Enviro E33G Owner's Manual

E33G Gas Insert -
Glass Burner & Nova Valve
OWNER’S MANUAL
WARRANTY REGISTRATION
enviro.com/warranty
FOR YOUR SAFETY
Do not store or use gasoline or other ammable
vapours and liquids in the vicinity of this or any
other appliance.
This appliance is only for use with the type of gas
indicated on the rating plate. This appliance is not
convertible for use with other gases, unless a certied
kit is used.
WARNING: If the information in this manual
is not followed exactly, a re or explosion
may result causing property damage, personal
injury or loss of life. Installation and service
must be performed by a qualied installer,
service agency or the gas supplier.
Massachusetts installations (Warning): This product must be installed by a licensed plumber or gas tter when installed within the Commonwealth of Massachusetts. Other
Tested & Listed By
C
OMNI-Test Laboratories, Inc,
T L
O-
Report # 268-Sb-22-5
US
Portland
Oregon USA
Massachusetts code requirements: Flexible connector must not be longer than 36in., a shut off valve must be installed; only direct vent sealed combustion products are approved for bedrooms/bathrooms. A carbon monoxide detector is required in all rooms containing gas red direct vent appliances. The replace damper must be removed or welded in the open position prior to installation of a replace insert.
INSTALLER:
Leave this manual with the appliance.
CONSUMER:
Retain this manual for future reference.
WHAT TO DO IF YOU SMELL GAS
• Open windows/extinguish any open ame.
• Do not try to light any appliance.
• Do not touch any electrical switch or use any phone in your building.
• Immediately call your gas supplier from a neighbour’s phone. Follow the gas supplier’s instructions.
• If you cannot reach your gas supplier, call the re department.
SHERWOOD INDUSTRIES IS AN ENVIRONMENTALLY RESPONSIBLE COMPANY. THIS MANUAL IS PRINTED ON RECYCLED
PLEASE KEEP THESE INSTRUCTIONS FOR FUTURE REFERENCE
Version Française: www.enviro.com/fr.html
PAPER.
50-2562
Safety Precautions
FOR SAFE INSTALLATION AND OPERATION OF YOUR “ENVIRO” HEATER, PLEASE CAREFULLY READ THE FOLLOWING INFORMATION:
All ENVIRO gas-red appliances must be installed in accordance with their instructions. Carefully read all the instructions in this manual rst. Consult the building authority having jurisdiction to determine the need for a permit prior to commencing the installation.
NOTE: Failure to follow these instructions could cause a malfunction of the replace, which could result in death, serious bodily injury, and/or property damage.
Failure to follow these instructions may also void your re insurance and/or warranty.
GENERAL
Installation and repair should be done by a qualied service person. The appliance should be inspected before the rst use and, at least, annually by a qualied service person. More frequent cleaning may be required due to excessive lint from carpeting, bedding material, etc. It is imperative the control compartments, burners and circulating air passageways of the appliance be kept clean.
Due to high temperatures, the appliance should be located out of high trafc areas and away from furniture and draperies.
Children and adults should be alerted to the hazards of high surface temperatures and should stay away to avoid burn or clothing ignition.
Young children should be carefully supervised when in the same room as the appliance. Toddlers, young children and others may be susceptible to accidental contact burns. A physical barrier is recommended if there are at risk individuals in the house. To restrict access to a replace or stove install an adjustable safety gate to keep toddlers, young children and other at risk individuals out of the room and away from hot surfaces. Any safety screen or guard removed for servicing an appliance must be replaced prior to operating the appliance.
Clothing or other ammable materials should not be placed on or near the appliance.
WARNING
HOT GLASS WILL
CAUSE BURNS
DO NOT TOUCH
GLASS UNTIL COOLED.
NEVER ALLOW
CHILDREN TO TOUCH
GLASS.
FOR YOUR SAFETY
Installation and service must be performed by a qualied installer, service agency or gas supplier.
This installation must conform to local codes or, in the absence of local codes, with the National Fuel Gas Code, ANSI Z223.1/NFPA 54, or the Natural Gas and Propane Installation Code, CSA B149.1.
To prevent injury, do not allow anyone who is unfamiliar with the stove to operate it.
• To prevent injury, if the pilot or pilot and burners have gone out on their own, open the glass door and wait 5 minutes to air out before attempting to re­light the stove.
Always keep the area around these appliances clear of combustible material, gasoline and other ammable liquids and vapours.
