada: When the appliance is installed at elevations above 4500 feet (1372 m), the certied high

altitude rating shall be reduced at the rate of 4% for each additional 1000 feet (305 m).

• This appliance has been tested by INTERTEK and found to comply with the established VENTED GAS FIREPLACE HEATER standards in CANADA and the USA as follows:

VENTED GAS FIREPLACE HEATER (Q2G; NATURAL GAS, PROPANE GAS)

TESTED TO: ANSI Z21.88a-2014/CSA 2.33a-2014 VENTED GAS FIREPLACE HEATERS

CAN/CGA 2.17-M91 (R2014) GAS FIRED APPLIANCES FOR HIGH ALTITUDES

CSA P.4.1-02 TESTING METHOD FOR MEASURING ANNUAL FIREPLACE EFFICIENCY

This ENVIRO Q2G Fireplace:

• Has been certied for use with either natural gas or propane (see rating label).

• Is not for use with solid fuels.

• Is approved for bedroom or bed sitting room. (IN CANADA: must be installed with a listed wall thermostat. IN USA: see current ANSI Z223.1 for installation instructions.)

• Must be installed in accordance with local codes. If none exist, use current installation code CAN/CGA B149 in Canada or ANSI Z223.1/NFPA 54 in the USA.

• Must be properly connected to an approved venting system and not connected to a chimney ue serving a separate solid-fuel burning appliance.

IMPORTANT NOTICE (Regarding rst re up): When the unit is turned

on for the rst time, it should be turned onto high without the fan on (if equipped) for the rst 4 hours. This will cure the paint, logs, gasket material and other products used in the manufacturing process. It is advisable to

open a window or door, as the unit will start to smoke and can irritate

some people. After the unit has gone through the rst burn, turn the unit

off including the pilot, let the unit get cold then remove the glass door

and clean it with a good gas replace glass cleaner, available at your local ENVIRO dealer.

Page 4

Dimensions:

Gas

Line

Specications

Figure 1. F Dimensions - Top Vent

Rating LabeL & Lighting instRuctions Location:

To access the rating label and lighting instructions ip down the control cover. The plates are attached

to a length of chain and are never to be tampered with or removed. All important information for your

replace is on this label as well of the model specic serial number which you will need for warrenty

information.

Rating Label and Lighting

Instructions

Figure 2. Rating Label Location

Page 5

Operating Instructions

For Your Safety, Read Safety Precautions And

Lighting Instructions Before Operating

WARNING: IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACTLY A FIRE OR EXPLOSION MAY

RESULT, CAUSING PROPERTY DAMAGE, PERSONAL INJURY OF LOSS OF LIFE.

Lighting anD tuRning off instRuctions:

FOR YOUR SAFETY READ BEFORE LIGHTING

WARNING:If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury or loss of life

A. This appliance has a pilot which must be lighted by hand. When lighting the pilot, follow these instructions exactly. B. BEFORE LIGHTING smell all around the appliance area for gas. Be sure to smell next to the floor because some gas is heavier than air and will settle on the floor. WHAT TO DO IF YOU SMELL GAS: Do not try to light any appliance. Do not touch any electrical switch; do not use any phone in your building. Immediately call your gas supplier from a neighbor's phone. Follow the gas supplier’s instructions. If you cannot reach your gas supplier, call the fire department.

LIGHTING INSTRUCTIONS

1. STOP! Read the safety information above on this label.

2. Set the thermostat to the lowest setting.

3. Turn off all electric power to this appliance.

4. Open the front control panel.

5. Turn off the gas control knob clockwise to the “OFF” position.

6. Open door. Wait fIve (5) minutes to clear out any gas. Close door. Then smell for gas, including near the floor. If you smell gas, STOP! Follow “B” in the saftey information above on this label. If you don’t smell gas, go to the next step.

7. Find pilot-located near the center rear of the firebox. Turn the gas control knob counter-clockwise to “PILOT”. Push the gas control in fully and hold, keep knob depressed for about 30 seconds after the pilot is lit. Release knob. If pilot goes out, repeat steps 4 through 5.

C. Use only your hand to push in or turn the gas control knob. Never use tools. If the knob will not push in or turn by hand, don’t try to repair it. Call a qualified service technician. Force or attempted repair may result in a fire or explosion. D. Do not use this appliance if any part has been under water. Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water.

WARNING: This gas valve has a lockout device, which will not allow the pilot burner to be relit until the thermocouple has cooled.

-If the knob does not pop up when released, stop and immediately call your service technician or gas supplier.

-If the pilot will not stay lit after several tries, turn the gas control knob clockwise

8. Turn the gas control knob counter clockwise to the “ON” position.

Flip the burner switch to “ON” then turn the “HI/LOW” knob to the desired setting.

9. Close the front control panel.

10. Turn on all electric power to the appliance.

11. Set thermostat to desired setting.

to “OFF” and call your service technician or gas supplier.

1. Set the thermostat to the lowest setting.

2. Turn off all electric power to the appliance if service is to be performed.

3. Open the front control panel and flip burner switch to “OFF”

TO TURN OFF GAS TO APPLIANCE

4. Turn the gas control knob clockwise to the “OFF” position.

5. Close the front control panel.

C-12454

Figure 3. Lighting Instruction Label

Page 6

Operating Instructions

PiLot Light:

1. Turn off the gas to the replace. If not recently done, remove the glass and let the unit air out

for at least ve (5) minutes to clear out any gas. Turn on gas to the heater. Leak test all joints

with soapy water. NEVER USE OPEN FLAME FOR LEAK TESTING.

2. Start the pilot by pressing the gas control knob and turning it to PILOT.

While holding the gas control knob in, press the piezo ignitor several

times until the pilot light starts. Hold the gas control knob in for 30 seconds. Check that the pilot has fully engulfed the thermocouple assembly (see Figure 4).

3. Start the main burner by turning the gas control knob to ON and then turn the rocker switch to ON. Check that all burner ports have ame.

Thermopile

Thermocouple

4. Leak test all gas joints again.

Figure 4. Pilot Flame

aiR shutteR (VentuRi):

The air shutter adjustment lever is underneath the rebox (see Figure 5).

The air shutter allows the amount of air mixing with the incoming gas to be adjusted in order to

accommodate different climates and venting arrangements. Start the pilot and then the burner. Make sure the pilot ame is burning normally and none of the burner ports are plugged. Let the replace burn for roughly fteen minutes and then examine the ames for impingement or soot build up.

The ideal ame will be blue at the base and light orange above. The ames should be of medium height. If the ames look like this, no venturi adjustment is needed. If the ames are fairly short and mostly

blue, the replace is getting too much

air. Therefore, the air shutter should

Note: Use the door tool to adjust

the venturi lever

Note: Parts removed for clarity

More Primary Air

Less Primary Air

be closed (pushed it) slightly until the

correct ames are achieved. Flames

that are very orange, with tall, dark, stringy tips, are not getting enough air.

Open the venturi until the ames clean up. If the venturi is opened, or closed all the way, and the correct ames cannot

be attained, turn off the gas and contact the dealer.

Figure 5. Air shutter adjustment lever

Remote contRoLs (oPtionaL):

This replace can use an optional remote control or an optional cordless wall thermostat. If either of these are to be used to control the replace for the majority of the time, leave the ON/OFF switch (on the control panel) in the remote/thermostat position. Consult the instructions included with the remote/wall

thermostat for operation guidelines.

Page 7

Warning: Incorrect venturi adjustment

may lead to improper combustion, which

is a safety hazard. Contact the dealer if

there is any concern about the venturi adjustment.

Operating Instructions

For Your Safety, Read Safety Precautions And

Lighting Instructions Before Operating

buRneR Lighting:

A) Make sure the pilot is lit.

