Enviro Cara User Manual

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SHERWOOD INDUSTRIES IS AN ENVIRONMENTALLY RESPONSIBLE COMPANY. THIS MANUAL IS PRINTED ON RECYCLED

PAPER.

PLEASE KEEP THESE INSTRUCTIONS FOR FUTURE REFERENCE

Cara

B Y : S H E R W O O D I N D U S T R I E S L T D

OWNER’S MANUAL

INSTALLER:

Leave this manual with the appliance.

CONSUMER:

Retain this manual for future reference.

FOR YOUR SAFETY: Do not store or use gasoline or other ammable vapours and liquids in the vicinity of this or any other appliance.

WHAT TO DO IF YOU SMELL GAS

• Open windows/extinguish any open ame.

• Do not try to light any appliance.

• Do not touch any electrical switch or use any phone in your building.

• Immediately call your gas supplier from a neighbour’s phone. Follow the gas supplier’s instructions.

• If you cannot reach your gas supplier, call the re department.

This appliance may be installed in an after-

market permanently located, manufactured

(mobile) home, where not prohibited by local codes.

This appliance is only for use with the type of

gas indicated on the rating plate. This appliance is

not convertible for use with other gases, unless a

certied kit is used.

WARNING: If the information in this

manual is not followed exactly, a re or

explosion may result causing property

damage, personal injury or loss of

life. Installation and service must be

performed by a qualied installer,

service agency or the gas supplier.

Massachusetts installations (Warning): This product must be installed by a licensed plumber or gas tter when installed within the Commonwealth of Massachusetts. Other Massachusetts code requirements: Flexible connector must not be longer than 36in., a shut off valve must be installed; only direct vent sealed combustion products are approved for bedrooms/bathrooms. A carbon monoxide detector is required in all rooms containing gas red direct vent appliances.

50-1630

Safety Precautions

FOR SAFE INSTALLATION AND OPERATION OF YOUR “ENVIRO” HEATER, PLEASE CAREFULLY READ THE FOLLOWING INFORMATION:

• All ENVIRO gas-red appliances must be installed in accordance with their instructions. Carefully read all the instructions in this manual rst. Consult the building authority having jurisdiction to determine the need for a permit prior to commencing the installation.

• NOTE: Failure to follow these instructions could cause a malfunction of the replace, which could result in death, serious bodily injury, and/or property damage.

• Failure to follow these instructions may also void your re insurance and/or warranty.

GENERAL

• Installation and repair should be done by a qualied service person. The appliance should be inspected before the rst use and, at least, annually by a qualied service person. More frequent cleaning may be required due to excessive lint from carpeting, bedding material, etc. It is imperative the control compartments, burners and circulating air passageways of the appliance be kept clean.

• Due to high temperatures, the appliance should be located out of high trafc areas and away from furniture and draperies.

Children and adults should be alerted to the hazards of high surface temperatures and should stay away to avoid burn or clothing ignition.

• Young children should be carefully supervised when in the same room as the appliance.

• Clothing or other ammable materials should not be placed on or near the appliance.

FOR YOUR SAFETY

• Installation and service must be performed by a qualied installer, service agency or gas supplier.

• This installation must conform to local codes or, in the absence of local codes, to the current CAN/CGAB149 installation code (Canada) or National Fuel Gas Code ANSI Z223.1.2 (USA)

• To prevent injury, do not allow anyone who is unfamiliar with the stove to operate it.

• To prevent injury, if the pilot or pilot and burners have gone out on their own, open the glass door and wait 5 minutes to air out before attempting to re-light the stove.

• Always keep the area around these appliances clear of combustible material, gasoline and other ammable liquids and vapours.

• These appliances should not be used as a drying rack for clothing or for hanging Christmas stockings/ decorations.

• Due to the paint curing on the stove, a faint odor and slight smoking will likely be noticed when the stove is rst used. Open a window until the smoking stops.

Always connect this gas stove to a vent system and vent to the outside of the building envelope. Never vent to another room or inside the building. Make sure the specied vent pipe is used, properly sized and of adequate height to provide sufcient draft. Inspect the venting system annually for blockage and signs of deterioration.

WARNING: Failure to position the parts in accordance with the diagrams in this booklet, or failure to use only parts specically approved with this appliance, may result in property damage or personal injury.

WARNING: Do not operate with the glass front removed, cracked or broken. Replacement of the glass should be done by a licensed or qualied service person.

• Never use solid fuels such as wood, paper, cardboard, coal, or any ammable liquids, etc., in this appliance.

• Do not use this heater if any part has been under water. Immediately call a qualied service technician to inspect the heater and to replace any part of the control or gas control systems that have been under water.

• Do not abuse the glass by striking it or slamming the door shut.

Table of Contents

Safety Precautions..................................................................................................................2

Table of Contents...................................................................................................................3

Codes And Approvals..............................................................................................................4

Specications.........................................................................................................................5

Rating Label Location.................................................................................................5

Dimensions................................................................................................................5

Operating Instructions............................................................................................................6

Pilot Lighting Instructions............................................................................................6

Air Shutter..................................................................................................................7

Remote controls (Optional).........................................................................................8

Blower Speed.............................................................................................................8

Normal Sounds During Operation................................................................................8

Maintenance And Service........................................................................................................9

Routine Maintenance..................................................................................................9

Cleaning The Painted Surfaces....................................................................................9

Check Pilot and Burner Flames....................................................................................9

Glass Door Removal....................................................................................................9

Replacing the Glass..................................................................................................10

Cleaning The Firebox................................................................................................10

Burner Removal & Installation...................................................................................10

Firebox Bafe Removal..............................................................................................11

Fuel Conversion........................................................................................................12

Initial Installation.................................................................................................................14

Preparation For Installation.......................................................................................14

Clearances to Combustibles.......................................................................................14

Planning Your Installation..........................................................................................15

Approved Vent Parts.................................................................................................16

Vent Termination Restrictions....................................................................................18

Vent Congurations and Restrictor Settings................................................................19

Restrictor Installation................................................................................................20

Horizontal Installation...............................................................................................20

Vertical Installation...................................................................................................22

Cathedral Ceiling Installation.....................................................................................25

Corner Installations...................................................................................................26

Installation of Rear Vented Appliance.........................................................................27

Converting Top Vented into Rear Vented....................................................................27

Installation of Top Vented; Horizontal Termination......................................................28

Installation of Top Vented; Vertical Termination..........................................................28

Gas Line Connection and Testing...............................................................................29

Electrical Requirements For Gas Valve and Optional Blower..........................................30

Installation of Optional Blower...................................................................................31

Secondary Installation..........................................................................................................32

Installation of Log Set...............................................................................................32

Installation of Rock Set.............................................................................................34

Installation of Ceramic Firebox Liner (Optional)...........................................................36

Trouble Shooting..................................................................................................................37

Parts List.............................................................................................................................38

Parts List.............................................................................................................................39

Parts Diagram......................................................................................................................40

Warranty..............................................................................................................................41

Installation Data Sheet.........................................................................................................44

Codes And Approvals

DIRECT VENT ONLY: This type is identied by the sux DV. This appliance draws all of its air for combustion from outside the dwelling, through a specially designed vent pipe system.

TOP VENT DV Certied for installation from 0-4500 ft (0-1372 m)

REAR VENT DV Certied for installation from 0-4500 ft (0-1372 m) with 36” (915 mm)

snorkel (refer to ‘Converting Top Vented into Rear Vented’).

In the USA: The appliance may be installed at higher altitudes. Please refer to your American Gas

Association guidelines which state: the sea level rated input of Gas Designed Appliances installed at elevations above 2000 (610 m) feet is to be reduced 4% for each 1000 feet (305 m) above sea level. Refer also to local authorities or codes which have jurisdiction in your area regarding the de-rate guidelines.

In Canada: When the appliance is installed at elevations above 4500 feet (1372 m), the certied high

altitude rating shall be reduced at the rate of 4% for each additional 1000 feet (305 m).

• This appliance has been tested by INTERTEK (Warnock Hersey) and found to comply with the established VENTED GAS FIREPLACE HEATER standards in CANADA and the USA as follows:

VENTED GAS FIREPLACE HEATER (Cara DV; NG/LPG)

TESTED TO: ANSI Z21.88a-2003/CSA 2.33a-2003 VENTED GAS FIREPLACE HEATERS

CAN/CGA 2.17-M91 GAS FIRED APPLIANCES FOR HIGH ALTITUDES

CSA P.4.1-02 TESTING METHOD FOR MEASURING ANNUAL FIREPLACE EFFICIENCY

This ENVIRO CARA Fireplace:

• Has been certied for use with either natural or propane gases. (See rating label.)

• Is not for use with solid fuels.

• Is approved for bedroom or bed sitting room. (IN CANADA: must be installed with a listed wall thermostat. IN USA: see current ANSI Z223.1 for installation instructions.)

• Must be installed in accordance with local codes. If none exist, use current installation code CAN/CGA B149 in Canada or ANSI Z223.1/NFPA 54 in the USA.

• Must be properly connected to an approved venting system and not connected to a chimney ue serving a separate solid-fuel burning appliance.

IMPORTANT NOTICE (Regarding rst re up): When the unit is turned

on for the rst time, it should be turned onto high without the fan on for the rst 4 hours. This will cure the paint, logs, gasket material and other products used in the manufacturing process. It is advisable to open a window or door, as the unit will start to smoke and can irritate some people. After the unit has gone through the rst burn, turn the unit off including the pilot, let the unit get cold then remove the glass door and clean it with a good gas replace glass cleaner, available at your local ENVIRO dealer.

Specifications

Rear Vent

Top Vent

211/2”

(546mm)

211/2”

(546mm)

361/2”

(927mm)

153/4”

(400mm)

153/4”

(400mm)

325/16”

(821mm)

213/16”

(71mm)

167/8”

(426mm)

173/8”

(441mm)

WARNING:

Operation of this heater when not connected to a properly installed and maintained venting system can result in carbon monoxide (CO) poisoning and possible death.

RATING LABEL LOCATION:

The Rating Label is located on the inside surface of the pedestal control door.

DIMENSIONS:

Figure 1: Cara Exterior Dimensions.

Operating Instructions

Pilot/Orifice

Ignitor

Thermocouple

CAUTION:

1. STOP! Read the safety information above on this label.

2. Turn off all electrical power to this appliance.

3. Turn off the gas control knob clockwise to the off position.

4. Open door. Wait fIve (5) minutes to clear out any gas. Close door. If you smell gas STOP! Follow “B” in the above safety information. If you do not smell gas go to the next step.

