Enviro Evolution-A Technical Manual

SHERWOOD INDUSTRIES IS AN ENVIRONMENTALLY RESPONSIBLE COMPANY. THIS MANUAL IS PRINTED ON RECYCLED
PLEASE KEEP THESE INSTRUCTIONS FOR FUTURE REFERENCE
PAPER.
PELLET STOVE
Evolution-A
TECHNICAL MANUAL
Contact your building or fire officials about restrictions and installation
inspection requirements in your area.
PLEASE READ THIS ENTIRE MANUAL BEFORE INSTALLATION
FOLLOW THESE INSTRUCTIONS COULD RESULT IN PROPERTY
DAMAGE, BODILY INJURY OR EVEN DEATH.
50-1483
Table of Contents
Introduction..............................................................................................................................3
Important Safety Data..........................................................................................................3
Safety Warnings And Recommendations................................................................................3
Specifications.............................................................................................................................5
Dimensions.........................................................................................................................5
Rating Label Location...........................................................................................................5
Rating Label.......................................................................................................................6
Installation................................................................................................................................7
Deciding Where to Locate your Pellet Appliance.....................................................................7
Removing Pellet Stove From Pallet.........................................................................................7
Clearances to Combustibles..................................................................................................8
Alcove Clearances................................................................................................................8
Optional Hearth Pad Installation............................................................................................9
Thermostat Installation.........................................................................................................9
Vent Termination Requirements...........................................................................................10
Fresh-Air............................................................................................................................11
Exhaust And Fresh Air Intake Locations...............................................................................11
Mobile Home Installation....................................................................................................12
Horizontal Exhaust Through Wall Installation........................................................................12
Corner Through Wall Installation.........................................................................................12
Through Wall With Vertical Rise and Horizontal Termination Installation- Recommended.........14
Through Concrete Wall With Vertical Rise Installations..........................................................14
Inside Vertical Installations.................................................................................................15
Outside Vertical Installations...............................................................................................15
Hearth Mount Installation...................................................................................................16
Exterior Mounted Exhaust Blower........................................................................................17
Typical Through Wall With Exterior Blower Kit Installation - Horizontal Termination.................18
Typical Through Wall With Exterior Blower Kit Installation - Vertical Termination.....................19
Optional Slider/Damper Installation.....................................................................................19
Slider/Damper Set-Up.........................................................................................................20
Troubleshooting.......................................................................................................................21
Wiring Diagram........................................................................................................................24
Parts List.................................................................................................................................25
Parts Diagram - Components....................................................................................................27
Parts Diagram - Steel................................................................................................................28
Warranty..................................................................................................................................29
Installation Data Sheet.............................................................................................................32
2
Introduction
* This manual is designed for the technician in conjunction with the owner’s manual. *
IMPORTANT SAFETY DATA:
Please read this entire Owner’s Manual before installing or operating your ENVIRO Pellet Stove. Failure to follow these instructions may result in property damage, bodily injury or even death. Contact your local building or fire official to obtain a permit and any information on
installation restrictions and inspection requirements for your area.
To prevent the possibility of a fire, ensure that the appliance is properly installed by adhering to the installation instructions. An ENVIRO dealer will be happy to assist you in obtaining information with regards to your local building codes and installation restrictions.
Be sure to maintain the structural integrity of the home when passing a vent through walls, ceilings, or roofs.
The stove’s exhaust system works with negative combustion chamber pressure and a slightly positive chimney pressure. It is very important to ensure that the exhaust system be sealed and airtight. The ash pan and viewing door must be locked securely for proper and safe operation of the pellet stove.
Do not burn with insufficient combustion air. A periodic check is recommended to ensure proper combustion air is admitted to the combustion chamber. Setting the proper combustion air is achieved by adjusting the slider damper located on the left side of the stove.
When installing the stove in a mobile home, it must be electrically grounded to the steel chassis of the home and bolted to the floor. Make sure that the structural integrity of the home is maintained and all construction meets local building codes.
Minor soot or creosote may accumulate when the stove is operated under incorrect conditions such as an extremely rich burn (black tipped, lazy orange flames).
If you have any questions with regard to your stove or the above-mentioned information, please feel free to contact your local dealer for further clarification and comments.