B) Turn gas control knob COUNTER CLOCKWISE to ON. C) Flip the burner switch to ON. D) Turn HI/LO knob to the desired ame height.

NOTE: Check that all burner holes are lit. TO TURN GAS FIREPLACE OFF:

Flip switch to OFF to turn off burners only

and turn the gas control knob to off to

extinguish the pilot ame. Keep the pilot ame OFF when not in use. If the replace

is to be serviced, turn the gas shut off

valve to OFF (DO NOT FORCE IT) and

disconnect all electrical power sources.

See Figure 6 for control panel layout.

Fan Control

(Optional)

Piezo Ignitor

Alternate Burner

Switch Location

Gas Control

Figure 6. Control Panel

HI/LO

Control

Shut Off Valve

NOTE: When the unit is turned on for the rst time, it should be turned onto high, with the fan OFF

(if equipped), for the rst two to four hours. This will cure the paint, logs, gasket material, and other

products used in the manufacturing process. It is advised that a door or window be opened as the unit will start to smoke, which can irritate some people. After the unit has gone through the rst burn, turn the unit OFF, including the pilot, and let the unit get completely cold. Then remove the glass and clean it with a good gas replace glass cleaner, available at your local Enviro dealer. See “

MaIntenance anD

serVIce; Glass Door reMoVal” and “MaIntenance anD serVIce; cleanInG the Glass.”

bLoweR sPeeD (oPtionaL):

The blower will come on only when the replace is up to temperature (approximately 15 minutes). The speed of the fan can be changed by turning

the fan control knob. The blower will continue to operate automatically after the

unit has been shut off (approximately 25 minutes).To turn the blower off, turn the knob COUNTER CLOCKWISE until it “clicks” off (Figure 7).

It is advisable not to operate the blower below

the windings of the blower and running the blower at lower speeds could also

/3 speed as it puts a strain on

Figure 7. Fan Control

cause premature fan failure.

noRmaL sounDs DuRing oPeRation:

Table 1: Normal Sounds

Component Normal Sound Description

Q2 & Surround Panels Creaking when heating up or cooling down caused by thermal expansion Burner Light pop or poof when turned off Temperature Sensor Clinking when it senses to turn the blower on or off Pilot Flame Quiet whisper while the pilot ame in on Blower / Fan Air movement that increase and decreases with the speed of the blower Gas Control Valve Dull click when turning on or off, this is the valve opening and closing

Page 8

Maintenance And Service

Routine maintenance:

At least once a year, run through the following procedures to ensure the system is clean and working

properly. Check the burner to see if all the ports are clear and clean. Check the pilot to make sure it is not blocked by anything. The pilot ame should be blue with little or no yellow on the tips.

Warning: Clearances must be sufcient to allow access for maintenance and service

Warning: Failure to position the parts in accordance with this manual, or failure to use only parts

specically approved with this appliance may result in property damage or personal injury.

The venting system must be periodically examined; it is recommended the examination is done by a

qualied agency.

cLeaning the gLass:

When the replace has cooled, remove the face of the replace (if applicable) along with the glass

door. See MaIntenance anD serVIce - Glass Door reMoVal. Check the gasket material on the back of the

glass, making sure that it is attached and intact.

During a cold start up, condensation will sometimes form on the glass. This is a normal condition with all gas replaces. However, this condensation can allow dust and lint to cling to the glass surface. Initial paint curing of the appliance can leave a slight lm behind the glass, a temporary problem. The glass

will need cleaning about two weeks after installation. Use a mild glass cleaner and a soft cloth.

Abrasive cleaners will damage the glass and painted surfaces. Depending on the amount of use,

the glass should require cleaning no more than two or three times a season. Do not clean the glass

when it is hot.

cLeaning the fiRebox:

Remove all of the glass media from the tray, a vacuum cleaner with an empty canister or new bag works

best. At this time, inspect the burner tray for cracking or severe warping. If a problem is suspected, contact the dealer. Check the glass media for large amounts of soot; a small amount on the bottom side of the glass is normal. Re-install the glass as in the Secondary Installation - Glass Media Installation section. If new or glass is required, contact your nearest ENVIRO dealer.

RePLacing the gLass:

The glass in the replace is a high temperature ceramic. If the glass is damaged in any way, a factory

replacement is required (see Parts lIst). Wear gloves when handling damaged glass door assembly

to prevent personal injury. Do not operate with the glass front removed, cracked or broken. Removal

and replacement of the glass from the door must be done by a licensed or qualied service person.

The glass must be purchased from an ENVIRO dealer. No substitute materials are allowed.

Remove the door (see page 10). The replacement glass will come with a new gasket installed. Remove

any silicone remnants from the door. Apply high temperature silicone to all four faces of the door and install the new piece of glass with gasket (be sure to maintain edge clearances). Apply even pressure to the glass to allow the silicone to adhere to the gasket material.

Page 9

Maintenance And Service

cLeaning DecoRatiVe suRfaces:

Painted and porcelain faces should be wiped with a damp cloth periodically. If a plated face has been

purchased, it should be unpacked/unwrapped carefully to avoid getting anything on the surface of the

nish, including cleaners, polish and nger prints. It is important to note that ngerprints and other marks can leave a permanent stain on plated nishes. To avoid this, give the face a quick wipe with denatured alcohol on a soft cloth BEFORE lighting the replace. Never clean the face when it is hot. Do not use other cleaners as they may leave a residue, which can become permanently etched into

the surface.

gLass DooR RemoVaL:

The door needs to be removed for sceduled cleaning and to install the glass media and other options.

To remove the glass door use your

two index ngers to pull the spring

latches up over the two door tabs.

Once release pivot the door to out

and pull it out of the bottom door retainers. The door must be angled in order for it to pull out.

Figure 8. Upper Door Latch

To replace the glass door, simply reverse the above procedure.

Warning: Do not touch or attempt

to remove the glass door if the

replace is not completely cold.

WARNING: Never operate the replace with the glass door

removed.

Figure 9. Bottom Door Retainers

Maintenance And Service

buRneR RemoVaL:

The burner may need to be removed for a few reasons, including cleaning under the burner or fuel conversion. Proceed only when the unit has completely cooled down.

Step 1: Remove the glass door as shown in

the MaIntenance anD serVIce - Glass Door

reMoVal.

Step 3: Unscrew the burner pan using a T20

screwdriver then rotate it clockwise and pull

it out of the venturi box (Figure 11).

To re-install the burner follow steps 1-3 in

reverse. When placing the burner back in the unit be sure not to move the air shutter.

Figure 11. Removing Burner

access DooR:

Step 2: Remove the glass media and the enameled glass

tray as shown in Figure 10.

Figure 10. Removing Burner

There is an access door in the bottom on the rebox that is used for servicing components after the unit is

installed in a construction enclosure. Proceed only when the unit has completely cooled down.

Step 1: Remove the burner as

shown in the MaIntenance anD serVIce - Burner reMoVal.

Step 2: Remove the Upper Air

Diverter by removing (2) T-20

bolts. Remove the Lower Air

Diverter.

Step 3: Remove the right and

left burner stands by removing

(4) T-20 bolts.

Step 4: Remove the (16) T-20

bolts retaining the access door

as shown in Figure 12.

Step 5: After serviving assemble

in the reverse order and be sure the gasket is still intact. Replace if necessary.

Figure 12. Removing Burner

Page 11

Maintenance And Service

Loosen

Tighten

Conversion Kit Installation:

1. Turn control knob on the gas valve to the “OFF” position and shut the gas supply off at the shut-off valve upstream of the unit. CAUTION: The gas supply must be shut off prior to disconnecting the

electrical power and before proceeding with the conversion. Allow the valve and unit to cool down to room temperature.