5. Find pilot-located to the left behind the side log. Turn the gas control knob counter-clockwise to

“PILOT”. Push the gas control in fully and hold, keep knob depressed for about 30 seconds after the pilot is lit. Release knob. If pilot goes out, repeat steps 4 through 5.

Hot while operating. Do not touch, severe burns may result. Keep children, clothing, furniture, gasoline or other flammable vapors away.

FOR YOUR SAFETY READ BEFORE OPERATING

WARNING: IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACTLY, A FIRE OR EXPLOSION MAY RESULT CAUSING

PROPERTY DAMAGE, PERSONAL INJURY OR LOSS OF LIFE.

A) This appliance is equipped with a pilot, which must be lit by hand by

following these instructions exactly.

B) BEFORE LIGHTING smell all around the appliance area for gas and next to

the floor because some gas is heavier than air and will settle on the floor.

WHAT TO DO IF YOU SMELL GAS: Do not try to light any appliance. Do not touch any electrical switch: do not use any phone in your building. Immediately call your gas supplier from a neighbor's phone. Follow the gas suppliers instructions. If you cannot reach your gas supplier, call the fire department.

C) Use only your hand to push in or turn the gas control knob; NEVER

use tools. If the knob will not push in or turn by hand, do not try to repair it. Call a qualified service technician. Force or attempted repair may result in a fire or explosion.

D) Do not use this appliance if any part has been under water.

Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water.

LIGHTING INSTRUCTIONS

WARNING: This gas valve has a lockout device, which will not allow the

pilot burner to be relit until the thermocouple has cooled. If the knob does does not pop up when released, stop and immediately call your service technician or gas supplier. If the pilot does not stay lit after several tries, turn the gas control knob to “OFF” and call your service technician or gas supplier.

6. Turn the gas control knob counter clockwise to the “ON” position. Flip the burner switch to “ON” THEN

TURN THE “HI/LOW” knob to the desired setting.

7. Turn on the electrical power to the unit.

TO TURN OFF GAS TO APPLIANCE

1. Flip burner switch to “OFF”

2. Turn the gas control knob clockwise to the “OFF” position.

3. Turn off all electrical power to the appliance if service is to be performed.

CAUTION: Do not operate this fireplace with the glass removed, cracked or broken. Replacement of the glass should be done by a licensed or qualified person! This appliance needs fresh air for safe operation and must be installed with provisions for combustion and ventilation air. See installation and operating instructions manual. Keep burner and control compartment clean.

WARNING: Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage, or loss of life. Refer to owner's manual provided with this appliance. See installation and operating instructions accompanying appliance. Installation and service must be performed by a qualified installer, service agency, or the gas supplier.

TPTH TP TH

IN OUT

For Your Safety, Read Safety Precautions And Lighting Instructions Before Operating.

WARNING: IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACTLY A FIRE OR EXPLOSION MAY

RESULT, CAUSING PROPERTY DAMAGE, PERSONAL INJURY OF LOSS OF LIFE.

PILOT LIGHTING INSTRUCTIONS:

1. Turn off the gas to the replace. If not recently done, remove the door and let the unit air out for at least ve (5) minutes to clear out any gas. Turn on gas to the heater. Leak test all joints

with soapy water. NEVER USE OPEN FLAME FOR LEAK TESTING.

2. Start the pilot by pressing the gas control knob and turning it to PILOT. While holding the gas control knob in, press the piezo ignitor several times until the pilot light starts. Hold the gas control knob in for 30 seconds. Check that the pilot has fully engulfed the thermocouple assembly (refer to Figure 6).

3. Start the main burner by turning the gas control knob to ON and then turn the rocker switch to ON. Check that all burner ports have ame.

4. Leak test all gas joints again.

Figure 2: Lighting Instruction Label.

Figure 3: Pilot Assembly.

AIR SHUTTER:

Air Shutter Adjustment Nut

Cara

On/Off

High

Low

Off

Fan

Remote ControlReceiver

(optional)

Ignitor

Operating Instructions

For Your Safety, Read Safety Precautions

And Lighting Instructions Before Operating

Figure 4: Cara Control Panel.

The air shutter is controlled by sliding the air shutter adjustment screw (shown in Figure 5) either forwards or backwards. The adjustment screw, for the primary air, is located on the bottom of the rebox. The air shutter nut can be accessed by removing the control panel. This is best done during the initial installation.

Sliding the shutter forwards increases the primary air while sliding the shutter backwards decreases the primary air.

The air shutter allows the amount of air coming into the replace to be adjusted in order to accommodate different climates and venting arrangements. Start the pilot and then the burner. Make sure the pilot ame is burning normally and none of the burner ports are plugged. Let the replace burn for roughly fteen (15) minutes and then examine the ames, compare the ames to Figure 59 or the Front Cover.

Figure 5: Air Shutter Adjustment.

Operating Instructions

For Your Safety, Read Safety Precautions

And Lighting Instructions Before Operating

The ideal ame will be blue at the base and light orange above. The ames should be of medium height. If the ames look like this (refer to Figure 59 or the Front Cover), no adjustment is needed. If the ames are fairly short and mostly blue, the replace is getting too much air. Therefore, the air shutter should be closed slightly until the correct ames are achieved. Flames that are very orange, with tall, dark, stringy tips, are not getting enough air. Open the air shutter until the ames clean up. If the shutter is opened, or closed all the way, and the correct ames cannot be attained, turn off the gas and contact the dealer.

Warning: Incorrect air shutter adjustment may lead to improper combustion, which is a safety hazard. Contact the dealer if there is any concern about the venturi adjustment.

Table 1: Air Shutter Setting Information.

Natural Gas Propane

Amount Air Shutter is Open ” (6mm) minimum Completely Open

REMOTE CONTROLS (OPTIONAL):

This replace can use an optional remote control or an optional cordless wall thermostat. If either of these are to be used to control the replace for the majority of the time, leave the ON/OFF switch (on the rear of the unit) in the “ON” position. Consult the instructions included with the remote/wall thermostat for operation guidelines. When insalling the Remote Control module, cut out the label along the dotted line of the Cara Control Panel, and mount the module to the back of the panel using the two (2) provided Torx T-20 screws and nuts.

BLOWER SPEED:

For units equipped with blowers, the blower will come on only when the replace is up to temperature (approximately 12 minutes with unit on high). The blower is equipped with a variable fan controller, located in the front control panel. This manual control will adjust the fan speed from high to low or turn the fan off. A remote control for the fan is available through your dealer.

NORMAL SOUNDS DURING OPERATION:

Table 2: Normal Sounds

Component Sound & Reason

Cara Creaking when heating up or cooling down. Burner Light pop or poof when turned off; this is more common with LP units. Temperature Sensor Clicking when it senses to turn the blower on or off. Pilot Flame Quiet whisper while the pilot ame is on. Blower / Fan Air movement that increase and decreases with the speed of the blower.

The blower is pushing the heat from the replace into the room.

Gas Control Valve Dull click when turning on or off, this is the valve opening and closing.

Maintenance And Service

Door Hook

Door Hooks

Door Hook Slots

ROUTINE MAINTENANCE:

At least once a year, run through the following procedures to ensure the system is clean and working properly. Check the burner to see if all the ports are clear and clean. Check the pilot to make sure it is not blocked by anything. The pilot ame should be blue with little or no yellow on the tips.

Warning: Clearances must be sufcient to allow access for maintenance and service Warning: Failure to position the parts in accordance with this manual, or failure to use only parts

specically approved with this appliance may result in property damage or personal injury. The venting system must be periodically examined; it is recommended the examination is done by a

qualied agency.

CLEANING THE PAINTED SURFACES:

Painted faces should be wiped with a damp cloth periodically.

CHECK PILOT AND BURNER FLAMES:

Periodically do a visual check of the pilot ames. One ame should encompass the ignitor and thermocouple and the other should burn over the burner ports (see Figure 6). Also check that the burner is operating correctly, refer to Figure 59 or the Front Cover.

GLASS DOOR REMOVAL:

IMPORTANT: If the door is not engaged properly on the hooks, damage to the replace and/or oor, personal injury, or even death may occur.

1. Turn the unit off and wait until it has cooled down.

2. Remove the cast iron louvers from above the door by lifting the louvers up and out.

3. Pull the two (2) door hooks, on top of the door, forward and up (see Figure 7).

4. Lift the glass door assembly straight up and out.

Ensure the door is properly fastened before attempting to light the appliance. To reinstalling the glass door, slide the three (3) door hook slots, on the bottom of the door, over the three (3) door hooks on the unit. Pull the two (2) door hooks, on top of the door, forward and slide them into the two (2) door hook slots.

Figure 6: Pilot Flame.

Figure 7: Door Removal / Installation.

Maintenance And Service

Mixing Tube Box

Mixing Tube

Mixing Tube Box

Mixing Tube

REPLACING THE GLASS:

IMPORTANT: Do not operate with the glass front removed, cracked or broken. The glass in the replace is a high temperature ceramic. If the glass is damaged in any way, a factory replacement door is required (see PARTS LIST). Wear gloves when handling the damaged glass door assembly to prevent personal injury. When the glass door assembly is being transported, it must be wrapped in newsprint and tape and/or a strong plastic bag. Removal and replacement of the glass from the door must be done by a licensed or qualied service person. The door assembly must be purchased from an ENVIRO dealer.

No substitute materials are allowed.

CLEANING THE FIREBOX:

With the replace at room temperature, carefully remove the logs. Gently remove the ceramic burner and place on a paper towel. Vacuum the bottom of the rebox thoroughly. Carefully clean any dust off the logs and remove any lint from the burner and pilot. At this time, inspect the burner pan for cracking or severe warping. If a problem is suspected, contact the dealer. Check the logs for deterioration or large amounts of soot; a small amount on the bottom side of the logs is normal. Replace the logs as in the LOG SET INSTALLATION section.

BURNER REMOVAL & INSTALLATION:

IMPORTANT: Ensure the unit is off and at room temperature.

To remove the burner:

1. Remove the glass door as shown in the MAINTENANCE AND SERVICE - GLASS DOOR REMOVAL.

2. Carefully remove the log set.

3. Slide the burner back just far enough so the front edge of the burner does not catch on the front lip of the rebox.

4. Lift the front of the burner up and out of the rebox.

Figure 8: Install the Log Set Burner to the Firebox.

Figure 9: Install the Rock Set Burner to the Firebox.

Bring front lip of burner to front edge of firebox.

Maintenance And Service

Bring front lip of burner to front edge of firebox.