SAFETY WARNINGS AND RECOMMENDATIONS:
Caution: Do not connect to any air distribution duct or system.
Do not burn garbage or flammable fluids such as gasoline, naptha or engine oil. Unit hot while in operation. Keep children, clothing and furniture away. Contact may cause skin burns.
SOOT: Operation of the stove with insufficient combustion air will result in the formation of soot which
will collect on the glass, the heat exchanger, the exhaust vent system, and may stain the outside of the house. This is a dangerous situation and is inefficient. Frequently check your stove and adjust the slider/ damper as needed to ensure proper combustion. See: “S
CLEANING: There will be some build up of fly ash and small amounts of creosote in the exhaust. This will vary due to the ash content of the fuel used and the operation of the stove. It is advisable to inspect and clean the exhaust vent semi-annually or every two tons of pellets.
LIDER/DAMPER SETTING”.
3
Introduction
ELECTRICAL: The use of a surge protected power bar is recommended. The unit must be grounded. The grounded electrical cord should be connected to a standard 115 volts (4.7 Amps), 60 hertz electrical outlet. Be careful that the electrical cord is not trapped under the appliance and that it is clear of any hot surfaces or sharp edges and also must be accessible. If this power cord should become damaged, a replacement power cord must be purchased from the manufacture or a qualified ENVIRO dealer. This unit’s maximum power requirement is 540 watts.
GLASS: Do not abuse the glass by striking or slamming the door. Do not attempt to operate the stove with broken glass. The stove uses ceramic glass. Replacement glass must be purchased from an ENVIRO dealer. Do not attempt to open the door and clean the glass while the unit is in operation or if glass is hot. To clean the glass, use a soft cotton cloth and mild window cleaner, gas or wood stove glass cleaner, or take a damp paper towel and dip into the fly ash. This is a very mild abrasive and will not damage the glass.
FLAMMABLE LIQUIDS: Never use gasoline, gasoline-type lantern fuel, kerosene, charcoal lighter fluid, or similar liquids to start or “freshen up” a fire in the heater. Keep all such liquids well away from the heater while it is in use.
SMOKE DETECTOR: Smoke detectors should be installed and maintained in the structure when installing and operating a pellet burning appliance.
OPERATION: The ash pan and door must be closed securely for proper and safe operation of the pellet stove. Also ensure all gaskets on the door are checked and replaced when necessary.
INSTALLATION: Be sure to maintain the structural integrity of your home when passing a vent through walls, ceilings, or roofs. It is recommended that the unit be secured into its position in order to avoid any displacement.
DO NOT INSTALL A FLUE DAMPER IN THE EXHAUST VENTING SYSTEM OF THIS UNIT.
DO NOT CONNECT THIS UNIT TO A CHIMNEY FLUE SERVING ANOTHER APPLIANCE.
FRESH AIR: Outside Fresh Air connection is optional. Must be connected to all units installed in Mobile and “Air Tight Homes” (R2000) or where required by local codes. Consider all large air moving devices when installing your unit and provide room air accordingly. Limited air for combustion may result in poor performance, smoking and other side effects of poor combustion.
If you have any questions with regards to your stove or the above-mentioned information, please feel free to contact your local dealer for further clarification and comments.
SINCE SHERWOOD INDUSTRIES LTD. HAS NO CONTROL OVER THE INSTALLATION OF YOUR STOVE, SHERWOOD INDUSTRIES LTD. GRANTS NO WARRANTY IMPLIED OR STATED FOR THE INSTALLATION OR MAINTENANCE OF YOUR STOVE. THEREFORE, SHERWOOD INDUSTRIES LTD. ASSUMES NO RESPONSIBILITY FOR ANY CONSEQUENTIAL DAMAGE(S).
SAVE THIS INSTRUCTION MANUAL FOR FUTURE REFERENCE
4
221/4"
(565 mm)
33
1
/16"
(840 mm)
211/4"
(539 mm)
5
13
/16"
(147 mm)
26
3
/8"
(670 mm)
277/8"
(708 mm)
24
3
/8"
(619 mm)
When not installing the optional Hearth Pad on the unit, the minimum requirements for floor protection are a width of 24
3
/8" &
depth of 26
3
/8"
DIMENSIONS:
Specifications
RATING LABEL LOCATION:
Figure 1: Dimensions of EF5.