2. Remove the glass door as shown in the MaIntenance anD serVIce - Glass Door reMoVal.

3. Carefully remove the glass media.

4. Remove the burner as shown in the MaIntenance anD serVIce - Burner reMoVal.

5. Convert the burner orice(s):

a) Remove the main burner orice with a ½ inch deep socket.

b) Put a bead of pipe-thread sealant or approved Teon tape on the orice threads before installing

into the brass elbow.

c) Install the new orice(s) from the kit into the brass elbow.

6. Convert the pilot injector:

a) Pull the pilot hood straight up to access the pilot injector.

b) Using a

/32” or 4 mm Allen key, remove the pilot injector.

c) Install the new pilot injector supplied with this conversion kit. Simply

screw the new injector inside the pilot hood using the Allen key,

d) Reinstall the hood by placing the hood on the assembly, line up the key

way, and snap into place.

7. Convert the SIT gas valve:

a) Remove the black protection cap from the HI/LO knob by hand shown in

Figure 13.

b) Insert a

/32” or 4 mm Allen wrench into the

hexagonal key-way of the screw (see Figure 14),

rotate it counter-clockwise until it is free and extract it.

c) Check that the screw is clean and if necessary

remove dirt.

d) Flip the screw (refer to Figure 15).

e) Using the Allen wrench as shown in Figure 14,

rotate the screw clockwise until a torque of 9

inch lbs. WARNING! Do not over tighten the

screw. It is recommended that you grip the

wrench by the short side.

f) Verify that if the conversion is from NG to

LPG, the screw must be re-assembled with the red o-ring visible (refer to Figure 16). If the

Figure 14: Removing valve

screw.

conversion is from LPG to NG, the red o-ring of

the screw must be not visible.

Figure 13: Removing

valve cap.

Figure 15: Flip valve

screw.

Page 12

Maintenance And Service

Red o-ring

is not visible

Red o-ring

is visible

LPG Configuration

g) Re-attach the black protection

cap that was removed in step

a (Figure 13).

Figure 16: O-ring on valve screw.

8. Reinstall the enameled glass tray, glass media, and glass door.

9. Reconnect the main gas line if it was disconnected and open the shut-off valve at the gas line to the

unit.

10. Use a small brush to apply a warm soapy water solution to all gas connections (use a half dish soap and half warm water). If a gas leak is present, bubbling will occur. Gas leaks can be repaired by using an approved pipe thread sealant or approved Teon tape. NEVER USE AN OPEN FLAME WHEN TESTING FOR LEAKS.

11. Reconnect the electrical power to the unit.

12. Relight the pilot and conrm the ame properly covers both the thermocouple and thermopile (see Figure 4, page 7). Should the pilot require adjustment, turn the adjustment screw (gure 29, page

26) clockwise to decrease or counterclockwise to increase until the correct ame is achieved.

13. Relight the main burner in both the “HI” and “LO” positions to verify proper burner ignition, operation and proper ame appearance. Conrm the inlet and manifold pressures are within the acceptable

ranges as directed in section

IntIal IntallatIon - Gas lIne connectIon anD testInG. If the Q2G has

been installed at an altitude higher than 2000ft (610m) it is required to de-rate the unit accordingly:

In the USA: The appliance may be installed at higher altitudes. Please refer to your American Gas

Refer also to local authorities or codes which have jurisdiction in your area regarding the de-rate guidelines.

In Canada: When the appliance is installed at elevations above 4500 feet (1372 m), the certied high

altitude rating shall be reduced at the rate of 4% for each additional 1000 feet (305 m).

14. MAKE SURE that the conversion label is installed on or close to the rating label to signify that the

unit has been converted to a different fuel type.

Page 13

Initial Installation

37 7/8"

(962mm)

36¼"

(921mm)

3 5/8"

(93mm)

/4"

(337mm)

5 5/8"

(143mm)

Gas

Inlet

1" min

(25mm)

QUALIFIED INSTALLERS ONLY

intRoDuction:

This section of the owner’s manual is for the use of qualied technicians only. Fireplace placement,

hearths, facing, mantels, and venting terminations will be covered, as well as the gas and electric

systems. There are several installation safety guidelines that must be adhered to. Please carefully read

the safety precautions at the front of this manual.

NOTE: The Q2G can ONLY be run as a top vent; the rear vent is only available for the Q2L.

Warning: Clearances must be sufcient to allow access for maintenance and service.

PLacement anD fRaming:

Table 2. Framing Dimensions.

Construction Framing

7/8

Depth 15

Width 34

Height - Rear Vent N/A N/A Height - Top Vent *48”+ 1219mm Gas Inlet (Distance

From Back)

Gas Inlet (Height) 1

* + vertical vent rise (not including elbow)

” 403mm

9/16

” 878mm

7/16

” 113mm

9/16

” 40mm

The location for the replace can be along a wall, raised, at oor level, or in a corner. There are specic framing

measurements for each situation. The basic opening should have the

”

7/16

(113mm)

34 9/16”

(878mm)

dimensions shown in Figure 17. The replace must have a strong and

level surface to be placed on. The

40”

(1016mm)

14”

7/8

”

(356mm)

(403mm)

1 9/16”

(40mm)

surface should be made of wood or a non-combustible material, not carpet.

The gas line, 3/8” JIC tting, should be brought to the right side of the

Figure 17. Dimensions for Framing the Firebox

replace. The location should be chosen so the replace will be at least

36 inches (91.4 cm) from drapes, doors and other combustibles. The framed opening should also be a minimum of 4 5/8” (11.7 cm) from the nearest perpendicular wall (sidewall to the edge of the opening).

Page 14

Initial Installation

5 8

(417mm)

Distance from a side wall

42"

(1067mm)

49"

(1245mm)

Unit can be placed on the floor

12" (305mm)

Mantle

2" (51mm)

Mantle

QUALIFIED INSTALLERS ONLY

coRneR instaLLation:

The dimensions for installing a replace in the corner of a room are given in Figures 18. Refer to “InItIal InstallatIon - allowaBle co-axIal Vent confIGuratIons” for allowable pipe lengths.

Do not interfere with the structural integrity of the walls.

No cabinet extensions Dimension A = 41 5/16

Dimension B = 29 3/16

Dimension C = 11 29/32

Dimension D = 14 1/16

With cabinet extensions Dimension A = 43 15/16 Dimension B = 31 1/16 Dimension C = 13 3/4 Dimension D = 14 1/16

Figure 18. Dimensions for a corner installation

mantLe & non-combustibLe cLeaRances:

When installing the Q2G as a zero clearance replace the correct clearances and materials must be used:

Page 15

Figure 19. Non Combustable Minimun Clearances

Initial Installation

49”

48”

47”

46”

45”

44”

43”

42”

1 2 3 4 5 6 7 8 9 10 11 12

M A N T L E H E I G H T

M A N T L E D E P T H

Minimum Mantle Clearances

12” MANTLE

2” MANTLE

QUALIFIED INSTALLERS ONLY

aboVe unit: A minimum 10” of non-combustible facing material, with a R-Value no less than 0.26, must

be used above the unit (in front of the included steel framing plate).

in fRont of unit: The Q2G can be placed on the oor if desired although it is recommended that it be

raised aleast an inch or higher for more heat sensetive materials such as carpet or linoleum.

aDjacent/siDewaLL: There must be a minimum distance of 4 5/8” (417mm) from the side of the Q2G

cabinet to an adjacent wall composed of combustible material (see Figure 19).

mantLe: It is not necessary to install a mantle, but if one is desired the guidelines as shown in Figure 20.

Figure 20. Mantle Clearances

Note: Mantle height dimensions are based from the bottom of the appliance.