To install the burner:

1. Insert the mixing tube into the mixing tube box (refer to Figure 8 or 9).

2. When the burner is resting in the rebox ensure that the front edge of the burner is lined up with the front lip of the rebox (see Figure 10 or

11).

3. Re-install the log set or rock set (see SECONDARY INSTALATION - LOG SET

INSTALLATION or SECONDARY INSTALATION ROCK SET INSTALLATION) and the door.

4. Check burner for proper operation.

Figure 10: Align Log Set Burner With Firebox.

Figure 11: Align Rock Set Burner With Firebox.

FIREBOX BAFFLE REMOVAL:

The rebox bafe can be remove when cleaning the venting pipe.

1. Remove the glass door as shown in the MAINTENANCE AND SERVICE - GLASS DOOR REMOVAL.

2. Remove the two (2) Torx T-20 screws holding the front of the rebox bafe in place (refer to Figure

12). IMPORTANT: The bafe should be held in place when the screws are removed to prevent it from falling, which could damage the rebox liner, log set, or rock set.

3. Carefully push the back of the bafe up while pulling the front down (see A’s in Figure 13) then pull

the bafe out of the rebox.

4. Re-install the rebox bafe and the door when done.

Figure 12: Firebox Bafe Screws Removal.

Figure 13: Firebox Bafe Removal.

Maintenance And Service

Natural Gas Position:

NA Stamp Visible

.020” (0.51mm) Hole Size

L.P. Gas Position:

LP Stamp, Hole, & Red

Colour Code Visible

.014” (0.36mm) Hole Size

FUEL CONVERSION:

TO BE INSTALLED BY A QUALIFIED SERVICE AGENCY ONLY

Please read and understand these instructions before installing.

Warning: This conversion kit shall be installed by a qualied service agency in accordance with the manufacturer’s instructions and all applicable codes and requirements of the authority having jurisdiction. If the information in these instructions is not followed exactly, a re, explosion or production of carbon monoxide may result causing property damage, personal injury or loss of life. The qualied service agency is responsible for the proper installation of this kit. The installation is not proper or complete until the operation of the converted appliance is checked as specied in the manufacturer’s instructions supplied with the kit.

Kit Parts List:

Orice (NG - PO512-37 DMS or LP - PO512-1/16” DMS) Installation instruction sheet

Carefully inspect all parts supplied with this conversion kit. If any parts have been damaged or are missing, contact your dealer, distributor or courier company to have them replaced before starting this installation.

Conversion Kit Installation:

1. Turn control knob on the gas valve to the “OFF” position and shut the gas supply off at the shut-off valve upstream of the unit. CAUTION: The gas supply must be shut off prior to disconnecting the electrical power and before proceeding with the conversion. Allow the valve and unit to cool down to room temperature.

2. Remove the glass door as shown in the MAINTENANCE AND SERVICE - GLASS DOOR REMOVAL.

3. Carefully remove the log set.

4. Slide the burner back just far enough so the front edge of the burner does not catch on the front lip of the rebox. Lift the front of the burner up and out of the rebox. See MAINTENANCE AND SERVICE - BURNER REMOVAL & INSTALLATION.

5. Convert the burner orice:

a) Remove the main burner orice with a ” socket

(refer to Figure 14).

b) Install the alternate orice from the kit.

6. Convert the pilot injector:

a) Loosen the pilot stem a half turn using a 7/16” wrench

(refer to Figure 15).

b) Slide the tab to the other side of the pilot stem (refer

to Figures 16 & 17).

c) Tighten the pilot stem.

Figure 14: Removing the orice.

Figure 15: Turning Pilot Stem.

Figure 16: NG & LP Gas Positions on Pilot.

Maintenance And Service

Red o-ring

is not visible

Red o-ring

is visible

LPG Configuration

Loosen

Tighten

Fuel

Conversion

Tab on Pilot

7. Convert the SIT gas valve: a) Remove the extension knobs from the valve. b) Remove the black protection cap from the HI/LO knob

by hand shown in Figure 18.

c) Insert a 5/32” or 4 mm Allen wrench into the hexagonal

key-way of the screw (see Figure 19), rotate it counterclockwise until it is free and extract it.

d) Check that the screw is clean and if necessary remove

dirt.

Figure 17: Fuel Conversion Tab on Pilot.

e) Flip the screw (refer to Figure 20). f) Using the Allen wrench as shown

in Figure 19, rotate the screw clockwise until a torque of 9 inch lbs. WARNING! Do not over tighten the screw. It is recommended that you grip the wrench by the short side.

g) Verify that if the conversion is from

NG to LPG, the screw must be reassembled with the red o-ring visible (refer to Figure 21). If the conversion is from LPG to NG, the red o-ring of the

screw must be not visible.

h) Re-attach the black protection cap that

was removed in step a (Figure 18).

8. Re-install the burner, ceramic panels, log set and glass door. Also refer to SECONDARY INSTALLATION - LOG SET INSTALLATION. When re-installing the burner, ensure that the burner to pilot hood relationship is similar to what is shown in Figure 22.

9. Reconnect the main gas line if it was

disconnected and open the shut-off valve at the gas line to the unit.

10. Use a small brush to apply a warm soapy water solution to all gas connections (use a half dish soap and half warm water). If a gas leak is present, bubbling will occur. Gas leaks can be repaired by using an approved pipe thread sealant or approved Teon tape. NEVER USE AN OPEN FLAME WHEN TESTING FOR LEAKS.

11. Reconnect the electrical power to the unit.

12. Relight the main burner in both the “HI” and “LO” positions to verify proper burner ignition and operation and proper ame appearance (refer to Figure 59 or the Front Cover). Also refer to SECONDARY INSTALLATION - LOG SET INSTALLATION for a flame appearance picture.

13. MAKE SURE that the conversion label is installed on or close to the rating label to signify that the unit has been converted to a different fuel type.

Figure 18:

Removing valve

cap.

Figure 19: Removing

valve screw.

Figure 21: O-ring on valve screw.

Figure 20: Flip

valve screw.

Figure 22. Pilot assembly

beside the burner

Initial Installation

Back Wall

Side Wall

Adjacent Wall

QUALIFIED INSTALLERS ONLY

WARNING: Operation of this heater when not connected to a properly installed and maintained venting system can result in carbon monoxide (CO) poisoning and possible death.

PREPARATION FOR INSTALLATION:

• Remove the packaging from the appliance, and check to make sure there is no damage. If damage is found, please report it to both the carrier and your dealer as soon as possible.

• Before beginning, carefully check the glass door and the log set

• Locate a position where the ue system of the stove can be properly installed without damaging the integrity of the building; e.g. cutting a wall or ceiling joist.

• Check stove and ue system clearance requirements.

• Locate the stove where it can be accessed by a gas supply line.

• Locate the stove in a large and open room that is centrally located in the house. This will optimize heat circulation and comfort.

• As the stove can be equipped with a convection fan, ensure that an electrical outlet is within 6 ft (1.8 m) of the stove.

• The ow of combustion and ventilation air must not be obstructed.

CLEARANCES TO COMBUSTIBLES:

CLEARANCES MUST BE SUFFICIENT TO ALLOW ACCESS FOR MAINTENANCE AND SERVICE.

Table 3: Clearance to Walls in an Open Area, refer to Figure 23.

Letter Description Clearance

A Sidewall to unit 11 inches (279 mm) B Backwall to unit 2.5 inches (64 mm) C Corner to unit 2.5 inches (64 mm) D Ceiling to oor 90 inches (2286 mm) E Floor (on hardwood

and linoleum)

Table 4: Clearance to Walls in an Alcove

0 inches (0 mm)

Description Clearance Minimum Width 43 inches (1105 mm) Minimum Height 48 inches (1219 mm) Maximum Depth 24 inches (610 mm)

Figure 23: Clearance to Walls in an Open

Area, refer to Table 3.

Initial Installation

Vertical

Termination

Storm Collar

Flashing

Round Support

Box/Wall Thimble

Ceiling Firestop

Pipelength

Cathedral Ceiling

Support Box

Pipelength

Round Support

Box/Wall Thimble

Pipelength

Horizontal

Termination

90° Elbow

Round Support

Box/Wall Thimble

2 ft (610 mm)

Pipelength

36" (915 mm)

Snorkel

Onto Stove

Adaptor

PLANNING YOUR INSTALLATION:

QUALIFIED INSTALLERS ONLY

Figure 24 Common Horizontal Installation.

Figure 26: Common Snorkel Installation.

Figure 25: Common Vertical Installation.

Initial Installation

QUALIFIED INSTALLERS ONLY

When planning your installation, it will be necessary to select the proper length of vent pipe for your particular requirements. It is important to note when passing through a wall, the maximum allowable wall thickness is 10 inches (25.4 cm); 1 inches (3.8 cm) clearance to combustibles must be maintained. Select the amount of vertical rise desired for “vertical-to-horizontal” type installations. To determine the length of vent pipe required for vertical installations, measure the distance from the appliance ue outlet to the ceiling, the ceiling thickness, the vertical rise through the attic or second story, and allow for sufcient vent height above the roof line. For two story applications, a re stop is required at each oor level. If an offset is needed in the attic, additional pipe and elbows will be required. To connect the venting system to the appliance ue outlet, a twist-lock adapter is built into the appliance at the factory. Refer to INITIAL INSTALLATION - VENT CONFIGURATION AND RESTRICTOR SETTINGS for venting parameters.

Your total vent pipe length must be within the grid area of Figures 28 and 29. If a 90° elbow is used in the horizontal plane, 36” (91.4 cm) must be subtracted from the allowable horizontal run.

There are three (3) basic types of Direct Vent System installations. The three (3) types of installations are shown in Figures 24 through 26.

APPROVED VENT PARTS:

Table 5: Approved Vent Manufacturers.

Manufacturer Trade Name Nominal Sizes

American Metal Products AmeriVent Direct 4” - 6 5/8” Security Chimneys International LTD Secure Vent 4” - 6 5/8” Selkirk Metalbestos Direct-Temp 4” - 6 5/8” Simpson Dura-Vent Direct Vent GS 4” - 6 5/8”

The Cara replace has been tested and certied for use with AMERICAN METAL PRODUCTS “AMERIVENT DIRECT”, SIMPSON DURAVENT TYPE GS PIPE FOR GAS STOVES. SECURITY CHIMNEY’S “SECURE VENT DIRECT VENT SYSTEM” and SELKIRK “DIRECT-TEMP VENT SYSTEM” kits are available for horizontal and vertical venting. When using Simpson Duravent, it is recommended that, before installation, a bead of RTV High Temperature Silicone should be applied to each outer vent joint, and Mil-Pac to each inner joint. When planning an installation, it will be necessary to select the proper length of vent pipe for the particular requirements.

