Enviro EG31 Nova Owner's Manual

WARRANTY REGISTRATION
enviro.com/warranty
EG31
GAS F I R E PL ACE I NS E R T - N OVA
WARNING: If the information in this manual is not followed exactly, a
re or explosion may result causing property damage, personal injury
or loss of life. Installation and service must be performed by a qualied
Version Française: www.enviro.com/fr.html
installer, service agency or the gas supplier.
EG31-118
Safety Precautions
WARNING: FIRE OR EXPLOSION HAZARD
Failure to follow safety warnings exactly could result in serious
injury, death, or property damage.
- Do not store or use gasoline or other ammable vapors and
liquids in the vicinity of this or any other appliance.
- WHAT TO DO IF YOU SMELL GAS
Do not try to light any appliance.
• Do not touch any electrical switch; do not use any phone in your building.
• Leave the building immeadiately.
• Immeadiately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.
• If you cannot reach your gas supplier, call the re department.
- Installation and service must be performed by a qualied
installer, service agency or the gas supplier.
INSTALLER:
Leave this manual with the appliance.
CONSUMER:
Retain this manual for future reference.
This appliance may be installed in an after-market permanently located,
manufactured (mobile) home, where not prohibited by local codes.
This appliance is only for use with the type of gas indicated on the rating plate. This
appliance is not convertible for use with other gases, unless a certied kit is used.
Massachusetts installations (Warning): This product must be installed by a licensed plumber or
gas tter when installed within the Commonwealth of Massachusetts. Other Massachusetts code
requirements: Flexible connector must not be longer than 36in., a shut off valve must be installed; only direct vent sealed combustion products are approved for bedrooms/bathrooms. A carbon
monoxide detector is required in all rooms containing gas red direct vent appliances. The replace damper must be removed or welded in the open position prior to installation of a replace insert.
2
Safety Precautions
HOT GLASS WILL
CAUSE BURNS
DO NOT TOUCH GLASS
UNTIL COOLED.
NEVER ALLOW CHILDREN
TO TOUCH GLASS.

A barrier designed to reduce the risk of burns from the hot viewing glass is provided with this appliance and shall
individuals.
FOR SAFE INSTALLATION AND OPERATION OF YOUR “ENVIRO” HEATER, PLEASE CAREFULLY READ THE FOLLOWING INFORMATION:
• All ENVIRO gas-red appliances must be installed in accordance with their instructions. Carefully read all the instructions in this manual rst. Consult the building
authority having jurisdiction to determine the need for a permit prior to commencing the installation.
NOTE: Failure to follow these instructions could cause
a malfunction of the replace, which could result in death,
serious bodily injury, and/or property damage.
• Failure to follow these instructions may also void your re insurance and/or warranty.
GENERAL
• Installation and repair should be done by a qualied
service person. The appliance should be inspected before
the rst use and, at least, annually by a qualied service
person. More frequent cleaning may be required due to
excessive lint from carpeting, bedding material, etc. It
is imperative the control compartments, burners and circulating air passageways of the appliance be kept clean.
• Due to high temperatures, the appliance should be located out of high trafc areas and away from furniture
and draperies.
Children and adults should be alerted to the
hazards of high surface temperatures and should stay away to avoid burn or clothing ignition.
• Young children should be carefully supervised when
in the same room as the appliance. Toddlers, young children and others may be susceptible to accidental contact burns. A physical barrier is recommended if there are at risk individuals in the house. To restrict access to a
replace or stove install an adjustable safety gate to keep
toddlers, young children and other at risk individuals out of the room and away from hot surfaces. Any safety screen, guard, or barrier removed for servicing an appliance must be replaced prior to operating the appliance.
• Clothing or other ammable materials should not be
placed on or near the appliance.
• A barrier designed to reduce the risk of burns from the
hot veiwing glass is provided with this appliance and shall be installed for the protection of children and other at-risk
individuals. If the barrier becomes damaged, the barrier
shall be replaced with the manufacturer’s barrier for this appliance
FOR YOUR SAFETY
• Installation and service must be performed by a qualied
installer, service agency or gas supplier.