The rating label is located on the inside of the ash pan cover.
5
RATING LABEL:
Certified for use in Canada & USA
Certifié pour installation au
Canada et aux Etats-Unis.
ENVIRO MODEL / MODELE ENVIRO: EF V EVOLUTION FREESTANDING
LISTED ROOM HEATER, PELLETIZED FUEL ONLY
SUITABLE FOR MOBILE HOME INSTALLATION (CONCU POUR MAISON MOBILES)
REPORT #476-1840-00 (OCTOBER 2000)
TESTED TO (TESTÉE SELON): UL 1482-1994/ULC S627-M93/ASTM 1509-95/ULC S628-M93
This pellet appliance has been tested and listed for use in manufactured homes in accordance with Oregon
Administration Rules 814-23-900 through 814-23-909. Install and use only in accordance with the Manufacture’s
installation and operating instructions. Contact local building or fire officials about restrictions and installation inspection
in your area. Do not connect this unit to a chimney flue serving another appliance. See local building codes and
manufacturers instructions for precautions required for passing a chimney through a combustible wall or ceiling. Electrical
rating: 120 volts, 60 hz, 3.3 Amps. Route cord away from the heater.
Cet appareil de boulette a été teste et repertoirie pour une utilisation dans les maisons pre fabriquées conformément aux
reglements l’Administration d’Oregon Gouverne, 814-33-900 à 814-23-909. Installer et ulitiser uniquement conformément
aux instructions d’installtion et d’utilisation du fabricant. Contacter les autories locales de la construction ou de la
protection incendie pour vous informer sur les restrictions et l’inspection d’installtion dans votre region. Ne branchez pas
cette unité sur un conduit de cheminée utilse pour un utre appereil. Consultez les codes de construction locaux et les
instructions du fabricant pour les précautions necessaires pur faire passer une cheminée a travers un mur ou un plafold
combustible. Le classement électrique : 120 volts, 60 hz, 3.3 Amplis. Maintenez le fil a l’ecart de l’apperreil de chauffage.
WH-EF-5-
MANUFACTURED BY /
FABRIQUE PAR
:
SHERWOOD INDUSTRIES LTD.
VICTORIA BC CANADA
DATE OF MANUFACTURE /
DATE DE FABRICATION:
J F M A M J J A S O N D 2009 2010 2011
CAUTION:
Hot while operating. Do not
touch, severe burns may
result. Keep children,
clothing, furniture, gasoline
or other flammable vapors
away.
See installation and operating
instructions accompanying appliance.
ATTENTION:
Très chaud quand allumé. Ne
touchez pas, les brûlures
sévères peuvent résulter. Tenez
loin des enfants, des vêtements,
des meubles,de l’essence ou
d’autres fluides produisant des
vapeurs inflammables.
Consultez le manuel avec les instructions
d’installation et d’opération.
DO NOT REMOVE THIS LABEL
N'ENLEVEZ PAS CETTE ETIQUETTE
Floor Protection
A
B
C
D
Backwall
Sidewall
INSTALLED AS A FREESTANDING STOVE MODEL (FS) /
A INSTALLE COMME UN MODELE SUR PIED DE POELE
Minimum clearances to combustible materials; conventional or mobile home./
Les dégagements minimums aux matériels combustibles; la maison
conventionnelle ou mobile.
A) Sidewall to unit / De mur lateral à l'unité 6 inches/pouces (150 mm)
B) Backwall to unit / De mur du fond à l'unité 3 inches/pouces ( 75 mm)
C) Corner to unit / Du coin à l'unité 3 inches /pouces ( 75 mm)
D) Combustible floor must be protected by a non-combustible material
extending 6 inches (150 mm) in front of the unit, as shown.
Le plancher combustible doit être protégé par un matériel incombustible
étendant 6 pouces (150 mm) devant l'unité, comme indiquée.
ALCOVE
Largeur Minimum Width
36 inches/pouces (912 mm)
Hauteur Minimum Height
48 inches/pouces (1220 mm)
Profondeur Minimum Depth
48 inches /pouces(1220 mm)
C-10595
LIGHTING INSTRUCTIONS:
- Press and release the on / off button
- Once fire has started, set the heat output to the desired setting.
