Enviro Cara DR C-11500 User Manual
SHERWOOD INDUSTRIES IS AN ENVIRONMENTALLY RESPONSIBLE COMPANY. THIS MANUAL IS PRINTED ON RECYCLED
PAPER.
PLEASE KEEP THESE INSTRUCTIONS FOR FUTURE REFERENCE
Cara DR
B Y : S H E R W O O D I N D U S T R I E S L T D
OWNER’S MANUAL
INSTALLER:
Leave this manual with the appliance.
CONSUMER:
Retain this manual for future reference.
FOR YOUR SAFETY: Do not store or use gasoline
or other ammable vapours and liquids in the
vicinity of this or any other appliance.
WHAT TO DO IF YOU SMELL GAS
• Open windows/extinguish any open ame.
• Do not try to light any appliance.
• Do not touch any electrical switch or use
any phone in your building.
• Immediately call your gas supplier from
a neighbour’s phone. Follow the gas
supplier’s instructions.
• If you cannot reach your gas supplier, call
the re department.
This appliance may be installed in an after-
market permanently located, manufactured
(mobile) home, where not prohibited by local
codes.
This appliance is only for use with the type of
gas indicated on the rating plate. This appliance is
not convertible for use with other gases, unless a
certied kit is used.
WARNING: If the information in this
manual is not followed exactly, a re or
explosion may result causing property
damage, personal injury or loss of
life. Installation and service must be
performed by a qualied installer,
service agency or the gas supplier.
Massachusetts installations (Warning): This product must be installed by a licensed plumber
or gas tter when installed within the Commonwealth of Massachusetts. Other Massachusetts
code requirements: Flexible connector must not be longer than 36in., a shut off valve must be
installed; only direct vent sealed combustion products are approved for bedrooms/bathrooms. A
carbon monoxide detector is required in all rooms containing gas red direct vent appliances.
50-1628
Safety Precautions
FOR SAFE INSTALLATION AND OPERATION OF YOUR “ENVIRO” HEATER,
PLEASE CAREFULLY READ THE FOLLOWING INFORMATION:
• All ENVIRO gas-red appliances must be installed in
accordance with their instructions. Carefully read all the
instructions in this manual rst. Consult the building authority
having jurisdiction to determine the need for a permit prior
to commencing the installation.
• NOTE: Failure to follow these instructions could cause
a malfunction of the replace, which could result in death,
serious bodily injury, and/or property damage.
• Failure to follow these instructions may also void your
re insurance and/or warranty.
GENERAL
• Installation and repair should be done by a qualied
service person. The appliance should be inspected before
the rst use and, at least, annually by a qualied service
person. More frequent cleaning may be required due to
excessive lint from carpeting, bedding material, etc. It is
imperative the control compartments, burners and circulating
air passageways of the appliance be kept clean.
• Due to high temperatures, the appliance should be
located out of high trafc areas and away from furniture and
draperies.
Children and adults should be alerted to the hazards
of high surface temperatures and should stay away
to avoid burn or clothing ignition.
• Young children should be carefully supervised when
in the same room as the appliance. Toddlers, young
children and others may be susceptible to accidental
contact burns. A physical barrier is recommended if there
are at risk individuals in the house. To restrict access to a
replace or stove install an adjustable safety gate to keep
toddlers, young children and other at risk individuals out
of the room and away from hot surfaces.
• Clothing or other ammable materials should not be
placed on or near the appliance.
WARNING
HOT GLASS WILL
CAUSE BURNS
DO NOT TOUCH GLASS
UNTIL COOLED.
FOR YOUR SAFETY
• Installation and service must be performed by a qualied
installer, service agency or gas supplier.
• This installation must conform to local codes or, in
the absence of local codes, to the current CAN/CGA-B149
installation code (Canada) or National Fuel Gas Code ANSI
Z223.1.2 (USA)
• To prevent injury, do not allow anyone who is unfamiliar
with the stove to operate it.
• To prevent injury, if the pilot or pilot and burners
have gone out on their own, open the glass door and
wait 5 minutes to air out before attempting to relight the stove.
• Always keep the area around these appliances clear of
combustible material, gasoline and other ammable liquids
and vapours.