Page 16

Initial Installation

QUALIFIED INSTALLERS ONLY

DiRect Vent:

WARNING: This appliance has been designed to draw room air for proper heat circulation from the bottom of the unit, and out the top front. Blocking or modifying these openings in

any way can create hazardous situations.

The vent length for the Q2G must be between 6” (150 mm) and 40’ (12.2 m). This model is vented with co-axial 4” intake, 6 5/8” exhaust aluminum or stainless steel approved rigid vent leading into a

vertical or horizontal termination cap. This model can also be used with aluminum or stainless steel ex

venting. The ue collar of this model will t inside of a standard 4” x 6 5/8” vent and must be either

correctly interlocked or fastened, with three screws directly to the vent collar.

Check periodically that the vents are unrestricted. Also ensure that all direct vent pipes have been

properly sealed and installed after routine inspection or cleaning. The air intake and exhaust pipes must

be installed in the correct locations on the top of the Q2G.

Page 17

Initial Installation

QUALIFIED INSTALLERS ONLY

Vent teRmination RestRictions:

Fixed

Closed

Openable

Fixed

Closed

Termination Cap

Figure 21. Vent Termination Restrictions, refer to Table 3

Letter Canadian Installation

A 12 in (30 cm) Clearance above grade, verandah, porch, deck, or balcony.

B 12 in (30 cm) 9 in (23 cm) Clearance from window or door that may be opened.

C 12 in (30 cm)* Clearance from permanently closed window (to prevent

D 24 in (60 cm)* Vertical clearance to ventilated soft located above the

E 18 in (45 cm)* Clearance to unventilated soft.

F 12 in (30 cm)* Clearance to outside corner.

G 12 in (30 cm)* Clearance to inside corner. H 3 ft (91 cm) within a height of

15 ft (4.5 m) above the meter/

regulator assembly I 3 ft (91 cm) 3 ft (91 cm)* Radial clearance around service regulator vent outlet. J 12 in (30 cm) 9 in (23 cm) Clearance to non-mechanical air supply inlet to building, or

K 6 ft (1.83 m) 3 ft (91 cm) above if within 10

L 7 ft (2.13 m

M 12 in / 30 cm

N 12 in (30 cm)* Clearance horizontally to any surface (such as an exterior

O 12 in (30 cm) Clearance above roof line for vertical terminations.

Air Supply Inlet

Gas MeterG

Restriction Zone

(Termination not allowed)

Table 3: Vent Termination Clearances

US Installation

3 ft (91 cm) within a height of

15 ft (4.5 m) above the meter/

regulator assembly*

ft (3 m) horizontally

7 ft (2.13 m)

12 in / 30 cm*

condensation).

terminal, within a horizontal distance of 2 ft (60 cm) from

center line of terminal.

Clearance to each side of center line extended above

meter/regulator assembly.

the combustion air inlet to any other appliance.

Clearance to mechanical air supply inlet.

Clearance above paved sidewalk or paved driveway located

on public property.

Clearance under verandah, porch, deck, or balcony.

wall) for vertical terminations.

Description

In accordance with the current CSA B149, Natural Gas and Propane Installation Code.

In accordance with the current ANSI Z223.1 NFPA 54, National Fuel Gas Code.

* These numbers are only estimates. t

A vent shall not terminate directly above a side walk or paved driveway that is located between two single family dwellings

and it serves both dwellings.

Permitted only if verandah, porch, deck, or balcony is fully open on a minimum of two sides beneath the oor.

Clearances are in accordance with local installation codes and the requirements of the gas supplier.

NOTE: Venting terminals shall not be recessed into walls or siding.

Page 18

Initial Installation

Framing

Joists/Studs

10”

QUALIFIED INSTALLERS ONLY

Venting cLeaRances:

A 1” (25 mm) clearance to combustibles must be maintained around any vertical vent pipe. Around a horizontal vent pipe, the clearance to combustibles should be 2” (51 mm) above and 1½” (38 mm) on the sides and bottom. When combustible materials are directly above a 90° elbow, 3” (76 mm) of clearance are necessary.

Table 4. Vent Pipe Minimum Clearances

Vertical Pipe to

the Side Walls

Hard

Pipe

1”

(25.4 mm)

A 10” (254 mm) x 10” (254 mm) frame (see Figure 22) will assure the proper support and spacing for

the vent pipe as it passes through the wall. Installations in Canada require that a wall thimble be used for

passing through walls and ceilings. All sealing and vapour barriers must comply with local building codes.

The conguration of the venting pipes depends on the locations

of walls, ceilings, and studs. However, the pipes cannot be of

arbitrary length and arrangement. Because the length of the

vertical and horizontal sections dramatically affects the burning efciency of the replace, certain guidelines have been set in

InItIal InstallatIon - allowaBle co-axIal Vent confIGuratIons.

Venting terminals can not be recessed into a wall or siding.

Horizontal Pipe to

the Sides & Bottom

1½”

(38.1 mm)

Above an Elbow

Above the Unit

3”

(76.2 mm)

Above an Elbow

Not Above the Unit

3”

(76.2 mm)

Above Horizontal

Vent Pipe

2”

(51 mm)

Wall Frame 8”

(203mm) or less

10”x10”

(25x25cm)

WARNING: This gas appliance must not be connected to a chimney ue serving a separate solid-burning appliances.

Figure 22. Vent Framing For Wall or Ceiling

aPPRoVeD Venting PaRts:

Table 5: Approved Vent Manufacturers

Manufacturer Trade Name Nominal Sizes

American Metal Products AmeriVent Direct 4” - 6 5/8” ICC EXCELDirect 4” - 6 5/8” Security Chimneys International LTD Secure Vent 4” - 6 5/8” Selkirk Metalbestos Direct-Temp 4” - 6 5/8” Simpson Dura-Vent Direct Vent GS 4” - 6 5/8”

The Q2G replace has been tested and certied for use with AMERICAN METAL PRODUCTS “AMERIVENT DIRECT”, SIMPSON DURAVENT TYPE GS PIPE FOR GAS STOVES. SECURITY CHIMNEY’S “SECURE VENT DIRECT VENT SYSTEM” and SELKIRK “DIRECT-TEMP VENT SYSTEM” kits are available for horizontal and vertical venting. When using Simpson Duravent, it is recommended that, before installation, a bead of RTV High Temperature Silicone should be applied to each outer vent joint, and Mil-Pac to each inner

joint. When planning an installation, it will be necessary to select the proper length of vent pipe for the particular requirements.

WARNING: Do not mix parts from different vent manufacturers’ systems.

Page 19

Initial Installation

QUALIFIED INSTALLERS ONLY

EXCEPTION TO WARNING: This product has been evaluated by Intertek for using a Direct Vent GS starting collar in conjunction with Secure Vent, Direct-Temp, AmeriVent Direct, and EXCELDirect venting systems. Use of these systems with the Direct Vent GS starting collar is deemed acceptable and does not affect the Intertek WH listing of the appliance.