These appliances should not be used as a drying rack for clothing or for hanging Christmas stockings/decorations.
Due to the paint curing on the stove, a faint odor and slight smoking will likely be noticed when the stove is rst used. Open a window until the smoking stops.
Always connect this gas stove to a vent system and vent to the outside of the building envelope. Never vent to another room or inside the building. Make sure the specied vent pipe is used, properly sized and of adequate height to provide sufcient draft. Inspect the venting system annually for blockage and signs of deterioration.
WARNING: Failure to position the parts in accordance with the diagrams in this booklet, or failure to use only parts specically approved with this appliance, may result in property damage or personal injury.
WARNING: Do not operate with the glass front removed, cracked or broken. Replacement of the glass should be done by a licensed or qualied service person.
Never use solid fuels such as wood, paper, cardboard, coal, or any ammable liquids, etc., in this appliance.
Do not use this heater if any part has been under water. Immediately call a qualied service technician to inspect the heater and to replace any part of the control or gas control systems that have been under water.
Do not abuse the glass by striking it or slamming the door shut.
If the E33G unit is pulled out of its installation, and the vent-air intake system is disconnected for any reason, ensure that the vent-air intake pipes are reconnected and re-sealed in accordance to the instructions noted in
InstallatIon - VentIng FIreplace Inserts.
InItIal
2
Table of Contents
Safety Precautions...........................................................................................................2
Table of Contents.............................................................................................................3
Codes And Approvals.......................................................................................................4
Specications..................................................................................................................5
Rating Label Location...........................................................................................5
Dimensions..........................................................................................................5
E33G Options Dimensions......................................................................................6
Operating Instructions....................................................................................................7
Lighting and Turning Off Instructions.....................................................................7
Pilot Light.............................................................................................................8
Venturi Adjustment...............................................................................................8
Normal Sounds During Operation.........................................................................8
Burner Lighting.....................................................................................................9
Blower Speed.......................................................................................................9
Maintenance And Service................................................................................................10
Cleaning The Glass.............................................................................................10
Cleaning The Firebox..........................................................................................10
Replacing The Glass............................................................................................10
Check Pilot and Burner Flames............................................................................10
Glass Door Removal...........................................................................................11
Cleaning The Painted Surfaces............................................................................11
Removing Valve Cover.........................................................................................12
Fuel Conversion..................................................................................................13
Initial Installation...........................................................................................................15
Clearances to Combustibles.................................................................................15
Minimum Fireplace Size.......................................................................................15
Direct Vent Model...............................................................................................15
Venting Fireplace Inserts.....................................................................................16
Direct Vent Vertical Vent Termination...................................................................18
Installing the Unit..............................................................................................19
Zero Clearance Fireplace Installation..................................................................20
Electrical Requirements.......................................................................................21
Gas Line Connection...........................................................................................22
Adjusting The Pilot Flame....................................................................................24
Secondary Installation....................................................................................................25
Optional Base Shelf & Riser.................................................................................25
Optional Trimmable Panel....................................................................................26
Surround Panel Installation..................................................................................27
Firebox Liner and Burner Tray Removal / Installation..............................................28
Installing the Glass Burner Media.........................................................................29
Trouble Shooting............................................................................................................30
Parts List.......................................................................................................................31
Parts Diagram - Components..........................................................................................33
Parts Diagram - Options.................................................................................................34
Warranty.......................................................................................................................35
Installation Data Sheet...................................................................................................36
3
Codes And Approvals
DIRECT VENT: This type is identied by the sufx DV. This appliance draws all of its air for combustion from outside the dwelling, through a specially designed vent pipe system.
This appliance has been tested and approved for installations from 0 feet to 4500 feet (1372 m) above sea level.
In the USA: The appliance may be installed at higher altitudes. Please refer to your American Gas Association
guidelines which state: the sea level rated input of Gas Designed Appliances installed at elevations above 2000 (610 m) feet is to be reduced 4% for each 1000 feet (305 m) above sea level. Refer also to local authorities or codes which have jurisdiction in your area regarding the de-rate guidelines.
In Canada: When the appliance is installed at elevations above 4500 feet (1372 m), the certied high altitude
rating shall be reduced at the rate of 4% for each additional 1000 feet (305 m).
