WARRANTY REGISTRATION
enviro.com/warranty
C44
DIRECT VENT FIREPLACE - NoVA
OWNER’S MANUAL
WARNING: If the information in this manual is not followed exactly, a
re or explosion may result causing property damage, personal injury
or loss of life. Installation and service must be performed by a qualied
4001609
Version Française: www.enviro.com/fr.html
installer, service agency or the gas supplier.
50-3281
1
Safety Precautions
WARNING:
FIRE OR EXPLOSION HAZARD
Failure to follow safety warnings exactly could result in serious
injury, death, or property damage.
- Do not store or use gasoline or other ammable vapors and
liquids in the vicinity of this or any other appliance.
- WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use any phone in your
building.
• Leave the building immediately.
• Immediately call your gas supplier from a neighbor’s phone.
Follow the gas supplier’s instructions.
• If you cannot reach your gas supplier, call the re
department.
- Installation and service must be performed by a qualied
installer, service agency or the gas supplier.
INSTALLER:
Leave this manual with the appliance.
CONSUMER:
Retain this manual for future reference.
This appliance may be installed in an after-market permanently located,
manufactured (mobile) home, where not prohibited by local codes.
This appliance is only for use with the type of gas indicated on the rating plate. This
appliance is not convertible for use with other gases, unless a certied kit is used.
Only doors certied with the appliance shall be used
Massachusetts installations (Warning): This product must be installed by a licensed plumber or
gas tter when installed within the Commonwealth of Massachusetts. Other Massachusetts code
requirements: Flexible connector must not be longer than 36in., a shut off valve must be installed;
only direct vent sealed combustion products are approved for bedrooms/bathrooms. A carbon
monoxide detector is required in all rooms containing gas red direct vent appliances. The replace
damper must be removed or welded in the open position prior to installation of a replace insert.
2
Safety Precautions
HOT GLASS WILL
CAUSE BURNS
DO NOT TOUCH GLASS
UNTIL COOLED.
NEVER ALLOW CHILDREN
TO TOUCH GLASS.
A barrier designed to reduce the risk of burns from the
hot viewing glass is provided with this appliance and shall
individuals.
FOR SAFE INSTALLATION AND OPERATION OF YOUR “ENVIRO” HEATER,
PLEASE CAREFULLY READ THE FOLLOWING INFORMATION:
• All ENVIRO gas-red appliances must be installed in
accordance with their instructions. Carefully read all the
instructions in this manual rst. Consult the building
authority having jurisdiction to determine the need for a
permit prior to commencing the installation.
• NOTE: Failure to follow these instructions could cause
a malfunction of the replace, which could result in death,
serious bodily injury, and/or property damage.
• Failure to follow these instructions may also void your
re insurance and/or warranty.
GENERAL
• Installation and repair should be done by a qualied
service person. The appliance should be inspected before
the rst use and, at least, annually by a qualied service
person. More frequent cleaning may be required due to
excessive lint from carpeting, bedding material, etc. It
is imperative the control compartments, burners and
circulating air passageways of the appliance be kept
clean.
• Due to high temperatures, the appliance should be
located out of high trafc areas and away from furniture
and draperies.
Children and adults should be alerted to the
hazards of high surface temperatures and should
stay away to avoid burn or clothing ignition.
• Young children should be carefully supervised when in
the same room as the appliance. Toddlers, young children
and others may be susceptible to accidental contact
burns. A physical barrier is required if there is a risk for
individuals in the house. To restrict access to a replace
or stove install an adjustable safety gate to keep toddlers,
young children and other at risk individuals out of the
room and away from hot surfaces. Any safety screen,
guard, or barrier removed for servicing an appliance must
be replaced prior to operating the appliance.
• Clothing or other ammable materials should not be
placed on or near the appliance.
• A barrier designed to reduce the risk of burns from the
hot viewing glass is provided with this appliance and shall
be installed for the protection of children and other at-risk
individuals. If the barrier becomes damaged, the barrier
shall be replaced with the manufacturer’s barrier for this
appliance.
FOR YOUR SAFETY
• Installation and service must be performed by a qualied
installer, service agency or gas supplier.
• This installation must conform to local codes or, in the
absence of local codes, with the National Fuel Gas Code,
ANSI Z223.1/NFPA 54, or the Natural Gas and Propane
Installation Code, CSA B149.1.
• To prevent injury, do not allow anyone who is unfamiliar
with the stove to operate it.
• To prevent injury, if the pilot or pilot and burners
have gone out on their own, open the glass door and
wait 5 minutes to air out before attempting to relight the stove.
• Always keep the area around these appliances clear of
combustible material, gasoline and other ammable liquids
and vapours.
• These appliances should not be used as a drying rack for
clothing or for hanging Christmas stockings/decorations.
• Due to the paint curing on the stove, a faint odor and slight
smoking will likely be noticed when the stove is rst used.
Open a window until the smoking stops.
Always connect this gas stove to a vent system and vent to
the outside of the building envelope. Never vent to another
room or inside the building. Make sure the specied vent
pipe is used, properly sized and of adequate height to
provide sufcient draft. Inspect the venting system annually
for blockage and signs of deterioration.
WARNING: Failure to position the parts in accordance
with the diagrams in this booklet, or failure to use only
parts specically approved with this appliance, may result in
property damage or personal injury.
WARNING: Do not operate with the glass front removed,
cracked or broken. Replacement of the glass should be done
by a licensed or qualied service person.
• Never use solid fuels such as wood, paper, cardboard, coal,
or any ammable liquids, etc., in this appliance.
• Do not use this appliance if any part has been under water.
Immediately call a qualied service technician to inspect the
appliance and to replace any part of the control system or
any gas control which has been under water.
• Do not abuse the glass by striking it or slamming the door
shut.
• If the C44 unit is pulled out of its installation, and the vent-
air intake system is disconnected for any reason, ensure that
the vent-air intake pipes are reconnected and re-sealed in
accordance to the instructions noted in
- DIrect Vent
InItIal InstallatIon
3
Table of Contents
Safety Precautions ....................................................................................................2
Table of Contents ......................................................................................................4
Codes And Approvals .................................................................................................5
Specications ............................................................................................................6
Dimensions: .................................................................................................................................. 6
Rating Label & Lighting Instructions Location: .................................................................................6
Operating Instructions ..............................................................................................7
Pilot Light: .................................................................................................................................... 8
Air Shutter (Venturi): .....................................................................................................................8
Remote controls: ...........................................................................................................................8
Burner Lighting: ............................................................................................................................9
Blower speed: ............................................................................................................................... 9
Normal Sounds During Operation: ..................................................................................................9
Maintenance And Service ........................................................................................10
Routine Maintenance: .................................................................................................................. 10
Cleaning The Glass: ..................................................................................................................... 10
Cleaning The Firebox: ..................................................................................................................10
Replacing the Glass: .................................................................................................................... 10
Cleaning Decorative Surfaces: ......................................................................................................11
Safety Screen: ...........................................................................................................................11
Glass Door Removal: ..................................................................................................................12
Burner Removal: .........................................................................................................................12
Access panels: ............................................................................................................................ 13
Intake Shield Removal: ................................................................................................................ 13
Fuel Conversion: .........................................................................................................................13
Initial Installation ...................................................................................................16
Introduction: ...............................................................................................................................16
Unit Install Preparation: ............................................................................................................... 16
Placement and Framing: .............................................................................................................. 17
Vent Termination Framing: ........................................................................................................... 18
Alternate Gas Inlet Location......................................................................................................... 18
Floor Protection: ......................................................................................................................... 19
Mantel Requirements: ..................................................................................................................19
Installation with Recess ...............................................................................................................21
Corner Installation: ..................................................................................................................... 22
Vent Heat Shield: ........................................................................................................................22
Horizontal Vent install: ................................................................................................................. 23
Vertical Vent install: ..................................................................................................................... 23
Clearances & Non-Combustible : ..................................................................................................24
TV Installation Considerations: ..................................................................................................... 25
Direct Vent: ................................................................................................................................26
Vent Termination Restrictions: ...................................................................................................... 26
Venting Clearances: ..................................................................................................................... 27
Approved Venting Parts: ..............................................................................................................28
Allowable Co-Axial Vent Congurations: ........................................................................................ 29
Exhaust Restrictor Setting: ........................................................................................................... 31
Horizontal Termination: ................................................................................................................ 32
Vertical Termination: ....................................................................................................................33
Gas Line Connection and Testing: ................................................................................................. 36
Electrical Requirements: ..............................................................................................................38
Secondary Installation ............................................................................................40
Burner Tray Installation: .............................................................................................................. 40
Panel and Media Installation: .......................................................................................................41
Log Set Installation: .................................................................................................................... 43
Trouble Shooting .....................................................................................................45
Parts List .................................................................................................................46
Parts Diagram ..........................................................................................................47
4
Codes And Approvals
DIRECT VENT ONLY: This type is identied by the sufx DV. This appliance draws all of its air for
combustion from outside the dwelling, through a specially designed vent pipe system.
This appliance has been tested and approved for installations from 0 feet to 4500 feet (1372 m) above
sea level.
In the USA: The appliance may be installed at higher altitudes. Please refer to your American Gas
Association guidelines which state: the sea level rated input of Gas Designed Appliances installed at
elevations above 2000 (610 m) feet is to be reduced 4% for each 1000 feet (305 m) above sea level.
Refer also to local authorities or codes which have jurisdiction in your area regarding the de-rate
guidelines.
In Canada: When the appliance is installed at elevations above 4500 feet (1372 m), the certied high
altitude rating shall be reduced at the rate of 4% for each additional 1000 feet (305 m).