• This installation must conform to local codes or, in the absence of local codes, with the National Fuel Gas Code, ANSI Z223.1/NFPA 54, or the Natural Gas and Propane Installation Code, CSA B149.1.
• To prevent injury, do not allow anyone who is unfamiliar
with the stove to operate it.
• To prevent injury, if the pilot or pilot and burners
have gone out on their own, open the glass door and wait 5 minutes to air out before attempting to re­light the stove.
• Always keep the area around these appliances clear of combustible material, gasoline and other ammable liquids
and vapours.
• These appliances should not be used as a drying rack for clothing or for hanging Christmas stockings/decorations.
• Due to the paint curing on the stove, a faint odor and slight
smoking will likely be noticed when the stove is rst used. Open a window until the smoking stops.
Always connect this gas stove to a vent system and vent to
the outside of the building envelope. Never vent to another room or inside the building. Make sure the specied vent
pipe is used, properly sized and of adequate height to
provide sufcient draft. Inspect the venting system annually
for blockage and signs of deterioration. WARNING: Failure to position the parts in accordance
with the diagrams in this booklet, or failure to use only
parts specically approved with this appliance, may result in
property damage or personal injury.
WARNING: Do not operate with the glass front removed,
cracked or broken. Replacement of the glass should be done
by a licensed or qualied service person.
• Never use solid fuels such as wood, paper, cardboard, coal, or any ammable liquids, etc., in this appliance.
• Do not use this appliance if any part has been under water. Immediately call a qualied service technician to inspect the
appliance and to replace any part of the control system or any gas control which has been under water.
• Do not abuse the glass by striking it or slamming the door
shut.
• If the EG31 unit is pulled out of its installation, and the
vent-air intake system is disconnected for any reason, ensure that the vent-air intake pipes are reconnected and re-sealed in accordance to the instructions noted in
InstallatIon - VentIng FIreplace Inserts.
InItIal
3
Table of Contents
Safety Precautions.....................................................................................................2
Table of Contents......................................................................................................4
Codes And Approvals.................................................................................................5
Specications............................................................................................................6
Rating Label Location.....................................................................................6
Dimensions....................................................................................................6
Install Depth..................................................................................................6
Operating Instructions...............................................................................................7
Lighting Instructions.......................................................................................7
Adjusting Venturi Air Settings..........................................................................8
Blower speed.................................................................................................8
Normal Sounds During Operation.....................................................................8
Maintenance And Service...........................................................................................9
Routine Maintenance......................................................................................9
Glass Door Removal........................................................................................9
Cleaning The Glass.........................................................................................9
Cleaning The Firebox......................................................................................9
Replacing the Glass.......................................................................................10
Cleaning Painted Surfaces.............................................................................10
Burner and Blower Removal............................................................................10
Fuel Conversion............................................................................................11
Initial Installation....................................................................................................14
Clearances to Combustibles...........................................................................14
Minimum Fireplace Size.................................................................................14
Direct Vent Model.........................................................................................15
Direct Vent Restrictor Ring............................................................................15
Venting Fireplace Inserts...............................................................................15
Automatic Flue Gas Spill Switch.....................................................................17
Direct Vent Vertical Vent Termination...........................................................18
B Vent Model...............................................................................................19
Converting A Direct Vent Fireplace To A B-Vented Fireplace..............................19
Converting A B-Vent Fireplace To A Direct Vented Fireplace..............................19
Preparing Your EG31 For Installation.............................................................20
Zero Clearance (ZC) Fireplace Installation.....................................................21
Electrical Requirements.................................................................................22
Gas Line Connection & Testing.....................................................................23
Adjusing the Pilot Flame...............................................................................24
Secondary Installation.............................................................................................25
Extension Bracket Removal..........................................................................25
Safety Screen Installation..............................................................................26
Surround Panel Installation............................................................................27
Log Set and Ember Installation......................................................................28
Brick Panel Installation..................................................................................29
Trouble Shooting.....................................................................................................30
Parts List - Components...........................................................................................31
Parts Diagram - Body...............................................................................................33
Notes......................................................................................................34
Warranty.................................................................................................................35
Installation Data Sheet.............................................................................................36
4
Codes And Approvals
DIRECT VENT: This type is identied by the sufx DV. This appliance draws all of its air for combustion from
outside the dwelling, through a specially designed vent pipe system.