This appliance has been tested by OMNI-Test Laboratories and found to comply with the established VENTED GAS FIREPLACE HEATER standards in CANADA and the USA as follows:
DIRECT VENTED GAS FIREPLACE INSERT HEATER
TESTED AND LISTED TO: ANSI Z21.88-2009/CSA 2.33-2009 VENTED GAS FIREPLACE HEATERS
CAN/CGA 2.17-M91 (R2009) GAS FIRED APPLIANCES FOR HIGH ALTITUDES BY OMNI-TEST LABORATORIES
CSA P.4.1-09 TESTING METHOD FOR MEASURING ANNUAL FIREPLACE EFFICIENCY
This ENVIRO E33G Fireplace Insert:
• Has been certied for use with either natural or propane gases. (See rating label.)
• Is not for use with solid fuels.
• Is approved for bedroom or bed sitting room. (IN CANADA: must be installed with a permanent wall thermostat for bedroom installations. Consult the authority having local jurisdiction in your area. IN USA: see current ANSI Z223.1 for installation instructions.)
• Must be installed in accordance with local codes. If none exist, use current installation code CAN/CGA B149 in Canada or ANSI Z223.1/NFPA 54 in the USA.
• Must be properly connected to an approved venting system and not connected to a chimney ue serving a separate solid-fuel burning appliance.
• Is not approved for closet or recessed installations.
IMPORTANT NOTICE (Regarding rst re up): When the unit is turned on for
the rst time, it should be turned onto high without the fan on for the rst 4 hours. This will cure the paint, gasket material and other products used in the manufacturing process. It is advisable to open a window or door, as the unit will start to smoke and can irritate some people. After the unit has gone through the rst burn, turn the unit off, let the unit get cold then remove the glass door and clean it with a good gas replace glass cleaner, available at your local ENVIRO dealer. See “Door remoVal” and “cleanIng the glasssections.
4
Specifications
Rating LabeL Location:
The rating label is located on the left side of the unit, next to the fan controller.
Dimensions:
22.16
9.069.09
19.78
17.40
11.24
21.55
18.06
16.64 18.55
LEFT RIGHT
Figure 1: E33G Exterior Dimensions.
14.05
33.00
28.89
27.05
FRONT
.25
5
28
Specifications
7
43
"
8
1
26 "
2
3
"
4
1
45
"
2
Figure 2: E33G Contemporary Surround with Base Shelf and Riser.
Table 1: E33G Options Dimensions.
Regular Surround Contemporary Surround Extruded Surround
Height 26.5” (673 mm) 26.5” (673 mm) 26.5” (673 mm)
1
Width 44
Trimmable
Surround
Height 1 ⅝” (41 mm) 2 ⅛” (54 mm)
Width 45 Depth Bottom 4 ⅞” (112 mm); Top 3
/8” (1121 mm) 44 1/8” (1121 mm) 44 1/8” (1121 mm)
Height Width
38” (965mm) 46” (1168mm)
Base Shelf Base Shelf Riser
1
/2” (1156 mm) 44” (1118 mm)
13
/16” (97 mm) 3 11/16” (94 mm)
6
Operating Instructions
For Your Safety, Read Safety Precautions And Lighting Instructions Before Operating
WARNING: IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACTLY A FIRE OR EXPLOSION
MAY RESULT, CAUSING PROPERTY DAMAGE, PERSONAL INJURY OR LOSS OF LIFE.
Lighting anD tuRning off instRuctions:
FOR YOUR SAFETY READ BEFORE LIGHTING
WARNING:If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury or loss of life
A. This appliance has a pilot which must be lighted by hand. When lighting the pilot, follow these instructions exactly. B. BEFORE LIGHTING smell all around the appliance area for gas. Be sure to smell next to the floor because some gas is heavier than air and will settle on the floor. WHAT TO DO IF YOU SMELL GAS: Do not try to light any appliance. Do not touch any electrical switch; do not use any phone in your building. Immediately call your gas supplier from a neighbor's phone. Follow the gas supplier’s instructions. If you cannot reach your gas supplier, call the fire department.
LIGHTING INSTRUCTIONS
1. STOP! Read the safety information above on this label.
2. Set the thermostat to the lowest setting.
3. Turn off all electric power to this appliance.
4. Open the front control panel.
5. Turn off the gas control knob clockwise to the “OFF” position.
6. Open door. Wait fIve (5) minutes to clear out any gas. Close door. Then smell for gas, including near the floor. If you smell gas, STOP! Follow “B” in the saftey information above on this label. If you don’t smell gas, go to the next step.