WARNING: Do not mix parts from different vent manufacturers’ systems.

EXCEPTION TO WARNING: This product has been evaluated by Intertek for using a Direct Vent GS starting collar in conjunction with Secure Vent, Direct-Temp, and Ameri Vent Direct venting systems. Use of these systems with the Direct Vent GS starting collar is deemed acceptable and does not affect the Intertek WH listing of the appliance.

Initial Installation

QUALIFIED INSTALLERS ONLY

Table 6: Vent part numbers (Must state if galvanized or black wanted, PART NUMBERS).

Direct Vent GS Direct-Temp Secure Vent Ameri Vent Direct Description

908 4DT-6 SV4L6 6” pipe length

4D7 7” pipe length

907 4DT-9 9” pipe length

906 4DT-12 SV4L12 4D12 12” pipe length

904 4DT-24 SV4L24 4D2 24” pipe length

903 4DT-36 SV4L36 4D3 36” pipe length

902 4DT-48 SV4L48 4D4 48” pipe length

945 4DT-EL45 SV4EBR45 4D45B 45° elbow, black

990 4DT-EL90 SV4EBR90 4D90B 90° elbow, black

950 4DT-VS SV4VS Vinyl siding standoff/sheild

942 4DT-WT SV4RSN 4DWT Wall thimble

953 4DT-SC SV4FC 4DSC Storm collar

963 4DT-FS SV4BF 4DFSP Fire stop

988 4DT-WS/B SV4BM 4DWS Wall strap/support/band

970 4DT-HKA SV0SHK 4DHTK1

911 11” to 14 ” pipe, adjustable

4DT-AJ 4D12A 4” to 10” pipe , adjustable

SV4LA12 1” to 12” pipe , adjustable

943 4DT-AF6 4DF Flashing, 0/12 to 6/12 roof pitch

943S 4DT-AF12 4DF12 Flashing, 7/12 to 12/12 roof pitch

SV4FA Flashing, 1/12 to 7/12 roof pitch

SV4FB Flashing, 8/12 to 12/12 roof pitch

943F SV4F Flat ashing

980 4DT-VC SV4CGV 4DVC Vertical termination

991 4DT-HVC High wind vertical termination

984 4DT-HC SV4CHC 4DHC Horizontal square termination

985 4DT-HHC High wind horizontal termination

978 4DT-VKC SV0FAK 4DVTK Vertical termination kit

Horizontal termination kit (SD: Basic Kit, SEL: Kit A, SC: Standard Kit)

981 4DT-ST36 SV4STC36 36” Snorkel Termination

971 4DT-HKB SV0SHK2 4DHTK2

Horizontal termination kit (SD: Kit A, SEL: Kit B, SC: Kit)

Initial Installation

Openable

Fixed

Closed

Openable

Fixed

Closed

Termination Cap

Air Supply Inlet

Gas Meter

Restriction Zone

(Termination not allowed)

QUALIFIED INSTALLERS ONLY

VENT TERMINATION RESTRICTIONS:

Figure 28: Vent Termination Restrictions, refer to Table 7.

Table 7: Vent termination clearances, refer to Figure 28.

Letter Canadian Installation

A 12 in (30 cm) Clearance above grade, verandah, porch, deck, or balcony.

B 12 in (30 cm) 9 in (23 cm) Clearance from window or door that may be opened.

C 12 in (30 cm)* Clearance from permanently closed window (to prevent

D 22-3/4 in (57.8 cm)* Vertical clearance to ventilated soft located above the

E 22-3/4 in (57.8 cm)* Clearance to unventilated soft.

F 12 in (30 cm)* Clearance to outside corner.

G 18 in (45.7 cm)* Clearance to inside corner.

H 3 ft (91 cm) within a height of

15 ft (4.5 m) above the meter/

regulator assembly

I 3 ft (91 cm) 3 ft (91 cm)* Radial clearance around service regulator vent outlet.

J 12 in (30 cm) 9 in (23 cm) Clearance to non-mechanical air supply inlet to building, or

K 6 ft (1.83 m) 3 ft (91 cm) above if within 10

L 7 ft (2.13 m

M 12 in / 30 cm

N 12 in (30 cm)* Clearance horizontally to any surface (such as an exterior

O 12 in (30 cm) Clearance above roof line for vertical terminations.

In accordance with the current CSA B149, Natural Gas and Propane Installation Code.

In accordance with the current ANSI Z223.1 NFPA 54, National Fuel Gas Code.

* These numbers are only estimates. Clearance in accordance with installation codes and the requirements of the gas supplier. t

A vent shall not terminate directly above a side walk or paved driveway that is located between two single family dwellings and it serves both dwellings.

Permitted only if verandah, porch, deck, or balcony is fully open on a minimum of two sides beneath the oor.

NOTE: Venting terminals shall not be recessed into walls or siding.

US Installation

3 ft (91 cm) within a height of

15 ft (4.5 m) above the meter/

regulator assembly*

ft (3 m) horizontally

7 ft (2.13 m)

12 in / 30 cm*

Description

condensation).

terminal, within a horizontal distance of 2 ft (60 cm) from center line of terminal.

Clearance to each side of center line extended above meter/regulator assembly.

the combustion air inlet to any other appliance.

Clearance to mechanical air supply inlet.

Clearance above paved sidewalk or paved driveway located on public property.

Clearance under verandah, porch, deck, or balcony.

wall) for vertical terminations.

Feet of Vent From Top of Unit

75% RESTRICTOR

70% RESTRICTOR

50% RESTRICTOR

NO RESTRICTOR

2 4 6 8 10 12 14 16 18 20

Horizontal Feet of Vent

Vertical Feet of Vent (From Top of Unit)

UP TO 2 ELBOWS NO RESTRICTOR

50% RESTRICTOR UP TO 4 ELBOWS

60% RESTRICTOR UP TO 4 ELBOWS

1 ELBOW NO RESTRICTOR

NOTE: For best results, 3' (76.2cm) or more of

vertical rise is

recommended.

Initial Installation

QUALIFIED INSTALLERS ONLY

VENT CONFIGURATIONS AND RESTRICTOR SETTINGS:

Figure 28 and 29 shows the range of possible vent congurations if the unit is top vented, for vertical and horizontal terminations, any layout that remains within the grid areas is acceptable. They also show the vent restrictor required, relative to the length of vent pipe. Longer vertical vent lengths necessitate greater restriction.

Having the fewest number of elbows is ideal, as they tend to disrupt air movement. Using 45˚ elbows is preferable to using 90˚ elbows. Also, a shorter vent system will perform better than a longer one.

If the unit is rear vented it may have a maximum horizontal run of 36” (91.4 cm) and must be used with a 36” (91.4 cm) snorkel termination.

Figure 28: Possible Vent Congurations for Top Vented;

Vertical and Horizontal Terminations with Elbows.

Figure 29: Possible Vent Congurations for Top

Vented; Straight Vertical Vent & Terminations.

Initial Installation

Sealant

Female Locking

Lugs

Male

Locking

Lugs

QUALIFIED INSTALLERS ONLY

RESTRICTOR INSTALLATION:

The ENVIRO CARA has been designed for use with an add-in restrictor. The restrictor is designed to maintain ame appearance when installing this unit with vertical chimneys as well as installations with longer horizontal vent applications. It does this by controlling the amount of air moving through the vent pipe.

1. Choose the appropriate restrictor for the installation (see INITIAL INSTALLATION - VENT CONFIGURATIONS AND

RESTRICTOR SETTINGS). To avoid injury, install the restrictor when the fireplace is cool or use welder’s gloves or oven mitts.

2. Remove the glass door (see MAINTENANCE AND SERVICE - GLASS DOOR REMOVAL) and the rebox bafe (seE

MAINTENANCE AND SERVICE - FIREBOX BAFFLE REMOVAL).

3. Remove two (2) ” hex head screws for the restrictor, place restrictor in the ue collar (see Figure

30) and fasten in place with the two (2) ” hex head screws.

4. Re-install the rebox bafe and the door.

5. Wait for the unit to warm up to operating temperature to ensure a proper and clean burning unit.

Figure 30: Flue Restrictor Installation.

HORIZONTAL INSTALLATION:

1. Set the appliance in the desired location. Check to determine

if wall studs or roof rafters are in the way when the venting system is attached. If this is the case, you may want to adjust the location of the appliance.

2. Direct vent pipe and ttings are designed with special twist-lock

connections. Assemble the desired combination of black pipe and elbows to the appliance adapter with pipe seams oriented towards the wall or oor, as much out of view as possible.

Place a bead of Mil-Pac on the outer edge of the inner exhaust

pipe (non-ared end). Place a bead of high temperature silicone on the male edge of the outer pipe. Push the pipe sections completely together, then twist-lock one section clockwise approximately  turn, until the two sections are fully locked. The female locking lugs will not be visible from

Figure 31: Twist-Lock Connection.

Woodscrews

Wall Thimble

Strap

Sheet metal

screws

Fold strap

here

/4"

(3.2cm)

10"

(254mm)

10"

(254mm)

Initial Installation

QUALIFIED INSTALLERS ONLY

the outside, on black pipe. They may be located by examining the inside of the female ends as shown in Figure 31.

Notes: (a) Twist-lock procedure: four (4) indentations, located on the female end of the pipes and ttings, are

designed to slide straight onto the male ends of adjacent pipes and ttings, by orienting the four pipe indentations so they match and slide into the four entry slots on the male end.

(b) Horizontal runs of vent pipe must be supported every 36” (915mm). Wall straps are available for this purpose, also when running horizontal pipe minimum clearances to combustibles must be maintained;

2” (51mm) at top, 1” (38mm) at sides, 1” (38mm) at bottom.

3. With the pipe attached to the stove in the correct location,

mark the wall for a 10” (25.4cm) x 10” (25.4 cm) square hole (refer to Figure 32). The center of the square hole should match the center line of the horizontal pipe. Cut and frame the 10” (25.4cm) x 10” (25.4cm) hole in the exterior wall where the vent will be terminated. Refer to Figure 23 and Table 7. If the wall being penetrated is constructed of non-combustible material i.e. masonry or concrete, a 7” (17.8cm) hole is acceptable.

4. Position the horizontal vent termination in the center of the 10” (25.4cm) x 10” (25.4cm) hole, and attach to the exterior wall with the four screws provided. Before attaching the vent termination to the exterior wall, run a bead of non-hardening mastic around the edges, so as to make a seal between the termination and the wall. The arrow on the vent termination should be pointing up, insure that the proper clearances to combustible materials are maintained.

