Enviro G39GI Owner's Manual

WARRANTY REGISTRATION
enviro.com/warranty
G39GI
DIRECT VENT FIREPLACE - IPI
OWNER’S MANUAL
WARNING: If the information in this manual is not followed exactly, a
re or explosion may result causing property damage, personal injury
or loss of life. Installation and service must be performed by a qualied
Version Française: www.enviro.com/fr.html
installer, service agency or the gas supplier.
CERTIFIE D TO/CERTI FIÉ AUX : ANSI Z21.88-2017
: CSA 2.33-2 017
: C SA 2.17- 2017
50-3625
1
Safety Precautions
WARNING:
FIRE OR EXPLOSION HAZARD
Failure to follow safety warnings exactly could result in serious
injury, death, or property damage.
- Do not store or use gasoline or other ammable vapours and
liquids in the vicinity of this or any other appliance.
- WHAT TO DO IF YOU SMELL GAS
Do not try to light any appliance.
• Do not touch any electrical switch; do not use any phone in your building.
• Leave the building immediately.
• Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.
• If you cannot reach your gas supplier, call the re department.
- Installation and service must be performed by a qualied
installer, service agency or the gas supplier.
INSTALLER:
Leave this manual with the appliance.
CONSUMER:
Retain this manual for future reference.
This appliance may be installed in an after-market permanently located,
manufactured (mobile) home, where not prohibited by local codes.
This appliance is only for use with the type of gas indicated on the rating plate. This
appliance is not convertible for use with other gases, unless a certied kit is used.
Only doors certied with the appliance shall be used
Massachusetts installations (Warning): This product must be installed by a licensed plumber or
gas tter when installed within the Commonwealth of Massachusetts. Other Massachusetts code
requirements: Flexible connector must not be longer than 36in., a shut off valve must be installed; only direct vent sealed combustion products are approved for bedrooms/bathrooms. A carbon
monoxide detector is required in all rooms containing gas red direct vent appliances. The replace damper must be removed or welded in the open position prior to installation of a replace insert.
2
Safety Precautions
HOT GLASS WILL
CAUSE BURNS
DO NOT TOUCH GLASS
UNTIL COOLED.
NEVER ALLOW CHILDREN
TO TOUCH GLASS.

A barrier designed to reduce the risk of burns from the hot viewing glass is provided with this appliance and shall
individuals.
FOR SAFE INSTALLATION AND OPERATION OF YOUR “ENVIRO” HEATER, PLEASE CAREFULLY READ THE FOLLOWING INFORMATION:
• All ENVIRO gas-red appliances must be installed in accordance with their instructions. Carefully read all the instructions in this manual rst. Consult the building
authority having jurisdiction to determine the need for a permit prior to commencing the installation.
NOTE: Failure to follow these instructions could cause a malfunction of the replace, which could result in death,
serious bodily injury, and/or property damage.
• Failure to follow these instructions may also void your re insurance and/or warranty.
GENERAL
• Installation and repair should be done by a qualied
service person. The appliance should be inspected before
the rst use and, at least, annually by a qualied service
person. More frequent cleaning may be required due to
excessive lint from carpeting, bedding material, etc. It
is imperative the control compartments, burners and circulating air passageways of the appliance be kept clean.
• Due to high temperatures, the appliance should be located out of high trafc areas and away from furniture
and draperies.
Children and adults should be alerted to the
hazards of high surface temperatures and should stay away to avoid burn or clothing ignition.
• Young children should be carefully supervised when in
the same room as the appliance. Toddlers, young children and others may be susceptible to accidental contact burns. A physical barrier is required if there is a risk for
individuals in the house. To restrict access to a replace
or stove install an adjustable safety gate to keep toddlers, young children and other at risk individuals out of the room and away from hot surfaces. Any safety screen, guard, or barrier removed for servicing an appliance must be replaced prior to operating the appliance.
• Clothing or other ammable materials should not be
placed on or near the appliance.
• A barrier designed to reduce the risk of burns from the
hot viewing glass is provided with this appliance and shall be installed for the protection of children and other at-risk
individuals. If the barrier becomes damaged, the barrier
shall be replaced with the manufacturer’s barrier for this appliance.
FOR YOUR SAFETY
• Installation and service must be performed by a qualied
installer, service agency or gas supplier.
• This installation must conform to local codes or, in the absence of local codes, with the National Fuel Gas Code, ANSI Z223.1/NFPA 54, or the Natural Gas and Propane Installation Code, CSA B149.1.
• To prevent injury, do not allow anyone who is unfamiliar
with the stove to operate it.
• To prevent injury, if the pilot or pilot and burners have gone out on their own, open the glass door and wait 5 minutes to air out before attempting to re­light the stove.
• Always keep the area around these appliances clear of combustible material, gasoline and other ammable liquids
and vapours.
• These appliances should not be used as a drying rack for clothing or for hanging Christmas stockings/decorations.
• Due to the paint curing on the stove, a faint odor and slight smoking will likely be noticed when the stove is rst used.
Open a window until the smoking stops.
Always connect this gas stove to a vent system and vent to
the outside of the building envelope. Never vent to another room or inside the building. Make sure the specied vent
pipe is used, properly sized and of adequate height to
provide sufcient draft. Inspect the venting system annually
for blockage and signs of deterioration.
WARNING: Failure to position the parts in accordance with the diagrams in this booklet, or failure to use only
parts specically approved with this appliance, may result in
property damage or personal injury.
WARNING: Do not operate with the glass front removed,
cracked or broken. Replacement of the glass should be done
by a licensed or qualied service person.
• Never use solid fuels such as wood, paper, cardboard, coal, or any ammable liquids, etc., in this appliance.
• Do not use this appliance if any part has been under water. Immediately call a qualied service technician to inspect the
appliance and to replace any part of the control system or any gas control which has been under water.
• Do not abuse the glass by striking it or slamming the door
shut.
• If the G39 unit is pulled out of its installation, and the vent-
air intake system is disconnected for any reason, ensure that the vent-air intake pipes are reconnected and re-sealed in accordance to the instructions noted in
- DIrect Vent
InItIal InstallatIon
3
Table of Contents
Safety Precautions .............................................................................................................................. 2
Codes And Approvals ........................................................................................................................... 5
Specications ...................................................................................................................................... 6
Dimensions: .................................................................................................................................................6
Rating Label & Lighting Instructions Location: ................................................................................................6
Operating Instructions. ....................................................................................................................... 7
Lighting and Instructions:..............................................................................................................................7
Remote Control Operations:...........................................................................................................................8
System Description:.......................................................................................................................................8
Technical Data:.............................................................................................................................................8
Remote Transmitter:......................................................................................................................................8
Integrated Fireplace Controller (IFC):.............................................................................................................9
Operating Procedure:...................................................................................................................................10
Pilot Light: ................................................................................................................................................. 13
Air Shutter (Venturi): .................................................................................................................................. 13
Normal Sounds During Operation:................................................................................................................13
Maintenance And Service .................................................................................................................. 14
Routine Maintenance: ................................................................................................................................. 14
Cleaning The Glass: .................................................................................................................................... 14
Cleaning The Firebox: ................................................................................................................................. 14
Replacing The Glass: ..................................................................................................................................14
Cleaning Decorative Surfaces: .....................................................................................................................15
Surround Panel Removal: ........................................................................................................................... 15
Door Cover Removal: .................................................................................................................................. 16
Glass Door Removal: .................................................................................................................................16
Media Tray Removal: .................................................................................................................................. 17
Burner Removal:.........................................................................................................................................17
Fuel Conversion: ........................................................................................................................................18
Initial Installation ............................................................................................................................. 20
Introduction: ..............................................................................................................................................20
Unit Install Preparation: .............................................................................................................................. 20
Placement and Framing: ............................................................................................................................. 22
Finishing a Fireplace: .................................................................................................................................. 23
Cool Surface Activation:...............................................................................................................................24
Cool Surface Install Options:....................................................................................................................... 26
Flat Wall Installation: .................................................................................................................................. 29
Recess Installation: ....................................................................................................................................30
Corner Installation: .................................................................................................................................... 31
Floor Protection: ........................................................................................................................................ 32
Mantel Requirements: .................................................................................................................................32
Minimum Venting Requirements: ................................................................................................................. 33
Flex Venting: ..............................................................................................................................................34
Clearances & Non-Combustible : .................................................................................................................35
TV Installation Considerations: .................................................................................................................... 36
Direct Vent: ...............................................................................................................................................37
Vent Termination Restrictions: ..................................................................................................................... 37
General Venting Clearances: ........................................................................................................................ 38
Approved Venting Parts: ............................................................................................................................. 39
Allowable Co-Axial Vent Congurations: ....................................................................................................... 40
Exhaust Restrictor Setting: .......................................................................................................................... 42
Horizontal Termination: ............................................................................................................................... 43
Vertical Termination: ................................................................................................................................... 44
Gas Line Connection and Testing: ................................................................................................................ 46
Electrical Requirements: .............................................................................................................................47
Glass Media Installation: ............................................................................................................................. 48
Trouble Shooting ............................................................................................................................... 49
Parts List ........................................................................................................................................... 50
Options List ....................................................................................................................................... 50
Parts Diagram .................................................................................................................................... 51
Warranty.............................................................................................................................................53
4
Codes And Approvals
DIRECT VENT ONLY: This type is identied by the sufx DV. This appliance draws all of its air for
combustion from outside the dwelling, through a specially designed vent pipe system.
This appliance has been tested and approved for installations from 0 feet to 4500 feet (1372 m) above
sea level.
In the USA: The appliance may be installed at higher altitudes. Please refer to your American Gas
Association guidelines which state: the sea level rated input of Gas Designed Appliances installed at elevations above 2000 (610 m) feet is to be reduced 4% for each 1000 feet (305 m) above sea level.
Refer also to local authorities or codes which have jurisdiction in your area regarding the de-rate guidelines.
In Canada: When the appliance is installed at elevations above 4500 feet (1372 m), the certied high
altitude rating shall be reduced at the rate of 4% for each additional 1000 feet (305 m).
This appliance has been tested by INTERTEK and found to comply with the established VENTED GAS FIREPLACE HEATER standards in CANADA and the USA as follows:
VENTED GAS FIREPLACE HEATER (G39; NATURAL GAS, PROPANE GAS)
TESTED TO: ANSI Z21.88-2017/CSA 2.33-2017 VENTED GAS FIREPLACE HEATERS
CAN/CGA 2.17-2017 GAS FIRED APPLIANCES FOR HIGH ALTITUDES
This ENVIRO G39 Fireplace:
• Has been certied for use with either natural gas or propane (see rating label).
• Is not for use with solid fuels.
• Is approved for a bedroom or bed sitting room. (IN CANADA: must be installed with a listed wall
thermostat. IN USA: see current ANSI Z223.1 for installation instructions.)
• Must be installed in accordance with local codes. If none exist, use current installation code CAN/CGA B149.1 in Canada or ANSI Z223.1/NFPA 54 in the USA.
• Must be properly connected to an approved venting system and not connected to a chimney ue serving a separate solid-fuel burning appliance.
IMPORTANT NOTICE (Regarding rst re up): When the unit is turned
on for the rst time, it should be turned onto high without the fan on (if equipped) for the rst 4 hours. This will cure the paint, glass, gasket material and other products used in the manufacturing process. It is advisable to
open a window or door, as the unit will start to smoke and can irritate
some people. After the unit has gone through the rst burn, turn the unit
off including the pilot, let the unit get cold then remove the glass door
and clean it with a good gas replace glass cleaner, available at your local ENVIRO dealer.
5
G39 Dimensions:
3
39
4
1008
42
1066
Specifications
3
27
4
703
1
3
18
18
4
478
1
34
2
877
4
464
41
1041
3
29
4
1
34
4
870
24
610
757
1
35
4
895
6
152
1
18
4
465
1
30
4
768
37
940
ELECTRICAL
3
38
1
2
1
6
2
163
4
58
4
984
1
39
4
997
2
GAS
1 4
58
1
5
4
134
Figure 1. G39 Dimensions
RatinG LabeL & LiGhtinG instRuctions Location:
Remove the surround completely to access the rating label and lighting instructions. The sheet is attached to a length of chain and are never to be tampered with or removed. All important information for your
replace is on this label as well as the model specic serial number which you will need for warranty
information. The sheet is located inside the cabinet under the gas valve.
6
Operating Instructions
For Your Safety, Read Safety Precautions And
Lighting Instructions Before Operating
WARNING: IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACTLY A FIRE OR EXPLOSION MAY
RESULT, CAUSING PROPERTY DAMAGE, PERSONAL INJURY OF LOSS OF LIFE.
LiGhtinG anD instRuctions:
FOR YOUR SAFETY READ BEFORE OPERATING
WARNING:IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACTLY, A FIRE OR EXPLOSION
MAY RESULT CAUSING PROPERTY DAMAGE, PERSONAL INJURY OR LOSS OF LIFE.
A. This appliance is equipped with an ignition device which automatically lights the pilot. Do not try to light the pilot by hand. B. BEFORE OPERATING smell all around the appliance area for gas. Be sure to smell next to the floor because some gas is heavier than air and will settle on the floor. WHAT TO DO IF YOU SMELL GAS: Do not try to light any appliance. Do not touch any electrical switch; do not use any phone in your building. Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions. If you cannot reach your gas supplier, call the fire department.
OPERATING INSTRUCTIONS
C. Use only your hand to push in or turn the gas control knob. Never use tools. If the knob will not push in or turn by hand, don’t try to repair it, call a qualified service technician. Force or attempted repair may result in a fire or explosion. D. Do not use this appliance if any part has been under water. Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water.
1. STOP! Read the safety information above on this label.
2. Read the owner's manual including the section on "Remote Control" operation.
3. Set the thermostat to the lowest setting.
4. Turn off all electric power to the appliance.
5. Do not attempt to light the pilot by hand.
6. Wait five (5) minutes to clear out any gas. Then smell for gas, including near the floor. If you smell gas, STOP! Follow "B" in the safety information above on this label. If you don't smell gas, go to the next step.
7. Turn on all electric power to the appliance.
8. Using the remote control, set thermostat to desired setting, or press the ON/OFF key on the remote. "ON" will be indicated on the display of the remote and an audible "beep" will be heard at the unit to indicate the command has been received.
9. This appliance is equipped with a completely automatic ignition and lighting control. The control will attempt to light the pilot several times if necessary. If it is unsuccessful, it will discontinue operations. If the appliance will not operate, follow the instructions "To Turn Off Gas To Appliance" and call your service technician or gas supplier.
Blue LCD Display
ON/OFF Key
THERMOSTAT Key
UP/DOWN Arrow Key
MODE Key
TO TURN OFF GAS TO APPLIANCE
1. Set thermostat to lowest setting, or press the ON/OFF Key. "OFF" will be indicated on the display and an audible "Beep" will be heard at the unit to indicate the command has been received.
2. Turn off all electric power to the appliance if service is to be performed.
C-12455
Figure 2. Lighting Instruction Label
7
Operating Instructions
Blue Back lit LCD display
UP/DOW N Arrow Key
ON/OFF Key
THERMOSTAT Key
MODE Key
Remote contRoL opeRations:
Proame 2 is a modular remote control system that directs the functions of the replace. The Proame 2 remote transmitter is congured to control the on and off function of the main burner. The systems also allows your to modulate the ame level and fan speed
system DescRiption:
The Proame 2 Remote Control System consists of two (2) elements:
1. Proame 2 Transmitter.
2. Integrated Fireplace Controller (IFC) and a wiring harness to connect to the gas valve and stepper
motor.
ATTENTION!
- TURN “OFF” THE MAIN GAS SUPPLY OF THE APPLIANCE DURING INSTALLATION OR MAINTENANCE OF THE IFC.
- TURN “OFF” MAIN GAS SUPPLY TO THE APPLIANCE PRIOR TO REMOVING OR REINSERTING
THE BATTERIES IN THE BATTERY HOLDER
technicaL Data:
Transmitter (Remote Control):
Supply voltage: 4.5 V (three 1.5 V AAA batteries) Radio frequency: 315 MHz
Integrated Fireplace Controller (IFC):
Supply voltage: AC IN - 120 V / 60 Hz Battery Backup IN - 6 Vdc - 200mA (four 1.5 V AA batteries) Spark voltage / frequency: >10kV / 1Hz Comfort modulating fan: 120 V / 60 Hz / 2A Ember lights: 120 V / 60 Hz / 850mA [total] Top light: 120 V / 60Hz / 200mA
Remote tRansmitteR:
The Proame 2 uses a streamline design remote transmitter to allow the user to interact with the system. The simple button layout and LCD display offer a user friendly experience. The MODE key is used to cycle through different features and the THERMOSTAT key is used to manage thermostatic functions. The transmitter is
powered by three (3) AAA type batteries.
8
Figure 3: Proame 2 Transmitter.
Low battery alarm
Key Lock
Room
Temperature
Dimmer ON
Set Point
Temperature/Level/State
Flame ON
Thermostat OFF/ ON/SMART
Comfort fan
Transmission
Split Flow
Aux ON
CPI mode
Operating Instructions
WARNING: Fire Hazard. Can cause severe injury or death. The Transmitter causes ignition of the appliance. The appliance can turn on suddenly. Keep away from the appliance burner when operating
the remote system.
Figure 4: Proame 2 Transmitter LCD Screen.
CAUTION: Property Damage Hazard. Excessive heat can cause property damage. The appliance can stay lit for many hours. Turn off the appliance if it is not going to be attended for any length of time. Always place the Transmitter where children cannot reach it.
inteGRateD FiRepLace contRoLLeR (iFc):
The IFC is the master controller for your replace control system known as Proame 2. This unit will control all aspects of the replace by receiving commands from the remote transmitter. This controller is powered by 120VAC but can also run off a (4) AA battery back-up if there is a power outage. Only main burner control can be used while
operating with the battery back up; auxiliary components, such as the convection fan, cannot be used. Use the reset
button (see Figure 5) to synchronize the remote transmitter to the IFC for the rst time, or after batteries have been
replaced.
Reset Button
Figure 5: Integrated Fireplace Controller
9
Operating Instructions
opeRatinG pRoceDuRe:
Initializing The System
Install the four (4) supplied AA batteries into the IFC battery holder. The remote transmitter should come from the manufacturer with the batteries already installed. Press the reset button on the IFC (see Figure 5) and listen for three (3) beeps. Press the ON key on the remote transmitter and listen for another beep sequence.
Once the command has been accepted then the system is initialized and ready for use.
Note: Other remote transmitters may interfere with the system if you have another within the vicinity.
Temperature Indication Display
Press the Thermostat key and the Mode key
simultaneously while the system is OFF. The remote transmitter will indicate which temperature scale is
being displayed (°C or °F). Repeat this sequence to
change the scale (see Figure 6).
Turn on the Appliance
Press the ON/OFF key on the remote transmitter; the display will illuminate and show all active icons. A single beep from the IFC will conrm the command from the remote and the start up sequence will begin. The spark electrode will ignite the pilot ame which will engulf the ame sensor hook. After the sensor reaches sufcient temperature, the main burner valve will open and the ame will ignite moments after.
Note: If the pilot takes too long to ignite there may be air in the gas line. The system will enter a 5 minute lock-out and cancel the start-up procedure if too many spark attempts have been made. If pilot cannot light after 3 lock-out cycles then contact your gas tter.
Continuous Pilot Mode
Press the Mode key with the replace turned off. Use the UP/DOWN key to cycle between intermittent pilot ignition (IPI) and continuous pilot ignition (CPI). Press the mode key to make your selection and the IFC will beep to conrm your command.
Note: It is recommended to use CPI mode
when the temperature outside is below 50°F (10°C) to keep the vent sufciently heated to assist with warm-up procedure. Using CPI will
also eliminate excessive condensation on the
glass during start-up.
Figure 6: Temperature Scale Display
Turn off the Appliance
Press the ON/OFF key on the transmitter to turn the replace off. The IFC will conrm your command with a single beep. The pilot light (IPI) and the main burner will turn off. The pilot will remain lit if the replace is in CPI
mode. Room temperature information will still be displayed on the remote when the unit is off.
10
Figure 7: CPI Pilot Mode.
Room Temperature
Set Temperature
Thermostat ON
Flame Off
Flame Level 1
Flame Level 5
Maximum Flame Level
Operating Instructions
Room Thermostat (Transmitter Operation)
The remote transmitter acts as a room thermostat. The thermostat can be set to a desired temperature to control the comfort level in a room.
Press the THERMOSTAT key to activate this function. The transmitter display will indicate the thermostat is ON and the set temperature can be adjusted with the UP/DOWN key. The ame will cycle on and off to
regulate temperature in this mode.
Smart Thermostat (Transmitter Operation)
The remote acts as a smart thermostat. Press the THERMOSTAT key until SMART is displayed. The
smart thermostat function has the ability to modulate
the ame level with reference to the set point. The ame will level down when the actual temperature
approaches the set temperature.
Figure 8: Thermostat Function
Remote Flame Control
The Proame 2 remote control system has six (6) ame levels. Adjust the ame level using the UP/ DOWN key; each time the button is pressed the IFC will beep to conrm your command. The remote display will show which level the ame is currently
at.
Figure 9: Smart Thermostat Function
Figure 10: Flame Control
11
Operating Instructions
Fan Control
The Proame 2 remote control system has six (6)
fan speed levels. Adjust the fan speed using the
UP/DOWN key; each time the button is pressed the IFC will beep to conrm your command. The
remote display will show which level the fan speed is currently at.
Figure 11: Fan Control
Key lock
This function will lock the keys to avoid unsupervised operation. Press the MODE and UP key simultaneously to activate this function. Repeat this sequence to
deactivate. A lock icon will be displaced on the screen when activated.
Low Battery Power Detection
A low battery icon will be displayed on the remote transmitter when the batteries
are low. It is advisable to change the batteries at this point before all power is
lost from the remote.
There is no icon on the remote transmitter indicating low battery power for the
IFC. The IFC will emit a beep when the ON/OFF key is pressed indicating the
batteries are low.
The system will need to be initialized after battery replacement (see
the system). The life span of the batteries depends on various factors such as
battery quality, ignition attempts, remote usage, and power outage duration.
InItIalIzIng
Figure 12: Key Lock
Figure 13: Low Battery
12
piLot LiGht:
Operating Instructions
The pilot ow adjustment is set to maximum at the factory
Flame Sensor
and should not need to be adjusted. The pilot ame should
.375
cover ⅜” to ½” (10 to 13mm) of the ame sensor (see Figure
16). However, should the need arise, turn the adjustment
-.500
(10-13mm)
screw to alter the pilot gas ow.
Figure 16. Pilot Light
aiR shutteR (VentuRi):
The air shutter plays a very important role in ame appearence and combustion quality. The shutter
adjusts how much air gets mixed with the gas before it ignites; adjustments can be made to accomodate
various climates and vent congurations.
Remove surround to access the air shutter. Find the lever underneath the rebox (see Figure 17). Moving the lever inward (closed) will make the ame appear more yellow and tall; moving the lever outward (open) will make the ames appear more blue and short.
Typically natural gas ames will require
the shutter to be more closed.
Typically LP ames will require the shutter to be more open.
If you cannot attain a healthy ame by making
air shutter adjustments, you may have the incorrect restrictor setting or venting problem.
+
_
If the ame is very ickery, fast moving, and
low then increase the restriction.
If the ame is very tall, lazy, and dirty then
decrease the restriction.
Figure 17. Air Shutter Location
Air Shutter Lever
More details can be found in the venting section of this manual.
Caution: Wear heat resistent gloves when making adjustments to the air shutter. Perform adjustments after 15 minutes.
noRmaL sounDs DuRinG opeRation:
Table 1: Normal Sounds
Component Normal Sound Description
Main Unit Creaking when heating up or cooling down
Burner Light pop or poof when turned on or off
Temperature Sensor Clinking when it senses to turn the blower on or off
Pilot Flame Quiet whisper while the pilot ame is on
Blower / Fan Air movement that increase and decreases with the speed of the blower
Gas Control Valve Dull click when turning on or off, this is the valve opening and closing
13
Maintenance And Service
Routine maintenance:
Run through the following procedures to ensure the system is clean and working properly at least once
a year. Check the burner to see if all the ports are clear and clean. Check the pilot to make sure it is not blocked by anything. The pilot ame should be blue with little or no yellow tips.
WARNING: Failure to position parts in accordance with this manual, or failure to use only parts specically
approved with this appliance may result in property damage or personal injury.
The venting system must be periodically examined; it is recommended the examination is done by a
qualied agency.
cLeaninG the GLass:
With the replace cooled, remove the surround panel and glass door (See maIntenance anD serVIce - surrounD Panel remoVal and maIntenance anD serVIce - glass Door remoVal). Check the gasket material
on the back of the glass, making sure that it is attached and intact.
During a cold start up, condensation will sometimes form on the glass. This is a normal condition with all gas replaces. This condensation can allow dust and lint to cling to the glass surface which requires
periodic cleaning.
Initial paint curing of the appliance can leave a slight lm behind the glass, a temporary problem. The
glass will need cleaning about two weeks after installation.
Use a mild glass cleaner and a soft cloth. Abrasive cleaners will damage the glass and painted
surfaces. Depending on the amount of use, the glass should require cleaning no more than two or three
times a season.
WARNING: Do not clean the glass when it is hot.
cLeaninG the FiRebox:
Carefully remove the glass, they are fragile. Gently remove all the media and place on a paper towel. Vacuum the bottom of the rebox thoroughly. Carefully clean any dust off the glass and remove any lint from the burner and pilot. At this time, inspect the burner tube for cracking or severe warping. If a problem is suspected, contact the dealer. Check the glass for deterioration or large amounts of soot; a
small amount on the bottom side of the glass is normal. Replace the glass as shown in the
InstallatIon - log set InstallatIon section. If new/more media is required, contact your nearest ENVIRO
dealer.
seconDary
RepLacinG the GLass:
The glass in the replace is a low emissivity tempered glass. If the glass is damaged in any way, a factory
replacement is required (see Parts lIst). Wear gloves when handling damaged glass door assembly
to prevent personal injury. Do not operate with the glass front removed, cracked or broken. Removal and replacement of the glass from the door must be done by a licensed or qualied service person.
The glass must be purchased from an ENVIRO dealer. No substitute materials are allowed.
To remove the door (see maIntenance anD serVIce - glass Door remoVal). The replacement glass will come with a new gasket installed. Remove any silicone remnants from the door. Apply high temperature around the perimeter of the door and install the new piece of glass with gasket. Apply even pressure to the glass to allow the silicone to adhere to the gasket material.
14
Maintenance And Service
cLeaninG DecoRatiVe suRFaces:
Painted and porcelain faces should be wiped with a damp cloth periodically. If a plated face has been purchased, it should be unpackaged carefully to avoid getting anything on the surface of the nish, including cleaners, polish and nger prints. It is important to note that ngerprints and other marks can leave a permanent stain on plated nishes. To avoid this, give the face a quick wipe with denatured alcohol on a soft cloth BEFORE lighting the replace. Never clean the face when it is hot. Do not use other cleaners as they may leave a residue, which can become permanently etched into
the surface.
suRRounD paneL RemoVaL:
WARNING: Do not attempt to remove the surround panel until the unit has completely
cooled.
There are four mounting hooks that hold the surround into position (see Figure 18). To remove the
surround, it is easiest to grab with both hands on either side and lift up and bring outward. Upon installation, some adjustment from left to right may be needed to center the surround.
Figure 18. Surround Removal
15
Maintenance And Service
DooR coVeR RemoVaL:
To remove the door cover, remove the two (2) wing nuts using your ngers then lift up and outward.
Wing nuts are only for shipping and do not need to be reinstalled.
WARNING: Do not touch or attempt to remove the glass door if the replace is not completely cold.
Figure 19. Door Cover Removal
GLass DooR RemoVaL:
To remove the glass door use a 3/8 socket to remove the 3 upper bolts ,rotate outward, and lift. To
replace the door simply reverse the order; do not over tighten the bolts or they may strip.
WARNING: Do not touch or attempt to remove the glass door if the replace is not completely cold.
WARNING: Never operate the replace with the glass door removed.
16
Figure 20. Glass Door Removal
Maintenance And Service
The burners will need to be removed for maintenance and fuel conversion. Follow the procedure carefully.
Proceed only when the unit has completely cooled down.
meDia tRay RemoVaL:
1. Remove the surround panel (see maIntenance anD serVIce - surrounD Panel remoVal).
2. Remove the door cover (see
3. Remove the glass door (see maIntenance anD serVIce - glass Door remoVal)
4. Remove glass media (if installed).
5. Remove the upper tray hat by removing the two (2) upper T-20 screws.
6. Remove the seven (7) remaining T-20 screws securing the glass media tray
(see Figure 21). Lift up and out.
maIntenance anD serVIce - Door coVer remoVal).
Figure 21. Media Tray Removal
buRneR RemoVaL:
1. Remove the glass media tray (see maIntenance anD serVIce - meDIa tray remoVal).
2. Remove the six (6) appropriate T-20 screws securing the burner. Lift burner up and out. The remaining T-20
screws in the burner do not need to be removed.
Figure 22. Front Burner Removal
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