7. Find pilot-located near the center rear of the firebox. Turn the gas control knob counter-clockwise to “PILOT”. Push the gas control in fully and hold, keep knob depressed for about 30 seconds after the pilot is lit. Release knob. If pilot goes out, repeat steps 4 through 5.
C. Use only your hand to push in or turn the gas control knob. Never use tools. If the knob will not push in or turn by hand, don’t try to repair it. Call a qualified service technician. Force or attempted repair may result in a fire or explosion. D. Do not use this appliance if any part has been under water. Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water.
WARNING: This gas valve has a lockout device, which will not allow the pilot burner to be relit until the thermocouple has cooled.
-If the knob does not pop up when released, stop and immediately call your service technician or gas supplier.
-If the pilot will not stay lit after several tries, turn the gas control knob clockwise
8. Turn the gas control knob counter clockwise to the “ON” position.
Flip the burner switch to “ON” then turn the “HI/LOW” knob to the desired setting.
9. Close the front control panel.
10. Turn on all electric power to the appliance.
11. Set thermostat to desired setting.
to “OFF” and call your service technician or gas supplier.
TO TURN OFF GAS TO APPLIANCE
1. Set the thermostat to the lowest setting.
2. Turn off all electric power to the appliance if service is to be performed.
3. Open the front control panel and flip burner switch to “OFF”
Figure 3: Lighting instruction label.
4. Turn the gas control knob clockwise to the “OFF” position.
5. Close the front control panel.
C-12454
7
Operating Instructions
PiLot Light:
1. Turn off the gas to the replace. If not recently done, remove the
glass and let the unit air out for at least ve (5) minutes to clear out any gas. Turn on gas to the heater. Leak test all joints with soapy water. NEVER USE OPEN FLAME FOR LEAK TESTING.
Thermopile
2. Start the pilot by pressing the gas control knob and turning it to PILOT. While holding the gas control knob in, press the piezo ignitor several times until the pilot light starts. Hold the gas control knob in for 30 seconds. Check that the pilot has fully engulfed the thermocouple assembly (see Figure 4).
3. Start the main burner by turning the gas control knob to ON and then
Figure 4. Pilot Flame
turn the rocker switch to ON. Check that all burner ports have ame.
4. Leak test all gas joints again.
VentuRi aDjustment:
The venturi adjustment lever is located on the right side of the unit, behind the surround panel (see Figure 5). To avoid touching hot surfaces under the unit, use the Door Tool to adjust the venturi.
The venturi allows the amount of air coming into the replace to be adjusted in order to accommodate different climates and venting arrangements. Start the pilot and then the burner. Make sure the pilot ame is burning normally and none of the burner ports are plugged. Let the replace burn for roughly
fteen (15) minutes and then examine the ames. The ideal ame will be blue at the base and light orange above. The ames should be of medium height. If the ames look like this, no venturi adjustment is needed. If the ames are fairly short and mostly blue, the replace is getting too much air. Therefore, the air shutter should be closed (push in) slightly until the correct ames are achieved. Flames that are very orange, with tall dark stringy tips are not getting enough air. Open (pull out) the venturi until the ames clean up. If the venturi is opened, then closed all the way, and the correct ames
Figure 5: Adjusting the venturi air setting.
cannot be attained, turn off the gas and contact the
dealer. Warning: Incorrect venturi adjustment may lead to improper combustion, which is a safety hazard. Contact the dealer if there is any concern about the venturi adjustment.
noRmaL sounDs DuRing oPeRation:
Thermocouple
Component Sound & Reason
Fire Box Creaking when heating up or cooling down.
Burner Light pop or poof when turned off; this is more common with LP units.
Temperature Sensor Clinking when it senses to turn the blower on or off.
Pilot Flame Quiet whisper while the pilot ame in on.
Blower / Fan Air movement that increases and decreases with the speed of the blower.
Gas Control Valve Dull click when turning on or off, this is the valve opening and closing.
8
Table 2: Normal Sounds
Operating InstructionsOperating Instructions
buRneR Lighting:
A) Make sure the pilot is lit. B) Turn gas control knob COUNTER CLOCKWISE to ON. C) Flip the burner switch to ON (Located on the surround panel).
- An alternate switch location is shown in Figure 6. D) Turn HI/LO knob to the desired ame height. E) Turn on all electrical power to the unit.