• This appliance has been tested by INTERTEK and found to comply with the established VENTED
GAS FIREPLACE HEATER standards in CANADA and the USA as follows:
VENTED GAS FIREPLACE HEATER (C44 ; NATURAL GAS, PROPANE GAS)
TESTED TO: ANSI Z21.88-2014/CSA 2.33-2014 VENTED GAS FIREPLACE HEATERS
CAN/CGA 2.17-M91 (R2009) GAS FIRED APPLIANCES FOR HIGH ALTITUDES
This ENVIRO C44 Fireplace:
• Has been certied for use with either natural gas or propane (see rating label).
• Is not for use with solid fuels.
• Is approved for a bedroom or bed sitting room. (IN CANADA: must be installed with a listed wall
thermostat. IN USA: see current ANSI Z223.1 for installation instructions.)
• Must be installed in accordance with local codes. If none exist, use current installation code CAN/CGA
B149.1 in Canada or ANSI Z223.1/NFPA 54 in the USA.
• Must be properly connected to an approved venting system and not connected
to a chimney ue serving a separate solid-fuel burning appliance.
IMPORTANT NOTICE (Regarding rst re up): When the unit is turned
on for the rst time, it should be turned onto high without the fan on (if
equipped) for the rst 4 hours. This will cure the paint, logs, gasket material
and other products used in the manufacturing process. It is advisable to
open a window or door, as the unit will start to smoke and can irritate
some people. After the unit has gone through the rst burn, turn the unit
off including the pilot, let the unit get cold then remove the glass door
and clean it with a good gas replace glass cleaner, available at your local
ENVIRO dealer.
5
Dimensions:
Specifications
83mm
1
3
4
Electrical Inlet
Left Side
"
1
9
8
232mm
1
"
9
8
231mm
15
"
19
16
507mm
1
"
2
13mm
5
"
7
16
186mm
11
30
16
779mm
"
"
38"
965mm
54
1394mm
46
1174mm
49"
1245mm
7
"
8
1
"
4
3
"
9
4
247mm
11
284mm
3
"
16
7"
178mm
17
453mm
12"
305mm
1
16
4
413mm
13
"
16
"
11
2
16
68mm
Gas Inlet
Right Side
1
"
9
"
8
232mm
1
4
16
103mm
"
Gas Inlet
Bottom
(Optional)
Figure 1. C44 Dimensions
Rating LabeL & Lighting instRuctions Location:
Remove the screen completely to access the rating label and lighting instructions. The plates are attached
to a length of chain and are never to be tampered with or removed. All important information for your
replace is on this label as well of the model specic serial number which you will need for warranty
information. The plates are located inside the cabinet on the left side near the front.
6
Operating Instructions
For Your Safety, Read Safety Precautions And
Lighting Instructions Before Operating
WARNING: IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACTLY A FIRE OR EXPLOSION MAY
RESULT, CAUSING PROPERTY DAMAGE, PERSONAL INJURY OF LOSS OF LIFE.
Lighting anD instRuctions:
FOR YOUR SAFETY READ BEFORE LIGHTING
WARNING:If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury or loss of life
A. This appliance has a pilot which must be lighted by hand. When
lighting the pilot, follow these instructions exactly.
B. BEFORE LIGHTING smell all around the appliance area for gas.
Be sure to smell next to the floor because some gas is heavier
than air and will settle on the floor.
WHAT TO DO IF YOU SMELL GAS:
Do not try to light any appliance. Do not touch any electrical switch; do
not use any phone in your building. Immediately call your gas supplier
from a neighbor's phone. Follow the gas supplier’s instructions. If you
cannot reach your gas supplier, call the fire department.
LIGHTING INSTRUCTIONS
1. STOP! Read the safety information above on this label.
2. Set the thermostat to the lowest setting.
3. Turn off all electric power to this appliance.
4. Open the front control panel.
5. Turn off the gas control knob clockwise to the “OFF” position.
6. Open door. Wait fIve (5) minutes to clear out any gas. Close door.
Then smell for gas, including near the floor. If you smell gas, STOP!
Follow “B” in the saftey information above on this label. If you don’t
smell gas, go to the next step.
7. Find pilot-located near the center rear of the firebox. Turn the gas
control knob counter-clockwise to “PILOT”. Push the gas
control in fully and hold, keep knob depressed for about 30 seconds
after the pilot is lit. Release knob. If pilot goes out, repeat steps 4
through 5.
C. Use only your hand to push in or turn the gas control knob.
Never use tools. If the knob will not push in or turn by hand,
don’t try to repair it. Call a qualified service technician. Force or
attempted repair may result in a fire or explosion.
D. Do not use this appliance if any part has been under water.
Immediately call a qualified service technician to inspect the
appliance and to replace any part of the control system and any
gas control which has been under water.
WARNING: This gas valve has a lockout device, which will not allow the
pilot burner to be relit until the thermocouple has cooled.
-If the knob does not pop up when released, stop and immediately call your
service technician or gas supplier.
-If the pilot will not stay lit after several tries, turn the gas control knob
clockwise
8. Turn the gas control knob counter clockwise to the “ON” position.
Flip the burner switch to “ON” then turn the “HI/LOW” knob to the
desired setting.
9. Close the front control panel.
10. Turn on all electric power to the appliance.
11. Set thermostat to desired setting.
to “OFF” and call your service technician or gas supplier.
1. Set the thermostat to the lowest setting.
2. Turn off all electric power to the appliance if service is to be performed.
3. Open the front control panel and flip burner switch to “OFF”
TO TURN OFF GAS TO APPLIANCE
4. Turn the gas control knob clockwise to the “OFF” position.
5. Close the front control panel.
C-12454
Figure 2. Lighting Instruction Label
7
Operating Instructions
PiLot Light:
1. Turn off the gas to the replace. If not recently done, remove the
glass and let the unit air out for at least ve (5) minutes to
clear out any gas. Turn on gas to the heater.
2. Be sure there is no burner media in the protected pilot area of the
burner pan. Start the pilot by pressing the gas control knob (Figure 5)
and turning it to PILOT. Turn the gas control knob to pilot and push in,
press the piezo ignitor several times until the pilot light starts. Hold the
gas control knob in for at least 30 seconds once lit. Check that the pilot
has fully engulfed the thermocouple assembly (see Figure 3). The pilot
should now stay lit on its own.
This stove must be wired with an external burner switch or
thermostat for safety and convenience.
Thermopile
Figure 3. Pilot Flame
Thermocouple
aiR shutteR (VentuRi):
The air shutter plays a very important role in ame appearence and combustion quality. The shutter
adjusts how much air gets mixed with the gas before it ignites. Adjustments can be made to accomodate
various climates and vent congurations.
To gain access to the air shutter remove the safety screen and intake shield. There is a lever underneath
the rebox near the gas valve as shown in Figure 4. Moving the lever to the right will close off the air
mixing with the gas and will make the ame appear more yellow and tall. Moving the lever to the left
will open up the shutter allowing more air to be mixed with the incoming gas; this will make the ames
appear more blue and short.
Typically natural gas ames will
require the shutter to be more
closed.
Typically LP ames will require the
shutter to be more open.
If you cannot attain the proper ame by
making air shutter adjustments then you
may have the incorrect exhaust restrictor.
If the ame is very ickery, fast moving,
and low then increase the restriction.
If the ame is very tall, lazy, and dirty
then decrease the restriction.
More details can be found in the venting
Figure 4. Air shutter adjustment lever
Remote contRoLs:
This replace can use an optional remote control or an optional cordless wall thermostat. If either of
these are to be used to control the replace for the majority of the time, leave the ON/OFF switch (on
the control panel) in the remote/thermostat position. Consult the instructions included with the remote/
wall thermostat for operation guidelines.
section of this manual.
Caution: Wear heat resistent gloves
when making adjustments to the
air shutter. Perform adjustments
after 15 minutes.
8
Operating Instructions
buRneR Lighting:
For Your Safety, Read Safety Precautions And
Lighting Instructions Before Operating
1. Remove the screen and the intake shield.
Burner Switch
2. Make sure the pilot is lit, if not light it.
3. Turn gas control knob COUNTER CLOCKWISE to ON.
Fan Control
4. Flip the burner switch to ON.
5. Turn HI/LO control knob to the desired ame height.
NOTE: Check that all burner holes are lit.
TO TURN GAS FIREPLACE OFF:
Gas
Control
Flip switch to OFF to turn off burners, turn the gas control knob
to OFF to extinguish the pilot ame. Keep the pilot ame OFF
when not in use. If the replace is to be serviced, turn the gas
shut off valve to OFF (DO NOT FORCE IT) and disconnect all
electrical power sources. See Figure 5 for control panel layout.
Figure 5. Control Panel
HI/LO
Control
Piezo Ignitor
NOTE: When the unit is turned on for the rst time, it should be turned onto high, with the fan OFF
for the rst two to four hours. This will cure the paint, logs, gasket material, and other products used
in the manufacturing process. It is advised that a door or window be opened as the unit will start to
smoke, which can irritate some people. After the unit has gone through the rst burn, turn the unit OFF,
including the pilot, and let the unit get completely cold. Then remove the glass and clean it with a good
gas replace glass cleaner, available at your local Enviro dealer. See “MaIntenance anD serVIce; Glass
Door reMoVal” and “MaIntenance anD serVIce; cleanInG the Glass.”
bLoweR sPeeD:
Convection fans are optional, they will come on only when the replace is up to
temperature (approximately 15 minutes). The speed of the fan can be changed
by turning the fan control knob. The blower will continue to operate automatically
after the unit has been shut off (approximately 25 minutes).To turn the blower
off, turn the knob COUNTER CLOCKWISE until it “clicks” off (Figure 6).
