Enviro Kodiak 1200 FPI, Kodiak 1700 FPI Owner's Manual

WARRANTY REGISTRATION
enviro.com/warranty
Kodiak 1200 FPI & Kodiak 1700 FPI
W O O D S T O V E I N S E R T
OWNER`S MANUAL
PLEASE READ THIS ENTIRE MANUAL BEFORE INSTALLATION AND USE OF THIS WOOD BURNING ROOM HEATER. FAILURE TO FOLLOW THESE INSTRUCTIONS COULD RESULT IN PROPERTY DAMAGE, BODILY HARM, OR EVEN DEATH.
Tested & Listed By
Report # 268-S-05-2, 268-S-06c-2
Version Française: www.enviro.com/fr.html
T L
O-
C
US
Portland
Oregon USA
CONTACT YOUR BUILDING OR FIRE OFFICIALS ABOUT RESTRICTIONS AND INSTALLATION INSPECTION REQUIREMENTS IN YOU AREA.
THIS HEATER MEETS THE 2015 U. S. ENVIRONMENTAL PROTECTION AGENCY’S CRIB­WOOD EMISSION LIMITS FOR WOOD HEATERS SOLD AFTER MAY 15, 2015. UNDER SPECIFIC CONDITIONS THIS HEATER HAS BEEN SHOWN TO DELIVER HEAT AT RATES RANGING FROM 11,479 TO 34,196 BTU PER HOUR FOR THE 1200 AND FROM 9,425 TO 31,780 BTU PER HOUR FOR THE 1700. THESE STOVES HAVE BEEN CERTIFICATION TESTED TO STANDARDS UL-1482-11 AND ULC-S627-00. CERTIFICATION TESTING COMPLETED BY OMNI-TEST LABORATORIES.
INSTALLER: LEAVE THIS MANUAL WITH THE WOOD STOVE.
CONSUMER: RETAIN THIS MANUAL FOR FUTURE REFERENCE.
50-2910
Table of Contents
Safety Precautions..........................................................................................3
Emissions and Efciency..................................................................................4
Operating Instructions.....................................................................................5
Building Your Fire.................................................................................6
How It Works......................................................................................10
Specications................................................................................................11
Air Control.........................................................................................11
General Specications........................................................................11
Clearances To Combustibles - 1200 KI Insert.........................................12
Clearances To Combustibles - 1700 KI Insert.........................................13
Dimensions - 1200 KI Insert.................................................................14
Dimensions - 1700 KI Insert.................................................................15
Installation...................................................................................................16
Removal From Pallet..........................................................................16
Modications For Installation with 19” (483mm) High Lintel...........16
Masonry Fireplace Installation.............................................................17
Installation Using A Block-Off Plate For USA Only..................................20
Model 1200 KI Brick Placement & Tube Locations.................................22
Model 1700 KI Brick Placement & Tube Locations..................................23
C-Cast Ceramic Bafe Installation........................................................24
Fan Wiring Diagrams..........................................................................25
Fan Removal......................................................................................25
Removal of Top..................................................................................26
Installation Of The Surround Panel......................................................26
Rating Label.................................................................................................27
Parts List......................................................................................................28
Parts Diagram...............................................................................................29
Notes..................................................................................................30
Warranty......................................................................................................31
Installation Data Sheet...................................................... ............................32
2
Safety Precautions
PLEASE READ THIS ENTIRE MANUAL BEFORE YOU INSTALL AND USE OF YOUR NEW WOOD STOVE. FAILURE TO FOLLOW INSTRUCTIONS MAY RESULT IN PROPERTY DAMAGE, BODILY INJURY OR EVEN DEATH. BE AWARE THAT LOCAL CODES AND REGULATIONS MAY OVERRIDE SOME ITEMS IN THIS MANUAL. PLEASE CHECK WITH YOUR LOCAL BUILDING
OR FIRE AUTHORITY.
This appliance becomes extremely hot when in use and can cause burns if contacted.
Young children should be carefully supervised when they are in the same room as the appliance.
Make sure you have incorporated proper safety measures to protect infants/toddlers from touching hot surfaces.
Even after the appliance is out, the rebox and glass will remain hot for an extended period of time.