Figure 32: Wall Framing Hole for

Horizontal Installation.

5. Before connecting the horizontal run of the vent pipe to the vent termination, slide the black decorative wall thimble cover over the vent pipe.

6. Slide the appliance and vent assembly towards the wall, carefully inserting the vent pipe into the

cap assembly. It is important that the vent pipe extend into the vent cap a sufcient distance with a minimum of 1” (3.2cm) overlap. Secure the connection between the vent cap pipe and the vent cap

by attaching the two sheet metal straps extending from the vent cap assembly into the outer wall of the vent pipe. Use the two sheet metal screws provided to connect the straps to the vent pipe. Bend any remaining portion of the sheet metal straps back towards the vent cap, so the decorative wall thimble will conceal it (see left image in Figure 33).

Figure 33: Installing Decorative Wall Thimble.

Initial Installation

Wood screws (x4)

Cut vinyl siding away to fit standoff

Bolt (x4) required

Nut (x4) required

Wood screw (x4)

QUALIFIED INSTALLERS ONLY

7. Slide the decorative wall thimble up to the wall surface and attach with the screws provided. Apply decorative brass or chrome trim if desired (see right image in Figure 33).

NOTES: (a) The four (4) wood screws provided should be replaced with the appropriate fasteners for stucco,

brick, concrete, or other types of siding. (b) For buildings with vinyl siding, a vinyl siding standoff, should be installed between the vent cap and

the exterior wall (see Figure 34). Attach the vinyl siding standoff to the horizontal termination. The vinyl siding standoff prevents excessive heat from possibly melting the vinyl siding material. Note that the horizontal vent termination bolts onto the at portion of the vinyl siding standoff (shaded area in Figure

31), so that an air space will exist between the wall and the vent termination.

(c) The horizontal run of vent pipe must be level and should have a  inch (6mm) rise for every one foot (305mm) of run towards the termination. Never allow the vent to run downward. This

could cause high temperature and may present the possibility of a re. (d) The location of the horizontal vent termination on the exterior wall must not be easily blocked or

obstructed. Refer to INITIAL INSTALLATION - VENT CONFIGURATIONS AND RESTRICTOR SETTINGS.

(e) When installing a vent pipe in a chase the minimum clearance to combustibles is 2” (51 mm). (f) Maintain manufacturer’s clearances to combustibles with venting.

Figure 34: Installing Vent Cap with Vinyl Siding

VERTICAL INSTALLATION:

1. Check the instructions for required clearances (air spaces) to combustibles when passing through

ceilings, walls, roofs, enclosures, attic rafters, or other nearby combustible surfaces. Do not pack air spaces with insulation.

2. Set the gas appliance in the desired location. Drop a plumb bob down from the ceiling to the position

of the appliance ue exit, and mark the location where the vent will penetrate the ceiling. Drill a small hole at this point. Next, drop a plumb bob from the roof to the hole previously drilled in the ceiling, mark the spot where the vent will penetrate the roof. Determine if ceiling joists, roof rafters, or other framing will obstruct the venting system. You may wish to relocate the appliance, or to offset, to avoid cutting load bearing members.

Figure 35: Installing Horizontal Vent Termination.

Stand-Off.

11/2” (4cm) long wood screw (x4)

10” (25.4cm) x 10” (25.4cm)

inside framing

Ceiling Joist

Framing

Vertical

Termination

Storm Collar

Flashing

Roofing nails

Elbow Strap

Initial Installation

QUALIFIED INSTALLERS ONLY

3. To install the Round Support Box/Wall Thimble in a at ceiling, cut a 10” square hole in the ceiling, centered in the hole drilled in Step 2. Frame the hole as shown in Figure 36.

4. Assemble the desired lengths of black pipe and elbows necessary to reach from the appliance adapter up through the Round Support Box. Insure that all pipe and elbow connections are in their fully twistlocked position.

5. Cut hole in the roof centered on the small hole placed in the roof from Step 2. The hole should be of sufcient size to meet minimum requirements for Clearance to Combustibles, as specied. Continue to assemble lengths of pipe and elbows necessary to reach from the ceiling support box up through the roof line. Galvanized pipe and elbows may be utilized in the

attic, as well as above the roof line. The galvanized nish is desirable above the roof line, due to the higher corrosion resistance.

Figure 36: Wall Framing for Hole for Vertical Installation.

6. Once the pipe sections have been joined, and run up through the hole in the roof, slip an elbow strap

over the exposed sections, bend the support straps outwards, and push the elbow strap down to the roof level, as shown in Figure 34. Tighten the clamp around the pipe section. Use a level to make sure the pipe is truly vertical. With roong nails, secure the support straps to the roof. Seal the nails holes

heads with non-hardening mastic. Trim the excess length of the support straps that extend out beyond the edge of the ashing.

7. Slip the ashing over the pipe section protruding through the roof. Secure the base of the ashing to the roof with roong nails. Use a non-hardening sealant between the uphill edge of the ashing and the roof. Insure the roong material overlaps the top edge of the ashing as shown in Figure

37. Verify that you have at least the minimum clearance to combustibles at the roof line.

Figure 37: Vertical Vent Termination Installation.

Dimension ‘H’ obtained from table below.

Initial Installation

QUALIFIED INSTALLERS ONLY

8. Continue to add pipe sections until the height of the vent cap meets the minimum code requirements. Refer to Figure 38 and Table 6. Note that for steep roof pitches, the vent height must be increased. In high wind conditions, nearby trees, adjoining roof lines, steep pitched roofs, and other similar factors can result in poor draft, or down drafting. In these cases, increasing the vent height may solve the problem.

9. Slip the storm collar over the pipe, and push it down to the top of the roof ashing as shown in Figure

37. Use the non-hardening sealant around the joint between the pipe and the storm collar.

10. Twist-lock the vent cap.

Table 8: Minimum ‘H’ for Figure 38.

Roof Pitch Minimum Height

Feet Meters

Flat to 7/12 1 0.3

Over 7/12 to 8/12 1.5 0.46

Over 8/12 to 9/12 2 0.61

Over 9/12 to 10/12 2.5 0.76

Over 10/12 to 11/12 3.25 0.99

Over 11/12 to 12/12 4 1.22

Over 12/12 to 14/12 5 1.52

Over 14/12 to 16/12 6 1.83

Over 16/12 to 18/12 7 2.13

Figure 38: Height of Vertical Termination;

Reference Table 8.

Over 18/12 to 20/12 7.5 2.29

Over 20/12 to 21/12 8 2.44

NOTES:

(a) If an offset is necessary in the attic to avoid obstructions, it is important to support the vent pipe

every 3 feet (91 cm), to avoid excessive stress on the elbows, and possible separation. Wall straps are available for this purpose (see Figure 39).

(b) When ever possible, use 45° degree elbows instead of 90° degree elbows. The 45° degree elbow

offers less restriction to the ow of ue gases and intake air.

oors (see Figure 40). The opening should be framed to 10” (25.4 cm) x 10” (25.4 cm) inside dimensions, in the same manner as shown in Figure 36.

(d) Any occupied areas above the rst oor, including closets and storage spaces, which the vertical vent

passes through, must be enclosed. The enclosure may be framed and sheet rocked with standard building materials. However consult the appliance manufactures installation instructions for the minimum allowable clearance between the outside of the vent pipe, and the combustible surfaces of the enclosure. Do not ll any required air spaces with insulation.

plumber’s tape connected to wall strap

Wall strap

45° elbows (x2)

Nails

Ceiling firestop

Ceiling

Second floor

Use clearances to as defined by appliance and vent pipe manufacturers.

Initial Installation

QUALIFIED INSTALLERS ONLY

Figure 39: Use of Wall Straps.

CATHEDRAL CEILING INSTALLATION:

1. Follow installation steps 1 & 2 under INITIAL INSTALLATION - VERTICAL INSTALLATION.

2. Using the plumb bob, mark the centerline of the venting system on the ceiling and drill a small hole through the ceiling and roof at this point. From the roof, locate the drill hole and mark the outline of the “Cathedral Ceiling Support Box”.

3. Remove shingles or other roof coverings as necessary to cut the rectangular hole for the “Support Box”. Cut the hole ” larger than the “Support Box” outline.

4. Lower the “Support Box” through the hole in the roof until the bottom of the “Support Box” protrudes at least 2 inches (5 cm) below the ceiling. Align the “Support Box” both vertically and horizontally with a level as shown in Figure 41 Temporarily tack the “Support Box” in the place through the inside walls and into the roof sheathing.

Figure 40: Multi-Story Vent Pipe Installation.

Figure 41: Cathedral Ceiling Support Box Leveling.

Initial Installation

Inside Wall

Outside

Wall

36” (915mm)

Snorkel

21/2”

(64mm)

Outside

Wall

Outside

Wall

21/2”

(64mm)

QUALIFIED INSTALLERS ONLY

5. Using tin snips, cut the “Support Box” from the top corners down to the roof line, and fold the resulting aps over the roof sheathing (Figure 42). Before nailing it in to the roof, run a bead of non-hardening mastic around the top edges of the “Support Box”, to make a seal between the box and the roof. Clean out any combustible material from the inside of the “Support Box”.

6. Complete the cathedral ceiling installation by following the same procedures outlined in Steps 4 through 9 for INITIAL INSTALLATION - VERTICAL INSTALLATION.

Figure 42: Cathedral Ceiling Support Box

Installation.

CORNER INSTALLATIONS:

Do not interfere with the structural integrity of the walls.

For installations with a 36” (915 mm) snorkel refer to Figure 43 and INITIAL INSTALLATION - VENT CONFIGURATIONS

AND RESTRICTOR SETTINGS. For other corner installations refer to Figure 44 and INITIAL INSTALLATION - VENT

CONFIGURATIONS AND RESTRICTOR SETTINGS.

Also refer to INITIAL INSTALLATION - CLEARANCES TO COMBUSTIBLES.

Figure 43: Corner installation rear vented with

snorkel.

Figure 44: Corner installation top vented.

Vent Pipe

Inside Finished Collar

Dry Wall

Wall Thimble

Exterior Wall

Siding

Minimum Vent Terminal 36”

(914mm) High Snorkel Kit.

Initial Installation

Venting Gasket

Rotate 180

QUALIFIED INSTALLERS ONLY

CONVERTING TOP VENTED INTO REAR VENTED:

This unit has been shipped as a 33,500 Btu/hr top-vented freestanding unit. This unit can be converted to a rear vented unit for use with a 36” (915 mm) snorkel. Also refer to INITIAL INSTALLATION

- INSTALLATION OF REAR VENTED APPLIANCE.