• These appliances should not be used as a drying rack
for clothing or for hanging Christmas stockings/decorations.
• Due to the paint curing on the stove, a faint odor and
slight smoking will likely be noticed when the stove is rst
used. Open a window until the smoking stops.
Always connect this gas stove to a vent system and vent to
the outside of the building envelope. Never vent to another
room or inside the building. Make sure the specied vent
pipe is used, properly sized and of adequate height to
provide sufcient draft. Inspect the venting system annually
for blockage and signs of deterioration.
WARNING: Failure to position the parts in accordance
with the diagrams in this booklet, or failure to use only
parts specically approved with this appliance, may result in
property damage or personal injury.
WARNING: Do not operate with the glass front removed,
cracked or broken. Replacement of the glass should be done
by a licensed or qualied service person.
• Never use solid fuels such as wood, paper, cardboard,
coal, or any ammable liquids, etc., in this appliance.
• Do not use this heater if any part has been under water.
Immediately call a qualied service technician to inspect the
heater and to replace any part of the control or gas control
systems that have been under water.
• Do not abuse the glass by striking it or slamming the
door shut.
NEVER ALLOW
CHILDREN TO TOUCH
GLASS.
2
Table of Contents
Safety Precautions.....................................................................................................2
Table of Contents......................................................................................................3
Codes And Approvals.................................................................................................4
Specications............................................................................................................5
Rating Label Location.....................................................................................5
Dimensions....................................................................................................5
Operating Instructions...............................................................................................6
Pilot Lighting Instructions................................................................................6
Air Shutter......................................................................................................7
Remote controls (Optional).............................................................................8
Blower Speed (Optional).................................................................................8
Normal Sounds During Operation....................................................................8
Maintenance And Service...........................................................................................9
Routine Maintenance......................................................................................9
Cleaning The Painted Surfaces.........................................................................9
Check Pilot and Burner Flames........................................................................9
Glass Door Removal........................................................................................9
Replacing the Glass.......................................................................................10
Cleaning The Firebox....................................................................................10
Burner Removal & Installation.......................................................................10
Firebox Bafe Removal..................................................................................11
Fuel Conversion............................................................................................12
Initial Installation....................................................................................................14
Preparation For Installation...........................................................................14
Clearances to Combustibles...........................................................................14
Planning Your Installation..............................................................................15
Approved Vent Parts.....................................................................................15
Vent Termination Restrictions........................................................................16
Installation of Appliance................................................................................17
Installation with Optional Snorkel...................................................................19
Gas Line Connection and Testing...................................................................20
Electrical Requirements For Gas Valve and Optional Blower..............................21
Installation of Optional Blower.......................................................................22
Commonwealth of Massachusetts Installation Adendum...................................23
Secondary Installation.............................................................................................25
Installation of Log Set...................................................................................25
Installation of Rock Set.................................................................................27
Installation of Ceramic Firebox Liner (Optional)...............................................29
Trouble Shooting.....................................................................................................30
Parts List.................................................................................................................31
Parts Diagram.........................................................................................................33
Warranty.................................................................................................................34
Installation Data Sheet............................................................................................37
3
Codes And Approvals
DIRECT VENT ONLY: This type is identied by the sux DV. This appliance draws all of its air for
combustion from outside the dwelling, through a specially designed vent pipe system.
REAR VENT DV Certied for installation from 0-2000 ft (0-610 m).
In the USA: The appliance may be installed at higher altitudes. Please refer to your American Gas
Association guidelines which state: the sea level rated input of Gas Designed Appliances installed at
elevations above 2000 (610 m) feet is to be reduced 4% for each 1000 feet (305 m) above sea level.
Refer also to local authorities or codes which have jurisdiction in your area regarding the de-rate
guidelines.
In Canada: When the appliance is installed at elevations above 2000 feet (1372 m), the certied high
altitude rating shall be reduced at the rate of 4% for each additional 1000 feet (305 m).