If this appliance is not properly installed, operated, and maintained a serious house re could result.
Installation of appliance must be completed by a certied installer.
Wear protective gloves and safety glasses during installation, sheet metal edges may be sharp.
Do not operate without fully assembling all components.
Do not use any makeshift materials during installation, maintenance, or replacement.
Any changes or alterations to this appliance are dangerous and prohibited.
This appliance has been designed to burn dried and seasoned hardwoods.
Do not use chemical uids to start or re-fresh the re.
Do not burn coal, charcoal, or treated wood as there is danger of carbon monoxide being produced.
Do not burn garbage or ammable uids such as gasoline, grease, naphtha or engine oil.
Never let the stove become hot enough to get any part glowing red.
Do not operate with door open, door must be tightly closed.
Do not strike or slam shut the ceramic glass door, if the door glass is broken or a gasket is missing or damaged appliance must be repair by a qualied service technician before resuming use.
At least 12 square inches (77.4 cm2) of fresh outside air should be admitted into the room or directly to the stove through a 4 inch (10.16 cm) diameter pipe.
Do not burn wet unseasoned wood, this can causes excessive creosote accumulation. When this is ignited it can cause a chimney re that may result in a serious house re.
Do not use grates, andirons or any other methods to support or raise the re up off the re bricks.
Do not place clothing, furniture, draperies, or any other ammable materials on or near the appliance.
Objects placed in front of the appliance must be kept at least of 48” away from the front face of the appliance.
Do not connect appliance to a chimney ue pipe servicing another solid fuel burning appliance.
Do not install in a mobile home this appliance is not Certied for that application.
Do not attach to any kind of heat distribution ducting system.
The chimney must be sound and free of cracks. Clean your chimney a minimum of twice a year and as required.
Your appliance requires periodic maintenance and cleaning. Failure to maintain your appliance may lead to smoke spillage in your home.
A chimney connector shall not pass through an attic, roof space, oor, ceiling, closet or similar concealed space.
Do not store wood within appliance installation clearances or within the space required for refueling and ash
removal.
Ashes must be disposed in a metal container with a tight lid and placed on a non-combustible surface well away from the home or structure until completely cool.
Ensure proper clearances to combustibles are maintained when building a mantel or shelves above the appliance.
IMPORTANT: The following must be done to ensure proper operation. Failure to do so will cause extreme overheating and possible personal injury or property damage. If an outside air supply has not been added to this appliance, please ensure that the 4” inch fresh air inlet on the back of the pedestal is removed. Also
ensure the ash plug is installed in the rebox.
3
Emissions and Efficiencies
Emissions and EfficiEncy - 1200-K insErt:
KodiaK 1200
Rates: This manual describes the installation and operation of the Enviro Kodiak 1200 wood heater. This heater meets the 2015 U.S. Environmental Protection Agency’s wood emission limits for wood emission limits sold after May 15, 2015. Under specic test conditions this heater has been shown to deliver heat at rates ranging from 11,500-34,000 Btu/hr.
Efciency: 71.6%
Emissions and EfficiEncy - 1700-K insErt:
KodiaK 1700
Rates: This manual describes the installation and operation of the Enviro Kodiak 1200 wood heater. This heater meets the 2015 U.S. Environmental Protection Agency’s wood emission limits for wood emission limits sold after May 15, 2015. Under specic test conditions this heater has been shown to deliver heat at rates ranging from 9,400-32,000 Btu/hr.
Efciency: 75%
Stress Lines:
Stress lines located within the rebox at the secondary air channels may result from the repeated expansion and contraction of metal during regular use. These lines, when narrower than the thickness of a coin, do not compromise the safety or efciency of the unit and as such do not necessitate repair or replacement.
Similarly, stress lines that may appear on the rebox front due to regular use also do not compromise safety or efciency of the unit, with the possible exception of the door gasket. In the event that these extend beyond the door gasket, they may have a minor effect on the integrity of the seal and will then be covered by the warranty policy for repair.
WARNING: This wood heater needs periodic inspection and repair for proper operation. It is against federal regulations to operate this wood heater in a manner inconsistent with operating instructions in this manual.