This appliance has been tested and approved for installations from 0 feet to 4500 feet (1372 m) above sea level.
In the USA: The appliance may be installed at higher altitudes. Please refer to your American Gas Association
guidelines which state: the sea level rated input of Gas Designed Appliances installed at elevations above 2000 (610 m) feet is to be reduced 4% for each 1000 feet (305 m) above sea level. Refer also to local authorities
or codes which have jurisdiction in your area regarding the de-rate guidelines.
In Canada: When the appliance is installed at elevations above 4500 feet (1372 m), the certied high altitude
rating shall be reduced at the rate of 4% for each additional 1000 feet (305 m).
This appliance has been tested by INTERTEK (Warnock Hersey) and found to comply with the established VENTED GAS FIREPLACE HEATER standards in CANADA and the USA as follows:
VENTED GAS FIREPLACE HEATER (EG31 DV; NG/LPG)
TESTED TO: ANSI Z21.88-2014/CSA 2.33-2014 VENTED GAS FIREPLACE HEATERS
CAN/CGA 2.17-M91 GAS FIRED APPLIANCES FOR HIGH ALTITUDES
CSA P.4.1-02 TESTING METHOD FOR MEASURING ANNUAL FIREPLACE EFFICIENCY
This ENVIRO EG31 Fireplace:
• Has been certied for use with either natural or propane gases. (See rating label.)
• Is not for use with solid fuels.
• Is approved for bedroom or bed sitting room. (IN CANADA: must be installed with a permanent wall thermostat
for bedroom installations is required. Consult the authority having local jurisdiction in your area. IN USA: see current ANSI Z223.1 for installation instructions.)
• Must be installed in accordance with local codes. If none exist, use current installation code CAN/CGA B149 in
Canada or ANSI Z223.1/NFPA 54 in the USA.
• Must be properly connected to an approved venting system and not connected to a chimney ue serving a
separate solid-fuel burning appliance.
• Is not approved for closet or recessed installations.
IMPORTANT NOTICE (Regarding rst re up): When the unit is turned on for
the rst time, it should be turned onto high without the fan on for the rst 4
hours. This will cure the paint, logs, gasket material and other products used in
the manufacturing process. It is advisable to open a window or door, as the unit
will start to smoke and can irritate some people. After the unit has gone through
the rst burn, turn the unit off, let the unit get cold then remove the glass door and clean it with a good gas replace glass cleaner, available at your local ENVIRO
dealer. See “Door remoVal” and “cleanIng the glasssections.
5
Specifications
Rating LabeL Location:
The rating label is located under the control panel and is attached to a rectangular metal sheet that is
chained to the replace.
Dimensions:
30.39
18.00
12.61 OR 10.87
13.99
39.93
28.25
13.84 OR 12.10
25.30
16.14 OR 14.41
2.13
18.27 OR 16.54
16.14 OR 14.41
19.52
21.75
instaLL Depth:
If the available depth of install is less than the 16.14” shown above, the stove depth can be reduced to 14.41” by removing the cabinet extension brackets; however, doing so will cause the safety screen to protrude past the front of the surround panel. If the reduced install depth is required, the extension brackets must be removed. Refer to Secondary Installation pages 29-31 for instructions.
6
Figure 1: EG31 Exterior Dimensions.