1. Carefully remove the trivet and the stovetop. Place on a soft surface as not to damage the nish.

2. Remove the four (4) ” screws that hold the ue collar elbow to the unit body.

3. Carefully remove the elbow being sure not to damage the gasket that is glued to the ue collar elbow, it seals the ue to the rebox (see Figure 42).

4. Turn the elbow 180° to the rear vent position and re-fasten with the screws removed in step 2.

Figure 45: Converting Top Vented into Rear Vented.

INSTALLATION OF REAR VENTED APPLIANCE:

Place the unit into position.

Attach a small section of pipe on the unit and mark exterior wall where vent would pass through the wall.

Cut a 10” (25.4 cm) minimum hole in the wall to maintain clearances to combustibles. Frame hole as shown in Figure

32.

Install a wall thimble, interior nished collar, and the vent section through the wall.

THIS UNIT MUST BE VENTED WITH A 36” (91 cm) SNORKEL KIT.

Seal around the vent terminal to the structure using a nonhardening mastic.

Also refer to INITIAL INSTALLATION - VENT CONFIGURATIONS AND

RESTRICTOR SETTINGS and INITIAL INSTALLATION - HORIZONTAL INSTALLATION.

Figure 46: Installation for Rear Vented;

33,500 Btu/hr.

Vent Cap

Inside Finished Collar

Ceiling Support

Insulation Guard

Flue Pipe

Roof Truss

Roof Flashing

Initial Installation

Siding

Vent Pipe

Inside Finished Collar

Termination

Wall Thimble

Exterior Wall

Dry Wall

QUALIFIED INSTALLERS ONLY

INSTALLATION OF TOP VENTED; HORIZONTAL TERMINATION:

This is the most common type of installation style.

Set the unit in place.

Install a minimum 24” (61cm), although 36” (91.5cm) or more vertical vent length recommended.

Install a 90° elbow, and mark the exterior wall where the vent would pass through.

Cut a 10” (25.4 cm) minimum hole in the wall to maintain clearances to combustibles around vent pipe. Frame the hole as shown in Figure 32.

Install wall thimble, interior nished collar, the vent section through the wall, and then install the vent termination.

Seal around the termination using a non-hardening mastic.

Also refer to INITIAL INSTALLATION - VENT CONFIGURATIONS AND

RESTRICTOR SETTINGS and INITIAL INSTALLATION - HORIZONTAL INSTALLATION.

INSTALLATION OF TOP VENTED; VERTICAL TERMINATION:

Place the unit in place.

Drop a plumb bob from the ceiling to the center point of the ue outlet.

Cut a 10” (25.4 cm) hole in the ceiling and the roof. Refer to Figure 36.

Install the ceiling support and insulation guard.

Install the roof ashing. Ensure that the roof ashing is installed under the roong material so that a watertight seal is created.

Install the ue pipe from the top of the unit through the roof.

Ensure that all ue pipe and unit maintain required clearances to combustibles.

Also refer to INITIAL INSTALLATION - VENT CONFIGURATIONS

AND RESTRICTOR SETTINGS and INITIAL INSTALLATION - VERTICAL

INSTALLATION.

Figure 47: Installation for Top Vented;

Horizontal Termination.

Figure 48: Installation for Top Vented;

Vertical Termination.

Initial Installation

TP TH TP TH

IN OUT

Manifold

Pressure Tap

Inlet

Pressure Tap

Hi/Low

Knob

Pilot Adjustment

Screw

Gas Control

Knob

QUALIFIED INSTALLERS ONLY

GAS LINE CONNECTION AND TESTING:

WARNING: Only persons licensed to work with gas piping may make the necessary gas connections to this appliance.

GAS LINE CONNECTION

• This stove is equipped with a certied exible pipe

located on the right side of the unit terminating in a ” male NPT tting. Consult your local authorities codes or the CAN/CGA B 149 (1 or 2) installation code in Canada, or in the USA gas installations follow either local codes or the current edition of the National Fuel Gas Code ANSI Z223.1.

• The efciency rating of this appliance is a product

of the thermal efciency rating determined under continuous operating conditions and was determined independently of any installed system.

The appliance and its shutoff valves must be disconnected from the gas supply piping system during any pressure testing where the pressure exceeds  PSIG (3.45 KPa) or damage will occur to the valve.

Figure 49: Fully Labeled Gas Valve.

The appliance must be isolated from the gas supply piping system by closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than  psig (3.45 KPa).

Always check for gas leaks with a soap and water solution after completing the required pressure test.

TO TEST VALVE PRESSURES

The pressure taps are located on the left side of the valve

• Turn set screw 1 turn counter clockwise to loosen,

• Place 5/16” (8 mm) I.D. hose over pressure tap system.

• Check pressures using a manometer.

• When nished, release pressure, remove hose & tighten set screw.

Table 9: Pressure and BTU Information.

Natural Gas Propane

Main Burner PO512-37 DMS PO512-1/16”

Manifold Pressure 3.8” W.C. / 0.95KPa 11.0” W.C. / 2.7KPa

Min. Manifold Pressure 1.1” W.C. / 0.27KPa 2.9” W.C. / 0.72KPa

Max Supply Pressure 7.0” W.C. / 1.74KPa 13.0” W.C. / 3.28KPa

Min. Supply Pressure 5” W.C. / 1.24KPa 12.0” W.C. / 2.98KPa

Max BTU/hr Input 33,500 BTU/hr (9.82KW) 33,500 BTU/hr (9.82KW) Min. BTU/hr Input 18,000 BTU/hr (5.28 KW) 18,000 BTU/hr (5.28KW)

NEVER USE AN OPEN FLAME FOR LEAK TESTING.

Venturi Setting ” min.

Completely Open

Initial Installation

Optional

Remote

Control

ON/OFF

Burner Switch

Purple

Thermocouple

Blue

Thermopile

Grey

Inlet

Pressure

Tap

Gas Control

Valve

Manifold

Pressure Tap

Pilot Adjustment

Screw

Optional

Wall Switch

Optional

Thermostat

Rheostat

Snap Disk N/O

Black

Green/White

Black

White

Fan

Power

Cord

Black

Green/Yellow

QUALIFIED INSTALLERS ONLY

ELECTRICAL REQUIREMENTS FOR GAS VALVE AND OPTIONAL BLOWER:

The ENVIRO CARA will operate without electrical power. This model has a millivolt gas control, which uses the pilot ame to generate enough electricity to operate the main burners. The appliance, when equipped with a blower, must be electrically connected and grounded in accordance with local codes or in the absence of local codes, with the current CSA C22.1 CANADIAN ELECTRICAL CODE Part 1, SAFETY STANDARDS FOR ELECTRICAL INSTALLATIONS, OR THE NATIONAL ELECTRICAL CODE ANSI / NFPA 70 in the U.S. When installing the Optional Remote Control System for the valve and the blower, refer also to the REMOTE CONTROLS section, and to Figure 4.

Table 10: Recommended Thermostat

Wire Size.

Wire Size Max. Length

14 gauge 100 ft (30.48 m) 16 gauge 60 ft (18.29 m) 18 gauge 40 ft (12.00 m) 20 gauge 25 ft (7.62 m) 22 gauge 18 ft (5.49 m)

CAUTION: Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. Verify proper operation after servicing.

Figure 50: Gas Control Valve and Optional Thermostat Wiring.

WARNING: Electrical grounding instructions. This appliance is equipped with a three-prong (grounding)

plug for your protection against shock hazard, and must be plugged directly into a properly grounded three-prong outlet.

DO NOT cut or remove the grounding prong

from this plug.

ELECTRICAL INFORMATION:

Canadian Installations

The venting system must be installed in accordance with the current CSA B149 installation code and/or local codes having jurisdiction.

U.S.A. Installations

The venting system must be installed in accordance with the current National Fuel Gas Code, ANSI Z223.1, and/or local codes having jurisdiction.

Figure 51: Wiring Diagram for Electric Fan.

Initial Installation

INSTALLATION OF OPTIONAL BLOWER:

Figure 52: Optional Blower (Fan) Installation.

1. Remove the pre-assembled blower from the packaging. Inspect the blower for damage. If damage is

noticed call your dealer, distributor or courier company and have components replaced.

2. Remove the side panel by pulling the panel up, slide the panel out of the bottom slots, and set

aside.

3. Install the temperature sensor into the holder.

IMPORTANT: The temperature sensor must be in contact with the rebox.

4. Open the pedestal door and remove the four (4) T-20 screws holding the Control Panel in place.

5. Fit the Fan Unit into the cabinet being careful to work around the gas and pilot lines. The fan will

t up behind the gas valve. With an extension driver, fasten the Fan Unit in place with four (4) T-20 screws provided.

6. Install the Fan Controller into the provision in the Control Panel.

7. Install the Strain Relief plate into the stove back by tting the tab on the plate into the stove back

and secure the plate with a T-20 screw provided.

8. Plug in all the electrical connections as indicated in Figure 51. This includes the Fan Controller,

Temperature sensor and Fan Unit.

9. Using the provided T-20 screw, located on the right mount below and behind the Temperature Sensor,

fasten the wire tie supplied. With the wire tie capture the fan wires including the temperature switch wires, this will secure the wires and route them away from hot surfaces and out of the way of the fan blades

10. Re-install the Control Panel and Side Panel.

11. Plug the fan assembly into the wall outlet and turn the unit on to ensure fan operation.

Secondary Installation

Left Rear

Log Chunk

Right Rear

Log Chunk

“Y” Log

Right Log

INSTALLATION OF LOG SET:

The placement of the logs is not arbitrary. If they are positioned incorrectly, the ames can be “pinched” and will not burn correctly. The burner has four (4) pins and four (4) ledges which make alignment easier. Using the pictures provided, carefully set the logs in place.

NOTE: The logs are fragile and should be handled gently.

Figure 53: Log Placement of Rear Log Chunks.

1. Carefully remove logs from box and check there is no damage. It is very important to install all logs in their proper position to ensure safe, optimum operating conditions.

2. Place the Left Rear Log Chunk on the two (2) left rear pins and the Right Rear Log Chunk on the two (2) right rear pins (refer to Figures 53 and 54).

3. Place the bottom of the “Y” Log in the ledge at the front left of the burner and the top of the log rests on the Right Rear Log Chunk as shown in Figure 54 and 55.

4. Place the bottom of the Right Log in the ledge at the front right of the burner and rest the top of the log against the rear panel as shown in Figure 55 and 56.

Figure 54: Log Placement of “Y” Log.