It is advisable not to operate the blower below
1
/3 speed as it puts a strain on the
windings of the blower which could also cause premature fan failure.
Figure 6. Fan Control
noRmaL sounDs DuRing oPeRation:
Table 1: Normal Sounds
Component Normal Sound Description
Main Unit Creaking when heating up or cooling down
Burner Light pop or poof when turned off
Temperature Sensor Clinking when it senses to turn the blower on or off
Pilot Flame Quiet whisper while the pilot ame in on
Blower / Fan Air movement that increase and decreases with the speed of the blower
Gas Control Valve Dull click when turning on or off, this is the valve opening and closing
9
Maintenance And Service
Routine maintenance:
At least once a year, run through the following procedures to ensure the system is clean and working
properly. Check the burner to see if all the ports are clear and clean. Check the pilot to make sure it is not
blocked by anything. The pilot ame should be blue with little or no yellow on the tips.
Warning: Clearances must be sufcient to allow access for maintenance and service.
Warning: Failure to position the parts in accordance with this manual, or failure to use only parts
specically approved with this appliance may result in property damage or personal injury.
The venting system must be periodically examined; it is recommended the examination is done by a
qualied agency.
cLeaning the gLass:
When the replace has cooled, remove the safety screen and glass door. See MaIntenance anD
serVIce - Glass Door reMoVal. Check the gasket material on the back of the glass, making sure that it is
attached and intact.
During a cold start up, condensation will sometimes form on the glass. This is a normal condition with all
replaces. However, this condensation can allow dust and lint to cling to the glass surface. Initial paint
curing of the appliance can leave a slight lm behind the glass, a temporary problem. The glass will need
cleaning about two weeks after installation. Use a mild glass cleaner and a soft cloth. Abrasive
cleaners will damage the glass and painted surfaces. Depending on the amount of use, the glass
should require cleaning no more than two or three times a season. Do not clean the glass when it is
hot.
cLeaning the FiRebox:
Remove the logs carefully, as they are very fragile. Gently remove all the media and place on a paper
towel. Vacuum the bottom of the rebox thoroughly. Carefully clean any dust off the logs and remove
any lint from the burner and pilot. At this time, inspect the burner tube for cracking or severe warping.
If a problem is suspected, contact the dealer. Check the logs for deterioration or large amounts of soot;
a small amount on the bottom side of the logs is normal. Replace the logs as shown in the seconDary
InstallatIon - loG set InstallatIon section. If new/more media is required, contact your nearest ENVIRO
dealer.
RePLacing the gLass:
The glass in the replace is a high temperature ceramic. If the glass is damaged in any way, a factory
replacement is required (see Parts lIst). Wear gloves when handling damaged glass door assembly to
prevent personal injury. Do not operate with the glass front removed, cracked or broken. Removal and
replacement of the glass from the door must be done by a licensed or qualied service person. The
glass must be purchased from an ENVIRO dealer. No substitute materials are allowed. To
remove the door (see page 12). The replacement glass will come with a new gasket installed. Remove
any silicone remnants from the door. Apply high temperature silicone to the two vertical faces of the
door and install the new piece of glass with gasket (be sure to maintain edge clearances). Apply even
pressure to the glass to allow the silicone to adhere to the gasket material.
10
Maintenance And Service
cLeaning DecoRatiVe suRFaces:
Painted and porcelain faces should be wiped with a damp cloth periodically. If a plated face has been
purchased, it should be unpacked/unwrapped carefully to avoid getting anything on the surface of the
nish, including cleaners, polish and nger prints. It is important to note that ngerprints and other
marks can leave a permanent stain on plated nishes. To avoid this, give the face a quick wipe with
denatured alcohol on a soft cloth BEFORE lighting the replace. Never clean the face when it is
hot. Do not use other cleaners as they may leave a residue, which can become permanently etched into
the surface.
saFety scReen:
A safety screen is installed from the manufacture to protect its users from the dangers of the hot glass
preceding it. There are four safety screen mounting brackets that hold the screen into position as shown
in Figure 7. In order to remove the safety screen it is easiest to grab with both hands from the bottom
and lift the screen up off the mounting brackets and outward.
Figure 7. Safety Screen Removal
11
Maintenance And Service
gLass DooR RemoVaL:
To remove the glass door use a
3/8 socket to remove the 4 upper
bolts and rotate outward. To
replace the door simply reverse
the order; do not over tighten
the bolts or they may strip.
WARNING: Do not touch or
attempt to remove the glass door
if the replace is not completely
cold.
WARNING: Never operate the
replace with the glass door
removed.
buRneR RemoVaL:
The burner will need to be removed for maintenance and fuel conversion. Follow the procedure carefully.
Proceed only when the unit has completely cooled down.
1. Remove the safety screen as shown in MaIntenance anD serVIce - safety screen reMoVal.
2. Remove the glass door as shown in the
3. Remove log set or high denition rock set (if installed).
4. Remove any media from the media tray.
5. Remove the media tray as shown in
6. Remove the six T-20 screws securing the burner pan as shown in Figure 9; do NOT remove the other
T-20 screws. Once the specied screws are removed slide burner to the left and lift out to remove.
To re-install the burner follow steps above in reverse. When placing the burner back in the unit be sure not
to move the air shutter. Make sure the burner is slid all the way in or the mounting holes will not
line up. Do not over tighten the burner screws or they might strip; just get them snug.
MaIntenance anD serVIce - Glass Door reMoVal.
seconDary InstallatIon - MeDIa tray reMoVal.
Figure 8. Door Removal
12
Figure 9. Removing Burner
Maintenance And Service
access PaneLs:
There are two access doors in the bottom on the rebox that is used for servicing components after the unit
is installed in a construction enclosure. Proceed only when the unit has completely cooled down.
1. Remove the burner and burner tray
as shown in the MaIntenance anD
serVIce - Burner reMoVal.
2. Remove the (14) T-20 bolts retaining
the access panels as shown in Figure
10.
3. After servicing assemble in the
Figure 10. Removing Access Door
intake shieLD RemoVaL:
You will need to remove the Intake Shield
to gain access to the components below
and make adjustments to the air shutter.
To remove the shield simply lift it up off the
slots.
reverse order and be sure the gasket
is still intact. Replace if necessary.
DO NOT run the unit without the Intake
Shield as it allows the unit to evacuate heat
out of the unit and protect the components.
Figure 11. Removing Intake Shield
FueL conVeRsion:
TO BE INSTALLED BY A QUALIFIED SERVICE AGENCY ONLY
Please read and understand these instructions before installing.
Warning: This conversion kit shall be installed by a qualied service agency in accordance
with the manufacturer’s instructions and all applicable codes and requirements of the
authority having jurisdiction. If the information in these instructions is not followed
exactly, a re, explosion or production of carbon monoxide may result causing property
damage, personal injury or loss of life. The qualied service agency is responsible for
the proper installation of this kit. The installation is not proper or complete until the
operation of the converted appliance is checked as specied in the manufacturer’s
instructions supplied with the kit.
Kit Parts List for C44 Model:
1 - Orice (NG - #32 DMS or LP - #49 DMS) as marked
1 - Installation instruction sheet
2 - Conversion labels
Carefully inspect all parts supplied with this conversion kit. If any parts have been damaged or are
missing, contact your dealer, distributor or courier company to have them replaced before starting this
installation.
13
Maintenance And Service
Conversion Kit Installation:
1. Turn control knob on the gas valve to the “OFF” position and shut the gas supply off at the shut-off
valve upstream of the valve. CAUTION: The gas supply must be shut off prior to disconnecting the
electrical power and before proceeding with the conversion. Allow the valve and unit to cool down
to room temperature.
2. Remove the glass door as shown in the
manual.
3. Carefully remove the log set and media if already installed.
4. Remove the burner and burner tray as shown in the MaIntenance anD serVIce - Burner reMoVal
section of the manual.
5. Convert the burner orice:
a) Remove the main burner orice with a 3/8 inch deep socket.
b) Put a bead of pipe-thread sealant or approved teon tape on the
new orice threads before installing into the orice port.
c) Install the new orice(s) from the kit into the orice port.
6. Convert the pilot:
a) Using a 7/16 wrench , turn the pilot head a 1/4 turn counter
clockwise to loosen.
b) Pushing the slider to the opposite position. The slider will be
marked NAT or LP depending which side is showing.
c) Turn the pilot head a 1/4 turn clockwise to lock.
MaIntenance anD serVIce - Glass Door reMoVal section of the
Orice
Figure 11: Orice location
7. Convert the SIT gas valve:
a) Remove the black protection cap from the HI/LO knob by hand shown
in Figure 13.
b) Insert a 5/32” or 4 mm Allen wrench into the hexagonal key-way of the
screw
(see Figure 14), rotate it counter-clockwise until it is free and extract it.
c) Check that the screw is clean and if necessary remove dirt.
d) Flip the screw (refer to Figure 15).
e) Using the Allen wrench as shown in Figure 14, rotate the screw
clockwise until a torque of 9 inch lbs.
14
Slide
Figure 12: Removing valve cap.
Maintenance And Service
Red o-ring
is not visible
Red o-ring
is visible
LPG Configuration
Loosen
Tighten
WARNING! Do not over tighten the screw. It is recommended that you grip the wrench by the short side.
f) Verify that if the conversion is from NG to LPG, the screw must be re-assembled with the red o-ring visible
(refer to Figure 16). If the conversion is from LPG to NG, the red o-ring of the screw must be not visible.
Figure 13: Removing
valve cap.
Figure 14: Removing
valve screw.
Figure 15: Flip valve
screw.
Figure 16: O-ring on valve screw.
8. Reinstall the burner, burner tray, burner media, and glass door. Also refer to seconDary InstallatIon
section in your Owner’s Manual.