Operating Instructions
Thermopile
Thermocouple
1. STOP! Read the safety information above on this label.
2. Turn off all electrical power to this appliance.
3. Turn off the gas control knob clockwise to the off position.
4. Open door. Wait fIve (5) minutes to clear out any gas. Close door. If you smell gas STOP! Follow “B” in the above safety information. If you do not smell gas go to the next step.
5. Find pilot-located to the left under the front log. Tu
rn the gas control knob counter-clockwise to “PILOT”. Push the gas control in fully and hold, keep knob depressed for about 30 seconds after the pilot is lit. Release knob. If pilot goes out, repeat steps 4 through 5.
CAUTION:
Hot while operating. Do not touch, severe burns may result. Keep children, clothing, furniture, gasoline or other flammable vapors away.
FOR YOUR SAFETY READ BEFORE OPERATING
WARNING: IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACTLY, A FIRE OR EXPLOSION MAY RESULT CAUSING
PROPERTY DAMAGE, PERSONAL INJURY OR LOSS OF LIFE.
A) This appliance is equipped with a pilot, which must be lit by hand by following these instructions exactly. B) BEFORE LIGHTING smell all around the appliance area for gas
and next to
the floor because some gas is heavier than air and will settle on the floor. WHAT TO DO IF YOU SMELL GAS: Do not try to light any appliance. Do not touch any electrical switch: do not use any phone in your building. Immediately call your gas supplier from a neighbor's phone. Follow the gas suppliers instructions. If you cannot reach your gas suppl
ier,
call the fire department.
C) Use only your hand to push in or turn the gas control knob; NEVER use tools. If the knob will not push in or turn by hand, do not try to repair it. Call a qualified service technician. Force or attempted repair may result in a fire or explosion. D) Do not use this appliance if any part has been under water. Immediately call a qualified
service technician to inspect the
appliance and to replace any part of the control system and any
gas control which has been under water.
LIGHTING INSTRUCTIONS
WARNING: this gas valve has a lockout device, which will not allow the pilot burner to be relit until the thermocouple has cooled. If the knob does not pop up when released, stop and immediately call your service
technician or gas supplier.
If the pilot does not stay lit after several tries, turn the gas control knob
to “OFF” and call your service technician or gas supplier.
6. Turn the gas control knob counter clockwise to the “ON” position. Flip the burner switch to “ON” THEN TURN THE “HI/LOW” knob to the desired setting.
7. Turn on the electrical power to the unit.
TO TURN OFF GAS TO APPLIANCE
1. Flip burner switch to “OFF”
2. Turn the gas control knob clockwise to the “OFF” position.
C-10489
3. Turn off all electrical power to the appliance if service is to be performed.
CAUTION: Do not operate this fireplace with the glass removed, cracked or broken. Replacement of the panel(s) should be done by a licensed or qualified person! This appliance needs fresh air for safe operation and must be installed with provisions for combustion and ventilation air. See installation and operati
ng instructions manual. Keep burner and control compartment clean.
WA
RNING: Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage, or loss of life. Refer to owner's
information manual provided with this appliance. For assistance or additional information consult a qualified installer, service agency or the gas supplier. See installation and operat
ing instructions accompanying appliance. Installation and service must be performed by a qualified installer,
service agency,
or the gas supplier.
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For Your Safety, Read Safety Precautions And
Lighting Instructions Before Operating
WARNING: IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACTLY A FIRE OR EXPLOSION MAY
RESULT, CAUSING PROPERTY DAMAGE, PERSONAL INJURY OF LOSS OF LIFE.
Lighting instRuctions:
Figure 2. Lighting Instruction Label
Figure 3: Gas Valve.
Figure 4: Pilot Burning.
7
Operating Instructions
aDjusting VentuRi aiR settings:
There is only one (1) venturi and one (1) air shutter
to be adjusted. When installing the burner top, ensure that
the venturi tube is engaged to the air shutter adjustment rod.
Use this small venturi adjustment rod to achieve a proper and efcient ame, shown in Figure 5.