WARNING: This wood heater has a manufacturer set minimum low burn rate that must not be altered. It is against federal regulations to alter this setting or otherwise operate this wood heater in a manner inconsistent with operating instructions in this manual.
4
Operating Instructions
FIRST START
When rst installed, the chimney, rebricks and steel are cold and it usually takes several hours on a high burn for them to become hot and dry enough for the stove operate at maximum efciency. We recommend during the rst burn that a door or window is opened to vent the smoke and fumes created while the paint cures. The paint should be completely cured after the rst few burns.
DISPOSAL OF ASHES:
If you let the ashes accumulate two or three inches on the oor of the Firebox they tend to burn themselves up. Fireplace inserts do not have an ash drawer so eventually the ashes will need to be scooped into a metal container with a tightly tting lid. Place the closed container on a non-combustible
surface, well away from combustible materials.
If the ashes are to be buried in soil or otherwise locally dispersed, keep them in a closed container until all cinders have completely cooled. Small amounts of wood ash can be used in the garden or compost.
FAN OPERATION:
All insert models have been approved for operation with the fans supplied by the manufacturer. During a medium or high burn, using a fan will increase the heat transfer and circulation. Route the power supply cord along the oor behind or away from the stove where it will remain cool.
1. Plug the fan assembly into a standard three (3) prong grounded electrical receptacle.
2. There is a three position switch located on the fan pod. The auto/off/manual rocker switch allows the fan to be turned on manually, or automatically. When this switch is up it is set to the manual position. The center position is off. When the switch is pushed down it is set to the automatic position.
3. In the manual position the Rotary Rheostat knob is used to turn the fan on and off as well as adjust the ow.
4. In the automatic position the fan will automatically turn on once the fan temperature sensor reaches the operating temperature. When the unit cools down, the fan temperature sensor will shut the fan off. You should set the desired ow while in the manual position.
REPLACING THE GLASS:
Never strike or slam the door, hit the glass or let burning wood rest against it. If the glass cracks when the re is burning, do not open the door until the re is out. Do not operate the stove again until the glass has been replaced. If the glass is damaged in any way, a factory replacement is required (see “Parts List). To replace the glass, remove the steel retainer and all loose glass. Replace only with Neoceram 5 mm glass 16 ⅝” (422 mm) x 10 ⅝” (270 mm) and wrap the edges with ⅛” (3.2 mm) x ½” (13 mm) self-adhesive berglass gasket, see parts list for part number.
Wear protective gloves when handling damaged glass door assembly to prevent personal injury. When the glass door assembly is being transported, it must be wrapped in newsprint and tape and/or a strong
plastic bag. Replacement glass must be purchased from an ENVIRO dealer. No substitute materials are allowed.
FIRE EXTINGUISHER AND SMOKE DETECTION:
All homes with a wood burning stove should have at least one re extinguisher in a central location known to all in the household. Smoke detectors and carbon monoxide detectors should be installed and maintained in the room containing the stove. If it sounds the alarm, correct the cause but do not deactivate. You may choose to relocate the smoke detection devise within the room; DO NOT REMOVE
THE SMOKE OR CARBON MONOXIDE DETECTORS FROM THE ROOM.
5
Operating Instructions
CREOSOTE - ITS FORMATION AND REMOVAL:
When wood is burned slowly, it may produce tar and other vapors that, combined with moisture, form creosote. These creosote vapors condense in the relatively cool chimney ue of a slow burning re and, if ignited, make an extremely hot re. Therefore, the smoke pipe and chimney should be inspected at least once every two months during the burning season. If creosote has accumulated it should be removed to reduce the risk of a chimney re.
MAINTENANCE:
At the end of each heating season your chimney and the smoke pipe will need to be professionally cleaned. If soot has accumulated above the top bafe they will need to be removed and cleaned. If Bafes are damaged they need to be replaced. If the secondary air tubes are badly eroded or warped, replace them. Replace worn door gaskets and broken bricks as needed.
FAILURE TO INSPECT AND CLEAN YOUR CHIMNEY SYSTEM REGULARLY CAN RESULT IN A CHIMNEY FIRE, WHICH COULD DAMAGE THE CHIMNEY OR CAUSE A HOUSE FIRE.