NOTE: Check that all burner holes are lit.
TO TURN GAS FIREPLACE OFF
Flip the burner switch to OFF to turn off burner only.
If the replace is to be turned off for the season or for servicing, turn control knob to OFF, turn the gas shut off valve to OFF. DO NOT FORCE IT. If the unit is going to be serviced, turn off the electrical power to the unit as well.
NOTE: When the unit is turned on for the rst time, it should be turned to high, with the fan OFF, for the rst four (4) hours. This will cure the paint, logs, gasket material, and other products used in the manufacturing process. It is advised that a door or window be opened as the unit will smoke, which can irritate some people. After the unit has gone through the rst burn, turn the unit OFF, including the pilot, and let the unit completely cool. Then remove the door and clean the glass with a good gas replace glass cleaner, available at your local Enviro dealer. See
the glass and maIntenance anD serVIce - glass Door remoVal.
maIntenance anD serVIce - cleanIng
Alternate Burner Switch Location
Figure 6: E33G Control Panel.
bLoweR sPeeD:
The blower will come on only when the replace is up to temperature (approximately 15 minutes). Rotating the fan controller knob on the unit’s control panel will change the speed of the fan (refer to Figure 6). To turn the blower off, fully rotate the fan controller knob counter-clockwise.
9
Maintenance And Service
Warning: Failure to position the parts in accordance with this manual, or failure to use only parts specically approved with this appliance, may result in property damage or personal injury.
At least once a year, run through the following procedures to ensure the system is clean and working properly. Check the burner to see if all the ports are clear and clean. Check the pilot to make sure it is not blocked by anything. The pilot ame should be blue with little or no yellow on the tips.
The venting system must be periodically examined; it is recommended the examination is done by a qualied person.
cLeaning the gLass:
When the replace is cool, remove the glass door. See maIntenance anD serVIce - glass Door remoVal. Check the gasket material on the back of the glass, making sure that it is attached and intact.
During a cold start up, condensation will form on the glass. This is a normal condition with all replaces. However, this condensation can allow dust and lint to cling to the glass surface. Initial paint curing of the appliance can leave a slight lm on the glass. The glass will need cleaning after the replace has cooled off from the rst burn and about two weeks after rst burn. Use a mild glass cleaner and a soft cloth. Abrasive cleaners will damage the glass and painted surfaces. Depending on the amount of use, the glass should require cleaning no more than two or three times a season. Do not clean the
glass when it is hot.
cLeaning the fiRebox:
Remove the glass material. Vacuum the bottom of the rebox thoroughly. At this time, inspect the burner tube for cracking or severe warping. If a problem is suspected, contact the dealer.
RePLacing the gLass:
The glass in the replace is a high temperature ceramic. If the glass is damaged in any way, a factory replacement is required (see parts lIst). Wear gloves when handling damaged glass door assembly to prevent personal injury. Do not operate with the glass front removed, cracked or broken. Removal and replacement of the glass from the door must be done by a licensed or qualied service person.
The glass must be purchased from an ENVIRO dealer. No substitute materials are allowed.
Remove the door (see page 11). The replacement glass will come with a new gasket installed. Remove any silicone remnants from the door. Apply high temperature silicone to the two vertical faces of the door and install the new piece of glass with gasket (be sure to maintain edge clearances). Apply even pressure to the glass to allow the silicone to adhere to the gasket material.
check PiLot anD buRneR fLames:
Periodically do a visual check of the pilot ames. One ame should encompass the ignitor and thermocouple and the other should burn over the burner ports (see Figure 7). Also check that the burner is operating correctly, refer to Venturi Adjustment section.
10
Figure 7: Pilot Flame
Maintenance And Service
gLass DooR RemoVaL:
Figure 8: Door Release.
Figure 9: Door Removal.
Remove the glass door by placing the hooked end of the door release tool in the hole on the door latch mechanism (see Figure 8) and pulling the latch out then up. When the two (2) latches have been released, tilt the bottom of the door forward and then lift up to unhook the top door tabs (see Figure 9).
Re-assemble in the reverse order.
Warning: Do not touch or attempt to remove the glass if the replace is not completely cool.
Never operate the replace with the glass removed.
CAUTION GLASS MAY SEPARATE FROM DOOR.
cLeaning the PainteD suRfaces:
Painted surfaces should be periodically wiped with a damp cloth when the unit is cool.
11
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