TO TURN THE UNIT OFF:
- Push the on / off button
(Refer to owners manual for detailed instructions)
INSTRUCTIONS POUR L’ALLUMAGE:
- Presse et relaease le sur / de bouton.
- Une fois le feu a commence, a regle le production de chaleur au montage
desire.
POUR ETEINDRE L’UNITE:
- Appuyer le sur / de bouton
(Referez-vous au guide de l’utilisateur pou un mode d’emploi detaille.)
For use with pelletized solid fuels only. Operate only with viewing door and ash removal door closed. Only
replace glass with ceramic glass. Components required for installation: a 3 inch (75 mm) or 4inches (100
mm) listed PL vent complete with components. Hearth mount installations; a listed single wall chimney liner
may be used.
Pour l'usage avec les combustibles sous forme de boulets uniquement. Fonctionner seulement avec la vue
de porte et la porte d'enlèvement de cendre ont fermé. Seulement remplacer le verre avec le verre de
ceramique. Les composants ont exigé pour l'installation : 3 pouce (75 mm) ou 4 pouce (100 mm) a
énuméré le conduit de PL complète avec les composants. Les installations de mont de foyer ; un paquebot
de cheminée de mur de seul énuméré peut être utilisé.
SAMPLE
Specifications
6
Figure 2: Rating Label.
Remove the two (2) wood screws (one on either side of the unit) to remove the unit from the pallet.
Installation
DECIDING WHERE TO LOCATE YOUR PELLET APPLIANCE:
1. Check clearances to combustibles.
2. Do not obtain combustion air from an attic, garage or any unventilated space. Combustion air may be obtained from a ventilated crawlspace.
3. Do not install the stove in a bedroom.
4. You can vent the stove through an exterior wall behind the unit or connect it to an existing masonry or metal chimney (must be lined if the chimney is over 6” (15 cm) diameter, or over 28 inches² (180 cm²) cross sectional area). An interior vent can be used with approved pipe passing through the ceiling and roof.
5. Locate the stove in a large and open room that is centrally located in the house. This will optimize heat circulation.
6. The power cord is 8 feet (2.43 m) long and may require a grounded extension cord to reach the nearest electrical outlet.
REMOVING PELLET STOVE FROM PALLET:
1. Remove the right and left hand cabinet sides by loosening the three (3) T-20 Torx screws on the back of the each panel.
2. Remove the one (1) screw located on the front of the cabinet side, behind the top louvers and one (1) screw behind the ash door.
3. Remove the two (2) wood screws that are holding the bottom of the stove to the pallet.
4. Close the side panels.
Figure 3: Screws to take out to remove stove from pallet.
7
Installation
Side Wall
Back Wall
Adjacent Wall
77/8"
(20cm)
4"
(10cm)
4" (10cm)
48"
(122cm)
48"
(122cm)
48"
(122cm)
CLEARANCES TO COMBUSTIBLES:
This unit can be installed on a combustible floor when installed with the optional hearth pad part EF5-103 (for example linoleum, hardwood flooring). If this unit is to be installed onto a carpeted surface, a hearth pad must be used for stability.
These dimensions are minimum clearances but it is recommended that you ensure sufficient room for serving, routine cleaning and maintenance.
Side wall to unit 6 inches (15 cm) Back wall to unit 3 inches (7.5 cm) Corner to unit 3 inches (7.5 cm)
Figure 4: EF5 Clearance to Combustibles.
ALCOVE CLEARANCES:
This unit may be installed in an alcove. Maintain these clearances to combustibles.
Minimum Alcove width 36 inches (91 cm) Minimum Alcove height 48 inches (122 cm) Maximum Alcove depth 48 inches (122 cm)
Install vent at clearances specified by the vent manufacturer.
8
Figure 5: EF5 Minimum Alcove Size.
Installation
  
Remove jumper
wire and install
thermostat wires here.
OPTIONAL HEARTH PAD INSTALLATION:
This unit can be installed on a combustible floor (e.g. linoleum, hardwood flooring) when the Optional Hearth Pad is installed. If this unit is to be installed onto a carpeted surface, a solid pad must be used underneath the Optional Hearth Pad for stability.