CHIMNEY OR RUN AWAY FIRE:
1. Alert and evacuate all people inside the home. You should have an evacuation plan in place for such
an event as well as a safe place to meet.
2. Fully close the Air Damper to limit oxygen to the re.
3. Call local re department (or dial 911). Have a re extinguisher and a garden hose ready, your local
re authority will provide you with instructions to handle the situation.
4. Once the re is out examine the ue pipes, chimney, attic, and roof of the house, to see if any part has become damaged by the re.
4. Do not operate the stove again until the chimney and its lining have been cleaned and you are certain they have not been damaged. We strongly recommend inspection by a WETT (Wood Energy Technical Training) certied installer in Canada or a HEARTH (Hearth Education Foundation) certied installer in the U.S.A. before starting another re.
BUILDING YOUR FIRE:
Proper operation of your stove will help to ensure safe, efcient heating. Please take a few moments to review these simple operating procedures.
IMPORTANT: Please be aware when loading your stove that the air tubes in the rear are lower than the front.
1. Fuel Selection:
This stove is designed to burn natural wood only. Higher efciencies and lower emissions generally result when burning air dried seasoned hardwoods, as compared to softwoods or to green freshly cut hardwoods. Wood should be properly air dried (seasoned) for at least six months, a year is preferred. Wet or freshly cut wood will cause the re to smolder creating creosote. Wet wood also creates very little heat and res tend to go out.
DO NOT BURN: treated wood, salt water wood, coal, charcoal, garbage, plastic, solvents, or colored papers. These material contain chlorides which will rapidly corrode and warp metal surfaces which voids
warranty.
6
Operating Instructions
2. Building/Maintaining a Fire:
a) Open the primary air slide by pulling it all the way to the right. b) Place a base of crumpled uncolored paper in the bottom of the stove. Lay pieces of kindling on top of
the newspaper and light it.
CAUTION: “Never use gasoline, gasoline-type lantern fuel, kerosene, charcoal lighter uid,
or similar liquids to start or “freshen up” a re in this heater. Keep all such liquids well
away from heater while it is in use.
c) As the kindling begins to burn, add several slightly larger pieces of wood until the re is burning well.
Once a coal bed had been established regular size logs may be added. NOTE: Until the re is burning well, leave the air control fully open.
d) Regulate the heat output and duration of burn by adjusting the air controls to allow a larger re and
vice versa. A short period of experimentation with the control settings will allow you to regulate the
heat output to keep your home comfortable.
Do not use a grate or elevate the re. Build re on top the bricks inside the rebox.
3. Refueling the Stove:
Use a long pair of gloves (barbecue gloves) when feeding the re because these stoves burn at the front. They are clean and efcient but they are also very hot and gloves are useful. Keep a small steel shovel and whisk nearby for moving a log or lifting a fallen ember and for keeping the hearth clean.
a) Before attempting to add fuel to the stove, OPEN the damper control fully by pulling it all the way out. This allows the chimney to carry away the additional smoke, which occurs when the door is open.
b) DO NOT OVERLOAD THE STOVE. Normally, three or four logs will provide heat for several hours. Never operate this stove where portions glow red hot. Using more than ve logs at a time can cause overring. Keep logs a few inches from the lowest point of the top of the rebox. If any logs are touching the tubes in the top of the rebox, you can damage the air tubes. Overloading the stove can cause damage to the rebox and air tubes and will void the warranty.
c) DO NOT OVERFIRE. If the heater or chimney connector glows, you are overring. If the stove top temperatures exceed 550°F, you are overring. Overring your stove will void the warranty.
d) WHAT IS OVERFIRING? Overring is when the stove is generating too much heat in the rebox, causing parts within your stove to glow red and warp. To spot overring, place a thermometer on the stove top. If the stove top temperatures exceed 550°F, you are overring. Another way to spot overring is if the heater or chimney connector glows.
e) CAUTION: DO NOT PLACE FUEL OR COMBUSTIBLE MATERIAL WITHIN SPACE HEATER INSTALLATION
CLEARANCES OR WITHIN THE SPACE REQUIRED FOR CHARGING AND ASH REMOVAL. LOGS SHOULD BE KEPT IN A BIN OR CONTAINER TO REDUCE THE RISK OF LOGS ROLLING INTO THE UNIT’S CLEARANCES.