• This appliance has been tested by INTERTEK (Warnock Hersey) and found to comply with the
established VENTED GAS FIREPLACE HEATER standards in CANADA and the USA as follows:
VENTED GAS FIREPLACE HEATER (Cara DR DV; NG/LPG)
TESTED TO: ANSI Z21.88a-2003/CSA 2.33a-2003 VENTED GAS FIREPLACE HEATERS
CSA P.4.1-02 TESTING METHOD FOR MEASURING ANNUAL FIREPLACE EFFICIENCY
This ENVIRO Cara DR Fireplace:
• Has been certied for use with either natural or propane gases. (See rating label.)
• Is not for use with solid fuels.
• Is approved for bedroom or bed sitting room. (IN CANADA: must be
installed with a listed wall thermostat. IN USA: see current ANSI Z223.1
for installation instructions.)
• Must be installed in accordance with local codes. If none exist, use current
installation code CAN/CGA B149 in Canada or ANSI Z223.1/NFPA 54 in the
USA.
• Must be properly connected to an approved venting system and not
connected to a chimney ue serving a separate solid-fuel burning
appliance.
IMPORTANT NOTICE (Regarding rst re up): When the unit is turned
on for the rst time, it should be turned onto high without the fan on for
the rst 4 hours. This will cure the paint, logs, gasket material and other
products used in the manufacturing process. It is advisable to open a
window or door, as the unit will start to smoke and can irritate some people.
After the unit has gone through the rst burn, turn the unit off including the
pilot, let the unit get cold then remove the glass door and clean it with a
good gas replace glass cleaner, available at your local ENVIRO dealer.
4
Specifications
211/2”
(546mm)
211/2”
(546mm)
361/2”
(927mm)
153/4”
(400mm)
325/16”
(821mm)
167/8”
(426mm)
173/8”
(441mm)
WARNING:
Operation of this heater when not connected to a properly installed and maintained venting system can
result in carbon monoxide (CO) poisoning and possible death.
Rating LabeL Location:
The Rating Label is located on the inside surface of the pedestal control door.
Dimensions:
Figure 1: Cara DR Exterior Dimensions.
5
Operating Instructions
Pilot/Orifice
Ignitor
Thermocouple
For Your Safety, Read Safety Precautions And Lighting Instructions Before Operating.
WARNING: IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACTLY A FIRE OR EXPLOSION MAY
RESULT, CAUSING PROPERTY DAMAGE, PERSONAL INJURY OF LOSS OF LIFE.
PiLot Lighting instRuctions:
Hot while operating. Do not touch, severe burns may result.
CAUTION:
CAUTION: Do not operate this fireplace with the glass removed, cracked or broken. Replacement of the glass should be done by a licensed
or qualified person! This appliance needs fresh air for safe operation and must be installed with provisions for combustion and ventilation air.
See installation and operating inst
WARNING: Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage, or loss of life. Refer
to owner's manual provided with this appliance. See installation and operating instructions accompanying appliance. Installation and service
must be performed by a qualified installer, service agency, o
WARNING: IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACTLY, A FIRE OR EXPLOSION MAY RESULT CAUSING
A) This appliance is equipped with a pilot, which must be lit by hand by
following these instructions exactly.
B) BEFORE LIGHTING smell all around the appliance area for gas a
the floor because some gas is heavier than air and will settle on the floor.
WHAT TO DO IF YOU SMELL GAS:
Do not try to light any appliance. Do not touch any electrical switch: do not
use any phone in your building. Immediately call your gas supplier from a
neighbor's phone. Follow the gas suppliers instructions. If you cannot reach
your gas supplier, call the fire dep
1. STOP! Read the safety information above on this label.
2. Turn off all electrical power to this appliance.
3. Turn off the gas control knob clockwise to the off position.
4. Open door. Wait fIve (5) minutes to clear out any gas. Close door. If
you smell gas STOP! Follow “B” in the above safety information.
If you do not smell gas go to the next step.
5. Find pilot Turn the gas control knob counter-clockwise to
“PILOT”. Push the gas control in fully and hold, keep knob
depressed for about 30 seconds after the pilot is lit.
Release knob. If pilot goes out, repeat steps 4 through 5.
located to the left behind the side log.
Keep children, clothing, furniture, gasoline
or other flammable vapors away.
ructions manual. Keep burner and control compartment clean.
r the gas supplier.
FOR YOUR SAFETY READ BEFORE OPERATING
PROPERTY DAMAGE, PERSONAL INJURY OR LOSS OF LIFE.