Table 6: Vent part numbers (Must state if galvanized or black wanted, PART NUMBERS)

Direct Vent GS Direct-Temp Secure Vent Ameri Vent Direct Description

908 4DT-6 SV4L6 6” pipe length

4D7 7” pipe length

907 4DT-9 9” pipe length

906 4DT-12 SV4L12 4D12 12” pipe length

904 4DT-24 SV4L24 4D2 24” pipe length

903 4DT-36 SV4L36 4D3 36” pipe length

902 4DT-48 SV4L48 4D4 48” pipe length

945 4DT-EL45 SV4EBR45 4D45B 45° elbow, black

990 4DT-EL90 SV4EBR90 4D90B 90° elbow, black

950 4DT-VS SV4VS Vinyl siding standoff/sheild 942 4DT-WT SV4RSN 4DWT Wall thimble

953 4DT-SC SV4FC 4DSC Storm collar 963 4DT-FS SV4BF 4DFSP Fire stop 988 4DT-WS/B SV4BM 4DWS Wall strap/support/band

970 4DT-HKA SV0SHK 4DHTK1

911 11” to 14 ⅝” pipe, adjustable

4DT-AJ 4D12A 4” to 10” pipe , adjustable

SV4LA12 1½” to 12” pipe , adjustable

943 4DT-AF6 4DF Flashing, 0/12 to 6/12 roof pitch

943S 4DT-AF12 4DF12 Flashing, 7/12 to 12/12 roof pitch

SV4FA Flashing, 1/12 to 7/12 roof pitch

SV4FB Flashing, 8/12 to 12/12 roof pitch

943F SV4F Flat ashing

991 4DT-HVC High wind vertical termination 985 4DT-HHC High wind horizontal termination

Horizontal termination kit (SD: Basic Kit, SEL: Kit A, SC: Standard Kit)

978 4DT-VKC SV0FAK 4DVTK Vertical termination kit

971 4DT-HKB SV0SHK2 4DHTK2

Horizontal termination kit

(SD: Kit A, SEL: Kit B, SC: Kit)

Page 20

40’

Initial Installation

QUALIFIED INSTALLERS ONLY

aLLowabLe co-axiaL Vent configuRations:

Figures 23 shows the range of venting options for top vented congurations only using either vertical or horizontal terminations; any layout that remains within the shaded area is acceptable. Having the

fewest number of elbows is ideal as they tend to disrupt air movement. Using 45˚ elbows is preferable to using 90˚ elbows. Also, a shorter vent system will perform better than a longer one. The total length of horizontal vent pipe can not exceed 20 feet (6.1m) and the total vent length can not exceed 40ft (12.2m).

Any combination of rise and run can be

(12.2m)

35’

(10.7m)

30’

(9.14m)

Vent

Position

used as long as it lays within the shaded

area (a total of two (2) 90˚ elbows or four

(4) 45˚ elbows can be used. In addition

to what is shown, if a 90˚ elbow is used

in the horizontal plane, 3 feet (91.4cm)

must be subtracted from the allowable

horizontal run (for each 45˚ elbow, 1½

feet must be subtracted).

25’

(7.62m)

20’

(6.1m)

15’

(1.52m)

10’

(3.05m)

5’

(1.52m)

0’

(0m)

0’

(0m)

Page 21

5’

(1.52m)

(3.05m)

10’

15’

(4.57m)

20’

(6.1m)

Figure 23. Possible Vent Congurations

for Top Vent Only. Vertical and Horizontal

Terminations

Initial Installation

QUALIFIED INSTALLERS ONLY

hoRizontaL teRmination:

NOTES:

1. Horizontal pipes must not be level. For every 12” (305 mm) of horizontal travel (away from the stove), there should be at least ¼” (6.4 mm) of vertical travel. Never allow the vent to run downward, as this could cause high temperatures or even present the possibility of a re.

2. The exterior of the horizontal

vent termination must not be blocked or obstructed.

3. If the vent termination is not

being attached to wood, the four wood screws provided should be replaced with material appropriate fasteners.

4. For buildings with vinyl siding,

a vinyl standoff should be installed between the vent cap and the exterior wall. Attach the vinyl siding standoff to the horizontal termination.

Note that the termination bolts onto the at portion of

the standoff, providing an air space between the wall and the vent termination. The air gap prevents excessive heat from possibly melting the vinyl siding.

5. Horizontal pipes must be

supported every 3’ (914 mm).

Plumber’s all round strap will sufce.

Elbow

Wall thimble fire stop

Exhaust pipe

Combustion air outer pipe

Figure 24. Horizontal Vent Termination

Horizontal wall termination

Wall framing

6. When running horizontal pipe, clearances to combustibles must be maintained 1½ inches (38 mm) sides, 1½ inches (38 mm) bottom, and 2” (51 mm) top.

Step 1.

Set the replace in the desired location. Check to determine if wall studs will be in the way when

the venting system is attached. If this is the case, the location of the replace may have to be

adjusted or the venting may have to be offset.

Step 2. Direct vent pipe sections are designed with special twist-lock connections. Dry t the desired

combination of pipe and elbows to the appliance adaptor.

Step 3. With the pipe in the correct position and attached to the replace, mark the wall for a 10”

(25.4 cm) x 10” (25.4 cm) square hole (see Figure 24). The center of the hole should match

the center line of the horizontal pipe. Cut and frame the hole in the exterior wall where the vent will be terminated. If the wall being penetrated is made of a non-combustible material (i.e.

masonry or concrete) a 7” (17.8 cm) hole is acceptable.

Page 22

Initial Installation

QUALIFIED INSTALLERS ONLY

NOTE: For Simpson Duravent only, place a bead of Mil-Pac or Rutland No 78 Stove and Gasket Cement on the outer edge of the inner exhaust pipe (non-ared end). Push the pipe sections together, then twist

about ¼ turn, making sure the two sections are fully locked. Wrap all seams with foil ducting tape.

Step 4.

With the hole now framed, the wall thimble installed, and the pipe extending into the wall,

proceed to the outside. Attach the termination to the pipe using RTV and Mil-Pac or Rutland No

78 Stove and Gasket Cement to seal joints. The vent pipe must extend into the vent cap at least

1¼ inches (3.2 cm). Secure the connection between the vent cap and the pipe by attaching the two (2) sheet metal straps, which extend from the vent cap assembly to the outer wall of the vent pipe. Bend any remaining portion of the strap back towards the vent cap. Security Secure Vent uses a twist lock cap.

Step 5.

Position the horizontal vent termination in the center of the 10” (25.4 cm) square hole and

attach to the exterior wall with the four screws provided. The arrow on the vent termination should be pointing up. Run a bead of non-hardening mastic around the edges of the vent

cap, to make a seal with the wall. Ensure the proper clearances to combustibles have been

maintained.

VeRticaL teRmination:

Step 1. Check the instructions for required clearances (air spaces) to combustibles when passing

through ceilings, walls, roofs, enclosures, attic rafters, or other nearby combustible surfaces.

Do not pack air spaces with insulation.

Step 2. Set the gas appliance in the desired location. Drop a plumb bob down from the ceiling to

the position of the appliance ue exit, and mark the location where the vent will penetrate the ceiling. Drill a small hole at this point. Next, drop a plumb bob from the roof to the hole previously drilled in the ceiling, mark the spot where the vent will penetrate the roof. Determine if ceiling joists, roof rafters, or other framing will obstruct the venting system. You may wish to

relocate the appliance, or to offset, to avoid cutting load bearing members.

Step 3. To install the Round

Support Box/Wall Thimble in a at ceiling, cut a 10

“ (25.4 cm) square hole in the ceiling, centered in

the hole drilled in Step 2.

Frame the hole as shown

in Figure 25.

Step 4.

Assemble the desired

lengths of black pipe and elbows necessary to reach from the appliance adapter up through the

Round Support Box. Insure that all pipe and

elbow connections are in their fully twist-locked position.

Elbow Strap

Figure 25. Vertical Vent Termination

Vertical

Termination

Storm Collar

Flashing

Roofing nails

Page 23

Initial Installation

Dimension ‘H’ obtained from table below.

QUALIFIED INSTALLERS ONLY

Step 5. Cut hole in the roof centered on the small hole placed in the roof from Step 2. The hole should

be of sufcient size to meet minimum requirements for Clearance to Combustibles, as specied. Continue to assemble lengths of pipe and elbows necessary to reach from the ceiling support box up through the roof line. Galvanized pipe and elbows may be utilized in the attic, as well as above the roof line. The galvanized nish is desirable above the roof line, due to the higher

corrosion resistance.

Step 6.

Once the pipe sections have been joined, and run up through the hole in the roof, slip an elbow

strap over the exposed sections, bend the support straps outwards, and push the elbow strap

down to the roof level, as shown in Figure 25. Tighten the clamp around the pipe section. Use a level to make sure the pipe is truly vertical. With roong nails, secure the support straps to the roof. Seal the nails holes heads with non-hardening mastic. Trim the excess length of the support straps that extend out beyond the edge of the ashing.

Step 7.

Slip the ashing over the pipe section protruding through the roof. Secure the base of the

ashing to the roof with roong nails. Use a non-hardening sealant between the uphill edge of the ashing and the roof. Insure the roong material overlaps the top edge of the ashing. Verify that you have at least the minimum clearance to combustibles at the roof line.

Step 8.

Continue to add pipe sections until the height of the vent cap meets the minimum code

requirements. Refer to Figure 26 and Table 7. Note that for steep roof pitches, the vent height must be increased. In high wind conditions, nearby trees, adjoining roof lines, steep pitched roofs, and other similar factors can result in poor draft, or down drafting. In these cases,

increasing the vent height may solve the problem.

Step 9.

Slip the storm collar over the pipe, and push it down to the top of the roof ashing as shown

in Figure 25. Use the non-hardening sealant around the joint between the pipe and the storm

collar.

Step 10. Twist-lock the vent cap.

Table 7: Minimum ‘H’ for Figure 26.

Roof Pitch Minimum Height (H)

Figure 26: Height of Vertical Termination;

Reference Table 7

Feet Meters

Flat to 7/12 1 0.3

Over 7/12 to 8/12 1.5 0.46

Over 8/12 to 9/12 2 0.61

Over 9/12 to 10/12 2.5 0.76

Over 10/12 to 11/12 3.25 0.99

Over 11/12 to 12/12 4 1.22

Over 12/12 to 14/12 5 1.52 Over 14/12 to 16/12 6 1.83

Over 16/12 to 18/12 7 2.13

Over 18/12 to 20/12 7.5 2.29

Over 20/12 to 21/12 8 2.44

Page 24

plumber’s tape connected to wall strap

Wall strap

45° elbows (x2)

Initial Installation

QUALIFIED INSTALLERS ONLY

NOTES:

(1)

If an offset is necessary in the attic to avoid

obstructions, it is important to support the vent pipe every 3’ (914 mm), to avoid excessive stress on the elbows, and possible separation. Wall straps

are available for this purpose (see Figure 27).

(2) When ever possible, use 45° degree elbows instead

of 90° degree elbows. The 45° degree elbow offers

less restriction to the ow of ue gases and intake

air.

(3)

For multi story installations; a ceiling restop is

required at the second oor, and any subsequent oors (see Figure 28). The opening should be

framed to 10” (254 mm) x 10” (254 mm) inside dimensions, in the same manner as shown in Figure

22.

(4) Any occupied areas above the rst oor,

Figure 27: Use of Wall Straps.

including closets and storage spaces, which the vertical vent passes through, must be enclosed. The enclosure may be framed and sheet-rocked with standard building materials. However consult the appliance manufactures installation instructions for the minimum allowable clearance between the outside of the vent pipe, and the combustible surfaces of

the enclosure. Do not ll any required air

spaces with insulation.

Figure 28: Multi-Story Vent Pipe Installation

Page 25

Initial Installation

QUALIFIED INSTALLERS ONLY

gas Line connection anD testing:

WARNING: Only persons licensed to work with gas piping may make the necessary gas connections to

this appliance.

GAS LINE CONNECTION

• This stove is equipped with a certied exible pipe located on the right side of the unit terminating

in a 3/8” female JIC tting. Consult your local authorities codes or the CAN/CGA B 149 (1 or 2)

installation code in Canada, or in the USA gas installations follow either local codes or the current edition of the National Fuel Gas Code ANSI Z223.1.

• The efciency rating of this appliance is a product thermal efciency rating determined under

continuous operating conditions and was determined independently of any installed system.

The appliance and its shutoff valves must be disconnected from the gas supply piping system

Gas Control

Knob

Pilot Adjustment

Screw

during any pressure testing where the pressure

exceeds ½ PSIG (3.45 KPa) or damage will occur

to the valve. The appliance must be isolated from the gas supply

piping system by closing its individual manual

shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or

less than ½ psig (3.45 KPa).

Always check for gas leaks with a soap and water solution after completing the required pressure test.

Inlet

PressureTap

IN OUT

Manifold

PressureTap

Figure 29: Fully Labeled Gas Valve.

TO TEST VALVE PRESSURES

The pressure taps are located on the top right of the valve shown in Figure 29.

•Turn set screw 1 turn counter clockwise to loosen,

•Place

/16” (8 mm) I.D. hose over pressure tap system.

•Check pressures using a manometer.

•When nished, release pressure, remove hose & tighten set screw.

TP TH TP TH

Hi/Low

Knob

*Gas Valve will be

mounted upside down on

some models

Main Orice #40 DMS #55 DMS

Manifold Pressure 3.5” W.C. (0.87 KPa) 10.0” W.C. (2.49 KPa)

Min. Manifold Pressure 1.6” W.C. (0.40 KPa) 6.4” W.C. (1.59 KPa)

Max Supply Pressure 7.0” W.C. (1.74 KPa) 11.0” W.C. (2.74KPa)

Min. Supply Pressure 4.5” W.C. (1.12 KPa) 10.4” W.C. (2.59 KPa)

Max BTU/hr Input 24,000 BTU/hr (7.03 KW) 20,000 BTU/hr (5.86 KW)

Min. BTU/hr Input 17,000 BTU/hr (1.12 KW) 16,000 BTU/hr (4.69 KW)

NEVER USE AN OPEN FLAME FOR LEAK TESTING.

Table 8: Pressure and BTU Information

Natural Gas Propane Gas

Page 26

Initial Installation

TP/TH

Blue Grey

Blue

Place Thermostat

Wires Here.

On/Off/Thermostat

Switch

QUALIFIED INSTALLERS ONLY

eLectRicaL RequiRements:

This Q2G will operate without external electrical power. This model has a Millivolt gas control which

uses the pilot ame to generate enough electricity to operate the main burner. This appliance when

equipped with a blower, must be electrically connected and grounded in accordance with local codes or

in the absence of local codes, with the current CSA C22.1 CANADIAN ELECTRICAL CODE Part 1, SAFETY STANDARDS FOR ELECTRICAL INSTALLATIONS, OR THE NATIONAL ELECTRICAL CODE ANSI / NFPA 70 in the U.S.

CAUTION: Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper

and dangerous operation. Verify

proper operation after servicing.

Table 9: Recommended Thermostat

Wire Size

Wire Size Max. Length 14 gauge 100 ft (30.48 m) 16 gauge 60 ft (18.29 m) 18 gauge 40 ft (12.00 m) 20 gauge 25 ft (7.62 m) 22 gauge 18 ft (5.49 m)

70 ° F

UP DOWN COOL / HEAT PROGRAM

Optional

Thermostat

Figure 30: Q2G Wiring Diagram

ON/OFF/REMOTE

Optional Remote Control

Blue

120°F (49°C)

180

Temperature

BV Only

F (82oC)

Sensor

Thermostat Switch

Grey

Optional

Wall Switch

Figure 31: Accessory Wiring

Thermopile

Manifold

Pressure

Tap

Gas

Control

Valve

Blue

Pilot

Adjustment

Screw

Thermocouple

Inlet

Pressure

Tap

The Q2G comes from

the manufacture with an on/off switch mounted

to the control panel. If

you would like to install a wall mounted switch or thermostat then use the diagram to assist you in wiring the accessory

into the unit. Disconnect

the connection behind the switch in the control

panel as tap into the (2)

terminals as shown in

Figure 31

Optional Thermostat (50-583)

Optional Wall Switch (50-559)

Page 27

Initial Installation

QUALIFIED INSTALLERS ONLY

eLectRicaL RequiRements:

Optional Fan Kit (50-2981): The fan will not operate if the appliance is cold. Once the unit is lit and the

fan is set to the desired level, the fan will automatically turn on upon reaching operating temperature. The fan will automatically turn off after the appliance has cooled down.

The replace must be electrically connected and grounded in accordance with local codes or, in the absence of local codes, with the current CSA C22.1 Canadian Electrical Code Part 1, Safety Standards For Electrical Installations, or The National Electrical Code ANSI / NFPA 70 in the US..

(Building Wiring)

Electrical Junction Box

Figure 32: Fan wiring diagram

CAUTION: When servicing controls, label all wires prior to disconnection. Wiring errors can cause

improper and dangerous operation. Verify proper operation after servicing. If any of the original wire supplied with the appliance must be replaced, it must be replaced with 18 AWG wire with a temperature rating of 105°C.

Page 28

Secondary Installation

gLass meDia instaLLation (50-2937):

Caution! Always wear gloves when handeling the crushed glass; some pieces can be very sharp.

A 4 lb bag of crushed re glass is included with the Q2G. Open the bag carefully and spread it out evenly over the enameled tray. Do not pour the entire bag contents out just use enough glass to cover the tray lightlly. The rest of the glass should be kept for replacement if needed. If too much crush glass is used the ame appearence could be compromised or soot build-up may occur. The holes in the burner pan are used to supply fresh air to the ame; the crushed glass will jam in on itself over these holes. It is perfectly

acceptable for some glass pieces to fall through upon installation.

Install thin layer of crushed

glass on the hatched area

shown

Figure 33. Glass Media Installation

Page 29

Secondary Installation

safety scReen instaLLation (50-3051):

The safety screen supplied with the

unit must be assembled rst before

it can be installed. When installed, the screen should not extrude out any farther than the surround if the cabinet extensions are installed

(See Secondary InstallationCabinet Extensions).

Safety Screen Assembly

1. Attach the left, right, and end

brackets onto the safety screen

using a T20 screwdriver and the supplied sixteen (16) #8 T20 screws (see Figure 34). Do not over-tighten the screws

or they might strip out of the screen frame.

2. Lift the face upright in front of the appliance with the

four (4) hooks pointing down towards the replace. Slide the

hooks into the corresponding brackets on each side of the

cabinet (see Figure 36). Ensure

the hooks are secure before releasing the safety screen.

End Cover

Left Mounting Hook

Q2 Safety Screen

Figure 34. Glass Media Installation

3/8 #8-32 T-20 Screws x 16

Right Mounting Hook

End Cover

Figure 36. Glass Media InstallationFigure 35. Glass Media Installation

Page 30

Secondary Installation

cabinet extensions:

The Q2G needs to be recessed into the construction enclosure in order for the safety screen to be ush with the surroundings and provide a more cosmetically appealing look. By assembling the cabinet

extensions the unit can be pushed further into the wall while still maintaining a construction edging for

facing materials such as tile or drywall. Assemble the parts as shown using a T20 screwdriving and the

supplied hardware.

Right Edge

Top Edge

1/8" Spacer X4

Right Face

Top Face

Left Edge

Page 31

3/8" T20 Screw X34

Left Face

Figure 37. Cabinet Extension Assembly

Optional Fan Kit 50-2981

This appliance when installed, must be electrically connected and grounded in accordance with local codes

or in the absence of local codes, with the current CSA C22.1 CANADIAN ELECTRICAL CODE. Part 1, SAFETY STANDARDS FOR ELECTRICAL INSTALLATIONS, or THE NATIONAL ELECTRICAL CODE ANSI / NFPA 70 in the USA.

CAUTION: Label all wires prior to disconnection when servicing controls. Wiring errors can

cause improper and dangerous operation. Verify proper operation after servicing.

2. Disconnect the power source coming into the appliance by  ipping the circuit breaker

to avoid injury or damage to the components.

3. Install the fan controller into the control panel as shown in Figure 2. Use the retainer nut to secure the controller. Note: nut bites into controller shaft without threads.

4a. If the appliance has not yet been installed into a construction enclosure remove the

fan cover plate with the (10) screws at the rear of the unit using a 1/4” socket (see

Figure 3); slot the fan into the silicone retainers on the opposite side as shown in

Figure 4.

4b. If the appliance is already installed into a construction enclosure you will need to

consult your Q2 owners manual on how to remove the interior  rebox components. Once they are removed see Figure 5 on how to remove the valve tray using the (23) T-20 screws. Be careful not to damage the sealing gasket - If gasket gets damaged replace that section with high-temp silicone. Do not completely remove the valve tray

just lift it up enough to get the fan inside and mounted onto the silicone gromments

as shown in Figure 4.

5. Attach one short and one long black wire to the fan terminals - push the other end of

the short wire through the electrical box bushing and attach it to the black incoming

power source wire by using a supplied male wire terminal. Incoming power should be routed through the rear of the unit into the electrical box. Ensure the incoming

ground wire is well connected to interior of the electrical box ground screw.

6. Mount the temperature sensor in the retainer already mounted to the bottom of the

 rebox. Continue to wire the circuit as shown in Figure 6. Double check to be sure

all wiring is correct then install the electrical box cover that came with the appliance.

Replace all components and  ip the circuit break to the on position.

7. The fan will not turn on until 120F or 49C has been reached under the  replace. The

fan will continue to run even after the appliance has turned off until the temperature

has dropped below the set point (this could be up to 20 minutes after shut down).

Figure 1: Fan Kit Contents

Figure 4: Fan Mounting

Installation of Fan Kit:

1. Remove the contents from the box and inspect for any damage to the fan assembly. If damage is noticed call your dealer, distributor or courier company and have components replaced (see Figure 1).

Figure 2: Fan Controller Mounting

Figure 3: Fan Cover Removal

Figure 5: Valve Tray RemovalFigure 6: Fan Wiring

*parts removed for clarity

C-14402

Secondary Installation

fan instaLLation (oPtionaL 50-2981):

Page 32

Trouble Shooting

Table 10: Q2G Trouble Shooting

Problem Possible Cause Solution

The main burner does not ignite when called for.

Spark will not light the pilot

after repeatedly pressing the spark ignitor.

Pilot will not remain lit. Problem with thermocouple

The gas valve may not be on. • Check that the gas control knob is in the “ON” position. Thermostat is not calling for

heat.

Problem with gas valve. • Use a DC voltmeter to measure the voltage across the

Defective piezo ignitor. • Check connections to ignitor.

Broken spark electrode. • Check for broken ceramic insulation, replace electrode if

Misaligned spark electrode. • If spark is not arcing from electrode to pilot, loosen the

circuit.

• Adjust the thermostat several degrees above ambient

temperature.

TPTH and TP terminals. Main operator voltage: Open circuit ≥ 325mV Closed circuit ≥ 100mV

• If voltage is not present, check the control circuit for

proper operation.

• If proper control system voltage is present, replace the

gas control.

• If ignitor connections are good but no spark, replace

ignitor.

broken.

screws on the pilot base adjust and tighten.

• Check for proper connection of the thermocouple to the rear of the valve. If loose, fully tighten.

• Check pilot for full ame impingement around thermocouple. If ame is too small, check gas pressure,

adjust pilot rate screw, check pilot head for damage.