Figure 55: Log Placement of Right Log.

Secondary InstallationSecondary Installation

Left Log

Center Log

5. Place the bottom of the Left Log in the ledge at the front left of the burner and rest the middle of the log against the Left Rear Log Chunk as shown in Figure 56 and 57.

Figure 56: Log Placement of Left Log.

Figure 57: Log Placement of Center Log.

7. Check that the log set is laid out as shown in Figure 58 and install door.

6. Place the bottom of the Center Log in the ledge at the front center of the burner and rest the middle of the log against the top of the “Y” Log as shown in Figure 57 and 58.

Figure 58: Log Placement Complete.

Secondary Installation

CAUTION: NEVER OPERATE THIS APPLIANCE WITH THE GLASS DOOR REMOVED.

Important note: When the unit is

turned on for the rst time, it should be turned onto high without the fan on for the rst four (4) hours. This will cure the paint, logs, gasket material and the other products used in the manufacturing process. It is advisable to open a window or door, as the unit will start to smoke and can irritate some people. After the unit has gone through the rst burn turn the unit off including the pilot, let the unit get cold then remove the glass door and clean it with a good gas replace glass cleaner, available at your local ENVIRO dealer.

See MAINTENANCE AND SERVICE on how to remove door to clean glass.

Figure 59: Cara DR with a Good Flame.

INSTALLATION OF ROCK SET:

If the rocks are positioned incorrectly, the ames can be “pinched” and will not burn correctly. If the rocks are broken due to handling or shipping, replace the rocks with new ones. Using the pictures provided, carefully set the rocks in place.

NOTE: The rocks are fragile, particularly after usage. Please handle with due care during servicing.

1. Carefully remove rocks from box and check there is no damage. It is very important to install all rocks in their proper position to ensure safe, optimum operating conditions.

2. Place the rock cluster onto the burner. There are two (2) pins on the back of the burner and two (2) holes in the bottom of the rock cluster (refer to Figures 60 & 61).

Figure 60: Installation of Rock Cluster.

Secondary Installation

Figure 61: Rock Placement of Four Large Rocks.

3. The four (4) large rocks are placed across front of burner (see Figures 61 & 62). These rocks are all the same shape, but must be rotated in different positions to t in the cut-aways in the burner base. When there installed correctly, there should be no visible gaps between the rocks and the burner base. The gaps between the rock cluster and the four (4) large rocks needs to be maintained as smaller gaps will lead to carbon deposits and build up.

4. Place the two (2) medium rocks; one on either side of the cluster as shown in Figures 62 & 63. These rocks can not be placed down between the others.

5. Addition the seven (7) small rocks. These can be added in some fashion like what’s shown in Figures 63 & 64 with three (3) on the top row with the

larger one in the center and two (2) smaller ones on either side.

7. Check that the rock set is laid out as shown in Figure 64 and install door.

8. Light the unit to enure it has a good ame (see Front Cover).

Figure 62: Rock Placement of Two Medium Rocks.

Figure 63: Rock Placement of Seven Small Rocks.

CAUTION: NEVER OPERATE THIS APPLIANCE WITH THE GLASS DOOR REMOVED.

Figure 64: Rock Placement Complete.

NOTES:

a. Some sooting on the rocks is normal. The

sooting should just be a thin covering in some places on the center three (3) rocks of the rock cluster. There should not be continuous build up.

b. Surface cracks may appear after prolonged

use. This is due to the expansion and contraction of materials during heating cycles. Surface cracks are not a problem as long as the assemblies are maintaining there positions, and operation does not appear to be altered.

Secondary Installation

Left Clip

Right Clip

Right Panel

Rear Panel

Left Brick Panel Support

Left Panel

Steel Firebox Liner

Brick Panel Clip

Important note: When the unit is turned on for the rst time, it should be turned onto high without the fan on for the rst four (4) hours. This will cure the paint, rockss, gasket material and the other products used in the manufacturing process. It is advisable to open a window or door, as the unit will start to smoke and can irritate some people. After the unit has gone through the rst burn turn the unit off including the pilot, let the unit get cold then remove the glass door and clean it with a good gas replace glass cleaner, available at your local ENVIRO dealer. See MAINTENANCE AND SERVICE on how to remove door

to clean glass.

INSTALLATION OF CERAMIC FIREBOX LINER (OPTIONAL):

Do not install when the unit is hot. The rebox liner is fragile. Handle liners with

care and avoid knocking them on any object.

The Enviro Cara DR comes with a Steel Firebox Liner installed, which must be removed if a Ceramic Firebox Liner is to be installed.

1. Remove the glass door as shown in the MAINTENANCE

AND SERVICE - GLASS DOOR REMOVAL.

2. Carefully remove the log set.

3. Slide the burner tray back just far enough so the front edge of the burner does not catch on the front lip of the rebox. Lift the front of the burner up and out of the rebox.

Figure 65: Steel Firebox Liners Installation.

4. Using a T-20 screwdriver, remove the left and right Brick Panel Clips

5. Remove the Steel Firebox Liner by pulling the left side of the panel in towards the center of the unit then out a little. Repeat for the right side then pull the panel completely out.

6. Install the rear ceramic liner by placing it against the back of the rebox. The top of the liner has an angled edge, the bottom does not. Note: The Firebox Bafe must be in place for the Firebox Liners to be installed.

7. While holding the rear ceramic liner from falling forward, install the left and right liners by sliding them in against the sides of the rebox and up to the rear liner (refer to Figure 66).

8. Attach and tighten the brick panel clips with the screws provided. The side liners hold the rear liner in place.

9. Re-install the burner (see MAINTENANCE AND SERVICE - BURNER REMOVAL & INSTALLATION), log set (see SECONDARY INSTALLATION - LOG SET INSTALLATION), and the door.

Figure 66: Firebox Liners Installation.

Trouble Shooting

Problem Possible Cause Solution

The main burner does not ignite when called for.

Spark will not light the pilot after repeatedly pressing the spark ignitor.

Pilot will not remain lit. Problem with thermocouple

The gas valve may not be on. • Check that the gas control knob is in the “ON” position. Thermostat is not calling for

heat. Problem with gas valve. • Use a DC voltmeter to measure the voltage across the

Defective piezo ignitor. • Check connections to ignitor.

Broken spark electrode. • Check for broken ceramic insulation, replace electrode if

Misaligned spark electrode. • If spark is not arcing from electrode to pilot, loosen the

circuit.

• Adjust the thermostat several degrees above ambient temperature.

TPTH and TP terminals. Main operator voltage: Open circuit ≥ 325mV Closed circuit ≥ 100mV

• If voltage is not present, check the control circuit for proper operation.

• If proper control system voltage is present, replace the gas control.

• If ignitor connections are good but no spark, replace ignitor.

broken.

screws on the pilot base adjust and tighten.

• Check for proper connection of the thermocouple to the rear of the valve. If loose, fully tighten.

• Check pilot for full ame impingement around thermocouple. If ame is too small, check gas pressure, adjust pilot rate screw, check pilot head for damage.

• Check thermocouple voltage at valve. It must be greater than 5 mV. If low, replace thermocouple.

Air in gas line (pilot dies while knob is depressed).

Burners will not remain lit. Problem with thermopile

circuit.

Flame lifting Leak in vent pipe • Check for leaks in vent connections.

Improper vent conguration • Check vent conguration with manual. Terminal may be recirculating

ue gases

Glass fogs up Normal Condition: after the appliance warms up the glass will clear.

**Due to additives in gas, glass may get hazy during operation** Clean as needed. Blue Flames Normal during start up: ames will yellow as the replace heats up. Flames are burning “dirty” or

sooting

Remote control doesn’t work Problem with the remote • One or more of the batteries are dead. See remote

Flame impingement • Check log positioning.

Problem with replace • The on/off switch is turned to OFF.

• Bleed line.

• Check gas line pressure.

• Contact dealer.

• Check gas line pressure .

• Check for ame impingement on thermopile. If low, see “Pilot will not remain lit”.

• Check thermopile for minimum of 300 mV when burner is switched on.

• Check wiring to thermostat for breaks.

• Check to see if terminal is on correctly.

• May need to install high wind termination cap.

• Contact dealer.

• Increase primary air by opening the venturi shutter and/ or by opening the vent restrictor.

See also “Burners will not remain lit.”

control instructions.

• The gas control valve is turned to PILOT or OFF.

• The pilot has gone out.

Parts List

Reference

Number

1 120°F (49°C) Ceramic Fan Temperature Sensor EC-001

2 S.I.T. Piezo Igniter EC-023

3 Convection Blower (Fan) - 115V EC-069 3 Cara Fan Kit 50-1545 4 Fan Controller with Knob - 115V EF-045

5 S.I.T. Nova Valve Convertible 50-1421 5 S.I.T. Valve Conversion Screw with O-ring 50-1450 5 S.I.T. Valve Conversion Screw Cap 50-1451 5 Cara Valve Tray Assembly 50-1604 6 7 Cara Log Set & Burner 50-1563

Part Description Part

Thermopile EC-012

Domestic Power Cord - 115V EC-042 Heyco Strain Relief EC-044

Dual Bulb Door Gasket - 10 ft (3.05m) 50-634

Cara Firebox Liner - Ceramic 50-1546

Number

Cara Rock Set & Burner 50-1564

Proame Programmable Thermostat Remote Control System - NG 50-1570 Proame Programmable Thermostat Remote Control System - LP 50-1571 Cara Log Set Only 50-1600 Cara Rock Set Only 50-1601

7 Cara Log Set Burner Only 50-1602

Cara Rock Set Burner Only 50-1603

Cara Conversion Kit LP to NG Convertible 50-1591

Cara Conversion Kit NG to LP Convertible 50-1592 8 Cara Door Assembly 50-1593 8 Cara Glass with Gasket - 14” x 16” (368mm x 425mm) 50-1613

Parts List

Reference

Number

9 Cara Door Latch Assembly 50-1594 10 Cara Main Orice NG (PO512-37) 50-1596 10 Cara Main Orice LPG (PO512-1/16”) 50-1597 11 Cara Flue Outlet Elbow & Gasket 50-1598 11 Cara Flue Outlet Gasket Only 50-1599 12 Cara PSE Pilot Assembly (PSE-C3-505) 50-1605 12 Cara PSE Thermocouple (#019G) 50-1612 13 14 Cara Cast Insert Top Vent 50-1607 15 Cara Cast Stove Top 50-1608 16 Cara Cast Louvers 50-1609 17 Cara Cast Stove Bottom 50-1610

18 Cara Vent Restrictor - Set of 4 (50%, 60%, 70%, 75%) 50-1616 19 Pedestal Glass Door Assembly with Magnet Brackets 50-1621

Part Description Part

Cara Cast Insert Rear Vent 50-1606

Cara Leveling Legs (Set of 4) 50-1611

Number

20 Cabinet Side Left and Right 50-1622 21 Cabinet Side Hangers (Set of 4) 50-1623 22 Louver Brackets Left and Right 50-1624 23 Cara Firebox Liner - Steel 50-1627

Cara Owner Manual 50-1630 24 Cara Stove Back 50-1707 25 Cara Burner Switch 50-1617

26 Cara Switch Box 50-1708 26 Cara Pedestal Door Magnet 50-1709 27 Cara Control Panel 50-1710 28 Cara Firebox Bafe 50-1740

Parts Diagram

Warranty

Sherwood Industries Ltd. is the manufacturer of the VistaFlame line of heating products. At Sherwood Industries, our commitment to the highest level of quality and customer service is the most important thing we do. Each VistaFlame stove is built on a tradition of using only the nest materials and is backed by our Exclusive Lifetime Limited Warranty to the original purchaser. With Enviro, you’re not just buying a replace or stove, you’re buying a company with years of unequalled performance and quality.