C) Use only your hand to push in or turn the gas control knob; NEVER
use tools. If the knob will not push in or turn by hand, do not try to
nd next to
artment.
repair it. Call a qualified service technician. Force or attempted repair
may result in a fire or explosion.
D) Do not use this appliance if any part has been under water.
Immediately call a qualified service technician to in
and to replace any part of the control system and any gas control
which has been under water.
LIGHTING INSTRUCTIONS
WARNING: This gas valve has a lockout device, which will not allow the
pilot burner to be relit until the thermocouple has cooled. If the knob does
does not pop up when released, stop and immediately call your service
technician or gas suppl
turn the gas control knob to “OFF” and call your service technician
or gas supplier.
6. Turn the gas control knob counter clockwise to the “ON” position.
Flip the burner switch to “ON” THEN
TURN THE “HI/LOW” knob to the
desired setting.
7. Turn on the electrical power to the unit.
TP TH TP TH
T
O
spect the appliance
IN OUT
O
L
H
I
F
O
F
P
I
L
O
T
O
P
I
L
N
ier. If the pilot does not stay lit after several tries,
TO TURN OFF GAS TO APPLIANCE
1. Flip burner switch to “OFF”
2. Turn the gas control knob clockwise to the “OFF” position.
3. Turn off all electrical power to the appliance if service is to be
performed.
Figure 2: Lighting Instruction Label.
1. Turn off the gas to the replace. If not recently done, remove the door and let the unit air out
for at least ve (5) minutes to clear out any gas. Turn on gas to the heater. Leak test all joints
with soapy water. NEVER USE OPEN FLAME FOR LEAK TESTING.
2. Start the pilot by pressing the gas control knob and turning it to PILOT.
While holding the gas control knob in, press the piezo ignitor several
times until the pilot light starts. Hold the gas control knob in for 30
seconds. Check that the pilot has fully engulfed the thermocouple
assembly (refer to Figure 6).
3. Start the main burner by turning the gas control knob to ON and then
4. Leak test all gas joints again.
6
turn the rocker switch to ON. Check that all burner ports have ame.
Figure 3: Pilot Assembly.
Air Shutter Adjustment Nut
Operating Instructions
For Your Safety, Read Safety Precautions
And Lighting Instructions Before Operating
Low
Ignitor
Cara
aiR shutteR:
The air shutter is controlled by
sliding the air shutter adjustment
screw (shown in Figure 5) either
forwards or backwards. The
adjustment screw, for the primary
air, is located on the bottom of the
rebox. The air shutter nut can be
accessed by removing the control
panel. This is best done during the
initial installation.
High
Remote Control Receiver
(optional)
Figure 4: Cara DR Control Panel.
On/Off
Fan
Off
Sliding the shutter forwards
increases the primary air while
sliding the shutter backwards
decreases the primary air.
The air shutter allows the amount
of air coming into the replace to be
adjusted in order to accommodate
different climates and venting
arrangements. Start the pilot and
then the burner. Make sure the pilot
ame is burning normally and none
of the burner ports are plugged. Let
the replace burn for roughly fteen
(15) minutes and then examine the
ames, compare the ames to
Figure 43 or Front Cover.
Figure 5: Air Shutter Adjustment.
7
Operating Instructions
For Your Safety, Read Safety Precautions
And Lighting Instructions Before Operating
The ideal ame will be blue at the base and light orange above. The ames should be of medium height.
If the ames look like this (refer to Figure Figure 43 or Front Cover), no adjustment is needed. If the
ames are fairly short and mostly blue, the replace is getting too much air. Therefore, the air shutter
should be closed slightly until the correct ames are achieved. Flames that are very orange, with tall,
dark, stringy tips, are not getting enough air. Open the air shutter until the ames clean up. If the shutter
is opened, or closed all the way, and the correct ames cannot be attained, turn off the gas and contact
the dealer.
Warning: Incorrect air shutter adjustment may lead to improper combustion, which is a safety hazard.
Contact the dealer if there is any concern about the venturi adjustment.
Table 1: Air Shutter Setting Information.