• Check thermocouple voltage at valve. It must be greater than 5 mV. If low, replace thermocouple.

Air in gas line (pilot dies while knob is depressed).

Burners will not remain lit. Problem with thermopile

circuit.

Flame lifting Leak in vent pipe • Check for leaks in vent connections.

Improper vent conguration • Check vent conguration with manual.

Terminal may be recirculating

ue gases

Glass fogs up Normal Condition: after the appliance warms up the glass will clear.

**Due to additives in gas, glass may get hazy during operation** Clean as needed. Blue Flames Normal during start up: ames will yellow as the replace heats up. Flames are burning “dirty” or

sooting

Remote control doesn’t work Problem with the remote • One or more of the batteries are dead. See remote

Flame turbulence around the pilot scoop

Flame impingement • Check log positioning.

Problem with replace • The on/off switch is turned to OFF.

Some vent congurations

create irregular drafts

• Bleed line.

• Check gas line pressure.

• Contact dealer.

• Check gas line pressure .

• Check for ame impingement on thermopile. If low, see “Pilot will not remain lit”.

• Check thermopile for minimum of 300 mV when burner is

switched on.

• Check wiring to thermostat for breaks.

• Check to see if terminal is on correctly.

• May need to install high wind termination cap.

• Contact dealer.

• Increase primary air by opening the venturi shutter and/

or by opening the vent restrictor.

See also “Burners will not remain lit.”

control instructions.

• The gas control valve is turned to PILOT or OFF.

• The pilot has gone out.

• Check that the berglass seal under the enameled tray is intact and inposition. The seal restricts air ow coming

between the pilot shield and the enameled pilot scoop.

Page 33

Parts List

Table 11: Q2G Parts List

Reference

Number

1 Electrical Box 50-3018 2 Electrical Box Strain Relief 50-3019

3 Convection Fan 50-2493

4 Door Release Tool 50-2510 5 S.I.T. Nova Valve - Convertable 50-1421

6 #40 Gas Orice (NG) 50-343

7 S.I.T. Pilot Assembly - Standing Pilot 50-2513 8 Q2G Burner Pan 50-3046

9 Q2G Enameled Glass Tray 50-3047 10 Control Cover w/ Decal 50-3022 11 Q2G Complete Door 50-3049 12 Enviro Gel Decal 50-322 13 Q2G Owner’s Manual 50-3053 14 Black Enameled Steel Liner Set (3 Pieces) 50-2978 15 FPI Fan Controller (69.5V) 115V W/FS Knob EC-039A 16 S.I.T. Piezo Ignitor EC-023 17 Control Panel w/ Decal 50-2989 18 FPI Burner Switch EC-026

Part Description Part Number

19 120 Degree Fan Temperature Sensor EC-001 20 Glass Media (4 lbs) 50-2937

- 12 oz. Can of Metallic Black Touch Up Paint PAINT-12-MB

- 12 oz. Can of Flat Black Touch Up Paint PAINT-12-FB

- Q2 Conversion Kit LP to NG (For 820 Valve) 50-3034

- Q2 Conversion Kit NG to LP (For 820 Valve) 50-3035

- Door Glass w/ Gasket (28.5 x 23.8in) 50-3031

Page 34

Parts Diagram

1615

Page 35

Notes

Page 36

Notes

Page 37

Warranty for Enviro Gas Products

Sher wood Industries Ltd. (“Sher wood”) hereby warrants, subject to the terms and conditions herein set forth, this product against defects in material and workmanship during the specified warranty period starting from the date of original purchase at retail. In the event of a defect of material or workmanship during the specified warranty period, Sherwood reserves the right to make repairs or to assess the replacement of a defective product at Sherwood’s factory. The shipping costs are to be paid by the consumer. All warranties by Sherwood are set forth herein and no claim shall be made against Sherwood on any oral warranty or representation.

Conditions

 A completed warranty registration must be submitted to Sherwood within 90 days

of original purchase via the online warranty registration page or via the mail-in warranty registration card provided. Have the installer fill in the installation data sheet in the back of the manual for warranty and future reference.

 This warranty applies only to the original owner in the original location from date of

install.

 The unit must have been properly installed by a qualified technician or installer, and

must meet all local and national building code requirements.

 The warranty does not cover removal and re-installation costs.

 Sherwood Industries Ltd. reserves the right to make changes without notice.

 Sherwood Industries Ltd. and its employees or representatives will not assume

any damages, either directly or indirectly caused by improper usage, operation, installation, servicing or maintenance of this appliance.

 A proof of original purchase must be provided by you or the dealer including serial

number.

 This warranty does not cover any discoloration of the safety screen mesh.

Exclusions

An expanded list of exclusions is available at www.enviro.com/help/warranty.html

This warranty does not cover:

 Damage as a result of improper usage or abuse.

 Damage caused from over-firing due to incorrect setup or tampering.

 Damage caused by incorrect installation.

To the Dealer

 Provide name, address and telephone number of purchaser and date of purchase.

 Provide date of purchase. Name of installer and dealer. Serial number of the

appliance. Nature of complaint, defects or malfunction, description and part # of any parts replaced.

 Pictures or return of damaged or defective product may be required.

To the Distributor

 Sign and verify that work and information are correct.

Sherwood Industries Ltd.

6782 Oldfield Road, Victoria, BC . Canada V8M 2A3

Online warranty registration: www.enviro.com/warranty/

Category One Year Two Year Limited Lifetime (7yr)

Parts

(unit serial number requ ired)

Firebox Liner Panels

(excluding porce lain)

Firebox

Heat Exchanger

Burner

Ceramic Logs

Ceramic Glass

Pedestal / Legs

(excluding finish)



Door Assembly

Surround Panels

Exterior Panels

(excluding finish)

Electrical Components

Exterior Surface Finishing

Labour

Whereas warranty has expired, replacement parts will be warrantied for 90 days from part purchase date. Labour not included.

 

Unit serial number required.

Log set and panels excludes wear and tear or breakage caused by cleaning or service.

Glass is covered for thermal breakage. Photos of box, inside of door, and unit serial # must be supplied for breakage due to shipping.

Exterior Surface finishing covers plating, enamel or paint and excludes colour changes, chipping, and fingerprints.

Travel costs not included.



Ceramic Steel

   

  

Up to 5 years



Dec 2014

Page 38

Installation Data Sheet

The following information must be recorded by the installer for warranty purposes and future reference.

NAME OF OWNER:

_________________________________________

ADDRESS:

_________________________________________ _________________________________________ _________________________________________

PHONE:___________________________________

MODEL:___________________________________

SERIAL NUMBER:___________________________

DATE OF PURCHASE: _____________ (dd/mm/yyyy)

NAME OF DEALER:

_________________________________________

ADDRESS:

_________________________________________ _________________________________________ _________________________________________

PHONE:___________________________________

NAME OF INSTALLER:

_________________________________________

DATE OF INSTALLATION:___________(dd/mm/yyyy)

� NATURAL GAS (NAT) � PROPANE(LPG)

INLET GAS PRESSURE:_________in wc

MAIN BURNER ORIFICE:__________# DMS

PILOT ORIFICE #_________OR________in diam.

INSTALLER’S SIGNATURE:

_________________________________________

6782 OLDFIELD RD. SAANICHTON, BC, CANADA V8M 2A3

Page 39

ADDRESS:

_________________________________________ _________________________________________ _________________________________________

PHONE:___________________________________

MANUFACTURED BY:

SHERWOOD INDUSTRIES LTD.

www.enviro.com

2014

C-14517

Enviro Q2G Owner's Manual

Specifications and Main Features

Frequently Asked Questions

User Manual