Carefully place the the pellet appliance on its back, on the pallet (allow the exhaust tube to fit thru an opening in the pallet). Align the holes in the hearth pad and the unit and install the four (4) screws provided. Stand the unit back up. Adjust the leveling legs to below the Hearth Pad, to support the weight of the unit.
When moving the unit - be careful not to damage the floor or the Hearth Pad.
THERMOSTAT INSTALLATION:
1. Install the wall thermostat in a location that is not to close too the unit but will effectively heat the desired area.
Figure 7: Thermostat wire placement.
Figure 6: Installing Hearth Pad Pedestal onto EF5.
2. Install a 12 or 24 Volt Thermostat using an 18 x 2 gauge wire from the unit to the thermostat.
If the unit has been placed in the HI / LOW mode, the unit will be taken to a low or idle setting when the thermostat is not calling for heat. When the thermostat calls for heat, the unit will go to the setting that is displayed on the control board Heat Indicator. If the heating load is not great enough when the stove is on low, the high limit switch will turn the stove off and the switch will have to be manually reset. To reset the high limit switch, remove the right cabinet side. The switch is found behind the control panel. Avoid setting off the high limit switch.
9
Installation
Air Supply Inlet
Gas Meter
Restriction Zone
(Termination not allowed)
Termination Cap
G
G
Opens
Opens
Opens
D
F
B
B
A
I
H
K
G
G
L
C
E
VENT TERMINATION REQUIREMENTS:
IT IS RECOMMENDED THAT YOUR PELLET STOVE BE INSTALLED BY AN AUTHORIZED DEALER/INSTALLER.
Table 1: Use in conjunction with Figure 8 for allowable exterior vent termination locations.
Letter Minimum Clearance Description
A 24 in (61 cm) Above grass, top of plants, wood, or any other combustible materials.
B 48 in (122 cm) Beside/below any door or window that may be opened. (18” (46 cm) if outside
fresh air installed.)
C 12 in (30 cm) Above any door or window that may be opened. (9” (23 cm) if outside fresh air
installed.)
D 24 in (61 cm) To any adjacent building, fences and protruding parts of the structure.
E 24 in (61 cm) Below any eave or roof overhang
F 12 in (30 cm) To outside corner.
G 12 in (30 cm) To inside corner, combustible wall (vertical and horizontal terminations).
H 3 ft (91 cm) within a height
of 15 ft (4.5 m) above the
meter/regulator assembly
I 3 ft (91 cm) From any forced air intake of other appliance
J 12 in (30 cm) Clearance to non-mechanical air supply inlet to building, or the combustion air
K 24 in (61 cm) Clearance above roof line for vertical terminations.
L 7 ft (2.13 m) Clearance above paved sidewalk or paved driveway located on public property.
To each side of center line extended above natural gas or propane meter/ regulator assembly or mechanical vent.
inlet to any appliance.
1. Do not terminate the
vent in any enclosed or semi-enclosed areas such as a carport, garage, attic, crawlspace, narrow walkway, closely fenced area, under a sundeck or porch, or any location that can build up a concentration of fumes such as stairwells, covered breezeway, etc.
Figure 8: Use in conjunction with Table 1 for allowable exterior vent termination
2. Vent surfaces can become
hot enough to cause burns if touched by children. Non-combustible shielding or guards may be required.
3. Termination must exhaust above the inlet elevation. It is recommended that at least five feet of vertical pipe be installed outside when the appliance is vented directly through a wall, to create some natural draft to prevent the possibility of smoke or odor during appliance shut down or power failure. This will keep exhaust from causing a nuisance or hazard from exposing people or shrubs to high temperatures. In any case, the safest and preferred venting method is to extend the vent through the roof vertically.
4. Distance from the bottom of the termination and grade is 12” (30 cm) minimum. This is conditional upon the plants and nature of grade surface. The exhaust gases are hot enough to ignite grass, plants and shrubs located in the vicinity of termination. The grade surface must not be lawn.
5. If the unit is incorrectly vented or the air to fuel mixture is out of balance, a slight discoloration of the exterior of the house might occur. Since these factors are beyond the control of Sherwood Industries Ltd, we grant no guarantee against such incidents.
NOTE: Venting terminals shall not be recessed into walls or siding.
10
locations.
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