f) HOW TO AVOID OVERFIRING: To avoid overring, do not overll your rebox. Usually a maximum of four logs at a time is sufcient enough to avoid overring. Keeping stove top temperatures under 550°F will also prevent overring.
g) KEEP THE ASH LIP CLEAR OF EMBERS AND ASH. If the door is closed with debris in the way, the door gasket seal could be compromised. h) CAUTION: DO NOT PLACE FUEL WITHIN SPACE HEATER INSTALLATION CLEARANCES OR WITHIN
THE SPACE REQUIRED FOR ASH REMOVAL.
4. For Maximum Efciency:
When the stove is hot, load it fully to the top of the door opening and burn at medium low settings. When the fuel is mostly consumed, leaving a bed of red coals, repeat the process. Maximum heat for minimum fuel occurs when the stove top temperature is between 250°F (120°C) and 550°F (290°C).
7
Operating Instructions
Helpful Hints Worth Repeating
1. Helpful advice on the correct way to start your re.
a) You will need small pieces of dry wood, called kindling, and paper. Use only newspaper or paper
that has not been coated or had other materials glued or applied to it. Never use coated (typically advertising yers) or coloured paper.
b) Always fully open the air control damper and slowly open wood stove door to prevent suction and
drawing smoke into the room.
c) Crumple several pieces of paper and place them in the center of the rebox directly onto the rebricks.
Never use a grate or andirons to elevate the re.
d) Place small pieces of dry wood (kindling) over the paper in a criss cross manner. This allows for good
air circulation, which is critical for good combustion.
e) Light the crumpled paper in 2 or 3 locations.
Note: It is important to heat the air in the stovepipe for draft to start.
f) Fully open the air controls of the wood stove and close the door until it is slightly open, allowing for
much needed combustion air to be introduced into the rebox. Never leave the door fully open, as sparks from the kindling may y out of the stove, causing damage or injury. As the re begins to burn the kindling, some additional kindling may be needed to sustain the re. DO NOT add more paper after the re has started.
g) Once the kindling has started to burn, add some smaller pieces of seasoned rewood. Note: Adding
large pieces at the early stages will only serve to smother the re. Continue adding small pieces of seasoned dry rewood, keeping the door slightly open until each piece starts to ignite. Remember to always open the door slowly when placing wood into the re.
h) Once the wood has started to ignite and the smoke has reduced, close the wood stove door fully. The
reduction of smoke is a good indication that the draft in the chimney has started and good combustion is now possible. Larger pieces of seasoned, dry rewood can now be added when there is sufcient space in the rebox. Adjust the air control setting to desired setting.
Note: The lower the air control setting, the longer the burn time of your rewood.
2. What type of wood is best to use as rewood?
Both hardwood and softwood burn well in this stove. Both woods contain about 8,000 BTU/lb (18,570 KJ/Kg), but hardwood is generally more dense, will weigh more per cord, and burns a little slower and longer. Cutting rewood so that it will t horizontally, front to back, makes it easier loading and less likely for the fuel to roll on to the glass. Except for a cold start, there is no need to crisis-cross the logs. Ideal length for the logs used in the 1200 would be about 16“ (381 mm) but it can burn pieces up to 18” long. Ideal length for the logs used in the 1700 would be about 18“ (381 mm) but it can burn pieces up to 20” long logs. Burn only seasoned wood, It produces more heat and less soot or creosote. Freshly cut wood has about 50% moisture. A 10 pound (4.5 Kg) log contains 5 pounds (2.3 Kg) of water. Burn beach wood only if its salt content has been washed away in a season of rain and then the dried again.
3. What does dry, seasoned wood mean?
Wood that has been dried for a period of one year in a well-ventilated and sheltered area would be considered dry, seasoned wood. Wood from slow-growing trees is generally considered better than wood from fast-growing trees. To season rewood, split and stack it so that air can get to all parts of the wood.
4. Will following the above-listed steps for starting a re mean perfect results every time?
The quick answer is ‘most of the time’. There are many variables that may affect your success when starting a re. Most of those variables and how to deal with them will be learned through experience. Your ability to start a good re will signicantly increase with time and patience. Some of the reasons for poor stove performance will be covered in the next section of these instructions.
8
Operating Instructions
5. Why won’t my re light?
Damp or wet wood and a poor draft are the main reasons for poor results in starting a re. Always use dry, seasoned wood for your re. Even wood dried for two years will be difcult to ignite if it has become
wet from rain.
6. Is it normal for soot to cover the glass at the beginning of a re?
Your stove has been built with an air-wash system that will help keep the glass clear when the rebox has reached a good operating temperature and has a good draft. Normally a hot stove will keep the glass clean. If you must clean the glass, use a soft non abrasive cloth and clean with water when unit is cold. Cold rebox temperature and poor draft cause sooting of the glass. Once the rebox temperature and the draft increase, the soot should burn off.
7. What is draft?
Draft is the ability of the chimney to exhaust or draw smoke produced during the normal combustion process. Too much draft may cause excessive temperatures in the appliance and may damage the appliance. Inadequate draft may cause back pufng or “plugging” of the chimney. There is a certain amount of draft that is required to allow for your stove to function at its’ highest efciency. A water column reading of 0.1” or more is recommended.
8. What can cause a poor draft?
The most common factors for poor draft are: a) Lack of supply air b) Environmental conditions
c) Cold chimney temperature d) Poor chimney installation and maintenance e) Atmospheric pressure
a) Air supply – Inside the home, normal household appliances such as clothes dryers and forced-air
furnaces compete for air, resulting in air starvation to the wood stove. This creates a condition in the house known as negative pressure. When a house experiences negative pressure, the combustion gases can be drawn from the chimney and into the house. This condition is commonly referred to as down-drafting. Increased amounts of insulation, vinyl windows, extra caulking in various places and door seals can all keep heat in but may also make a home too airtight. An easy way to stop negative pressure in a home is to crack a window in the room containing the stove.
b) Environmental Conditions - High trees, low-lying house location such as in a valley, tall buildings or
structures surrounding your house and windy conditions can cause poor draft or down drafting.
c) Cold Chimney Temperature - Avoid cold chimney temperatures by burning a hot re for the rst fteen
to forty minutes, being careful not to over-re the stove. If any part of the chimney or parts of the stove start to glow, you are over-ring the stove. If possible,
d) Chimney Installation and Maintenance - Avoid using too many elbows or long horizontal runs. If your
chimney is too short it can cause difcult start-up, dirty glass, reduced heat, and down drafting when door is open. Too tall a chimney may prompt excessive draft, which can result in very short burn times and excessive heat output. If in doubt, contact a chimney expert and/or chimney manufacturer for help. To reduce the chance of draw issues and chimney res regularly clean the chimney, rain cap,
and spark arrestor.
Note: These instructions are intended as an aid and do not supercede any local, provincial or state
requirements. Check with ofcials or authorities having jurisdiction in your area.
9. How can I reduce the visible emissions?
If all of these steps are followed, there should be no visible emissions.
9
How it worKs:
Operating Instructions
Exhaust Smoke
Convection Heat
Primary air; window
air wash (cooler air to
keep the glass clean).
Radiant Heat
Pilot air through
Twin pilot injection ports.
Slider plate; used
for air flow control.
Seasoned Firewood
Intake air.
Figure 2: 1200 KI Air Flow Path.
Exhaust Smoke
1
/2" Ceramic baffle;
reflects heat down
to burn the particles
in the smoke.
Secondary air tubes; creates a second burn on the particles in the
smoke for a more efficient
& cleaner burn.
Convection Heat
Primary air; window
air wash (cooler air to
keep the glass clean).
Radiant Heat
Pilot air through
Twin pilot
injection ports.
Slider plate; used
for air flow control.
10
Seasoned Firewood
Intake air.
Figure 3: 1700 KI Air Flow Path.
1
/2" Ceramic baffle;
reflects heat down
to burn the particles
in the smoke.
Secondary air tubes; creates a second burn on the particles in the
smoke for a more efficient
& cleaner burn.
Loading...
+ 22 hidden pages