Limited Lifetime Warranty:

Under this warranty, Sherwood Industries Ltd. covers the replace or stove body and accessories against defects in materials and workmanship, for part repair or replacement for the rst seven (7) years and limited labour for the rst two (2) years to the original purchaser. This Warranty covers: Firebox, Heat Exchanger, Steel Firebox Panels, Ceramic Logs & Panels, Burner, Ceramic Glass, Pedestals, Panels and Legs. Please see the exclusions and limitation section below as certain restrictions and exclusions apply to this warranty.

Limited Two (2) Year Warranty:

Under this warranty, Sherwood Industries Ltd. covers: Gas Assembly, Blower, Blower control, Temperature Sensors and Wire Harness against defects in materials and workmanship, for part repair or replacement for the rst two (2) years and limited labour for the rst two (2) years to the original purchaser. Please see the exclusions and limitation section below as certain restrictions and exclusions apply to this warranty.

Limited One (1) Year Warranty:

Under this warranty, Sherwood Industries Ltd. covers all exterior surface nishes against defects in materials and workmanship, for part repair or replacement and limited labour for the rst (1) year to the original purchaser. Please see the exclusions and limitations section below as certain restrictions and exclusions apply to this warranty. Here is how our Warranty works If you have any concerns with your VistaFlame product, please contact the dealer where you purchased the replace or stove. Your dealer shall make all claims under this warranty in writing.

To the Dealer

When lling out a warranty claim, please complete the following information on an ofcial warranty claim form: Customer information: Name, address and telephone number of purchaser and date of purchase. Dealer information: Date of installation, name of installer and dealer, serial number of the appliance, nature of complaint, defects or malfunction, description and part numbers of any parts replaced.

To the Distributor

Sign and verify that work and information are correct.

Exclusions and Limitations:

1. This Warranty does not cover tarnish, discoloration or wear on the plating or paint.

2. This Warranty excludes wear and tear or breakage caused by cleaning, moving or service on log set and panels.

3. A qualied installer must install this stove or replace. This Limited Warranty covers defects in materials and workmanship only if the product has been installed in accordance with local building and re codes; in their absence, refer to the owner’s manual. If the product is damaged or broken as a result of any alteration, willful abuse, mishandling, accident, neglect, or misuse of the product, the Limited Warranty does not apply.

Warranty

4. The stove must be operated and maintained at all times in accordance with the instructions in the Owner’s Manual. If the unit shows signs of neglect or misuse, it is not covered under the terms of this Warranty policy. Performance problems due to operator error will not be covered by the Limited Warranty policy.

5. As this is a heating appliance, some changes in colour of surface nishes may occur. This is not a aw and as such is not covered under this warranty.

6. Some minor expansion, contraction, or movement of certain parts and resulting noise, is normal and not a defect and, therefore, is not covered under this Limited Warranty.

7. Misuse includes over-ring. Over-ring this appliance can cause serious damage and will nullify the Limited Warranty.

8. The Limited Warranty will cover glass thermal breakage only and will not cover misuse of the stove glass, including but not limited to glass that is struck, has surface contaminates or has had harsh or abrasive cleaners used on it.

9. This warranty does not cover products made or provided by other manufacturers and used in conjunction with the operation of this stove without prior authorization from Sherwood Industries Ltd. The use of such products may nullify the Limited Warranty on this stove. If unsure as to the extent of this Limited Warranty, contact your authorized VistaFlame dealer before installation.

10. Sherwood Industries Ltd. will not be responsible for inadequate performance caused by environmental conditions.

11. The Limited Warranty does not cover installation and operational related problems such as use of downdrafts or spillage caused by environmental conditions. Environmental conditions include but are not limited to nearby trees, buildings, roof tops, wind, hills, mountains, inadequate venting or ventilation, excessive offsets, negative air pressures or other inuences caused by mechanical systems such as furnaces, fans, clothes dryers etc.

12. The Limited Warranty is void if:

a) The stove has been operated in atmospheres contaminated by chlorine, uorine or other damaging

chemicals.

b) The stove is subject to submersion in water or prolonged periods of dampness or condensation. c) Any damage to the unit, combustion chamber or other components due to water, or weather

damage which is the result of, but not limited to, improper chimney/venting installation.

c) Salt air in coastal areas or high humidity can be corrosive to the nish; these environments can

cause rusting. Damage caused by salt air or high humidity is not covered by the Limited Warranty.

13. Exclusions to the Limited Warranty include: injury, loss of use, damage, failure to function due to accident, negligence, misuse, improper installation, alteration or adjustment of the manufacturer’s settings of components, lack of proper and regular maintenance, alteration, or act of God.

14. The Limited Warranty does not cover damage caused to the replace or stove while in transit. If this occurs, do not operate the stove and contact your courier and/or dealer.

15. Limited Warranty does not extend to or include rebox paint, door or glass gaskets with damage caused by normal wear and tear, or exterior paint discoloration or chipping, worn gaskets, etc.

16. The Limited Warranty does not include damage to the unit caused by abuse, improper installation, or modication of the unit.

17. Damage to plated surfaces caused by ngerprints, scratches, melted items, or other external scores and residues left on the plated surfaces from the use of abrasive cleaners or polishes is not covered in this warranty.

18. The Limited Warranty does not cover tarnish, discoloration or wear on the plated surfaces.

19. The paint on the Metal Brick Liner may peel. This is due to the extreme conditions applied to the paint during normal usage. It is not a aw and is not covered under warranty.

Warranty

20. Sherwood Industries Ltd. is free of liability for any damages caused by the replace or stove, as well as inconvenience expenses and materials. The Limited Warranty does not cover incidental or consequential damages.

21. The Limited Warranty does not cover any loss or damage incurred by the use or removal of any component or apparatus to or from the VistaFlame replace or stove without the express written permission of Sherwood Industries Ltd. and bearing a Sherwood Industries Ltd. label of approval.

22. Any statement or representation of VistaFlame products and their performance contained in VistaFlame advertising, packaging literature, or printed material is not part of the Limited Warranty.

23. The Limited Warranty is automatically voided if the replace or stove’s serial number has been removed or altered in any way. If the stove is used for commercial purposes, it is excluded from the Limited Warranty.

24. No dealer, distributor, or similar person has the authority to represent or warrant VistaFlame products beyond the terms contained within the Limited Warranty. Sherwood Industries Ltd. assumes no liability for such warranties or representations.

25. Sherwood Industries Ltd. will not cover the cost of the removal or re-installation of the stove, hearth, facing, mantels, venting or other components.

26. Labour to replace or repair items under this Limited Warranty will be covered per our warranty service fee reimbursement schedule. Labour rates are set per component and as such total labour costs may not be covered.

27. Sherwood Industries Ltd. is not liable for freight or labour on any stove replaced in-eld and is not liable for travel costs for service work. In the event of in-home repair work, the customer will pay any in-home travel fees or service charges required by the Authorized Dealer.

28. At no time will Sherwood Industries Ltd. be liable for any consequential damages which exceed the purchase price of the unit. Sherwood Industries Ltd. has no obligation to enhance or modify any stove once manufactured (example: as a stove evolves, eld modications or upgrades will not be performed).

29. This Limited Warranty is applicable only to the original purchaser and it is non-transferable.

30. This warranty only covers VistaFlame products that are purchased through an authorized VistaFlame dealer.

31. If for any reason any section of the Limited Warranty is declared invalid, the balance of the warranty remains in effect and all other clauses shall remain in effect.

32. The Limited Warranty is the only warranty supplied by Sherwood Industries Ltd., the manufacturer of the stove. All other warranties, whether express or implied, are hereby expressly disclaimed and purchaser’s recourse is expressly limited to the Limited Warranty.

33. Sherwood Industries Ltd. and its employees or representatives will not assume any damages, either directly or indirectly, caused by improper usage, operation, installation, servicing or maintenance of this stove.

34. Sherwood Industries Ltd. reserves the right to make changes without notice. Please complete and mail the warranty registration card and have the installer ll in the installation data sheet in the back of the manual for warranty and future reference.

35. Sherwood Industries Ltd. is responsible for stocking parts for a maximum of seven (7) years after discontinuing the manufacture or incorporation of the item into its products. An exception to this would be if an OEM supplier is not able to supply a part.

Installation Data Sheet

The following information must be recorded by the installer for warranty purposes and future reference.

NAME OF OWNER:

_________________________________________

ADDRESS:

_________________________________________

PHONE:___________________________________

MODEL:___________________________________

SERIAL NUMBER:___________________________

DATE OF PURCHASE: _____________ (dd/mm/yyyy)

NAME OF DEALER:

_________________________________________

ADDRESS:

_________________________________________

PHONE:___________________________________

NAME OF INSTALLER:

_________________________________________

DATE OF INSTALLATION:___________(dd/mm/yyyy)

� NATURAL GAS (NAT) � PROPANE (LPG)

INLET GAS PRESSURE:_________in wc

MAIN BURNER ORIFICE:__________# DMS

PILOT ORIFICE #_________OR________in diam.

INSTALLER’S SIGNATURE:

_________________________________________

MANUFACTURED BY:

SHERWOOD INDUSTRIES LTD.

6782 OLDFIELD RD. SAANICHTON, BC, CANADA V8M 2A3

www.envirore.biz

October 15, 2007

ADDRESS:

_________________________________________

PHONE:___________________________________

C-11436

Enviro Cara User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual