Enviro G39G Owner's Manual

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WARRANTY REGISTRATION
enviro.com/warranty
G39 G
DIREC T V ENT FIREPLA C E - N O VA
OWNER’S MANUAL
WARNI NG: I f the informat ion in t his manual is not follow ed exactly, a
re or explosion may result causing property damage, personal injury
or loss of life. Installation and service must be performed by a qualied
Version Française: www.enviro.com/fr.html
installer, service agency or the gas supplier.
C ERTIFIED TO/ C ERTIFIÉ AUX : AN SI Z21 .88 -2017
: CSA 2. 33 -2017
: C SA 2 .17 -2 017
50- 3624
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Safety Precautions
WARNI NG:
FI RE OR EXPLOSI ON HAZARD
Failure to follow safety warnings exactly could result in serious
injury, death, or property damage.
- Do not store or use gasoline or other ammable vapours and
liquids in the vicinity of this or any other appliance.
- W HAT TO DO I F YOU SMELL GAS
Do not try to light any appliance.
• Do not touch any electrical switch; do not use any phone in your building.
• Leave the building immediately.
• Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.
• If you cannot reach your gas supplier, call the re department.
- Installation and service must be performed by a qualied
installer, service agency or the gas supplier.
I NSTALLER:
Leave this manual wit h the appliance.
CONSUMER:
Retain this manual for future reference.
This appliance may be installed in an after-market permanently located,
manufactured (mobile) home, where not prohibited by local codes.
This appliance is only for use with the type of gas indicated on the rating plate. This
appliance is not convertible for use with other gases, unless a certied kit is used.
Only doors certied with the appliance shall be used
Massachusetts installations (Warning): This product must be installed by a licensed plumber or
gas tter when installed within the Commonwealth of Massachusetts. Other Massachusetts code
requirements: Flexible connector must not be longer than 36in., a shut off valve must be installed; only direct vent sealed combustion products are approved for bedrooms/ bathrooms. A carbon
monoxide detector is required in all rooms containing gas red direct vent appliances. The replace damper must be removed or welded in the open position prior to installation of a replace insert.
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Safety Precautions
HOT GLASS WILL
CAUSE BURNS
DO NOT TOUCH GLASS
UNTIL COOLED.
NEVER ALLOW CHILDREN
TO TOUCH GLASS.

A barrier designed to reduce the risk of burns from the hot viewing glass is provided with this appliance and shall
individuals.
FOR SAFE I N STALLAT I ON AN D OPERATI ON OF YOU R “E NV IRO ” H EAT ER, PLEASE CAREFULLY READ T H E FOLLOWI N G IN FORM ATI ON:
• All ENVIRO gas-red appliances must be installed in accordance with their instructions. Carefully read all the instructions in this manual rst. Consult the building
authority having j urisdiction to det ermine the need for a permit prior to commencing t he installation.
NOTE: Failure t o follow these instructions could cause a malfunction of the replace, which could result in death,
serious bodily inj ury, and/ or property damage.
• Failure to follow these instructions may also void your re insurance and/or warranty.
GENERAL
• Installation and repair should be done by a qualied
service person. The appliance should be inspected before
the rst use and, at least, annually by a qualied service
person. More frequent cleaning may be required due to
excessive lint from carpeting, bedding material, etc. It
is imperative t he control compartments, burners and circulating air passageways of the appliance be kept clean.
• Due to high temperatures, the appliance should be located out of high trafc areas and away from furniture
and draperies.
Children and adult s should be alerted to the
hazards of high surface temperatures and should stay away to avoid burn or clothing ignition.
• Young children should be carefully supervised when in
the same room as the appliance. Toddlers, young children and others may be susceptible to accidental contact burns. A physical barrier is required if t here is a risk for
individuals in the house. To restrict access to a replace
or stove install an adjustable safety gate to keep toddlers, young children and other at risk individuals out of the room and away from hot surfaces. Any safety screen, guard, or barrier removed for servicing an appliance must be replaced prior to operating the appliance.
• Clothing or other ammable materials should not be
placed on or near t he appliance.
• A barrier designed to reduce the risk of burns from the
hot viewing glass is provided with this appliance and shall be installed for the protection of children and other at-risk
individuals. If the barrier becomes damaged, the barrier
shall be replaced with the manufacturer’s barrier for this appliance.
FOR YOUR SAFETY
• Installation and service must be performed by a qualied
installer, service agency or gas supplier.
• This installation must conform to local codes or, in the absence of local codes, with the National Fuel Gas Code, ANSI Z223.1/NFPA 54, or the Natural Gas and Propane Installation Code, CSA B149.1.
• To prevent injury, do not allow anyone who is unfamiliar
wit h the stove to operate it.
• To prevent injury, if the pilot or pilot and burners have gone out on their own, open the glass door and wait 5 minutes to air out before attempting to re­light the stove.
• Always keep the area around these appliances clear of combustible material, gasoline and other ammable liquids
and vapours.
• These appliances should not be used as a drying rack for clothing or for hanging Christmas stockings/decorations.
• Due to the paint curing on the stove, a faint odor and slight smoking will likely be noticed when the stove is rst used.
Open a window until the smoking stops.
Always connect this gas stove t o a vent system and vent to
the outside of the building envelope. Never vent to another room or inside the building. Make sure the specied vent
pipe is used, properly sized and of adequate height to
provide sufcient draft. Inspect the venting system annually
for blockage and signs of deterioration.
WARNI NG: Failure to position the parts in accordance
wit h the diagrams in t his booklet , or failure to use only
parts specically approved with this appliance, may result in
property damage or personal injury.
WARNI NG: Do not operate with the glass front removed,
cracked or broken. Replacement of the glass should be done
by a licensed or qualied service person.
• Never use solid fuels such as wood, paper, cardboard, coal, or any ammable liquids, etc., in this appliance.
• Do not use this appliance if any part has been under water. Immediately call a qualied service technician to inspect the
appliance and t o replace any part of the control system or any gas control which has been under water.
• Do not abuse the glass by striking it or slamming the door
shut.
• If the G39 unit is pulled out of its installation, and the vent-
air intake system is disconnected for any reason, ensure that the vent-air intake pipes are reconnected and re-sealed in accordance to t he instructions noted in
- DIrect Vent
InItIal InstallatIon
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Table of Contents
Safety Precautions .............................................................................................................................. 2
Table of Contents ................................................................................................................................ 4
Codes And Approvals . .. . .. .. . .. .. .. . .. .. . .. .. .. . .. .. . .. .. .. . .. .. . .. .. .. . .. .. . .. .. .. . .. .. . .. .. .. . .. .. . .. .. .. . .. .. . .. .. .. . .. .. . .. .. .. . .. .. . .. .. .. 5
Specications ...................................................................................................................................... 6
Dimensions: ................................................................................................................................................. 6
Rating Label & Lighting Instructions Location: ... ... ... ... ... .... ... ... ... .... ... ... ... .... ... ... ... ... .... ... ... ... .... ... ... ... .... ... ... ... 6
Operating Instructions .. .. ... ... ... ... .. ... ... ... ... .. ... ... ... ... .. ... ... ... ... .. ... ... ... ... .. ... ... ... ... .. ... ... ... ... .. ... ... ... ... .. ... . 7
Lighting and Instructions:..............................................................................................................................7
Pilot Light: .. .. .. ... .. .. .. .. .. ... .. .. .. .. .. ... .. .. .. .. ... .. .. .. .. .. ... .. .. .. .. .. ... .. .. .. .. .. ... .. .. .. .. ... .. .. .. .. .. ... .. .. .. .. .. ... .. .. .. .. .. ... .. .. .. .. ... . 8
Burner Lighting:............................................................................................................................................8
Blower Speed: ............................................................................................................................................. 9
Normal Sounds During Operation: .................................................................................. ....... ....... ....... ....... ... 9
Air Shutter (Venturi): . .. ... .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. ... .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. ... .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. ... .. .. .. .. .. .. .. .. .. .. .. . 9
Maintenance And Service ..... ........... ......... .... ......... ......... .... ......... ......... .... ......... ......... .... ....... .... ........ 1 0
Routine Maint enance: . .. .. . .. .. . .. .. . .. . .. .. . .. .. . .. . .. .. . .. .. . .. .. . .. . .. .. . .. .. . .. . .. .. . .. .. . .. .. . .. . .. .. . .. .. . .. . .. .. . .. .. . .. . .. .. . .. .. . .. .. . .. . .. .. 10
Cleaning The Glass: .................................................................................................................................... 10
Cleaning The Firebox: .................. ......... ....... ......... ......... ....... ......... ......... ....... ......... ......... .................. ......... 10
Replacing The Glass: ...... .... .... .... ......... .... .... .... ......... .... .... .... ....... .... .... .... .... ......... .... .... .... ....... .... .... .... .... ... 10
Cleaning Decorative Surfaces: ... ... .... ... .... .... ... .... ... .... ... .... ... .... .... ... .... ... .... ... .... ... .... ... .... .... ... .... ... .... ... .... ... . 11
Surround Panel Removal: ..... ... ..... ... ..... ... ..... ... ..... ... ..... ... ..... ... ..... ... ..... ... ..... ... ..... ... ..... ... ..... ... ..... ... ..... ..... . 11
Door Cover Removal: .................................................................................................................................. 12
Glass Door Removal: ................................................................................................................................. 12
Media Tray Removal:...................................................................................................................................13
Burner Removal: ......... ......... ....... ......... ....... ......... ....... ......... ....... ......... ....... ......... ....... ......... ....... ......... ...... 13
Fuel Conversion: ........................................................................................................................................ 14
I nitial I nstallation ............................................................................................................................. 1 6
Introduction: .............................................................................................................................................. 16
Unit Install Preparation: . .. . .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. . 16
Placement and Framing: .. ... .... ... .... ... .... ... .... ... .... ... ... .... ... .... ... .... ... .... ... .... ... .... ... ... .... ... .... ... .... ... .... ... .... ... .. 19
Cool Surface Framing:................................................................................................................................ 20
Cool Surface Activation:...............................................................................................................................23
Floor Protection: ........................................................................................................................................ 24
Mantel Requirements: ................................................................................................................................. 24
Flat Wall Installation: . ..... ... ..... ... ..... ... ..... ... ..... ... ..... ... ..... ... ..... ..... ... ..... ... ..... ... ..... ... ..... ... ..... ... ..... ... ..... ... .... 25
Recess Installation: .................................................................................................................................... 26
Corner Installation: .................................................................................................................................... 27
Minimum Venting Requirements: .. ... .... ... .... ... .... .... ... .... ... .... ... .... ... .... ... .... .... ... .... ... .... ... .... ... .... ... .... .... ... .... . 28
Flex Venting: .............................................................................................................................................. 29
Clearances & Non-Combustible : ................................................................................................................. 30
TV Installation Considerations: ... ... ... ... ... ... ... ... ... ... .... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... . 32
Direct Vent: ............................................................................................................................................... 33
Vent Termination Restrictions: .. .. .. .. .. .. ... .. .. .. .. .. .. ... .. .. .. .. .. .. ... .. .. .. .. .. .. ... .. .. .. .. .. .. ... .. .. .. .. .. ... .. .. .. .. .. .. ... .. .. .. .. .. .. .. 34
Venting Clearances: ... ..... ... ..... ..... ..... ..... ..... ..... ..... ..... ..... ... ..... ..... ..... ..... ..... ..... ..... ..... ... ..... ..... ..... ..... ..... ..... 34
Approved Venting Parts: ............................................................................................................................. 35
Allowable Co-Axial Vent Congurations: ....................................................................................................... 36
Exhaust Restrictor Setting: .... ... ..... ... ..... ... ..... ... ..... ... ..... ... ..... ... ..... ... ..... ... ..... ..... ... ..... ... ..... ... ..... ... ..... ... ..... . 3 8
Horizontal Termination: ............................................................................................................................... 39
Vertical Termination: ................................................................................................................................... 40
Gas Line Connection and Testing: .. . .. .. .. .. .. . .. .. .. .. . .. .. .. .. .. . .. .. .. .. .. . .. .. .. .. .. . .. .. .. .. .. . .. .. .. .. .. . .. .. .. .. .. . .. .. .. .. .. . .. .. .. .. .. . . 42
Electrical Requirements: ............................................................................................................................. 43
Wall Switch or Thermostat:..........................................................................................................................43
Convection Fan Wiring:................................................................................................................................44
Glass Media Installation:..............................................................................................................................44
Trouble Shooting . ... ... .... ... ... .... ... ... .... ... ... .... ... ... .... ... ... .... ... ... .... ... ... .... ... ... .... ... ... .... ... .... ... ... .... ... ... ... 4 5
Parts List ........................................................................................................................................... 46
Parts Diagram .................................................................................................................................... 47
Warrant y.............................................................................................................................................49
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Codes And Approvals
DI RECT VENT ONLY: This type is identied by the sufx DV. This appliance draws all of its air for
combustion from outside the dwelling, through a specially designed vent pipe system.
This appliance has been tested and approved for installations from 0 feet to 4500 feet (1372 m) above
sea level.
I n the USA: The appliance may be installed at higher altitudes. Please refer to your American Gas
Association guidelines which state: the sea level rated input of Gas Designed Appliances installed at elevations above 2000 (610 m) feet is to be reduced 4% for each 1000 feet (305 m) above sea level.
Refer also to local aut horities or codes which have j urisdiction in your area regarding the de-rate guidelines.
I n Canada: When the appliance is installed at elevations above 4500 feet (1372 m), the certied high
altitude rating shall be reduced at the rate of 4% for each additional 1000 feet (305 m).
This appliance has been tested by INTERTEK and found to comply with the established VENTED GAS FIREPLACE HEATER standards in CANADA and the USA as follows:
VENTED GAS FI REPLACE HEATER (G39; NATURAL GAS, PROPANE GAS)
TESTED TO: ANSI Z21.88-2017/CSA 2.33-2017 VENTED GAS FIREPLACE HEATERS
CAN/CGA 2.17-2017 GAS FIRED APPLIANCES FOR HIGH ALTITUDES
This ENVIRO G39 Fireplace:
• Has been certied for use with either natural gas or propane (see rating label).
• Is not for use with solid fuels.
• Is approved for a bedroom or bed sitting room. (I N CANADA: must be installed with a listed wall
thermostat. I N USA: see current ANSI Z223.1 for installation instructions.)
• Must be installed in accordance with local codes. If none exist, use current installation code CAN/CGA B149.1 in Canada or ANSI Z223.1/NFPA 54 in the USA.
• Must be properly connected to an approved venting system and not connected to a chimney ue serving a separate solid-fuel burning appliance.
IMPORTANT NOTICE (Regarding rst re up): When the unit is turned
on for the rst time, it should be turned onto high without the fan on (if equipped) for the rst 4 hours. This will cure the paint, glass, gasket material and other products used in the manufacturing process. It is advisable to
open a window or door, as t he unit will start to smoke and can irritate
some people. After the unit has gone through the rst burn, turn the unit
off including the pilot, let the unit get cold then remove t he glass door
and clean it with a good gas replace glass cleaner, available at your local ENVIRO dealer.
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G39 Dimensions:
3
39
4
1008
42
1066
Specifications
3
27
4
703
1
3
18
18
4
478
1
34
2
877
4
464
41
1041
3
29
4
1
34
4
870
24
610
757
1
35
4
895
6
152
1
18
4
465
1
30
4
768
37
940
ELECTRICAL
3
38
1
2
1
6
2
163
4
58
4
984
1
39
4
997
2
GAS
1 4
58
1
5
4
134
Figure 1. G39 Dimensions
RatinG LabeL & LiGhtinG instRuctions Location:
Remove the surround completely to access the rating label and lighting instructions. The sheet is attached to a lengt h of chain and are never to be tampered with or removed. All important information for your
replace is on this label as well as the model specic serial number which you will need for warranty
information. The sheet is located inside the cabinet under t he gas valve.
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Operating Instructions
For Your Safety, Read Safety Precaut ions And
Lighting Instructions Before Operating
WARNI NG: I F YOU DO NOT FOLLOW THESE I NSTRUCTI ONS EXACTLY A FI RE OR EXPLOSI ON MAY
RESULT, CAUSI NG PROPERTY DAMAGE, PERSONAL I NJURY OF LOSS OF LI FE.
LiGhtinG anD instRuctions:
FOR YOUR SAFETY READ BEFORE LIGHTING
WARNING:If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury or loss of life
A. This appliance has a pilot which must be lighted by hand. When lighting the pilot, follow these instructions exactly. B. BEFORE LIGHTING smell all around the appliance area for gas. Be sure to smell next to the floor because some gas is heavier than air and will settle on the floor. WHAT TO DO IF YOU SMELL GAS: Do not try to light any appliance. Do not touch any electrical switch; do not use any phone in your building. Immediately call your gas supplier from a neighbor's phone. Follow the gas supplier’s instructions. If you cannot reach your gas supplier, call the fire department.
LIGHTING INSTRUCTIONS
1. STOP! Read the safety information above on this label.
2. Set the thermostat to the lowest setting.
3. Turn off all electric power to this appliance.
4. Open the front control panel.
5. Turn off the gas control knob clockwise to the “OFF” position.
6. Open door. Wait fIve (5) minutes to clear out any gas. Close door. Then smell for gas, including near the floor. If you smell gas, STOP! Follow “B” in the saftey information above on this label. If you don’t smell gas, go to the next step.
7. Find pilot-located near the center rear of the firebox. Turn the gas control knob counter-clockwise to “PILOT”. Push the gas control in fully and hold, keep knob depressed for about 30 seconds after the pilot is lit. Release knob. If pilot goes out, repeat steps 4 through 5.
C. Use only your hand to push in or turn the gas control knob. Never use tools. If the knob will not push in or turn by hand, don’t try to repair it. Call a qualified service technician. Force or attempted repair may result in a fire or explosion. D. Do not use this appliance if any part has been under water. Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water.
WARNING: This gas valve has a lockout device, which will not allow the pilot burner to be relit until the thermocouple has cooled.
-If the knob does not pop up when released, stop and immediately call your service technician or gas supplier.
-If the pilot will not stay lit after several tries, turn the gas control knob clockwise
8. Turn the gas control knob counter clockwise to the “ON” position.
Flip the burner switch to “ON” then turn the “HI/LOW” knob to the desired setting.
9. Close the front control panel.
10. Turn on all electric power to the appliance.
11. Set thermostat to desired setting.
to “OFF” and call your service technician or gas supplier.
TO TURN OFF GAS TO APPLIANCE
1. Set the thermostat to the lowest setting.
2. Turn off all electric power to the appliance if service is to be performed.
3. Open the front control panel and flip burner switch to “OFF”
Figure 2. Lighting Instruction Label
4. Turn the gas control knob clockwise to the “OFF” position.
5. Close the front control panel.
C-12454
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Operating Instructions
For Your Safety, Read Safety Precaut ions And
Lighting Instructions Before Operating
PiLot LiGht:
1. Turn off the gas to the replace. If not recently done, remove the glass and let the unit air out for at least ve (5) minutes to clear out any gas. Turn on gas to the heater.
2. Turn the gas control knob to pilot, push in and hold (see Figure 4); Simultaneously, press the piezo ignitor several times until the pilot ignites. Hold the gas control knob in for at least 30 seconds once lit. Check that the pilot has fully engulfed the thermocouple assembly (see
Figure 3). The pilot should now stay lit on its own, release gas control knob.
Thermocouple
Not e: This stove must be w ired w ith an ext ernal burner sw itch
or thermostat for safety and convenience.
Figure 3. Pilot Flame
buRneR LiGhtinG:
1. Make sure pilot is lit , if not light it (see above).
2. Turn gas control knob counter-clockwise to ON; if already ON, see next.
3. Flip burner switch to ON.
4. Turn HI/LO control knob to the desired ame height.
5. Check that all burner holes are lit.
Thermopile
Fan Control
Piezo Ignitor
Burner Switch
TO TURN GAS FI REPLACE OFF:
Flip switch to OFF to turn off burners, turn the gas control knob to OFF to extinguish the pilot ame. Keep the pilot ame OFF when not in use for long periods. If the replace is to be serviced, turn the gas shut off valve OFF (DO NOT FORCE IT) and disconnect all electrical power sources. See Figure 4 for control
panel layout.
NOTE: When the unit is turned on for the rst time, it should be turned onto high, with the fan OFF for the rst two to four hours. This will cure the paint, glass, gasket material, and other products used in the manufacturing process. It is advised that a door or window be opened as the unit will start to smoke, which can irritate some people. After the unit has gone through the rst burn, turn the unit OFF,
including the pilot , and let the unit get completely cold. Then remove t he glass and clean it with a good
gas replace glass cleaner, available at your local Enviro dealer (See
Door reMoVal and MaIntenance anD serVIce - cleanInG the Glass).
Air Shutter Control
Figure 4. Burner Controls
ON/OFF/PILOT
HI/LOW
MaIntenance anD serVIce - Glass
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Operating Instructions
For Your Safety, Read Safety Precaut ions And
Lighting Instructions Before Operating
bLoweR sPeeD:
Convection fan operation is optional, it will come on only when the replace is up to temperature (approximately 15 minutes). The speed of the fan can be changed
by turning the fan control knob. The blower will continue to operate aut omatically
after the unit has been shut off (approximately 25 minutes).To turn the blower off, turn the knob counter-clockwise until it “clicks” off (Figure 5). It is advisable not to operate the blower below
windings of t he blower which could also cause premature fan failure.
noRmaL sounDs DuRinG oPeRation:
Table 1 : Normal Sounds
Component Normal Sound Description
Main Unit Creaking when heating up or cooling down
Burner Light pop or poof when turned on or off
Temperature Sensor Clinking when it senses to turn the blower on or off
Pilot Flame Quiet whisper while the pilot ame is on
Blower / Fan Air movement that increase and decreases with t he speed of the blower
Gas Control Valve Dull click when turning on or off, this is the valve opening and closing
1
/3 speed as it puts a strain on the
Figure 5. Fan Control
aiR shutteR (VentuRi):
The air shutter plays a very important role in ame appearence and combustion quality. The shutter
adjusts how much air gets mixed wit h t he gas before it ignites; adjustment s can be made to accomodate
various climates and vent congurations.
Remove surround to access the air shutter. Find the lever underneath the rebox (see Figure 6). Moving the lever inward (closed) will make the ame appear more yellow and tall; moving the lever outward (open) will make the ames appear more blue and short.
Typically natural gas ames will require
the shut t er to be more closed.
Typically LP ames will require the shutter to be more open.
If you cannot attain a healthy ame by making
air shutter adjustments, you may have the incorrect restrictor setting or venting problem.
If the ame is very ickery, fast moving, and
low then increase the restriction.
If the ame is very tall, lazy, and dirty then
decrease the restriction.
More details can be found in the venting sect ion of this manual.
+
_
Air Shutter Lever
Figure 6. Air Shutter Location
Caution: Wear heat resistent gloves when making adjustments to the air shutter. Perform adjustments after 15 minutes.
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Maintenance And Service
Routine maintenance:
Run through the following procedures to ensure the system is clean and working properly at least once
a year. Check the burner to see if all the ports are clear and clean. Check the pilot to make sure it is not blocked by anything. The pilot ame should be blue with little or no yellow tips.
WARNI NG: Failure to position parts in accordance with this manual, or failure to use only parts specically
approved with this appliance may result in property damage or personal injury.
The venting system must be periodically examined; it is recommended the examination is done by a
qualied agency.
cLeaninG the GLass:
With the replace cooled, remove the surround panel and glass door (See MaIntenance anD serVIce - surrounD Panel reMoVal and MaIntenance anD serVIce - Glass Door reMoVal). Check the gasket material
on the back of the glass, making sure that it is attached and intact.
During a cold start up, condensation will sometimes form on the glass. This is a normal condition with all gas replaces. This condensation can allow dust and lint t o cling t o the glass surface which requires
periodic cleaning.
Initial paint curing of the appliance can leave a slight lm behind the glass, a temporary problem. The
glass will need cleaning about two weeks aft er installation.
Use a mild glass cleaner and a soft cloth. Abrasive cleaners will damage the glass and painted
surfaces. Depending on the amount of use, the glass should require cleaning no more than two or three
times a season.
WARNI NG: Do not clean the glass when it is hot.
cLeaninG the FiRebox:
Carefully remove the glass, they are fragile. Gently remove all the media and place on a paper towel. Vacuum the bottom of the rebox thoroughly. Carefully clean any dust off the glass and remove any lint from the burner and pilot. At this time, inspect the burner tube for cracking or severe warping. If a problem is suspected, contact the dealer. Check the glass for deterioration or large amount s of soot; a
small amount on the bottom side of the glass is normal. Replace the glass as shown in the seconDary
InstallatIon - loG set InstallatIon section. If new/more media is required, contact your nearest ENVIRO
dealer.
RePLacinG the GLass:
The glass in the replace is a high temperature ceramic. If the glass is damaged in any way, a factory
replacement is required (see Parts lIst). Wear gloves when handling damaged glass door assembly
to prevent personal injury. Do not operate with the glass front removed, cracked or broken. Removal
and replacement of the glass from t he door must be done by a licensed or qualied service person.
The glass must be purchased from an ENVIRO dealer. No substitute materials are allowed.
To remove the door (see MaIntenance anD serVIce - Glass Door reMoVal). The replacement glass will come wit h a new gasket installed. Remove any silicone remnants from the door. Apply high temperature around the perimeter of the door and install the new piece of glass with gasket. Apply even pressure to the glass to allow the silicone to adhere to the gasket material.
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Maintenance And Service
cLeaninG DecoRatiVe suRFaces:
Painted and porcelain faces should be wiped with a damp cloth periodically. If a plated face has been purchased, it should be unpackaged carefully to avoid getting anything on the surface of the nish, including cleaners, polish and nger prints. It is important to note that ngerprints and other marks can leave a permanent stain on plated nishes. To avoid this, give the face a quick wipe with denatured alcohol on a soft cloth BEFORE lighting the replace. Never clean the face when it is hot. Do not use other cleaners as they may leave a residue, which can become permanently etched into
the surface.
suRRounD PaneL RemoVaL:
WARNING: Do not attempt to remove the surround panel until the unit has completely
cooled.
There are four mounting hooks that hold the surround into position (see Figure 7). To remove the
surround, it is easiest to grab with both hands on either side and lift up and bring outward. Upon installation, some adjustment from left to right may be needed to center the surround.
Figure 7. Surround Removal
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Page 12
Maintenance And Service
DooR coVeR RemoVaL:
To remove the door cover, remove the two (2) wing nuts using your ngers then lift up and outward. WARNI NG: Do not touch or attempt to remove the glass door if the replace is not completely cold.
Figure 8. Door Cover Removal
GLass DooR RemoVaL:
To remove the glass door use a 3/ 8 socket t o remove the 3 upper bolt s ,rotate outward, and lift . To replace t he door simply reverse the order; do not over tighten the bolts or they may strip.
WARNI NG: Do not touch or attempt to remove the glass door if the replace is not completely cold.
WARNI NG: Never operate the replace with the glass door removed.
12
Figure 9. Glass Door Removal
Page 13
Maintenance And Service
The burners will need to be removed for maintenance and fuel conversion. Follow the procedure carefully.
Proceed only when the unit has completely cooled down.
meDia tRay RemoVaL:
1. Remove the surround panel (see MaIntenance anD serVIce - surrounD Panel reMoVal).
2. Remove the door cover (see MaIntenance anD serVIce - Door coVer reMoVal).
3. Remove the glass door (see MaIntenance anD serVIce - Glass Door reMoVal)
4. Remove glass media (if installed).
5. Remove the upper tray hat by removing the two (2) upper T-20 screws.
6. Remove the seven (7) remaining T-20 screws securing the glass media tray
(see Figure 10). Lift up and out.
Figure 10. Media Tray Removal
buRneR RemoVaL:
1. Remove the glass media tray (see MaIntenance anD serVIce - MeDIa tray reMoVal).
2. Remove the six (6) appropriate T-20 screws securing the burner. Lift burner up and out. The remaining T-20
screws in the burner do not need to be removed.
Figure 11. Front Burner Removal
13
Page 14
Maintenance And Service
FueL conVeRsion:
TO BE INSTALLED BY A QUALIFIED SERVICE AGENCY ONLY
Please read and understand these instructions before installing.
Warning: This conversion kit shall be installed by a qualied service agency in accordance with the manufacturer’s instructions and all applicable codes and requirements of the authority having jurisdiction. If the information in these instructions is not followed exactly, a re, explosion or production of carbon monoxide may result causing property damage, personal injury or loss of life. The qualied service agency is responsible for the proper installation of this kit. The installation is not proper or complete until the operation of the converted appliance is checked as specied in the manufacturer’s instructions supplied with the kit.
Kit Parts List for G39G Model:
1 - Burner Orice (LP - DMS #52) as marked 1 - Installation Instruction Sheet 2 - Conversion Labels
Carefully inspect all parts supplied with this conversion kit. If any parts have been damaged or are
missing, contact your dealer, distributor or courier company to have them replaced before starting t his installation.
conVeRsion Kit instaLLation:
1. Disconnect the gas supply completely as well as any electrical power source before proceeding.
2. Remove surround panel, door cover, glass door, media tray, and burner (see MaIntenance anD serVIce
section of Owner’s Manual).
3. Convert the existing burner orices with the ones provided in this kit using a 3/8 inch deep socket.
WARNING: BE SURE TO INSTALL THE CORRECT ORIFICE INTO THE CORRECT PORT
Pilot Head
Slide
Orice
Figure 12: Pilot Assembly
Figure 13: Orice Location
4. Convert the existing pilot orice with the one provided in this kit using a 7/16 inch wrench. Remove the pilot head and replace the orice insert.
5. Reassemble pilot head in proper orientation (see Figure 12). Be sure not to overtighten pilot, if head does not reach the proper orientation in the snug position then contact your Enviro dealer.
14
Page 15
Maintenance And Service
6. Convert the gas valve:
a) Remove the black protection cap from the HI/LO knob (see Figure 14).
b) Remove the conversion screw using a 5/32 inch or 4mm Allen key (see Figure 15). c) Flip the screw around and reinsert with the red o-ring seal facing outward (see Figure 16). d) If converting to NG ensure the red o-ring is not visible (see Figure 17).
Figure 14: Removing
Valve Cap
Figure 15: Removing
Valve Screw
Figure 16: Flip Valve
Screw
Figure 17: O-ring on Valve Screw
7. Reinstall burner, media tray, glass media, and glass door (see MaIntenance anD serVIce section of Owner’s
Manual).
8. Purge any air from gas line and reconnect to unit.
9. Use a small brush and apply a warm soapy water solution to all gas connections. If a gas leak is present, bubbling will occur. Gas leaks can be repaired by using a gas approved pipe thread sealant. W ARNI NG:
NEVER USE AN OPEN FLAME WHEN TESTI NG FOR GAS LEAKS.
10. Reconnect electrical power to t he unit.
11. Light the pilot and recheck for leaks in the aluminum pilot line. If a leak is evident, contact your ENVIRO dealer
for a pilot line replacement. WARNING: DO NOT ATTEMPT TO FIX THIS LINE, IT MUST BE REPLACED
I F DAMAGED. The pilot should properly cover both the thermocouple and thermopile. If adjustment is necessary, turn the adjustment screw in the valve (see Figure 50) clockwise to decrease and counter-clockwise to increase until the correct ame is achieved (see Figure 3).
12. Start the main burner and verify full range of adjustment using the HI/LO knob. Conrm the inlet and manifold gas pressures are within the acceptable range using a manometer (see InItIal InstallatIon - Gas lIne connectIon anD testInG). If this unit has been installed at an altitude higher than 2000ft (610m) it is
required to de-rate the unit accordingly.
I n t he USA: The appliance may be installed at higher altitudes. Please refer to your American Gas Association
guidelines which state: the sea level rated input of Gas Designed Appliances installed at elevations above 2000 (610 m) feet is to be reduced 4% for each 1000 feet (305 m) above sea level. Refer also to local
authorities or codes which have jurisdiction in your area regarding the de-rate guidelines.
I n Canada: When the appliance is installed at elevations above 4500 feet (1372 m), the certied high altitude
rating shall be reduced at the rate of 4% for each additional 1000 feet (305 m).
13. MAKE SURE that the conversion labels provided are installed on or close to the rating label to signify
that the unit has been converted to a different fuel type.
15
Page 16
Initial Installation
QUALIFIED INSTALLERS ONLY
intRoDuction:
This section of the owner’s manual is for the use of qualied technicians only. There are several installation
safety guidelines that must be adhered to; carefully read the safety precautions at the front of this manual.
unit instaLL PRePaRation:
Review the diagram below to familiarize yourself with the parts included with the unit. Please review the
following instructions carefully to ensure the unit is prepared properly before installation.
1
3
Diagram 1: Additional Parts
4
2
5
6
16
Table 2 : Additional Parts
Item Number Item Description Quantity
1 Non-Combustible Board 1
2 Cool Surface System Bezel 1
3 Stud Anchors 4
4 Cabinet Holster 1
5 Side Facing Extension 2
6 Top Facing Extension 1
Page 17
Initial Installation
QUALIFIED INSTALLERS ONLY
Step 1. Remove cabinet holster from the right side of the unit using a T-20 screwdriver. This part is for
packaging purposes only and is no longer required.
Figure 18: Cabinet Holster Removal
Step 2. There are four (4) nailing anges to secure the unit to the framing, they are assembled at from
the manufacturer. Remove the upper T-20 screw and rotate each nailing ange upward until the bare nailing ange hole lines up and reinstall the T-20 screw. Bend the ange 90 degrees making it ush with the cabinet face.
Figure 19: Nailing Flange Flat Figure 20: Nailing Flange Assembled
17
Page 18
Initial Installation
QUALIFIED INSTALLERS ONLY
Step 6. (Situational) If you plan on using facing material that has a total thickness greater than 7/8 inch
then facing extensions are required. Remove existing facing anges and replace them with the supplied extensions using a T-20 screwdriver.
Figure 21: Facing Flange Extensions
Step 7. Install the supplied non-combustible facing board with eight (8) supplied 8-32 x.75 fasteners
and a 1/4 inch socket. These screws can be found in the manual bag, remove them and install the board. Line up the holes and drill fasteners into the board until the screw head is ush with
facing board. CAUTION: DO NOT DRILL INTO THE BOARD ANY FURTHER OR IT MAY
CRACK. This board is mandatory unless the cool surface systeM is activated, if it is damaged
contact you ENVIRO dealer.
18
Figure 22: Non-Combustible Install
Page 19
Initial Installation
PLacement anD FRaminG:
1” (25mm) Clearance from framing studs to venting
QUALIFIED INSTALLERS ONLY
82”
(2,083mm)
Natural Gas
18¼”
(464mm)
Figure 23: G39 Minimum Framing
Table 3: G39 Minimum Framing
42”
(1,067mm)
41½”
(1,054mm)
Minimum Framing Dimensions
1/4
Depth 18
Width 41
464mm
1/2
1054mm
Header Height 42” 1067mm
Enclosure Ceiling (Natural Gas) 82” 2083mm
Enclosure Ceiling (Propane) 87” 2210mm
The location for the replace can be raised, at oor level, or installed in a corner. There are minimum
framing measurement s for each situation. The basic rough opening should have the following dimensions
(see Figure 23). The replace must be placed on a strong and level surface.
The gas line must be run to the right side of the replace, there is a 3/8 NPTM tting to connect the gas line to. The electrical wiring must be brought to the left side. The location of the replace should be chosen so
there will be at least a 3 6 inches (9 1 4 mm) clearance from drapes, doors and other combustible materials.
19
Page 20
Initial Installation
41 "
Minimum
Minimum (NG)
½
Minimum (LP)
cooL suRFace FRaminG:
This replace is manufactured with a built-in heat distribution kit, referred to as the Cool Surface System (CSS). The purpose of the CSS is to dramatically reduce the front wall temperatures above your replace. This is very useful when delicate objects such as a TV or artwork are mounted above the unit. Using this feature will also allow you to use combustible facing materials right up to the unit. It is extremely
important these instructions are followed meticulously as any wrong doing could create an overheating
situation which could lead to building re. If the CSS is activated it is crucial that the chase is vented in accordance to this manual. There are a few different options available to frame your CSS.
Framing Option 1: Front Discharge (ush wall installations) - Construct the framing in a way that provides a minimum 41 It is essential that these dimensions are respected and not to deviate away from them when using combustible materials inside the chase (see Figure 24).
Not e: If you wish to construct a similar cutout part way up a tall wall then it is essential to build a false
ceiling inside the chase at the desired height to direct the rising heat out of the gap.
QUALIFIED INSTALLERS ONLY
1/
2 inch (1054mm) by 2 inch (51mm) gap at the top of the facing wall.
1054mm
2"
51mm
Minimum
80"
1905mm
85"
2159mm
20
Figure 24: Framing Option 1
Page 21
Initial Installation
QUALIFIED INSTALLERS ONLY
Framing Option 2: Sunken Chase (built -out installations) - This could be considered the most
discreet option when considering the CSS. The chase must be constructed in a way that stops short
of the ceiling, leaving it totally vented above. Minimum framing dimensions must be followed when
constructing this option and not to deviated from them when using combustible materials. Consider
Optional Accessory: Valance to work in conjunction with this option.
6"
152mm
Minimum
2"
51mm
Minimum
15"
381mm
Minimum
Wall Mo unte d Ob je c t
Figure 25: Framing Option 2
Optional Acessory: Valance - A valance may be desired to accentuate the CSS outlet. Consider
framing option 1 or 2 to utilize the valance feature. This is an optional decorative feature that covers up the CSS outlet gap. Minimum opening and valance dimensions must be followed to ensure safe heat dissipation. Combustible materiel is acceptable when constructing the valance. It is acceptable to wrap the valance around the three sides of a built out chase (Option 2).
Minimum
6"
152mm
Minimum
4"
102mm
1"
25mm
Maximum
152mm
Minimum
Wall Mo unte d Ob je c t
2"
51mm
6"
Minimum
Figure 26: Valance Install
15"
381mm
21
Page 22
Initial Installation
QUALIFIED INSTALLERS ONLY
Option 3: Bezel - A bezel may be desired to accentuate the CSS outlet. Construct the framing in a way
1
that provides a 41
/2” (1054mm) by 2” (51mm) cutout to mount the bezel. The top of the cutout must
be 1 1/2” from the top of the chase. It is essential that these dimensions are followed and not to deviated from them when using combustible materials inside the chase (see Figure 27).
Not e: If you wish to construct a similar cutout part way up a tall wall then it is essential to build a false
ceiling inside the chase at the desired height to direct the rising heat out of the gap.
0 t o 1
1 2
38mm
"
Maximum
CSS Be ze l Inc lud e d With Unit
51mm
15"
381mm
2
"
Minimum
Figure 27: Framing Option 3
Optional Accessory: False Ceiling - Your desired framing option may require a false ceiling to capture
and evacuate the heat out of the gap (see Figure 28).
False Ceiling
15"
2"
51mm
Minimum
381mm
Minimum
22
Figure 28: False Ceiling
Page 23
Initial Installation
QUALIFIED INSTALLERS ONLY
cooL suRFace actiVation:
WARNI NG: I T I S ESSENTI AL THAT THE CHASE I S VENTED I N A MANNER THAT RELI EVES
THE ADDITIONAL HEAT ENTERING THE CHASE. ENSURE ONE OF THE AVAILABLE FRAMING OPTIONS HAVE BEEN CONSTRUCTED IN ACCORDANCE WITH THIS MANUAL. FAILURE TO DO SO CAN CREATE AN OVERHEATING SITUATION THAT COULD LEAD TO BUILDING FIRE.
Ensure your chase has been constructed in a manner that vents the chase into the same room. It is not permitted to vent the chase into an adjoining room. The CSS bleeds heat off the replace into the chase
as opposed to climbing up the front face. This dramatically lowers the front wall temperatures allowing
the placement of delicate objects above the replace. Review the guidelines in the previous sections to ensure your install is in accordance with the framing specications. Follow these instructions to active the CSS feature.The non-combustible board included with the replace is no longer required when using CSS.
Step 1.
The CSS system is now activated.
Remove CSS plug using a 1/4” deep socket or at head screwdriver.
Figure 29: CSS Plug Removal
23
Page 24
Initial Installation
1 2 3 4 5 6 7 8 9 10 11 12 13 14
M A NTEL H E I G H T
M A NTEL D E P T H
8” MANTEL
4”MANTEL
52”
51”
50”
49”
48”
47”
46”
44”
45”
12” MANTEL
QUALIFIED INSTALLERS ONLY
FLooR PRotection:
The replace must be placed on a solid and level oor; plywood is recommended for basic installations.
A prot ective hearth is not required but highly
recommended for the longevity of sensitive ooring materials in front of the replace.
If masonry is to be used, prepare the necessary
foundation for the masonry load. When masonry construction is being used, a lintel must be used over
top of the replace to support the added weight.
Consider the height of hearth nish material (stone, brick, etc.) when building a replace platform. The bottom of the replace must be level with nished
hearth.
WARNING: DO NOT OBSTRUCT THE BOTTOM
AI R GAP WI TH FLOORI NG MATERI AL. RAI SE THE FI REPLACE TO MATCH FLOOR THI CKNESS.
manteL RequiRements:
Figure 30: Air Gap Warning
1
"
2
13mm
First determine what mantel height or depth you would like and use the graph to determine the minimum
corresponding dimension. Mantel graph dimensions are measured from the bottom of the replace, if you wish to reference the mantel height from the tiling edge subtract 34 depicted on the graph. If you plan to install a TV above your replace refer to the appropriate section for available options. It is acceptable to install a combustible mantel over top of the non-combustible board.
If you are activating the the mantel height shown in this diagram.
cooL suRFace system you are eligible to subtract 6” (152mm) from
1/
2” (876mm) from the mantel height
24
Diagram 2: Mantel Graph
Page 25
Initial Installation
QUALIFIED INSTALLERS ONLY
FLat waLL instaLLation:
These are the minimum allowable dimensions required to safely operate the replace. Plan your entire
installation before proceeding. These are minimum dimensions associated with natural gas only; adjust
the ceiling dimensions by adding 5” (127mm) if using propane.
Minimum Height to
Ceiling
47
1207mm
½”
13
½”
343mm
10
267mm
381mm
8" [203mm]
½”
15
"
4" [102mm]
45
1143mm
"
Non-Combustible Board (supplied)
45"
1143mm
82"
2083mm
Figure 31: Flat Wall Installation
25
Page 26
Recess instaLLation
Initial Installation
QUALIFIED INSTALLERS ONLY
These are the minimum allowable dimensions required to safely operate the replace. Plan your entire
installation before proceeding. The maximum allowable dept h for a recess in 3
1
3
"
2
90mm
1
13
2
343mm
"
1/2
” (90mm).
45”
1143mm
1419mm
48”
Non-Combustible Board (supplied)
Figure 32: Recess Installation
82"
2083mm
26
Page 27
Initial Installation
QUALIFIED INSTALLERS ONLY
coRneR instaLLation:
These are the minimum allowable framing dimensions required to safely operate the replace in a corner install. Plan your entire installation before proceeding.
5
33
"
8
853mm
3
21
"
25mm
1"
4
554mm
1
68
"
4
1733mm
Figure 33. Corner Installation
14
368mm
15"
382mm
1"
25mm
1
"
2
45°
47
1206mm
1
"
2
27
Page 28
Initial Installation
QUALIFIED INSTALLERS ONLY
minimum VentinG RequiRements:
This appliance uses a 4” (102mm) exhaust / 6 proper operation of the appliance follow the venting instructions exactly. Deviation from the minimum vertical length can create difculty in burner start-up and sooting. Allow several minutes for the ame to stabilize after ignition under extreme vent congurations. It is recommended for vent lengths that pass
through unheated spaces (garages, attics, crawl spaces) be insulated to minimize condensation.
5
/8” (168mm) air intake vent pipe system. For safe and
NOTE: Measure your total vent height on the unit before a hole is cut into the exterior wall;
account for
height.
1
/ 4” (25mm) of rise for every 12” (305mm) of run to determine your thimble
18
¼”
457mm
28
Figure 34: Minimum Vent
½”
65
1623mm
Center of vent
Use one 12" and one 6" vent section to achieve minimum rise in order for this dimension to work.
Page 29
Initial Installation
QUALIFIED INSTALLERS ONLY
FLex VentinG:
This replace is only certied to work with certain BDM Pro-Form and Duravent exible direct venting systems. Not all rigid venting congurations are allowable when using ex venting. Only horizonally terminated applications will work with a vertical rise between 18” (457mm) and 78” (1981mm) measured
from the top of the unit.
If your vertical rise is between 18” (457mm) and 30” (762mm) use 50-3461 5ft kit.
If your vertical rise is between 30” (762mm) and 78” (1981mm) use 50-3462 10ft kit.
Important Information:
-Do not bend over 90 degrees.
-All horizontal runs should have a minimum 1/4” (6mm) rise per foot for optimal performace.
-Do not allow the inner ex pipe to contact the outer pipe, keep it pulled tight and use spacer springs.
-Spacers are required at the start, middle, and end of each elbow to ensure the gap is maintained.
-Do not add any extensions to the preset kits, if more length is required, use rigid pipe.
Step 1. Install supplied thimble into exterior
wall framing and seal with an approved sealant.
Step 2.
Step 3.
Step 4.
Approved Flex Vent Kits:
BDM Pro-Form 5ft kit (50-3461)
BDM Pro-Form 10ft kit (50-3462)
Duravent 4ft section
Termination already comes secured
to the the ex venting, do not detach. Insert spacer springs around
inner pipe and space out evenly. Feed venting t hrough thimble from the ext erior.
Secure termination cap to exterior
wall using supplied screws. Use an approved sealant around the perimeter of the cap.
Apply a liberal bead of sealant
around the perimeter of the replace vent collar then attach ex venting. Secure the inner exhaust pipe rst,
then the outer, using self-taping screws.
Flex Vent
Flex Cap
Flex Thimble
65 ½” [1626mm] Minimum
Duravent 10ft section
Figure 35. Flex Vent Install
29
Page 30
Initial Installation
QUALIFIED INSTALLERS ONLY
cLeaRances & non-combustibLe :
When installing the replace as a zero clearance replace the correct clearances and materials must be
used.
aboVe unit: The supplied non-combustoble board is required above t he unit up to t he header.
heaDeR: The header can be made up of wood 2x4 construction at or above the top standoffs.
beLow unit: Is is recommended the replace sit a solid and level piece of 3/4” plywood.
aDjacent/siDewaLL: There must be a minimum distance of 7” (178mm) from the nishing edge of
the replace to an adjacent wall composed of combustible material.
manteL: It is not necessary to install a mantel, but if one is desired the guidelines as shown in “InItIal InstallatIon - Mantel requIreMents”.
FLooR: The unit must be raised to accommodate ooring thickness. Always ensure convective air gaps around the unit remain unobstructed. Combustible ooring can be used but make sure to review the maximum allowable temperature for your specic ooring material. Since every home and installation is unique, temperatures should be veried at the time of install. A hearth should be installed if temperatures
exceed the manufacturers maximum allowable t emperature.
Framing
Header
Non Combustible Board
Drywall
Sidewall
COMBUSTIBLE
NON COMBUSTIBLE
30
Figure 36. Typical Facing Layout
Page 31
Initial Installation
Combustible
QUALIFIED INSTALLERS ONLY
Standard Cool Surface System Facing: Standard Non-Combustible Facing:
13mm
1
"
2
13mm
1
"
2
Supplied Non
Drywall Combustible Board
Extended Non-Combustible Facing: Extended Cool Surface System Facing:
Ex. Shiplap
7
"
8
22mm
Mimimum
Extended Tiling Flange
13mm
3
13
"
8
1
"
2
341mm
7
"
8
22mm
Mimimum
Supplied Non
Board
Extended Tiling Flange
Supplied Non Combustible Board
31
Page 32
Initial Installation
QUALIFIED INSTALLERS ONLY
tV instaLLation consiDeRations:
Use of the Cool Surface System is highly recommended when mounting a TV or delicate artwork above the replace. If the system is not desired, some considerations must be made to ensure above objects
are protected from the heat. A recess, mantel, or a combination of both will be needed for heat protection.
During testing temperatures did not exceed 120F over ambient in a 3
no guarantee that these temperatures will not harm the longevity of your TV. Make sure to consult your TV manufacture’s specications to nd the maximum allowable operating temperature. Since every home and installation is unique, temperatures should be veried at the time of install. A TV should not be installed if
temperatures exceed the manufacturers maximum allowable temperature.
Mant el Only I nstallaton: Always maintain minimum clearances (see Figure 37). The total depth of the TV
including the wall mount will determine the minimum allowable mantel depth.
Recess/ Mant el I nstallation: Always maintain minimum recess and mantel clearances (see Figure 38). The
total depth of the TV, including wall mount, and recess will determine the minimum allowable mantel protrusion.
See “
InItIal InstallatIon - Mantel clearances” and “InItIal InstallatIon - recess InstallatIon” for more
information.
1/ 2
” deep recess. There is
Min:
1
2
"
2
64mm
Mantel Thickness Min:
Maint ain minimu m 2 1/2" TV screen distance
-See mantel instructions for further information
19mm
Min: 2" gap
50mm
3
"
4
Air gap behind TV Min: 1 1/2" [38mm] (typically provided by wall mo unt )
Non-Combustible Board (supplied)
Min: 2" gap
50mm
Mantel Thickness Min:
3 4
19mm
1
Min:
2
"
2
64mm
Under Side of Mantel Min:
"
13
343mm
1
"
2
Air gap behin d TV Min: 1 1/2" [38mm] (typically provided by wall mount )
Non-Combu stibl e Board (suppli ed)
32
Figure 37. Minimum TV Install Figure 38. Recess Minimum TV Install
Page 33
Initial Installation
QUALIFIED INSTALLERS ONLY
DiRect Vent:
WARNI NG:
- Follow the venting instructions exactly for safe and proper appliance operation.
- Use Mill Pac or high temp RTV silicone for all venting aconnections.
- Risk of re, explosion, or asphyxiation if improper venting setup.
-Risk of re, do not allow loose materials or insulation to contact vent pipe. Remove
insulat ion t o allow installation of thimble and maintain clearances to combustible mat erials.
This appliance uses a 4” (102mm) exhaust / 6
5
/8” (168mm) air intake vent pipe system. For safe and
proper operation of the appliance follow the venting instructions exactly. Deviation from the minimum vertical length can create difculty in burner start-up and sooting. Allow several minutes for the ame to stabalize after ignition under extreame vent congurations. It is recommended for vent lengths that
pass t hrough unheated spaces (garages, attics, crawl spaces) be insulated t o minimize condensation.
Use atleast three (3) screws at each vent connection. Check periodically that the vents are unrestricted,
especially the exterior vent cap.
Vent teRmination RestRictions:
N
O
D
E
C
B
L
F
Fixed
Closed
Openable
B
Term inat ion Cap
B
B
Openable
Fixed
Closed
A
J
Air Supply I nlet
H
G
G
M
K
I
Gas MeterG
Restrict ion Zone
(Ter minat ion not allowed)
A
Figure 39. Vent Termination Restrictions, refer to Table 4
Table 4 : Vent Termination Clearances
Lett er Canadia n I nstallation
A 12 in (30 cm) Clearance above grade, verandah, porch, deck, or balcony.
B 12 in (30 cm) 9 in (23 cm) Clearance from window or door that may be opened.
C 12 in (30 cm)* Clearance from permanently closed window (to prevent
D 24 in (60 cm)* Vertical clearance to ventilated soft located above the
E 18 in (45 cm)* Clearance to unventilated soft.
F 12 in (30 cm)* Clearance to outside corner.
G 12 in (30 cm)* Clearance to inside corner.
H 3 ft (91 cm) within a height of
15 ft (4.5 m) above the meter/
regulat or assembly
I 3 ft (91 cm) 3 ft (91 cm)* Radial clearance around service regulator vent outlet.
1
US I nstallation
3 ft (91 cm) within a height of
15 ft (4.5 m) above the meter/
regulator assembly*
2
condensation).
terminal, within a horizontal distance of 2 ft (60 cm) from
center line of terminal.
Clearance to each side of center line extended above me-
ter/regulator assembly.
Description
33
Page 34
Initial Installation
x”
x”
QUALIFIED INSTALLERS ONLY
J 12 in (30 cm) 9 in (23 cm) Clearance to non-mechanical air supply inlet to building, or
K 6 ft (1.83 m) 3 ft (91 cm) above if within 10
L 7 ft (2.13 m
M 12 in / 30 cm
N 12 in (30 cm)* Clearance horizontally to any surface (such as an exterior
O 12 in (30 cm) Clearance above roof line for vertical terminations.
1
In accordance with the current CSA B149.1, Natural Gas and Propane Installation Code.
2
In accordance with the current ANSI Z223.1 NFPA 54, National Fuel Gas Code.
* These numbers are only estimates.
t
A vent shall not t erminate directly above a side walk or paved driveway t hat is located between two single family dw ellings
and it serves bot h dwellings. +
Permitted only if verandah, porch, deck, or balcony is fully open on a minimum of two sides beneath the oor.
)t
+
ft ( 3 m ) horizontally
7 ft (2.13 m)
12 in / 30 cm*
*t
+
the combustion air inlet t o any other appliance.
Clearance to mechanical air supply inlet.
Clearance above paved sidewalk or paved driveway located
on public property.
Clearance under verandah, porch, deck, or balcony.
wall) for vertical t erminations.
Clearances must be in accordance with local installation codes and requirements of the gas supplier.
NOTE: Venting terminals shall not be recessed into walls or siding.
VentinG cLeaRances:
A 1” (25 mm) clearance to combustibles must be maintained around any vertical vent pipe. Around a horizontal vent pipe, the clearance to combustibles should be 3” (76 mm) above and 1” (25 mm)
on the sides and bottom. When combustible materials are directly above a 90° elbow, 3” (76 mm) of
clearance is necessary.
Table 5. Vent Pipe Minimum Clearances
Hard
Pipe
Vertical Pipe to
the Side Walls
1”
(25mm)
Horizontal Pipe to
the Sides & Bottom
1”
(25 mm)
Above an Elbow
Above the Unit
3”
(76 mm)
Above an Elbow
Not Above the Unit
3”
(76 mm)
Above Horizontal
Vent Pipe
3”
(76 mm)
Wall Frame 8”
(203mm) or less
3” top
(76mm)
See certied thimbles in venting section and frame accordingly (see Figure 40). A thimble will assure
the proper support and spacing requirements for the vent pipe as it passes through t he exterior wall.
Installations in Canada require that a wall thimble be used for passing through walls and ceilings. All
sealing and vapour barriers must comply wit h local building codes.
The venting conguration depends on the locations of walls,
ceilings, and studs. However, the pipes cannot be of arbitrary
length and arrangement. Certain guidelines have been set in
InItIal InstallatIon - allowable co-axIal Vent confIGuratIons
because the length of the vertical and horizontal sections
dramatically affects the burning efciency of the replace.
WARNI NG:
-This gas appliance must be direct vented and can’t be connected to a chimney ue serving a separate solid-
Figure 40. Thimble Framing
burning appliances.
-Venting terminals cannot be recessed into a wall or siding.
34
Page 35
Initial Installation
QUALIFIED INSTALLERS ONLY
aPPRoVeD VentinG PaRts:
Table 6: Approved Vent Manufacturers
Manufacturer Trade Name Nominal Sizes
ICC EXCELDirect 4” - 6
M&G Dura-Vent Direct Vent Pro 4” - 6
Selkirk DIRECT-TEMP 4” - 6
Selkirk AMP DV 4” - 6
This replace has been tested and certied for use with M&G DuraVent DirectVent Pro, ICC EXCEL Direct, Selkirk DIRECT-TEMP, and Selkirk AMP DV venting systems. Refer to the table below for part numbers
of commonly used parts for both venting systems. For more venting parts please visit the respective manufacturers’ website.
WARNING: Do not mix parts from different vent manufacturers’ systems.
EXCEPTI ON TO WARNI NG: This product has been evaluated by Intertek for using a DirectVent Pro starting collar in conjunction with EXCELDirect venting systems. Use of this system with the DirectVent Pro starting collar is deemed acceptable and does not affect the Intertek listing of the appliance.
Table 6 A: Vent Part Numbers (must state if galvanized or black wanted)
Dire ct Ve nt Pro EXCELDirect DI RECT-TEMP AMP DV Description
46DVA-06 4DL6 4DT-06 6” pipe length
4D7 7" pipe length
46DVA-09 4DL9 4DT-09 9” pipe length
46DVA-12 4DL1 4DT-12 4D12 12” pipe length
46DVA-16 4DT-16 18” pipe length
46DVA-24 4DL2 4DT-24 4D2 24” pipe length
46DVA-36 4DL3 4DT-36 4D3 36” pipe lengt h
46DVA-48 4DL4 4DT-48 4D4 48” pipe length
46DVA-60 60” pipe length
46DVA-E30 30° elbow, black
46DVA-E45 4DE45 4DT-EL45 4D45L 45° elbow, black
46DVA-E90 4DE90 4DT-EL90 4D90L 90° elbow, black
46DVA-VSS, DVA-BVS VSS 4DT-VS, VSK 4DHVS, DVSK Vinyl siding standoff/sheild
46DVA-WT, 46DVA-WTU 4WT 4DT-WT 4DWT Wall thimble
46DVA-SC SQSC, SC 4DT-SC 4DSC Storm collar
46DVA-WFS 4DT-FS Wall Fire stop
46DVA-FS
46DVA-IS
46DVA-WS 4WS 4DT-WS/B 4DWS Wall st rap/ support / band
46DVA-VCH 4SVT 4DT-VT 4DVC High w ind vertical term ination
46DVA-17TA 11” to 17” pipe, adjustable
46DVA-24TA
46DVA-F6 6EFA 4DT-AF6 4DF Flashing, 0/12 to 6/12 roof pitch
46DVA-F12 6EFB 4DT-AF12 4DF12 Flashing, 7/12 to 12/12 roof pitch
46DVA-FF 6EF Flat Roof Flashings
46DVA-CFK 4MF Masonary Flashing
4CS 4DT-FS 4DFSP Ceiling Fire stop
4AS 4DT-AIS 4DAIS12, AIS36 Attic Insulation Shield
17” to 24” pipe, adjustable
4DLA30 16.5” to 29” pipe , adjustable
4DLS1 1 7/8” to 9” slip length pipe
4DLS2 1 7/8” to 21” slip length pipe
4D7A 3" to 5" pipe, adjustable
4DT-AJ12 4D12A 4" to 10" pipe, adjustable
4D16A 3" to 14" pipe, adjustable
4D26A 3" to 24" pipe, adjustable
4DT-TL14 14" to 22" pipe, telescopic
4DT-TL36 38" to 70" pipe, telescopic
4DT-MCK 4DRCKM Masonry Conversion Kit
5/
8
5/
8
5/
8
5/
8
35
Page 36
Initial Installation
QUALIFIED INSTALLERS ONLY
aLLowabLe co-axiaL Vent conFiGuRations:
40’
(12.2m)
35’
(10.7m)
30’
(9.14m)
25’
(7.62m)
20’
(6.1m)
15’
(1.52m)
10’
(3.05m)
RESTRICTOR 5
RESTRICTOR 5
RESTRICTOR 4
RESTRICTOR 4
RESTRICTOR 3
RESTRICTOR 3
NG Vent
Position
This shows the range of venting options using either vertical or horizontal terminations; any layout that remains within the shaded area is acceptable. Having the fewest number of elbows is ideal as they restrict air movement. The t ot al length of horizontal vent pipe
can not exceed 20 feet (6.1m) and
the t ot al vertical vent length can not
exceed 40ft (12.2m). Any combination
of rise and run can be used as long as it lays within the shaded area (a total
of three (3) 90˚ elbows or six (6) 45˚ elbows can be used. In addition to what is shown, if a 90˚ elbow is used in the horizontal plane, 3 feet (91.4cm)
must be subtracted from the allowable
horizontal run (for each 45˚ elbow, 1½ feet (45.7cm) must be subtracted).
Restrictor Setting: Find the point
on the graph where your vent configuration will t erminate. Remember
to consider elbows in the HORIZONTAL
plane account for horizontal distance as stated above. Use the corresponding exhaust restrictor setting indicated on
the graph. See the following section in this manual for restrictor details. Your
climate and altitude may alter what restrictor is required for your particular application.
6’
(1.83m)
18”
(0.46m)
36
RESTRICTOR 2
RESTRICTOR 2
RESTRICTOR 1RESTRICTOR 1
4’
(1.22m)
Figure 41. Natural Gas Vent Graph
8’
(2.44m)
15’
(4.57m)
20’
(6.1m)
High wind guard required for all vertical vent runs with no horizontal run.
I CC EXCELDirect TM- SVTS M&G Duravent Pro 4 6DVA-VWG
Page 37
40’
(12.2m)
Initial Installation
QUALIFIED INSTALLERS ONLY
ONLY use this venting diagram if your replace has been converted to LP.
35’
(10.7m)
30’
(9.14m)
25’
(7.62m)
20’
(6.1m)
RESTRICTOR 5
RESTRICTOR 5
RESTRICTOR 4
RESTRICTOR 4
LP Vent
Position
Restrictor Setting: Find the point on the
graph where your vent configuration will terminate. Remember t o consider elbows
in the HORIZONTAL plane account for
horizontal distance as stated above. Use the corresponding exhaust restrictor setting
indicated on the graph. See the following
section in this manual for restrictor details.
Your climate and altitude may alter what
restrictor is required for your particular application.
High wind guard required for all vertical vent runs with no horizontal run.
I CC EXCELDirect TM- SVTS M&G Duravent Pro 4 6DVA-VWG
15’
(1.52m)
10’
(3.05m)
6’
(1.83m)
2’
(0.61m)
3’
(0.91m)
RESTRICTOR 3
RESTRICTOR 3
RESTRICTOR 2RESTRICTOR 2
RESTRICTOR 1RESTRICTOR 1
6’
(1.83m)
Figure 42. LP Vent Graph
15’
(4.57m)
20’
(6.1m)
37
Page 38
Initial Installation
DETAIL
A
SCALE
2 : 5
QUALIFIED INSTALLERS ONLY
exhaust RestRictoR settinG:
WARNING: Improperly set restrictor setting can cause overheating issues which can lead to building re.
It may be necessary to adjust the exhaust restrictor in order to control combustion quality and ame
appearance. There are six different restrictor settings.
Determine what restrictor setting you require using the vent graphs in “ co-axIal Vent confIGuratIons. The restrictor is set to 1 when the at edge of the dial is vertical (see Figure
44). Rotate the dial counter-clockwise to increase the restriction level successively until the appropriate setting is achieved. When the at edge is horizontal the restrictor level is at its maximum (see Figure 43). The proper setting is crucial for an efcient burn and best possible ame appearance.
It may be necessary to deviate from the recommended setting as different altitudes and climates can vary the operation of the replace. With LP fueled replaces, it is always a good idea to offer slightly less
restriction for higher altitudes to reduce t he risk of sooting over an extended period.
Step 1. Remove surround panel to gain access to restrictor control.
Step 2. Use a 7/16 socket with long extension to adjust the restrictor dial to desired setting.
Step 3. Allow unit to warn up sufcently and make adjustment as needed.
Step 4. Allow unit to cool down and reinstall surround panel.
InItIal InstallatIon - allowable
38
Figure 44. Restrictor Setting 1Figure 43. Restrictor Setting 6
Page 39
9.00
B
Initial Installation
QUALIFIED INSTALLERS ONLY
hoRizontaL teRmination:
1. A minimum of 18”(NG) or 24”(LP) vertical rise before an elbow is required when
horizontally terminating with an approved venting cap.
2. Horizontal pipes must not be level. For every 12” (305 mm) of horizontal travel there should be at least ¼” (6.4 mm) of vertical rise. Never allow the vent to run downward, as this could cause high temperatures or even present the possibility of a re.
3. The exterior of t he horizontal vent t ermination must not be blocked or obstructed.
4. If the vent termination is not
being attached to wood, the four wood screws provided should be replaced with m aterial appropriate fasteners.
Wall Thimble Fire Stop
Horizontal Termination
5. For buildings with vinyl siding,
a vinyl standoff should be installed between the vent cap and the ext erior wall. Attach the vinyl siding standoff to the
Elbow
Wall Framing
horizontal termination. Note
that the termination screws
Exhaust Pipe
onto the at portion of the
standoff which provides an air space between the wall and the vent termination. The air gap prevent s excessive heat from possibly melt ing the vinyl siding.
6. Horizontal pipes must be supported every 3 ’ (9 1 4 mm).
Combustion Air Outer Pipe
Plumber’s “all round” strap will sufce.
Figure 45. Horizontal Vent Termination
7. When running horizontal pipe, clearances to combustibles must be maintained 1” ( 2 5 mm) sides, 1” ( 2 5 mm) bottom, 3” ( 76 m m) t op, and 3” (76 mm) above elbow.
Step 1.
Set the replace in the desired location. Check to determine if wall studs will be in the way when
the venting system is attached. If this is the case, the location of the replace may have to be
adjusted or t he vent ing may have to be offset.
Step 2. Many direct vent pipe sections are designed with special twist-lock connections. Dry t the
desired combination of pipe and elbows to the appliance adaptor.
Step 3. With the pipe in the correct position and attached to the replace, mark the wall for a hole as
directed by specied wall thimble dimensions. Cut and frame the hole in the exterior wall where the vent will be terminated. If the wall being penetrated is made of a non-combustible material
(i.e. masonry or concrete) a minimum 7 1/2” (191mm) hole is acceptable.
39
Page 40
Initial Installation
QUALIFIED INSTALLERS ONLY
Step 4. The vent pipe must extend into the vent cap at least 1¼” (320 mm). Secure the connection
between the vent cap and the pipe by attaching the two (2) sheet metal straps, which extend from the vent cap assembly to the outer wall of the vent pipe. Bend any remaining portion of
the strap back t owards the vent cap.
Step 5.
Position the horizontal vent termination in the center of the thimble and attach to the exterior
wall with the four screws provided. The arrow on the vent termination must be pointing up. Run a bead of high-temp silicone around the edges of the vent cap to make a seal with the wall.
Ensure the proper clearances to combustibles have been maintained.
VeRticaL teRmination:
Step 1. Check “InItIal InstallatIon - VentInG
clearances” for required clearances to
combustibles when passing through ceilings, walls, roofs, enclosures, attic rafters, or other nearby combustible
surfaces. Do not pack air spaces with
insulation.
Step 2. Set the replace in the desired location.
Drop a plumb bob down from the ceiling to the replace ue exit and
mark t he location where the vent will
penetrate the ceiling. Drill a small hole at this point. Next, drop a plumb bob
from the roof to t he hole and mark the spot where the vent will penetrate the
roof. Determine if ceiling joists, roof
rafters, or other framing will obstruct the venting system. Relocate the
replace or offset the venting to avoid
cutt ing load bearing members.
Vertical
Termination
Elbow Strap
Figure 46. Vertical Vent Termination
Storm Collar
Flashing
Roofing nails
40
Step 3.
Step 4.
To determine the lengt h of pipe required, measure room height, ceiling thickness, and vertical
rise in an attic or second story. Firestops are required at each oor level beyond the rst oor ceiling support/wall thimble cover or cathedral ceiling support box. If an offset is required to avoid obstructions, use a pair of 45 degree elbows. For proper support, use elbow straps with
offsets. Use wall straps for long vert ical runs. Attic insulation shield is required in attic.
Measure roof pitch. Select the proper ashing and storm collar and determine the height above
the roof (see Figure 47). A non-corrosive pipe material must be used for all exterior pipe lengths. Seal nail heads with silicone.
Page 41
Initial Installation
QUALIFIED INSTALLERS ONLY
Table 7: Minimum ‘H’ for Figure 47.
Roof Pitch Minimum Height (H)
Feet Meters
Flat to 7/12 1 0.3
Over 7/12 to 8/12 1.5 0.46
Over 8/12 to 9/12 2 0.61
Over 9/12 to 10/12 2.5 0.76
Over 10/12 to 11/12 3.25 0.99
Over 11/12 to 12/12 4 1.22
Over 12/12 to 14/12 5 1.52
Over 14/12 to 16/12 6 1.83
Over 16/12 to 18/12 7 2.13
Figure 47: Height of Vertical Termination;
Reference Table 7
NOTES:
1. If an offset is necessary in the att ic to avoid obstructions, it is important to support the vent pipe
every 3’ ( 914 mm) using wall straps to avoid excessive stress on the elbows.
Over 18/12 to 20/12 7.5 2.29
Over 20/12 to 21/12 8 2.44
2. Use 45° degree elbows instead of 90° degree elbows when ever possible. The 45° degree elbow offers less restriction to the ow of ue gases and intake air.
Figure 49: Use of Wall Straps.
Figure 48: Multi-Story Vent Pipe Installation
41
Page 42
Initial Installation
QUALIFIED INSTALLERS ONLY
Gas Line connection anD testinG:
WARNI NG: ONLY PERSONS LI CENSED TO WORK WI TH GAS PI PI NG MAY MAKE NECESSARY GAS CONNECTI ONS TO THI S APPLI ANCE.
• There is a 3/8 NPTM pipe located on the right side of the unit for the gas line connection. In Canada, consult your local authorities codes or the CAN/CGA B 149 (1 or 2) installation code. In the USA, gas installations follow either local codes or the current edition of the National Fuel Gas Code ANSI Z223.1.
• The efciency rating of this appliance is a total thermal efciency rating determined under continuous
operating conditions and was determined independently of any installed system.
The appliance and its shutoff valves must be disconnected from the gas supply piping system during any pressure testing where the pressure
exceeds ½ PSIG (3.45 KPa) or damage will occur
TP TH TP TH
Hi/Low
Knob
to the valve.
The appliance must be isolated from the gas supply
H
I
piping system by closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or
P
I
T
L
less than ½ psig (3.45 KPa).
O
Always check for gas leaks with a soap and water solution after completing the
Pilot Adjustment
Screw
required pressure test.
TO TEST VALVE PRESSURES
The pressure taps are located on the top right of the valve shown in Figure 50.
•Turn set screw 1 turn counter clockwise to loosen,
•Place 5/ 16” (8 mm) I.D. hose over pressure tap system.
•Check pressures using a manometer.
•When nished, release pressure, remove hose & tighten set screw.
Table 8: G39G Pressure and BTU Information
Figure 50: Labeled Gas Valve.
Manifold
Pressure Tap
O
L
Inlet Pressure
Tap
INOUT
F
O
F
P
I
L
O
T
O
N
Gas Control
Knob
42
G39 G Natural Gas Propane Gas
Main Orice DMS: #36 DMS: #52
Manifold Pressure 3.6” W.C. (0.89 KPa) 10.0” W.C. (2.49 KPa)
Min. Manifold Pressure 1.6” W.C. (0.39 KPa) 6.4” W.C. (1.59 KPa)
Max Supply Pressure 7.0” W.C. (1.74 KPa) 11.0” W.C. (2.74KPa)
Min. Supply Pressure 4.5” W.C. (1.12 KPa) 10.4” W.C. (2.59 KPa)
Max BTU/hr Input 30,000 BTU/hr (8.94 kWh) 30,000 BTU/hr (8.94 kWh)
Min. BTU/hr Input 19,000 BTU/hr (5.57 kWh) 23,000 BTU/hr (6.74 kWh)
NEVER USE AN OPEN FLAME FOR LEAK TESTI NG.
Page 43
TP
TP/TH
TH
Purple Blue
Grey
Connect Thermostat
Wires Here.
On/ Off/Thermostat
Switch
Purple
Initial Installation
QUALIFIED INSTALLERS ONLY
eLectRicaL RequiRements:
WARNING: The replace must be electrically connected and grounded in accordance with
local codes or, in t he absence of local codes, w ith t he current CSA C22.1 Canadian Electrical Code Part 1 , Safet y Standards For Electrical I nstallations, or The National Electrical Code ANSI / NFPA 70 in t he US.
WARNING: Disconnect electrical power supply before working on receptacle wiring.
CAUTI ON: When servicing controls, label all wires prior to disconnection. Wiring errors can cause
improper and dangerous operation. Verify proper operation after servicing. If any of the original wire supplied with the appliance must be replaced, it must be replaced with 18 AWG wire with a temperature rating of 105°C.
No external electricity is required to operate the replace. This model has a millivolt gas control system which uses the pilot ame to generate enough electricity to opeate the main burner. External electricity is
only required t o operate the convection fan. The electrical receptacle is located in the cabinet on the left
side of the replace. Use a T-20 screwdriver to remove the mounting box from the outside of the cabinet.
Remove the cover and receptacle to make appropriate connections. Use the steel strain relief to rout e the building power wires and use the plastic strain relief to route t he wall switch/ thermostat wires. Reinstall the wired receptacle box back into the cabinet and plug the fan back in.
waLL switch oR theRmostat:
WARNI NG: This stove must be w ired to a w all switch or thermostat for safe and convenient
operation.
This replace comes from the manufacture with an on/off switch mounted to the control panel (see Figure 4). Access is limited to the switch once unit is hot. Disconnect the connection behind the switch in the control panel and tap into the two (2) terminals (see Figure 51).
Table 9 : Recommended Thermostat
Wire Size
Wire Size Max. Length
14 gauge 100 ft (30.48 m)
16 gauge 60 ft (18.29 m)
18 gauge 40 ft (12.00 m)
20 gauge 25 ft (7.62 m)
22 gauge 18 ft (5.49 m)
Figure 51: Burner Switch Wiring Diagram
43
Page 44
Initial Installation
QUALIFIED INSTALLERS ONLY
conVection Fan wiRinG
Use this wiring diagram to diagnose any problems relating to the convection fan circuit components.
BLACK
WHITE
WHITE
Figure 52: Convection Fan Wiring Diagram
WHITE
GLass meDia instaLLation:
Step 1. Remove surround panel and glass door (see “MaIntenance anD serVIce” section).
Step 2. Spread the glass media provided out on the media tray. Create a thin and uniform layer over
the t ray bed. Caution: Avoid excessive amount of media in front of the pilot.
44
Figure 53: Glass Media Install
Page 45
Troubleshooting
Table 10: Troubleshooting
Problem Possible Cause Solution
The main burner does not ignit e when called f or.
Spark will not light the pilot
after repeatedly pressing t he spark ignitor.
Pilot will not remain lit. Problem with thermocouple
The gas valve may not be on. • Check that the gas control knob is in the “ON” position.
Thermostat is not calling for heat.
Problem with gas valve. • Use a DC voltmeter to measure the voltage across the
Defective piezo ignitor. • Check connections to ignitor.
Broken spark electrode. • Check for broken ceramic insulation, replace electrode if
Misaligned spark electrode. • If spark is not arcing from electrode to pilot, loosen the
circuit.
• Adjust the thermostat several degrees above ambient
temperature.
TPTH and TP terminals. Main operator voltage: Open circuit ≥ 325mV Closed circuit ≥ 100mV
• If voltage is not present, check the control circuit for
proper operation.
• If proper control system voltage is present, replace the
gas control.
• If ignitor connections are good but no spark, replace
ignit or.
broken.
screws on the pilot base adjust and tighten.
• Check for proper connection of the thermocouple to the rear of the valve. If loose, fully tighten.
• Check pilot for full ame impingement around thermocouple. If ame is too small, check gas pressure,
adjust pilot rate screw, check pilot head for damage.
• Check thermocouple voltage at valve. It must be greater than 5 mV. If low, replace thermocouple.
Air in gas line ( pilot dies while knob is depressed).
Burners will not remain lit. Problem with thermopile
circuit.
Flame lifting Leak in vent pipe • Check for leaks in vent connections.
Improper vent conguration • Check vent conguration with manual.
Terminal may be recirculating
ue gases
Glass fogs up Normal Condition: after the appliance warms up the glass will clear.
**Due to additives in gas, glass may get hazy during operation** Clean as needed.
Blue Flames Normal during start up: ames will yellow as the replace heats up.
Flames are burning “ dirty” or sooting
Remote control doesn’t work Problem with the remote • One or more of the batteries are dead. See remote
Flame impingement • Check log positioning.
Problem with replace • The on/off switch is turned to OFF.
• Bleed line.
• Check gas line pressure.
• Contact dealer.
• Check gas line pressure .
• Check for ame impingement on thermopile. If low, see “Pilot will not remain lit”.
• Check thermopile for minimum of 300 mV when burner is
switched on.
• Check wiring to thermostat for breaks.
• Check to see if terminal is on correctly.
• May need to install high wind termination cap.
• Contact dealer.
• Increase primary air by opening the venturi shutter and/
or by opening the vent restrictor.
See also “Burners will not remain lit.”
control instructions.
• The gas control valve is turned to PILOT or OFF.
• The pilot has gone out.
45
Page 46
Parts List
Reference # Part Description Part #
1 Convection Fan Only 50-3577
3 S.I.T Nova Valve - Convertible 50-1421
5 PSE 3 Way Pilot Assembly 50-2513
- G39 Door Glass w/ Gasket ONLY (tempered) 50-3584
- G39 Door Complete (ceramic) 50-3564
8 Piezo Ignitor EC-023
9 Burner Switch EC-026
11 120 Degree (F) Fan Temperature Sensor EC-001
12 Porcelain Liners 50-3498
- G39 Slim Face - Grey Powdercoat 50-3431
- G39 Slim Face - Bronze Powdercoat 50-3537
- G39 Slim Face - Nickel Plated 50-3570
14 Enamelled Glass Burner Tray 50-3637
- 12 oz. Can of Metallic Black Touch Up Paint PAINT-12-MB
Table 1 1 : G39 Part s List
2 Glass Burner Pan 50-3586
4 G39 Safety Screen 50-3578
6 G39 Door Complete (tempered) 50-3583
7 G39 Non-Combustible Board 50-3635
10 Rheostat Fan Controller W/FS Knob EC-039A
- PVC Wire Clip 50-3614
13 G39 Slim Face - Black Painted 50-3430
- G39 Slim Face - Silver Powdercoat 50-3432
- G39 Slim Face - Copper Plated 50-3569
- G39 Forgeworks Face - Midnite Bronze 50-3501
46
Page 47
Parts Diagram
1
2
3
5
6
4
12
11
10
13
9
8
14
7
47
Page 48
Notes
48
Page 49
Wa rranty fo r Enviro Gas Produc ts
Sherwood Industries Ltd. (“Sherwood”) hereby warrants, subject to the terms and conditions herein set forth, this product against defects in material and workmanship during the specified warranty period starting from the date of original purchase at retail. In the event of a defect of material or workmanship during the specified warranty period, Sherwood reserves the right to make repairs or to assess the replacement of a defective product at Sherwood’s factory. The shipping costs are to be paid by the consumer. All warranties by Sherwood are set forth herein and no claim shall be made against Sherwood on any oral warranty or representation.
Conditions
 A completed warranty registration must be submitted to Sherwood within 90 days
of original purchase via the online warranty registration page or via the mail-in warranty registration card provided. Have the installer fill in the installation data sheet in the back of the manual for warranty and future reference.
 This warranty applies only to the original owner in the original location from date of
install.
 The unit must have been properly installed by a qualified technician or installer, and
must meet all local and national building code requirements.
 The warranty does not cover removal and re-installation costs.
 Sherwood Industries Ltd. reserves the right to make changes without notice.
 Sherwood Industries Ltd. and its employees or representatives will not assume
any damages, either directly or indirectly caused by improper usage, operation, installation, servicing or maintenance of this appliance.
 A proof of original purchase must be provided by you or the dealer including serial
number.
 This warranty does not cover any discoloration of the safety screen mesh.
Exclusions
An expanded list of exclusions is available at www.enviro.com/help/warranty.html
This warranty does not cover:
 Damage as a result of improper usage or abuse.
 Damage caused from over-firing due to incorrect setup or tampering.
 Damage caused by incorrect installation.
To the Deale r
 Provide name, address and telephone number of purchaser and date of purchase.
 Provide date of purchase. Name of installer and dealer. Serial number of the
appliance. Nature of complaint, defects or malfunction, description and part # of any parts replaced.
 Pictures or return of damaged or defective product may be required.
To the Distrib utor
 Sign and verify that work and information are correct.
Sherwood Industries Ltd.
6782 Oldfield Road, Victoria, BC . Canada V8M 2A3
Online warranty registration: www.enviro.com/warranty/
Ca teg o ry O ne Ye a r Two Ye a r Limited Lifetime (7yr)
1,2
Parts
(unit serial number required)
Firebox Liner Panels
3
Firebox
Heat Exchanger
Burner
Ceramic Logs
Ceramic Glass
Pedestal / Legs
4
5
(excluding finish)
Door Assembly
Surround Panels
Exterior Panels
(excluding finish)
(excluding finish)
Electrical Components
Exterior Surface Finishing
Labour
1
Whereas warranty has expired, replacement parts will be warrantied for 90 days from part purchase date. Labour not included.
 
Unit serial number required.
2
Westport Fan Kit covered for up to 5 years from purchase date. Labour not included. Unit serial required.
3
Excluding damage to the finish caused by improper setup of the appliance, or color changes.
4
Log set and panels excludes wear and tear or breakage caused by cleaning or service.
4
Glass is covered for thermal breakage. Photos of box, inside of door, and unit serial # must be supplied for breakage due to shipping.
6
Exterior Surface finishing covers plating, enamel or paint and excludes colour changes, chipping, and fingerprints.
Travel costs not included.
 
   
  
Up to 5 years
Apr 2 018
49
Page 50
Installation Data Sheet
The following information must be recorded by the installer for warranty purposes and future reference.
NAME OF OWNER:
_________________________________________
ADDRESS:
_________________________________________
_________________________________________
_________________________________________
PHONE:___________________________________
MODEL:___________________________________
SERIAL NUMBER:___________________________
DATE OF PURCHASE: _____________ (dd/ mm/ yyyy)
NAME OF DEALER:
_________________________________________
ADDRESS:
_________________________________________
_________________________________________
_________________________________________
PHONE:___________________________________
NAME OF INSTALLER:
_________________________________________
DATE OF INSTALLATION:___________(dd/ mm/ yyyy)
NATURAL GAS (NAT) PROPANE(LPG)
INLET GAS PRESSURE:_________in wc
MAIN BURNER ORIFICE:__________# DMS
PILOT ORIFICE #_________OR________in diam.
INSTALLER’S SIGNATURE:
_________________________________________
MANUFACTURED BY:
SHERWOOD INDUSTRIES LTD.
6782 OLDFIELD RD. SAANICHTON, BC, CANADA V8M 2A3
www.enviro.com
ADDRESS:
_________________________________________
_________________________________________
_________________________________________
PHONE:___________________________________
June, 2018
C-15495
50
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