Natural Gas Propane
Amount Air Shutter is Open ¼” (6mm) minimum Completely Open
Remote contRoLs (oPtionaL):
This replace can use an optional remote control or an optional cordless wall thermostat. If either of
these are to be used to control the replace for the majority of the time, leave the ON/OFF switch (on the
rear of the unit) in the “ON” position. Consult the instructions included with the remote/wall thermostat
for operation guidelines.
bLoweR sPeeD (oPtionaL):
The blower will come on only when the replace is up to temperature (approximately 12 minutes with
unit on high). When installed, the blower is equipped with a variable fan controller, located in the front
control panel. This control will adjust the fan speed from high to low or turn the fan off.
noRmaL sounDs DuRing oPeRation:
Table 2: Normal Sounds
Component Sound & Reason
Cara Creaking when heating up or cooling down.
Burner Light pop or poof when turned off; this is more common with LP units.
Temperature Sensor Clinking when it senses to turn the blower on or off.
Pilot Flame Quiet whisper while the pilot ame in on.
Blower / Fan Air movement that increase and decreases with the speed of the blower.
The blower is pushing the heat from the replace into the room.
Gas Control Valve Dull click when turning on or off, this is the valve opening and closing.
8
Maintenance And Service
Door Hook
Door Hooks
Door Hook Slots
Routine maintenance:
At least once a year, run through the following procedures to ensure the system is clean and working
properly. Check the burner to see if all the ports are clear and clean. Check the pilot to make sure it is not
blocked by anything. The pilot ame should be blue with little or no yellow on the tips.
Warning: Clearances must be sufcient to allow access for maintenance and service
Warning: Failure to position the parts in accordance with this manual, or failure to use only parts
specically approved with this appliance may result in property damage or personal injury.
The venting system must be periodically examined; it is recommended the examination is done by a
qualied agency.
cLeaning the PainteD suRfaces:
Painted faces should be wiped with a damp cloth periodically.
check PiLot anD buRneR fLames:
Periodically do a visual check of the pilot ames. One ame
should encompass the ignitor and thermocouple and the
other should burn over the burner ports (see Figure 6). Also
check that the burner is operating correctly, refer to Figure
Figure 43 or Front Cover.
gLass DooR RemovaL:
IMPORTANT: If the door is not engaged
properly on the hooks, damage to the
replace and/or oor, personal injury, or
even death may occur.
1. Turn the unit off and wait until it has
cooled down.
2. Remove the cast iron louvers from above
the door by lifting the louvers up and
out.
3. Pull the two (2) door hooks, on top of the
door, forward and up (see Figure 7).
4. Lift the glass door assembly straight up
and out.
Ensure the door is properly fastened before
attempting to light the appliance. To reinstalling the glass door, slide the three (3)
door hook slots, on the bottom of the door,
over the three (3) door hooks on the unit.
Pull the two (2) door hooks, on top of the
door, forward and slide them into the two
(2) door hook slots.
Figure 6: Pilot Flame.
Figure 7: Door Removal / Installation.
9
Maintenance And Service
Mixing Tube Box
Mixing Tube
Mixing Tube Box
Mixing Tube
Replacing the glass:
IMPORTANT: Do not operate with the glass front removed, cracked or broken. The glass in the
replace is a high temperature ceramic. If the glass is damaged in any way, a factory replacement door
is required (see
personal injury. When the glass door assembly is being transported, it must be wrapped in newsprint and
tape and/or a strong plastic bag. Removal and replacement of the glass from the door must be done by
a licensed or qualied service person. The door assembly must be purchased from an ENVIRO dealer.
No substitute materials are allowed.
cleaning the FiRebox:
With the replace at room temperature, carefully remove the logs. Gently remove the ceramic burner
and place on a paper towel. Vacuum the bottom of the rebox thoroughly. Carefully clean any dust off
the logs and remove any lint from the burner and pilot. At this time, inspect the burner pan for cracking
or severe warping. If a problem is suspected, contact the dealer. Check the logs for deterioration or large
amounts of soot; a small amount on the bottom side of the logs is normal. Replace the logs as in the Log
s
et instaLLation section.
buRneR Removal & installation:
IMPORTANT: Ensure the unit is off and at room temperature.
