Enviro Omega, Maxx-M Technical Manual

SHERWOOD INDUSTRIES IS AN ENVIRONMENTALLY RESPONSIBLE COMPANY. THIS MANUAL IS PRINTED ON RECYCLED
PLEASE KEEP THESE INSTRUCTIONS FOR FUTURE REFERENCE.
PAPER.
PELLET STOVE
Omega
TECHNICAL MANUAL
PLEASE READ THIS ENTIRE MANUAL BEFORE INSTALLATION
AND USE OF THIS PELLET-BURNING ROOM HEATER. FAILURE
TO FOLLOW THESE INSTRUCTIONS COULD RESULT IN
Contact your building or fire officials about restrictions and installation
inspection requirements in your area.
50-1676
Table of Contents
Safety Warnings & Recommendations...............................................................................................3
Installation.....................................................................................................................................5
Rating Label Location................................................................................................................5
Deciding Where to Locate your Pellet Appliance..........................................................................5
Removing Pellet Stove From Pallet.............................................................................................5
Dimensions & Specifications......................................................................................................6
Clearances to Combustibles.......................................................................................................7
Hearth Shield Installation...........................................................................................................7
Thermostat Installation..............................................................................................................7
Vent Termination Requirements.................................................................................................8
Outside Fresh-Air Connection.....................................................................................................9
Exhaust And Fresh Air Intake Locations......................................................................................9
Mobile Home Installation.........................................................................................................10
Corner Through Wall Installation..............................................................................................10
Horizontal Exhaust Through Wall Installation............................................................................11
RECOMMENDED - Through Wall With Vertical Rise and Horizontal Termination Installation...........13
Through Concrete Wall With Vertical Rise Installations...............................................................13
Outside Vertical Installations....................................................................................................14
Inside Vertical Installations......................................................................................................15
Hearth Mount Installation........................................................................................................16
Slider/Damper Set-Up.............................................................................................................17
Troubleshooting............................................................................................................................18
Wiring Diagram.............................................................................................................................21
Parts List......................................................................................................................................22
Parts Diagram - Components.........................................................................................................24
Parts Diagram - Steel....................................................................................................................25
Parts Diagram - Burn Pot Assembly................................................................................................26
Warranty......................................................................................................................................27
Installation Data Sheet..................................................................................................................30
2
Safety Warnings & Recommendations
* This manual is designed for the technician in conjunction with the owner’s manual. *
Please read this entire Technical Manual before installing or operating your Enviro Pellet Stove. Failure to follow these instructions may result in property damage, bodily injury or even death. Any unauthorized modification of the appliance or use of replacement parts not recommended by the manufacturer is prohibited. All national and local regulations and shall be complied with when operating this appliance.
Caution: Do not connect to any air distribution duct or system.
Warning: Never place wood, paper, furniture, drapes or other combustible materials within 48” (122cm)
of the front of the unit, 12” (30.5cm) from each side, and 4” (10cm) from the back of the unit. Do not let children or pets touch it when it is hot.
To prevent the possibility of a fire, ensure that the appliance is properly installed by adhering to the installation instructions. An Enviro dealer will be happy to assist you in obtaining information with regards to your local building codes and installation restrictions.
FIRE EXTINGUISHER AND SMOKE DETECTION: All homes with a pellet burning stove should have at least one fire extinguisher in a central location known to all in the household. Smoke detectors should be installed and maintained in the room containing the stove. If it sounds the alarm, correct the cause but do not deactivate. You may choose to relocate the smoke detection devise within the room; DO NOT REMOVE THE SMOKE DETECTOR FROM THE ROOM.
CHIMNEY OR RUN AWAY FIRE: Call local fire department (or dial 911). Close the draft fully. Extinguish the fire in the burn pot liner with a cup of water and close the door. Examine the flue pipes, chimney, attic, and roof of the house, to see if any part has become hot enough to catch fire. If necessary, spray with fire extinguisher or water from the garden hose. IMPORTANT: Do not operate the stove again until you are certain the chimney and its lining have not been damaged.
OPERATION: The door and ash drawer must be kept closed when the unit is in operation to prevent fume spillage and for proper and safe operation of the pellet stove. Also ensure all gaskets on the door are checked and replaced when necessary. Unit hot while in operation. Keep children, clothing and
furniture away. Contact may cause skin burns.
CAUTION: When operating during adverse weather, if the unit exhibits dramatic changes in combustion
stop using the unit immediately.