Adjust rod until the ame pattern is similar to Figure
39.
Table 1: Venturi Setting.
Natural Gas Propane
Venturi Setting Rear
1
/16” min.
3
/16” min.
bLoweR speeD:
The blower will come on only when the replace is up to temperature (approximately 20 minutes). The
speed of the fan can be changed by turning the fan control knob. To turn the blower off, turn the knob
COUNTER CLOCKWISE until it “clicks” off.
Move the rod located behind the
piezo ignitor to increase or decrease
primary air at the venturi tube.
Figure 5: Venturi Air Setting Rod
It is advisable not to operate the blower below
1
/3 speed as it puts a strain on the windings of the blower
and running the blower at lower speeds could also cause premature fan failure.
noRmaL sounDs DuRing opeRation:
Table 2: Normal Sounds.
Component Sound & Reason
EG31 Creaking when heating up or cooling down.
Burner Light pop or poof when turned off; this is more common with LP units.
Temperature Sensor Clinking when it senses to turn the blower on or off.
Pilot Flame Quiet whisper while the pilot ame in on.
Blower / Fan Air movement that increase and decreases with the speed of the blower. The
blower is pushing the heat from the replace into the room.
Gas Control Valve Dull click when turning on or off, this is the valve opening and closing.
8
Maintenance And Service
Routine maintenance:
At least once a year, run through the following procedures to ensure the system is clean and working
properly. Check the burner to see if all the ports are clear and clean. Check the pilot to make sure it is not blocked by anything. The pilot ame should be blue with little or no yellow on the tips.
Warning: Clearances must be sufcient to allow access for maintenance and service
Warning: Failure to position the parts in accordance with this manual, or failure to use only parts
specically approved with this appliance may result in property damage or personal injury.
The venting system must be periodically examined; it is recommended the examination is done by a
qualied agency.
gLass DooR RemoVaL:
Turn unit off and wait until the appliance has cooled down. Remove the decorative fascia or clip-on bay window by lifting it up
and removing it from the slots in the body of the unit.
5
Undo the two (2)
the glass and frame, being careful that the glass does not fall out of
the door frame assembly. Install in the reverse order. Ensure the door is properly fastened after cleaning before attempting
to re-light the appliance.
/16’’ bolts at the top of the door frame and then lift
Figure 6: Top bolts for glass door.
cLeaning the gLass:
When the replace has cooled, remove the face of the replace along with the glass. See maIntenance
anD serVIce - glass Door remoVal. Check the gasket material on the back of the glass, making sure that
it is attached and intact.
During a cold start up, condensation will sometimes form on the glass. This is a normal condition with all replaces. However, this condensation can allow dust and lint to cling to the glass surface. Initial paint curing of the appliance can leave a slight lm behind the glass, a temporary problem. The glass will need
cleaning about two weeks after installation. Use a mild glass cleaner and a soft cloth; abrasive
cleaners will damage the glass and plated surfaces. Depending on the amount of use, the glass
should require cleaning no more than two or three times a season. Do not clean the glass when it is
hot.
cLeaning the FiRebox:
Remove the logs carefully, as they are very fragile. Gently remove all the embers and rock wool and place on a paper towel. Vacuum the bottom of the rebox thoroughly. Carefully clean any dust off the logs and
remove any lint from the burner and pilot. At this time, inspect the burner pan for cracking or severe warping. If a problem is suspected, contact the dealer. Check the logs for deterioration or large amounts of soot; a small amount on the bottom side of the logs is normal. Replace the logs and embers as in the
seconDary InstallatIon - log set anD ember InstallatIon section. If new/more embers and rock wool are required, contact your nearest ENVIRO dealer.