Parts List). Wear gloves when handling the damaged glass door assembly to prevent
To remove the burner:
1. Remove the glass door as shown in the
2. Carefully remove the log set.
3. Slide the burner back just far enough so the front edge of the burner does not catch on the front lip
of the rebox.
4. Lift the front of the burner up and out of the rebox.
Maintenance and service - gLass door reMovaL.
Figure 8: Install the Log Set Burner to the Firebox.
10
Figure 9: Install the Rock Set Burner to the Firebox.
Bring front lip of burner
to front edge of firebox.
Maintenance And Service
Bring front lip of burner
to front edge of firebox.
A
A
B
To install the burner:
1. Insert the mixing tube into the mixing
tube box (refer to Figure 8 or 9).
2. When the burner is resting in the
rebox ensure that the front edge of
the burner is lined up with the front
lip of the rebox (see Figure 10 or
11).
3. Re-install the log set or rock set
(see
secondary instaLation - Log set
instaLLation or secondary instaLation -
rock set instaLLation) and the door.
4. Check burner for proper operation.
Figure 10: Align Log Set Burner With Firebox.
Figure 11: Align Rock Set Burner With Firebox.
FiRebox baFFle Removal:
The rebox bafe can be remove when cleaning the venting pipe.
1. Remove the glass door as shown in the
2. Remove the two (2) Torx T-20 screws holding the front of the rebox bafe in place (refer to Figure
12). IMPORTANT: The bafe should be held in place when the screws are removed to prevent it from
falling, which could damage the rebox liner, log set, or rock set.
3. Carefully push the back of the bafe up while pulling the front down (see A’s in Figure 13) then pull
the bafe out of the rebox.
4. Re-install the rebox bafe and the door when done.
Maintenance and service - gLass door reMovaL.
Figure 12: Firebox Bafe Screws Removal.
Figure 13: Firebox Bafe Removal.
11
Maintenance And Service
Natural Gas Position:
NA Stamp Visible
.020” (0.51mm) Hole Size
L.P. Gas Position:
LP Stamp, Hole, & Red
Colour Code Visible
.014” (0.36mm) Hole Size
Fuel conveRsion:
TO BE INSTALLED BY A QUALIFIED SERVICE AGENCY ONLY
Please read and understand these instructions before installing.
Warning: This conversion kit shall be installed by a qualied service agency in accordance
with the manufacturer’s instructions and all applicable codes and requirements of the
authority having jurisdiction. If the information in these instructions is not followed
exactly, a re, explosion or production of carbon monoxide may result causing property
damage, personal injury or loss of life. The qualied service agency is responsible for
the proper installation of this kit. The installation is not proper or complete until the
operation of the converted appliance is checked as specied in the manufacturer’s
instructions supplied with the kit.
Kit Parts List:
Orice (NG - PO512-42 DMS or LP - PO512-54 DMS)
Installation instruction sheet
Carefully inspect all parts supplied with this conversion kit. If
any parts have been damaged or are missing, contact your
dealer, distributor or courier company to have them replaced
before starting this installation.
Conversion Kit Installation:
1. Turn control knob on the gas valve to the “OFF” position
and shut the gas supply off at the shut-off valve upstream
of the unit. CAUTION: The gas supply must be shut off
prior to disconnecting the electrical power and before
proceeding with the conversion. Allow the valve and unit
to cool down to room temperature.
2. Remove the glass door as shown in the
Maintenance and
service - gLass door reMovaL.
3. Carefully remove the log set.
4. Slide the burner back just far enough so the front edge of
the burner does not catch on the front lip of the rebox.
Lift the front of the burner up and out of the rebox. See
Maintenance and service - Burner reMovaL & instaLLation.
5. Convert the burner orice:
a) Remove the main burner orice with a ⅜” socket
(refer to Figure 14).
b) Install the alternate orice from the kit.
6. Convert the pilot injector:
7
a) Loosen the pilot stem a half turn using a
/16” wrench
(refer to Figure 15).
b) Slide the tab to the other side of the pilot stem (refer
to Figures 16 & 17).
c) Tighten the pilot stem.
Figure 14: Removing the orice.
Figure 15: Turning Pilot Stem.
12
Figure 16: NG & LP Gas Positions on Pilot.
Loading...