FUEL: This stove is designed and approved to only burn wood pellets of any quality, corn, wheat, barley, and grass. Dirty fuel will adversely affect the operation and performance of the unit and may void the warranty. Check with your dealer for fuel recommendations. THE USE OF CORDWOOD IS PROHIBITED
BY LAW. Do not burn garbage or flammable fluids such as gasoline, naptha or engine oil.
SOOT: Operation of the stove with insufficient combustion air will result in the formation of soot which will
collect on the glass, the heat exchanger, the exhaust vent system, and may stain the outside of the house. Frequently check your stove and adjust the slider/damper as needed to ensure proper combustion. See:
Slider/damper Setting”.
CLEANING: There will be some build up of fly ash and small amounts of creosote in the exhaust. This will
vary due to the ash content of the fuel used and the operation of the stove. It is advisable to inspect and clean the exhaust vent semi-annually or every two tons of pellets.
The appliance, flue gas connector and the chimney flue require regular cleaning. Check them for blockage prior to re-lighting after a prolonged shut down period.
ASHES: Disposed ashes should be placed in a metal container with a tight fitting lid. The closed container of ashes should be on a non-combustible surface, well away from all combustible materials pending final disposal. If the ashes are disposed of by burial in soil or otherwise locally dispensed, they should be retained in the closed container until all cinders have thoroughly cooled.
3
Safety Warnings & Recommendations
ELECTRICAL: The use of a surge protected power bar is recommended. The unit must be grounded. The grounded electrical cord should be connected to a standard 110-120 volts (4.2 Amps), 60 hertz electrical outlet and also must be accessible. If this power cord should become damaged, a replacement power cord must be purchased from the manufacturer or a qualified Enviro dealer. Be careful that the electrical cord is not trapped under the appliance and that it is clear of any hot surfaces or sharp edges. This unit’s maximum power requirement is 504 watts.
When installing the stove in a mobile home, it must be electrically grounded to the steel chassis of the home and bolted to the floor.
GLASS: Do not abuse the glass by striking or slamming the door. Do not attempt to operate the stove with broken glass. The stove uses ceramic glass. Replacement glass must be purchased from an Enviro dealer. Do not attempt to open the door and clean the glass while the unit is in operation or if glass is hot. To clean the glass, use a soft cotton cloth and mild window cleaner, gas or wood stove glass cleaner, or take a damp paper towel and dip into the fly ash. This is a very mild abrasive and will not damage the glass.
KEEP ASH PAN FREE OF RAW FUEL. DO NOT PLACE UNBURNED OR NEW PELLET FUEL IN ASH PAN. A fire in the ash pan may occur.
INSTALLATION: Contact your local building or fire official to obtain a permit and any information on installation restrictions and inspection requirements for your area.
Be sure to maintain the structural integrity of your home when passing a vent through walls, ceilings, or roofs, and all construction meets local building codes. It is recommended that the unit be secured into its position in order to avoid any displacement. This appliance must be installed on a floor with an adequate load bearing capacity, if existing construction doesn’t meet load capacity, suitable measures (e.g. load distributing plate) must be taken to achieve it.
DO NOT INSTALL A FLUE DAMPER IN THE EXHAUST VENTING SYSTEM OF THIS UNIT. DO NOT CONNECT THIS UNIT TO A CHIMNEY FLUE SERVING ANOTHER APPLIANCE.
FRESH AIR: This unit uses large quantities of air for combustion; outside Fresh Air connection is strongly recommended. Fresh Air must be connected to all units installed in Mobile and “Air Tight Homes” (R2000) or where required by local codes.
Consider all large air moving devices when installing your unit and provide room air accordingly. NOTE: Extractor fans when operating in the same room or space as the appliance may cause problems. Limited air for combustion may result in poor performance, smoking and other side effects of poor combustion.
The stove’s exhaust system works with negative combustion chamber pressure and a slightly positive chimney pressure. It is very important to ensure that the exhaust system be sealed and airtight. The ash pan and viewing door must be locked securely for proper and safe operation of the pellet stove.
Do not burn with insufficient combustion air. A periodic check is recommended to ensure proper combustion air is admitted to the combustion chamber. Setting the proper combustion air is achieved by adjusting the slider damper located on the left side of the stove.
Soot or creosote may accumulate when the stove is operated under incorrect conditions such as an rich burn (black tipped, lazy orange flames).
If you have any questions with regards to your stove or the above-mentioned information, please feel free to contact your local dealer for further clarification and comments.
SINCE SHERWOOD INDUSTRIES LTD. HAS NO CONTROL OVER THE INSTALLATION OF YOUR STOVE, SHERWOOD INDUSTRIES LTD. GRANTS NO WARRANTY IMPLIED OR STATED FOR THE INSTALLATION OR MAINTENANCE OF YOUR STOVE. THEREFORE, SHERWOOD INDUSTRIES LTD. ASSUMES NO RESPONSIBILITY FOR ANY CONSEQUENTIAL DAMAGE(S).
SAVE THIS INSTRUCTION MANUAL FOR FUTURE REFERENCE.
4
Installation
rating label location:
The rating label is located on the inside of the hopper lid.
deciding Where to locate your pellet appliance:
1. Do not install the stove in a bedroom or room where people sleep in.
2. Locate the stove in a large and open room that is centrally located in the house. This will optimize
heat circulation.
3. Check clearances to combustibles and for the least amount of interference to house framing, plumbing,
wiring, etc.
4. You can vent the stove with approved pipe through an exterior wall behind the unit or pass it through
the ceiling and roof. The stove can connect to an existing masonry or metal chimney (must be lined if the chimney is over 6” (15 cm) diameter, or over 28 inches² (180 cm²) cross sectional area).
5. This unit must not be installed directly onto carpet. If it is to be installed on a carpeted area, a solid
surface (wood, metal or approved hearth pad) must be installed between the unit and the carpet.
6. This unit uses large quantities of air for combustion; outside Fresh Air connection is strongly
recommended. Fresh Air must be connected to all units installed in Mobile and “Air Tight Homes” (R2000) or where required by local codes.
7. Do not obtain combustion air from an attic, garage or any unventilated space. Combustion air may be
obtained from a ventilated crawlspace.
8. The power cord is 8 feet (2.43 m) long and may require a grounded extension cord to reach the
nearest electrical outlet.
removing pellet Stove From pallet:
1. Remove the right and left hand cabinet sides. Partially back out the two (2) T-20 Torx screws on the back of the each panel and the two (2) located on the front inside edge below the louvers and ash shelf. Pull the panel forward then remove.
2. Remove the two (2) wood screws from each side that are holding the bottom of the stove to the pallet.
Figure 1: Screws to take out to remove stove from pallet.
5
dimenSionS & SpeciFicationS:
2113/16" (554mm)
1515/16"
(404mm)
243/16" (615mm)
Installation
221/16"
(561mm)
263/8" (669mm)
1
26
/8" (664mm)
4115/16"
421/2"
(1080mm)
2313/16" (605mm)
Figure 2: Dimensions of Omega.
Table 1: Omega Specifications.
(1065mm)
Description Fuel type Residential Pellet Heater 6mm (¼”) dia. Pellets - wood, corn, wheat, barley, & grass only*
Voltage Current Max Power 110 - 120 V 4.2 Amps 504 Watts
Frequency Hopper Capacity Consumption on Low 60 Hz up to 130 lb (59 Kg) 1.7 lb/hr (0.77 Kg/hr)*
Testing Standard Weight (with full hopper) Consumption on High ASTM 1509-04 455 lb (206 Kg) 7.6 lb/hr (3.45 Kg/hr)*
*Note: Consumption will vary with the type of fuel used.
6
clearanceS to combuStibleS:
Remove jumper
wire and install
thermostat wires here.
Back Wall
4" (10cm)
12"
(30.5cm)
Figure 3: Omega Clearance to Combustibles.
hearth Shield inStallation:
Installation
4" (10cm)
Adjacent Wall
These dimensions are minimum clearances but it is recommended that you ensure sufficient room for servicing, routine cleaning and maintenance.
Side wall to unit 12 inches (30.5 cm) Back wall to unit 4 inches (10 cm) Corner to unit 4 inches (10 cm) Ceiling height 84 inches (213 cm)
1. Remove the right and left hand cabinet sides. Partially back out the two (2) T-20 Torx screws on the back of the each panel and the two (2) located on the front inside edge below the louvers and ash shelf. Pull the panel forward then remove.
2. Slide the hearth shield into place.
3. Secure the shield to the unit with two (2) screws on each side (see Figure 4).
4. Re-install the side panels.
Figure 4: Omega Hearth Shield Installation.
thermoStat inStallation:
1. Install the wall thermostat (12 or 24 Volt rated) in a location that is not to close too the unit but will effectively heat the desired area.
2. Connect the Thermostat or Timer using a 2 x 18 gauge wire from the unit to the thermostat.
If the heat in the room becomes to great, the high limit switch may turn the stove off and the switch will have to be manually reset. To reset the high limit switch, remove the right cabinet side. The switch is found on the air jacket.