9
Maintenance And Service
RepLacing the gLass:
The glass in the replace is a high temperature ceramic. If the glass is damaged in any way, a factory
replacement is required (see parts lIst). Wear gloves when handling damaged glass door assembly to prevent personal injury. When the glass door assembly is being transported, it must be wrapped in
newsprint and tape and/or a strong plastic bag. Do not operate with the glass front removed, cracked
or broken. Removal and replacement of the glass from the door must be done by a licensed or qualied service person. The glass must be purchased from an ENVIRO dealer. No substitute materials
are allowed.
cLeaning the painteD suRFaces:
Painted surfaces should be periodically wiped with a damp cloth when the unit is cool.
buRneR anD bLoweR RemoVaL:
1. Turn the unit off, remove the glass door (see maIntenance anD serVIce - glass Door remoVal) and the log set. Caution: Bleed lines before lighting and light pilot with door open.
2. Remove the burner tray top by removing the two (2) T-20 screws located in the center of the burner tray (see Figure 7). Slide tray to the left and lift out.
3. Remove brick panels (see seconDary InstallatIon - brIck panels InstallatIon).
4. Remove the surround panel by lifting it straight up and then out to free it from the body of the unit.
5. Turn the gas supply off and remove gas connection and disconnect the wiring from the side of the
appliance.
6. Remove the three (3) T-20 screws that hold the air deector in place on the back rewall (see Figure
7) and undo the remaining screws that hold the burner assembly in the appliance. Carefully remove the gas tray assembly from the rebox, ensuring that wires and gas lines are not damaged.
7. Remove the blower and housing from the gas tray assembly by removing the fastening screws located
on the back of the gas tray assembly. Disconnect the wiring from the fan temperature sensor and
remove.
To install; follow steps 1 through 7 in reverse. Perform a gas leak check on all gas line with a soap and
water solution or an approved method and check burner and blower assembly for proper operation.
Gas and electrical tray complete
Burner top
10
Air deflector
Figure 7: Removing Burner and Gas Tray.
Maintenance And Service
FueL conVeRsion:
TO BE INSTALLED BY A QUALIFIED SERVICE AGENCY ONLY
Please read and understand these instructions before installing.
Warning: This conversion kit shall be installed by a qualied service agency in accordance with the manufacturer’s instructions and all applicable codes and requirements of the authority having jurisdiction. If the information in these instructions is not followed exactly, a re, explosion or production of carbon monoxide may result causing property damage, personal injury or loss of life. The qualied service agency is responsible for the proper installation of this kit. The installation is not proper or complete until the operation of the converted appliance is checked as specied in the manufacturer’s instructions supplied with the kit.
Kit Parts List:
1 - Orice (NG #38 DMS or LP #52 DMS)
1 - Pilot Injector (NG 0.62 mm; LP 0.35 mm)
1 - Installation instruction sheet
1 - Conversion label
Carefully inspect all parts supplied with this conversion kit. If any parts have been damaged or are
missing, contact your dealer, distributor or courier company to have them replaced before starting this installation.
Conversion Kit Installation:
1. Turn control knob on the gas valve to the “OFF” position and shut the gas supply off at the shut-off valve upstream of the unit. CAUTION: The gas supply must be shut off prior to disconnecting the
electrical power and before proceeding with the conversion. Allow the valve and unit to cool down to room temperature.
2. Remove the glass as shown in the maIntenance anD serVIce - openIng the Door.
3. Carefully remove the log set and ember material if they are installed.
4. Remove the burner as shown in the maIntenance anD serVIce - burner remoVal.
5. Convert the burner orice(s):
a) Remove the main burner orice with a ½ inch deep socket. b) Put a bead of pipe-thread sealant or approved Teon tape on the orice
threads before installing into the brass elbow.
c) Install the new orice(s) from the kit into the brass elbow.
6. Convert the pilot injector:
a) Pull the pilot hood straight up to access the pilot injector. b) Using a c) Install the new pilot injector supplied with this conversion kit. Simply screw
the new injector inside the pilot hood using the Allen key,
d) Reinstall the hood by placing the hood on the assembly, line up the key
way, and snap into place.
5
/32” or 4 mm Allen key, remove the pilot injector.
Figure 8: Removing
valve cap.
11
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