Figure 5: Thermostat wire placement.
7
Installation
vent termination requirementS:
IT IS RECOMMENDED THAT YOUR PELLET STOVE BE INSTALLED BY AN AUTHORIZED DEALER/INSTALLER.
Table 2: Use in conjunction with Figure 6 for allowable exterior vent termination locations.
Letter Minimum Clearance Description
A 24 in (61 cm) Above grass, top of plants, wood, or any other combustible materials.
B 48 in (122 cm) Beside/below any door or window that may be opened. (18” (46 cm) if outside
fresh air installed.)
C 12 in (30 cm) Above any door or window that may be opened. (9” (23 cm) if outside fresh air
installed.)
D 24 in (61 cm) To any adjacent building, fences and protruding parts of the structure.
E 24 in (61 cm) Below any eave or roof overhang
F 12 in (30 cm) To outside corner.
G 12 in (30 cm) To inside corner, combustible wall (vertical and horizontal terminations).
H 3 ft (91 cm) within a height
of 15 ft (4.5 m) above the
meter/regulator assembly
I 3 ft (91 cm) From any forced air intake of other appliance
J 12 in (30 cm) Clearance to non-mechanical air supply inlet to building, or the combustion air
K 24 in (61 cm) Clearance above roof line for vertical terminations.
L 7 ft (2.13 m) Clearance above paved sidewalk or paved driveway located on public property.
To each side of center line extended above natural gas or propane meter/ regulator assembly or mechanical vent.
inlet to any appliance.
1. Do not terminate the
vent in any enclosed or
G
K
semi-enclosed areas such as a carport, garage, attic, crawlspace, narrow walkway, closely fenced area, under a sundeck or porch, or any location that can build up a concentration of fumes such as stairwells, covered breezeway, etc.
2. Vent surfaces can become
B
D
F
Opens
B
Termination Cap
Air Supply Inlet
Figure 6: Use in conjunction with Table 2 for allowable exterior vent termination
Opens
A
G
Gas Meter
I
locations.
G
Restriction Zone
(Termination not allowed)
H
E
C
Opens
G
L
hot enough to cause burns if touched by children. Non-combustible shielding or guards may be required.
3. Termination must exhaust above the inlet elevation. It is recommended that at least five feet of vertical pipe be installed outside when the appliance is vented directly through a wall, to create some natural draft to prevent the possibility of smoke or odor during appliance shut down or power failure. This will keep exhaust from causing a nuisance or hazard from exposing people or shrubs to high temperatures. In any case, the safest and preferred venting method is to extend the vent through the roof vertically.
4. Distance from the bottom of the termination and grade is 12” (30 cm) minimum. This is conditional upon the plants and nature of grade surface. The exhaust gases are hot enough to ignite grass, plants and shrubs located in the vicinity of termination. The grade surface must not be lawn.
5. If the unit is incorrectly vented or the air to fuel mixture is out of balance, a slight discoloration of the exterior of the house might occur. Since these factors are beyond the control of Sherwood Industries Ltd, we grant no guarantee against such incidents.
NOTE: Venting terminals shall not be recessed into walls or siding.
8
Installation
outSide FreSh-air connection:
This Heater must have adequate air for proper combustion in the room that it is installed.
A Fresh-air intake is strongly recommended for all installations. Failure to install intake air may
result in improper combustion as well as the unit smoking during power failures.
The inlet to the intake must be below and a minimum of 12” (30cm) away from the unit exhaust outlet.
Outside fresh air is mandatory when installing this unit in airtight homes and mobile homes.
When connecting to an outside fresh air source, do not use plastic or combustible pipe. A 3” minimum (76 mm) ID (inside diameter) steel, aluminum or copper pipe or ducting should be used. The inlet must have a rodent screen installed. It is recommended, when you are installing a fresh air system, to keep the number of bends in the pipe to a minimum.
exhauSt and FreSh air intake locationS:
This unit uses a 4” exhaust vent.
EXHAUST:
Base of unit to center of flue min. 14 Center of unit to center of flue 4
FRESH AIR INTAKE.
Base of unit to center of intake min. 14 Center of unit to center of intake 5⅛” (130 mm)
3
/
16” (361 mm)
3
/
16 (107 mm)
3
/
16” (361 mm)
14 3/16"
(361mm)
Outside
Wall
3" ID
(76 mm)
Figure 7: Outside Air Connection.
Optional
Elbow
1
/8"
5
(130mm)
Figure 8: Omega Inlet and Outlet Location.
4 3/16"
(107mm)
9
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