9. Reconnect the main gas line if it was disconnected and open the shut-off valve at the gas line to the unit.
10. Use a small brush to apply a warm soapy water solution to all gas connections (use a half dish soap
and half warm water). If a gas leak is present, bubbling will occur. Gas leaks can be repaired by using
an approved pipe thread sealant or approved Teon tape. NEVER USE AN OPEN FLAME WHEN
TESTING FOR LEAKS.
11. Reconnect the electrical power to the unit.
12. Relight the pilot and conrm the ame properly covers both the thermocouple and thermopile. Should
the pilot require adjustment, turn the adjustment screw clockwise to decrease or counterclockwise to
increase until the correct ame is achieved.
13. Relight the main burner in both the “HI” and “LO” positions to verify proper burner ignition, operation and
proper ame appearance. Conrm the inlet and manifold pressures are within the acceptable ranges as
directed in section
InItIal InstallatIon - Gas lIne connectIon anD testInG. If the unit has been installed
at an altitude higher than 2000ft (610m) it is required to de-rate the unit accordingly:
In the USA: The appliance may be installed at higher altitudes. Please refer to your American Gas
Association guidelines which state: the sea level rated input of Gas Designed Appliances installed at
elevations above 2000 (610 m) feet is to be reduced 4% for each 1000 feet (305 m) above sea level. Refer
also to local authorities or codes which have jurisdiction in your area regarding the de-rate guidelines.
In Canada: When the appliance is installed at elevations above 4500 feet (1372 m), the certied high
altitude rating shall be reduced at the rate of 4% for each additional 1000 feet (305 m).
14. MAKE SURE that the conversion label is installed on or close to the rating label to signify that the unit has
been converted to a different fuel type.
15
Initial Installation
QUALIFIED INSTALLERS ONLY
intRoDuction:
This section of the owner’s manual is for the use of qualied technicians only. Fireplace placement,
hearths, facing, mantels, and venting terminations will be covered, as well as the gas and electric systems.
There are several installation safety guidelines that must be adhered to. Please carefully read the safety
precautions at the front of this manual.
• Remove the packaging from the appliance, and check to make sure there is no damage. If damage is
found, please report it to both the carrier and your dealer as soon as possible.
• Locate a position where the ue system of the stove can be properly installed without damaging the
integrity of the building; e.g. cutting a wall or ceiling joist. Proper framing is necessary.
• Check stove and ue system clearance requirements.
• Locate the stove in a position so a gas supply line can be run to it.
• The replace may need an electrical connection depending on the options added.
• Locate the stove in a large and open room that is centrally located in the house. This will optimize
heat circulation and comfort.
• The ow of combustion and ventilation air must not be obstructed.
unit instaLL PRePaRation:
Take a minute to familiarize yourself with Figure 17 below.
• The top framing standoffs will need to be folded up and secured on one side with a T-20 screw, This
can be seen in Figure 17.
• The side framing standoffs for this unit also double as handles for positioning and lifting.
• The nailing anges secure the unit to the framing, these can be turned 180 to allow for a 1/2in
shallower framing depth.
• The rear standoffs come from the manufacturer screwed to the top of the unit. Relocate them to the
rear as shown
Top Standoff
Side Standoff / Handle
Nailing anges
16
Rear Standoffs
Figure 17: Fireplace Install Prep
Initial Installation
PLacement anD FRaming:
1” (25mm)
Clearance from
framing studs
to venting
QUALIFIED INSTALLERS ONLY
STEEL STUD
65”
(1651mm)
20”
(508mm)
Figure 18: Framing Dimensions
Table 2: Framing Dimensions
38”
(965mm)
55”
(1397mm)
Minimum Framing Dimensions
Depth 20” 508mm
Width 55” 1397mm
Height 38” 965mm
Enclosure Ceiling
65” 1651mm
The location for the replace can be raised, at oor level, or installed in a corner. There are specic framing
measurements for each situation. The basic rough opening should have the dimensions shown in Figure 18.
The replace must have a strong and level surface to be placed on. The surface should be made of wood
or a non-combustible material.
The gas line should be run to the right side of the replace, there is a 3/8 Male NPT tting to connect the
gas line too. The electrical wiring should be brought to the left side if needed. The location of the replace
should be chosen so there will be at least 36 inches (91.4 cm) from drapes, doors and other combustibles.
17
Initial Installation
QUALIFIED INSTALLERS ONLY
aLteRnate gas inLet Location:
The gas inlet location can be moved to the
bottom of the cabinet if needed. This may be
needed for certain installations. First remove
the two screws on the left side of the unit,
see Figure 19. The gas inlet assembly will
now be loose in the cabinet. Disconnect
the gas line coming from the gas valve, the
straight tting the gas line was connected
too will be reaplaced by a elbow supplied in
the manual bag. Thread the elbow into the
shut off valve, use gas sealant of threads.
Mount the assembly to bottom of the rebox
as shown, screws come installed in rebox.
Reconnect the gas line to the elbow.
Vent teRmination FRaming:
Minimum venting is shown in gure 20.
the framing height to the center of the
thimble is 50”. Minmum venting must
include a 12” vertical section and a 90
degree elbow which is then terminated
horizontally.
Move
Figure 19: Alternate Gas Inlet Location
20"
509mm
Remove
For a vertical termination please
follow the vent pipe manufacturer’s
installation instructions for vertical
vent termination framing.
A minimum of 1 in. (25 mm) clearance
on all sides of the vertical vent pipe
must be maintained.
For every 12” of horizontal run
there must be a 1/4” of rise.
1” of clearance between framing
and venting must be maintained
at all times. 2” above the venting
and 3” above an elbow.
Please see vent cap clearance
in page 26. Also refer to local
building and re codes.
50"
1272mm
18
Figure 20: Minimum Horizontal Venting
Initial Installation
1 2 3 4 5 6 7 8 9 10 11 12 13 14
MANTLE HEIGHT (IN)
MANTLE DEPTH (IN)
Minimum Mantle Clearances
8” MANTLE
4”MANTLE
47
46
45
44
43
42
41
39
40
12” MANTLE
QUALIFIED INSTALLERS ONLY
FLooR PRotection:
The C44 may be installed on a combustible oor. If the appliance is to be installed directly on
carpeting, tile, or other combustible material other than wood ooring, the appliance must
be installed on a metal or wood panel extending the full width and depth of the appliance.
If masonry is to be used, prepare the necessary foundation for the masonry load. When masonry
construction is being used, a lintel must be used over top of replace to support the added weight.
Consider the height of hearth nish material (stone, brick, etc.) when building a replace platform. The
bottom of the replace must be level with nished hearth.
Build the hearth to desired size and height. If a hearth extension is desired, combustible material may
be used.
Above oor level installations: A solid, continuous platform must be constructed below the
appliance. MINIMUM PLATFORM SIZE: 54-7/8 in. (1395 mm) wide x 20 in. (508 mm) deep.
manteL RequiRements:
Refer to Figure 21(a,b) for a combustible mantel installation, measurement is from bottom of the unit to
the bottom of the mantel.
If you are planning on installing a TV above the replace refer to page 25 to see the options available.
Figure 21(a): Minimum Mantel Height
19
Initial Installation
QUALIFIED INSTALLERS ONLY
If adding a mantel to the C44 please note the critical dimension shown in gure 20. These are minimum
dimension as per certication and must be followed. Also note the dimension from the horizonatal vent
pipe to the internal ceiling this must be maintained.
7
"
10
8
1
16
Minimum
"
Height
to Ceiling
39
993mm
1
17
16
434mm
"
Finishing Edge
41"
1041mm
8" [203mm]
1
15
16
383mm
4" [102mm]
"
65"
1651mm
34
872mm
5
16
"
20
Figure 21(b): Install Dimensions with
Mantel
Initial Installation
QUALIFIED INSTALLERS ONLY
instaLLation with Recess
Refer to dimensions in Figure 22 if building a recess above the replace. Note the dimensions from the
nishing edge to the stud below the recess nishing material. The vertical nishing material at the back
of the recess must be spaced 7/8” off the vent shield. Also note the dimension from the horizontal vent
pipe to the internal ceiling this must be maintained.
3
7
"
8
22mm
Minimum Clearance
to Heat Shield
12
"
8
Use Non-Combustible
Board Up to Recession
to Avoid Cracking
5"
15
16
16
426mm
Minimum
Recess
Height
"
13
16
127mm
Maximum Depth
44
1141mm
9
36
"
16
66
[1690mm]
1
"
2
"
Finishing Edge
928mm
Minimum
Figure 22: Install Dimensions with Recess
21
Initial Installation
coRneR instaLLation:
QUALIFIED INSTALLERS ONLY
The dimensions for installing a replace in the corner of a room are given in Figure 23. Refer to “InstallatIon
- allowaBle co-axIal Vent confIGuratIons” for allowable pipe lengths.
Do not interfere with the structural integrity of the walls. Shown below are minimum clearances; increasing
these dimensions is allowable as long as vent length remains in the allowable range.
666
26 1/4"
686
27"
102
4"
1761
69 1/2
"
2490
98"
1245
49"
Figure 23. Dimensions for a Corner Installation
Vent heat shieLD:
IMPORTANT: All installations must include the
vertical vent shield. The horizontal vent shield
is only installed if the replace is horizontally
terminated with the minumum vertical rise of 12”.
If more than 12” of vertical rise is used in the
vent conguration no horizonal shield is needed.
See Figure 24 for shield install. Screws are pre-
installed in cabinet and horizontal vent shield. Use
a T-20 screwdriver or drill driver to remove screws
then install shields.
Vertical Vent Shield
Horizontal
Vent Shield
Figure 24. Vent Shielding Install
22
Initial Installation
QUALIFIED INSTALLERS ONLY
hoRizontaL Vent instaLL:
Figure 25 shows a horizontal vent installation with minimum clearances. The horizontal vent shield must
be used when the minimum vent conguration is used. If more than 12” of vertical rise is used the shield
should not be installed. The vent to ceiling clearance must be maintained no matter the additional vertical
vent height; see gure 21(b) and 22. A minimum of 1” clearance on all sides of the vent pipe must be
maintained at all time unless specically stated.
[520]
20 1/2"
[418]
15 1/2"
Figure 25. Dimensions for a Horizontal Installation
[54]
2 1/8"
VeRticaL Vent instaLL:
Figure 26 shows a vertical vent installation with minimum install clearances. Vertical vent shield is needed,
the horizontal vent shield is not required for vertical vent congurations. A minimum of 1” clearance on all
sides of the vertical vent pipe must be maintained at all time unless specically stated. Please see Initial
Installation - Vertical Termination for further details.
[418]
[520]
20 1/2"
15 1/2"
Figure 26. Dimensions for a Vertical Installation
[244]
9 5/8"
[275]
10 7/8"
[54]
2 1/8"
23
Initial Installation
QUALIFIED INSTALLERS ONLY
cLeaRances & non-combustibLe :
When installing the C44 as a zero clearance replace the correct clearances and materials must be used:
aboVe unit: A minimum 13 3/4” (350mm) of non-combustible facing material must be used above
the rebox opening . The non-combustible is only required as shown in Figure 27.
in FRont oF unit: The C44 can be placed on a combustible oor if desired. The unit cannot sit directly
on combustible ooring other than wood.
aDjacent/siDewaLL: There must be 5 3/16” (132mm) of non combustible from the side nishing
edge. There must be a minimum distance of 7” (178mm) from the nishing edge of the C44 to an
adjacent wall composed of combustible material.
mantLe: It is not necessary to install a mantle, but if one is desired the guidelines as shown in Figure
21(a). The minimum clearance from the side of a mantle to wall is 4”.
FLooR: There must be a minimum distance of 10” (254mm) from the bottom nishing edge of the C44
to a oor composed of combustible material.
Framing
MetalStud
Concrete
Board
Drywall
Sidewall
COMBUSTIBLE
56 1/2”
NON COMBUSTIBLE
13 3/4”
7”
5 3/16
Figure 27. Finishing Non-Combustible Zone
24
10”
Initial Installation
QUALIFIED INSTALLERS ONLY
tV instaLLation consiDeRations:
If you are planning to mount a TV above your replace some considerations must be made to ensure it is
protected from the heat. A recess, mantel, or a combination of both can help deter the heat away from
the TV.
During testing temperatures did not exceed 150°F (65°C) in a 5” deep recess. There is no
guarantee that these temperatures will not harm the longevity of your TV. Make sure to consult your TV
manufacture’s specications to nd the maximum allowable operating temperature. Since every home
and installation is unique, temperatures should be veried at the time of install if possible. A TV should
not be installed if temperatures exceed the manufacturers maximum allowable temperature.
See Figure 28 for minimum TV installation clearances. If a recessed installation is used make sure there
is 2” of clearance around the sides and top of the TV to allow for airow. Remember these are minimum
dimensions increasing them can only help reduce the temperature the TV is subjected too.
1
2
"
Min: 2" Gap
2
64mm
Mantel Thickness
Min: 3/4"
Maintain 2 1/2"
Television Screen
Distance - See
Mantel Instructions
for Further Information
Air Gap Behind TV
Min: 1 1/2" [38mm]
(Typically Provided
by Wall Mount)
Min: 2" Gap
Mantel Thickness
Min: 3/4"
Non-Combustible
Should Go All The Way
to The Recess
Under side
of Mantel
64mm
1
2
2
464mm
"
1
18
"
4
Finishing Edge
Air Gap Behind TV
Min: 1 1/2" [38mm]
(Typically provided
by wall mount)
Finishing Edge
Figure 28. Minimum TV Install Clearances
Figure 29. Recess Minimum TV Install Clearances
25
Initial Installation
QUALIFIED INSTALLERS ONLY
DiRect Vent:
WARNING: This appliance has been designed to draw room air and discharge heated air
from the openings around the nishing edge. Blocking or modifying these openings in
any way can create hazardous situations. Only Approved Direct Vent may be used for
installation of the C44.
The minimum vent installation for the C44 must unclude a 12” vertical section and 90° elbow
before being horizontally vented. Maximum Vertical venting is 40’ (12.2 m). This model is
vented with co-axial 5” exhaust, 8” intake aluminum or stainless steel approved rigid vent leading into
a vertical or horizontal termination cap. The ue collar of this model will t inside of a standard 5”x 8”
vent and must be either correctly interlocked or fastened, with three screws directly to the vent collar.
Check periodically that the vents are unrestricted. Also ensure that all direct vent pipes have been
properly sealed and installed after routine inspection or cleaning. The air intake and exhaust pipes must
be installed in the correct locations on the top of the C44.
Vent teRmination RestRictions:
N
O
D
E
C
B
L
F
Fixed
Closed
Openable
B
B
Openable
Fixed
Closed
H
G
G
M
B
A
J
I
Termination Cap
Figure 30. Vent Termination Restrictions, refer to Table 3
Letter Canadian Installation
A 12 in (30 cm) Clearance above grade, verandah, porch, deck, or balcony.
B 12 in (30 cm) 9 in (23 cm) Clearance from window or door that may be opened.
C 12 in (30 cm)* Clearance from permanently closed window (to prevent
D 24 in (60 cm)* Vertical clearance to ventilated soft located above the
E 18 in (45 cm)* Clearance to unventilated soft.
F 12 in (30 cm)* Clearance to outside corner.
G 12 in (30 cm)* Clearance to inside corner.
H 3 ft (91 cm) within a height of
15 ft (4.5 m) above the meter/
regulator assembly
I 3 ft (91 cm) 3 ft (91 cm)* Radial clearance around service regulator vent outlet.
1
Air Supply Inlet
Table 3: Vent Termination Clearances
US Installation
3 ft (91 cm) within a height of
15 ft (4.5 m) above the meter/
regulator assembly*
Gas MeterG
2
condensation).
terminal, within a horizontal distance of 2 ft (60 cm) from
center line of terminal.
Clearance to each side of center line extended above meter/regulator assembly.
Restriction Zone
(Termination not allowed)
Description
K
A
26
Initial Installation
x”
x”
QUALIFIED INSTALLERS ONLY
J 12 in (30 cm) 9 in (23 cm) Clearance to non-mechanical air supply inlet to building, or
K 6 ft (1.83 m) 3 ft (91 cm) above if within 10
L 7 ft (2.13 m
M 12 in / 30 cm
N 12 in (30 cm)* Clearance horizontally to any surface (such as an exterior
O 12 in (30 cm) Clearance above roof line for vertical terminations.
1
In accordance with the current CSA B149.1, Natural Gas and Propane Installation Code.
2
In accordance with the current ANSI Z223.1 NFPA 54, National Fuel Gas Code.
* These numbers are only estimates.
t
A vent shall not terminate directly above a side walk or paved driveway that is located between two single family dwellings
and it serves both dwellings.
+
Permitted only if verandah, porch, deck, or balcony is fully open on a minimum of two sides beneath the oor.
)t
+
ft (3 m) horizontally
7 ft (2.13 m)
12 in / 30 cm*
*t
+
the combustion air inlet to any other appliance.
Clearance to mechanical air supply inlet.
Clearance above paved sidewalk or paved driveway located
on public property.
Clearance under verandah, porch, deck, or balcony.
wall) for vertical terminations.
Clearances are in accordance with local installation codes and the requirements of the gas supplier.
NOTE: Venting terminals shall not be recessed into walls or siding.
Venting cLeaRances:
A 1” (25 mm) clearance to combustibles must be maintained around any vertical vent pipe. Around a
horizontal vent pipe, the clearance to combustibles should be 2” (51 mm) above and 1½” (38 mm)
on the sides and bottom. When combustible materials are directly above a 90° elbow, 3” (76 mm) of
clearance are necessary.
Table 4. Vent Pipe Minimum Clearances
Hard
Pipe
Vertical Pipe to
the Side Walls
1”
(25.4 mm)
Horizontal Pipe to
the Sides & Bottom
1”
(25.4 mm)
Above an Elbow
Above the Unit
3”
(76.2 mm)
Above an Elbow
Not Above the Unit
3”
(76.2 mm)
Above Horizontal
Vent Pipe
2”
(51 mm)
Wall Frame 8”
(203mm) or less
Thimble
Specic
See certied thimbles in venting section and frame accordingly (see Figure 31) will assure the proper
support and spacing for the vent pipe as it passes through the wall. Installations in Canada require that a
wall thimble be used for passing through walls and ceilings. All sealing and vapour barriers must comply
with local building codes.
The conguration of the venting pipes depends on the locations
of walls, ceilings, and studs. However, the pipes cannot be of
arbitrary length and arrangement. Because the length of the
vertical and horizontal sections dramatically affects the burning
efciency of the replace, certain guidelines have been set in
InItIal InstallatIon - allowaBle co-axIal Vent confIGuratIons.
Venting terminals can not be recessed into a wall or siding.
WARNING: This gas appliance must be direct vented and
can’t be connected to a chimney ue serving a separate
solid-burning appliances.
Figure 31. Vent Framing For Wall or Ceiling
27
Initial Installation
QUALIFIED INSTALLERS ONLY
aPPRoVeD Venting PaRts:
Table 5: Approved Vent Manufacturers
Manufacturer Trade Name Nominal Sizes
ICC EXCELDirect 5” - 8”
M&G Dura-Vent Direct Vent Pro 5” - 8”
The C44 replace has been tested and certied for use with M&G DuraVent DirectVent Pro and ICC
EXCELDirect venting systems. Refer to the table below for part numbers of commonly used parts for both
venting systems. For more venting parts please visit the respective manufacturers’ website.
WARNING: Do not mix parts from different vent manufacturers’ systems.
EXCEPTION TO WARNING: This product has been evaluated by Intertek for using a DirectVent Pro
starting collar in conjunction with EXCELDirect venting systems. Use of this system with the DirectVent Pro
starting collar is deemed acceptable and does not affect the Intertek listing of the appliance.
Table 6: Vent part numbers (Must state if galvanized or black wanted, PART NUMBERS)
Direct Vent Pro EXCELDirect Description
58DVA-06 5DL6 6” pipe length
58DVA-09 5DL9 9” pipe length
58DVA-12 5DL1 12” pipe length
58DVA-18 18” pipe length
58DVA-24 5DL2 24” pipe length
58DVA-36 5DL3 36” pipe length
58DVA-48 5DL4 48” pipe length
58DVA-60 60” pipe length
58DVA-E30 30° elbow, black
58DVA-E45 5DE45 45° elbow, black
58DVA-E90 5DE90 90° elbow, black
58DVA-VSS, DVA-BVS VSS Vinyl siding standoff/sheild
58DVA-WT, 58DVA-WTU 5WT Wall thimble
58DVA-SC SQSC, SC Storm collar
58DVA-WFS Wall Fire stop
58DVA-FS
58DVA-IS
58DVA-WS 5WS Wall strap/support/band
58DVA-VCH 5SVT High wind vertical termination
58DVA-17TA 11” to 17” pipe, adjustable
58DVA-24TA
58DVA-F6 6EFA Flashing, 0/12 to 6/12 roof pitch
58DVA-F12 6EFB Flashing, 7/12 to 12/12 roof pitch
58DVA-FF 6EF Flat Roof Flashings
58DVA-CFK 4MF Masonary Flashing
5CS Ceiling Fire stop
5AS Attic Insulation Shield
17” to 24” pipe, adjustable
5DLA30 16.5” to 29” pipe , adjustable
5DLS1 1 7/8” to 9” slip length pipe
5DLS2 1 7/8” to 21” slip length pipe
28
Initial Installation
40’
QUALIFIED INSTALLERS ONLY
aLLowabLe co-axiaL Vent conFiguRations:
Figure 32 shows the range of venting options using either vertical or horizontal terminations; any layout
that remains within the shaded area is acceptable. Having the fewest number of elbows is ideal as they
tend to restrict air movement. The total length of horizontal vent pipe can not exceed 20 feet (6.1m)
(12.2m)
35’
(10.7m)
30’
(9.14m)
25’
(7.62m)
20’
(6.1m)
15’
(1.52m)
10’
(3.05m)
4’
(1.22m)
NG Vent
Position
and the total vent length can not
exceed 40ft (12.2m). Any combination
of rise and run can be used as long as
it lays within the shaded area (a total
of two (2) 90˚ elbows or four (4) 45˚
elbows can be used. In addition to
what is shown, if a 90˚ elbow is used
in the horizontal plane, 3 feet (91.4cm)
must be subtracted from the allowable
horizontal run (for each 45˚ elbow, 1½
feet (45.7cm) must be subtracted).
Note: The unit will come with 6
restrictor rings. One of these rings may
be needed depending on the vent
configuration. This must be installed in
order to achieve proper efficiency and
flame appearence.
Flame Appearence: Pin point on the
graph where your vent configuration
will lay. Remember to consider elbows
in the HORIZONTAL plane account
for horizontal distance as stated
above. Use the corresponding exhaust
restrictor accorinding to the graph. See
the following section in this manual for
installation details. Your climate and
altitude may alter what restrictor is
required for your particular application.
If your flame is low, flickery, and more
blue then increase the restrictor one
size. If your flame is tall, thin, and lazy
then decrease the restrictor one size.
Use your judgement after the unit has
been running for about 20 minutes.
1’
(0.3m)
5’
(1.52m)
Figure 32. Natural Gas Vent Graph
10’
(3.05m)
12’
(3.66m)
15’
(4.57m)
20’
(6.1m)
Caution: Wait until the unit has
completely cooled before changing the
restrictor.
29
40’
(12.2m)
35’
(10.7m)
30’
(9.14m)
Initial Installation
QUALIFIED INSTALLERS ONLY
If your C44 has been converted to LP
using 50-3268 conversion kit use this
venting diagram.
Flame Appearence: Pin point on the
LP Vent
Position
map where your vent configuration will
lay. Remember to consider elbows in the
HORIZONTAL plane account for horizontal
distance as stated on the previous page.
Use the corresponding exhaust restrictor
accorinding to the graph. See the following
section in this manual for installation
details. Your climate and altitude may
alter what restrictor is required for your
particular application.
25’
(7.62m)
20’
(6.1m)
15’
(1.52m)
10’
(3.05m)
If your flame is low, flickery, and more blue
then increase the restrictor one size. If your
flame is tall, thin, and lazy then
decrease the restrictor one size.
Use your judgement after the unit
has been running for about 20
minutes. If your having difficulty
achieving a healthy flame with LP
then try opening the air shutter
completely.
Caution: Wait until the unit
has completely cooled before
changing the restrictor.
4’
(1.22m)
1’
(0.3m)
5’
(1.52m)8’(2.44m)
Figure 33. LP Vent Graph
30
10’
(3.05m)
15’
(4.57m)
20’
(6.1m)
Initial Installation
QUALIFIED INSTALLERS ONLY
exhaust RestRictoR setting:
When installing the C44 it may be necessary to add a restrictor in the rebox to control the combustion
and ame appearance. The exhaust restrictor ring kit is included in the manual bag, to install the exhaust
restrictor the safety screen assembly and glass door must be removed, see the Maintenance and Service
section. There are six different restrictor sizes, make sure you install the correct size. See Figure 32 &
33 for possible vent congurations and the corresponding restrictor setting. Proper Install is crucial to a
efcient replace burn and the best possible looking ame.
NOTE: There are six different
restrictor sizes, they are marked
with rectangular holes which
coincide with the percentage of
restriction (Figure 35).
Figure 34. Restrictor Install
Wing Nuts x3
10%
Figure 35. Restrictor Ring Kit
20%
50%40%
30%
60%
31
Initial Installation
QUALIFIED INSTALLERS ONLY
hoRizontaL teRmination:
1. A MINIMUM OF 12” [305mm] VERTICAL RISE PLUS AN ELBOW IS REQUIRED
WHEN HORIZONTALLY TERMINATING WITH AN APPROVED VENT CAP.
2. Horizontal pipes must not be level. For every 12” (305 mm) of horizontal travel (away from
the stove), there should be at least ¼” (6.4 mm) of vertical rise. Never allow the vent to
run downward, as this could
cause high temperatures or
even present the possibility
of a re.
3. The exterior of the horizontal
vent termination must not be
blocked or obstructed.
4. If the vent termination is not
being attached to wood, the
four wood screws provided
should be replaced with material
appropriate fasteners.
Elbow
Wall Thimble
Fire Stop
Horizontal
Termination
Wall Framing
5. For buildings with vinyl siding,
a vinyl standoff should be
installed between the vent cap
Exhaust Pipe
and the exterior wall. Attach
the vinyl siding standoff to
the horizontal termination.
Combustion Air
Outer Pipe
Note that the termination
bolts onto the at portion of
the standoff, providing an air
space between the wall and the
vent termination. The air gap
prevents excessive heat from
Figure 36. Horizontal Vent Termination
possibly melting the vinyl siding.
6. Horizontal pipes must be supported every 3’ (914 mm). Plumber’s all round strap will sufce.
7. When running horizontal pipe, clearances to combustibles must be maintained 1 inches (25 mm)
sides, 1 inches (25 mm) bottom, 2” (51 mm) top, and 3” (77 mm) above elbow.
Step 1. Set the replace in the desired location. Check to determine if wall studs will be in the way when
the venting system is attached. If this is the case, the location of the replace may have to be
adjusted or the venting may have to be offset.
Step 2. Direct vent pipe sections are designed with special twist-lock connections. Dry t the desired
combination of pipe and elbows to the appliance adaptor.
Step 3. With the pipe in the correct position and attached to the replace, mark the wall for a hole as
directed by specied wall thimble dimensions. Cut and frame the hole in the exterior wall where
the vent will be terminated. If the wall being penetrated is made of a non-combustible material
(i.e. masonry or concrete) a 8 1/2” (21.6 cm) hole is acceptable.
32
Initial Installation
QUALIFIED INSTALLERS ONLY
Step 4. With the hole now framed, the wall thimble installed, and the pipe extending into the wall,
proceed to the outside. The vent pipe must extend into the vent cap at least 1¼ inches (3.2
cm). Secure the connection between the vent cap and the pipe by attaching the two (2) sheet
metal straps, which extend from the vent cap assembly to the outer wall of the vent pipe. Bend
any remaining portion of the strap back towards the vent cap. Security Secure Vent uses a twist
lock cap.
Step 5. Position the horizontal vent termination in the center of the 10” (25.4 cm) square hole and
attach to the exterior wall with the four screws provided. The arrow on the vent termination
should be pointing up. Run a bead of non-hardening mastic around the edges of the vent
cap, to make a seal with the wall. Ensure the proper clearances to combustibles have been
maintained.
VeRticaL teRmination:
Step 1. Check the instructions for required clearances (air spaces) to combustibles when passing
through ceilings, walls, roofs, enclosures, attic rafters, or other nearby combustible surfaces.
Do not pack air spaces with insulation.
Step 2. Set the gas appliance in the desired location. Drop a plumb bob down from the ceiling to
the position of the appliance ue exit, and mark the location where the vent will penetrate
the ceiling. Drill a small hole at this point. Next, drop a plumb bob from the roof to the hole
previously drilled in the ceiling, mark the spot where the vent will penetrate the roof. Determine
if ceiling joists, roof rafters, or other framing will obstruct the venting system. You may wish to
relocate the appliance, or to offset, to avoid cutting load bearing members.
Step 3. To install the Round Support Box/Wall Thimble in a at ceiling, cut a 10 “ (25.4 cm) square
hole in the ceiling, centered in the hole drilled in Step 2. Frame the hole as shown in Figure 37.
Step 4. Assemble the desired lengths of black pipe and elbows necessary to reach from the appliance
adapter up through the
Round Support Box.
Insure that all pipe and
elbow connections are
Elbow Strap
Vertical
Termination
Storm Collar
in their fully twist-locked
position.
Figure 37. Vertical Vent Termination
Flashing
Roofing nails
33
Initial Installation
H
Dimension ‘H’ obtained
from table below
QUALIFIED INSTALLERS ONLY
Step 5. Cut hole in the roof centered on the small hole placed in the roof from Step 2. The hole should
be of sufcient size to meet minimum requirements for Clearance to Combustibles, as specied.
Continue to assemble lengths of pipe and elbows necessary to reach from the ceiling support
box up through the roof line. Galvanized pipe and elbows may be utilized in the attic, as well
as above the roof line. The galvanized nish is desirable above the roof line, due to the higher
corrosion resistance.
Step 6. Once the pipe sections have been joined, and run up through the hole in the roof, slip an elbow
strap over the exposed sections, bend the support straps outwards, and push the elbow strap
down to the roof level, as shown in Figure 37. Tighten the clamp around the pipe section. Use
a level to make sure the pipe is truly vertical. With roong nails, secure the support straps to
the roof. Seal the nails holes heads with non-hardening mastic. Trim the excess length of the
support straps that extend out beyond the edge of the ashing.
Step 7. Slip the ashing over the pipe section protruding through the roof. Secure the base of the
ashing to the roof with roong nails. Use a non-hardening sealant between the uphill edge
of the ashing and the roof. Insure the roong material overlaps the top edge of the ashing.
Verify that you have at least the minimum clearance to combustibles at the roof line.
Step 8. Continue to add pipe sections until the height of the vent cap meets the minimum code
requirements. Refer to Figure 38 and Table 7. Note that for steep roof pitches, the vent height
must be increased. In high wind conditions, nearby trees, adjoining roof lines, steep pitched
roofs, and other similar factors can result in poor draft, or down drafting. In these cases,
increasing the vent height may solve the problem.
Step 9. Slip the storm collar over the pipe, and push it down to the top of the roof ashing as shown
in Figure 37. Use the non-hardening sealant around the joint between the pipe and the storm
collar.
Step 10. Twist-lock the vent cap.
Table 7: Minimum ‘H’ for Figure 38.
Roof Pitch Minimum Height (H)
Feet Meters
Flat to 7/12 1 0.3
Over 7/12 to 8/12 1.5 0.46
Over 8/12 to 9/12 2 0.61
Over 9/12 to 10/12 2.5 0.76
Over 10/12 to 11/12 3.25 0.99
Over 11/12 to 12/12 4 1.22
Figure 38: Height of Vertical Termination;
Reference Table 7
Over 12/12 to 14/12 5 1.52
Over 14/12 to 16/12 6 1.83
Over 16/12 to 18/12 7 2.13
Over 18/12 to 20/12 7.5 2.29
Over 20/12 to 21/12 8 2.44
34
45° elbows (x2)
Wall strap
Plumber’s tape
connected to
wal strap
Initial Installation
QUALIFIED INSTALLERS ONLY
NOTES:
(1) If an offset is necessary in the attic to avoid
obstructions, it is important to support the vent
pipe every 3’ (914 mm), to avoid excessive stress
on the elbows, and possible separation. Wall straps
are available for this purpose (see Figure 39).
(2) When ever possible, use 45° degree elbows instead
of 90° degree elbows. The 45° degree elbow offers
less restriction to the ow of ue gases and intake
air.
(3) For multi story installations; a ceiling restop is
required at the second oor, and any subsequent
oors (see Figure 40). The opening should be
framed to 10” (254 mm) x 10” (254 mm) inside
dimensions, in the same manner as shown in Figure
31.
(4) Any occupied areas above the rst oor,
Figure 39: Use of Wall Straps.
including closets and storage spaces,
which the vertical vent passes through,
must be enclosed. The enclosure may be
framed and sheet-rocked with standard
building materials. However consult
the appliance manufactures installation
instructions for the minimum allowable
clearance between the outside of the vent
pipe, and the combustible surfaces of
the enclosure. Do not ll any required air
spaces with insulation.
Figure 40: Multi-Story Vent Pipe Installation
35
Initial Installation
QUALIFIED INSTALLERS ONLY
gas Line connection anD testing:
WARNING: Only persons licensed to work with gas piping may make the necessary gas connections to
this appliance.
GAS LINE CONNECTION
• This stove is equipped with a 1/4 NPT male pipe located on the right side of the unit for the gas line
connection. Consult your local authorities codes or the CAN/CGA B 149 (1 or 2) installation code in
Canada, or in the USA gas installations follow either local codes or the current edition of the National
Fuel Gas Code ANSI Z223.1.
• The efciency rating of this appliance is a product thermal efciency rating determined under
continuous operating conditions and was determined independently of any installed system.
The appliance and its shutoff valves must be
disconnected from the gas supply piping system
during any pressure testing where the pressure
Gas Control
Knob
Pilot Adjustment
Screw
exceeds ½ PSIG (3.45 KPa) or damage will occur
to the valve.
N
O
T
The appliance must be isolated from the gas supply
piping system by closing its individual manual
shutoff valve during any pressure testing of the gas
O
L
I
P
F
O
F
I
H
L
O
supply piping system at test pressures equal to or
less than ½ psig (3.45 KPa).
Always check for gas leaks with a soap
and water solution after completing the
required pressure test.
Inlet Pressure
IN OUT
Hi/Low
Tap
Figure 41: Fully Labeled Gas Valve.
Manifold
Pressure Tap
Knob
TO TEST VALVE PRESSURES
The pressure taps are located on the top right of the valve shown in Figure 41.
•Turn set screw 1 turn counter clockwise to loosen,
5
•Place
/16” (8 mm) I.D. hose over pressure tap system.
•Check pressures using a manometer.
•When nished, release pressure, remove hose & tighten set screw.
Table 8: Pressure and BTU Information
Natural Gas Propane Gas
Main Orice #32 #49
Manifold Pressure 3.5” W.C. (0.87 KPa) 10.0” W.C. (2.49 KPa)
Min. Manifold Pressure 1.6” W.C. (0.40 KPa) 6.4” W.C. (1.59 KPa)
Max Supply Pressure 7.0” W.C. (1.74 KPa) 11.0” W.C. (2.74KPa)
Min. Supply Pressure 4.5” W.C. (1.12 KPa) 10.4” W.C. (2.59 KPa)
Max BTU/hr Input 38,000 BTU/hr (11.14 kWh) 38,000 BTU/hr (11.14 kWh)
Min. BTU/hr Input 23,250 BTU/hr (6.81 kWh) 29,500 BTU/hr (8.65 kWh)
O
L
T
I
P
*Gas Valve will be
mounted upside down on
some models
TP TH TP TH
NEVER USE AN OPEN FLAME FOR LEAK TESTING.
36
Initial Installation
TP
TP/TH
TH
Purple
Blue
Grey
Connect Thermostat
Wires Here.
On/Off/Thermostat
Switch
Purple
QUALIFIED INSTALLERS ONLY
This unit will operate without external electrical power. This model has a Millivolt gas control which uses
the pilot ame to generate enough electricity to operate the main burner. This appliance when equipped
with the Convection Fan Kit or Light Kit must be electrically connected and grounded in accordance with
local codes or in the absence of local codes, with the current CSA C22.1 CANADIAN ELECTRICAL CODE
Part 1, SAFETY STANDARDS FOR ELECTRICAL INSTALLATIONS, OR THE NATIONAL ELECTRICAL CODE
ANSI / NFPA 70 in the U.S.
CAUTION: Label all wires prior to disconnection when servicing controls. Wiring errors can cause
improper and dangerous operation. Verify proper operation after servicing.
Table 9: Recommended Thermostat
Wire Size
Wire Size Max. Length
14 gauge 100 ft (30.48 m)
16 gauge 60 ft (18.29 m)
18 gauge 40 ft (12.00 m)
20 gauge 25 ft (7.62 m)
22 gauge 18 ft (5.49 m)
Figure 42: C44 Wiring Diagram
*This stove must be wired to a wall switch or thermostat for safe and convenient operation*
The C44 comes from the
manufacture with an on/off
switch mounted to the control
panel. Access is limited to switch
once the unit is hot. A wall
mounted burner switch or
thermostat must be used
for safety. See Figure 43 for
wiring the switch or thermostat
into the unit. Disconnect the
connection behind the switch
in the control panel as tap into
the (2) terminals as shown in
70 ° F
ON/OFF/REMOTE
Optional
Remote
Control
N
O
FF
O
Purple
Thermostat Switch
Blue
Thermopile
Manifold
Pressure
Tap
Gas
Control
Valve
Blue
Thermocouple
Inlet
Pressure
Tap
Figure 43.
70 ° F
UP
DOWN
COOL / HEAT
PROGRAM
Grey
Pilot
Adjustment
Screw
Optional Thermostat (50-583)
Thermostat
Wall Switch
Optional Wall Switch (50-559)
Figure 43: Accessory Wiring
37
Initial Installation
QUALIFIED INSTALLERS ONLY
eLectRicaL RequiRements:
If the C44 only needs to be powered if the 50-3212 [Convection Fan Kit] or 50-3211 [Light Kit] options
are to be installed with the unit. The stove should be wired if one of these options may be added in the
future. If no options are necessary the pilot thermopile will create enough electricity to open and close
the gas valve.
All electrical connections must be made by a certied electrician.
There is an electrical box located in the cabinet on the left side of the replace. Power wire and switch
wire connections are to be inside the electrical box. There is a strain relief on the left side of the cabinet to
secure the wiring. There are two options for wiring the receptacle inside the stove. Option A is standard
receptacle wiring, this would be for the convection fan option. Option B has a switched plug controlled by
a wall switch, this is needed for the light kit option. If installing the Light Kit and Fan Kit use the option
B wiring.
120V
A
B
(For Install with Light Kit)
120V
Figure 44: C44 Receptacle Wiring
C44 Nova Dual Convection Fan Kit (50-3212)
The C44 has an optional convection fan kit that can be installed at anytime as long as power has been
connected to the appliance during the installation. The fan will not operate if the appliance is cold. Once
the unit has been running a thermostat switch will turn on the fans, set the rheostat to the desired level.
The fan will automatically turn off after the appliance has cooled down.
The replace must be electrically connected and grounded in accordance with local codes or, in the
absence of local codes, with the current CSA C22.1 Canadian Electrical Code Part 1, Safety Standards For
Electrical Installations, or The National Electrical Code ANSI / NFPA 70 in the US..
CAUTION: When servicing controls, label all wires prior to disconnection. Wiring errors can cause
improper and dangerous operation. Verify proper operation after servicing. If any of the original wire
supplied with the appliance must be replaced, it must be replaced with 18 AWG wire with a temperature
rating of 105°C.
38
Receptacle
Inside Cabinet
Incoming
Power
VAC
120
Initial Installation
QUALIFIED INSTALLERS ONLY
Fan
White
Fan
Receptacle
Inside Cabinet
Incoming
Power
VAC
120
Green
Temp
Sensor
Black
White
Figure 45: Fan Kit Wiring Diagram
Switched Plug
Green
Ground
White
White
Black
Black
Fan
Control
Gray
Teon
3A Fuse
Black
Teon
c
Light Bars
Figure 46: Light Kit Nova Wiring Diagram
39
Secondary Installation
C44 Light Kit (50-3211)
The C44 has an optional light fan kit that requires one side of the inside receptacle to be wired as a
switch plug. The switched plug will be controlled by an external wall switch, this should be next to your
burner switch or thermostat. In order to use both the Light Kit and Convection Fan Kit the receptacle
needs to be wired as shown in gure 44, option B.
The replace must be electrically connected and grounded in accordance with local codes or, in the
absence of local codes, with the current CSA C22.1 Canadian Electrical Code Part 1, Safety Standards
For Electrical Installations, or The National Electrical Code ANSI / NFPA 70 in the US..
CAUTION: When servicing controls, label all wires prior to disconnection. Wiring errors can cause
improper and dangerous operation. Verify proper operation after servicing. If any of the original
wire supplied with the appliance must be replaced, it must be replaced with 18 AWG wire with a
temperature rating of 105°C. If the original wire supplied to the light bulbs is damaged you must
contact your dealer. This is special high rated oven wire and it must be replaced with the same.
buRneR tRay instaLLation:
There are two styles of burner tray . The standard burner tray is supplied with the unit and used for
all media base options with the exception of 50-3211 (Light Kit); the Light Kit includes a perforated
burner tray to allow light to come through. Both tray styles are handled the same and removed with
6 screws using a T-20 screwdriver.
40
Figure 47: Burner Tray Install/Removal
Secondary Installation
PaneL anD meDia instaLLation:
1. Remove the safety screen and glass door
2. If you are installing 50-3211 (Light Kit) Remove the burner tray now using a T-20 Torx screwdriver;
refer to
Install perforated burner tray once lights are installed.
3. Place your burner media into the burner pan (vermiculite or glass pebbles). Create a thin layer that
evenly covers the entire burner pan; pat it down gently.
media in the protected pilot area of the burner pan.
seconDary InstallatIon - lIGht KIt InstallatIon or see instruction sheet included with the kit.
WARNING: Be sure there is no
NO MEDIA IN THIS AREA
Figure 48: Protected Pilot Area
4. Wear clean vinyl gloves when handling 50-3206 (Fluted) and 50-3207 (Ledgestone) to prevent skin
contact with the refractory. Wear clean vinyl gloves when handling 50-3208 (Enameled) to prevent
smudging; use denatured alcohol to clean. Unwrap your new Enviro liner set from their protective
packaging. Be careful not to scratch or bump then liners as they are fairly fragile. If the liners arrive
damaged please contact your nearest Enviro dealer.
5. Remove the 3 liner retainers from inside the rebox using a T-20 Torx screwdriver.
Figure 49: Panel Installation
41
Secondary Installation
6. Ensure there is nothing on top of the media tray such as glass pebble media or glass bezel. Angle
the rear liner into the rebox with nesse. The panel will t in, dont worry, place one corner in towards
the back and rotate inward. Slip it into the channel behind the media tray and install the rear liner
retainer.
7. If you have media tray option 50-3214 (Glass Bezel) place the bezel strips around the tray before
the side liners are installed. If you are using 50-3213 (pebble bed) or 50-3211 (Light Kit) install tray
media after the side liners.
8. Place the side liners into the side channels of the media tray. 50-3207 (Ledgestone) and 50-3208
(Enameled) will be placed in at the bottom and rotated up until seated. 50-3206 (Fluted) will be placed
in at the rear and rotated inward until seated. Once seated secure the top with the retainers using a
T-20 Torx screwdriver. If using 50-3214 (Glass Bezel) pull the sides in so they butt up with the long
strips.
Figure 50: Glass Bezel with Vermiculite Bed
9. If you are using 50-3213 (Pebble Bed) or 50-3211 (Light Kit) you may now cover the entire media
tray in a thin layer of glass pebbles; one layer is all you need.
Figure 51: Glass Pebble Bed
10. You have now successfully installed your panels and media base. You may now arrange
your optional 50-3209 (Log Set) or 50-3286 (Rock Set); see instruction sheets for further
detail.
11. Re-install the glass door and safety screen.
42
Secondary Installation
Log set instaLLation:
The placement of the logs is not arbitrary. If they are positioned incorrectly, the ames can be “pinched”
and will not burn correctly. Using the pictures provided, carefully set the logs in place. NOTE: The logs are
fragile and should be handled gently.
1. Position the rst log in the back left corner; the log will butt up to both the side and rear panel. Place
the second log into the back right corner; the log will butt up to both the side and the rear panel.
2. Position the arched log over top the burner; there should be 3 points of interest to help position this
log. Make contact with the left liner, the rear liner, and the rebox edge opening. Next, position the camel
toe log against the rear log using the alignment pin. It is important to position the low point of this log on
top of the media tray and not in the burner pan.
3. Slide the whale shaped log under the arched log aligning the 3 points parallel with the rebox edge as
shown. Next, position the diagonal log using the alignment pin the end will butt up to the whale log.
43
Secondary Installation
4. Logs should be touching as shown.
5. Position the front right log as shown. the end will butt up to the right liner as well as the log in the rear.
Align the front right log with the rebox edge as shown below.
6. Position the eighth log as shown below.
44
Troubleshooting
Table 10: Troubleshooting
Problem Possible Cause Solution
The main burner does not
ignite when called for.
Spark will not light the pilot
after repeatedly pressing the
spark ignitor.
Pilot will not remain lit. Problem with thermocouple
The gas valve may not be on. • Check that the gas control knob is in the “ON” position.
Thermostat is not calling for
heat.
Problem with gas valve. • Use a DC voltmeter to measure the voltage across the
Defective piezo ignitor. • Check connections to ignitor.
Broken spark electrode. • Check for broken ceramic insulation, replace electrode if
Misaligned spark electrode. • If spark is not arcing from electrode to pilot, loosen the
circuit.
• Adjust the thermostat several degrees above ambient
temperature.
TPTH and TP terminals. Main operator voltage: Open
circuit ≥ 325mV Closed circuit ≥ 100mV
• If voltage is not present, check the control circuit for
proper operation.
• If proper control system voltage is present, replace the
gas control.
• If ignitor connections are good but no spark, replace
ignitor.
broken.
screws on the pilot base adjust and tighten.
• Check for proper connection of the thermocouple to the
rear of the valve. If loose, fully tighten.
• Check pilot for full ame impingement around
thermocouple. If ame is too small, check gas pressure,
adjust pilot rate screw, check pilot head for damage.
• Check thermocouple voltage at valve. It must be greater
than 5 mV. If low, replace thermocouple.
Air in gas line (pilot dies while
knob is depressed).
Burners will not remain lit. Problem with thermopile
circuit.
Flame lifting Leak in vent pipe • Check for leaks in vent connections.
Improper vent conguration • Check vent conguration with manual.
Terminal may be recirculating
ue gases
Glass fogs up Normal Condition: after the appliance warms up the glass will clear.
**Due to additives in gas, glass may get hazy during operation** Clean as needed.
Blue Flames Normal during start up: ames will yellow as the replace heats up.
Flames are burning “dirty” or
sooting
Remote control doesn’t work Problem with the remote • One or more of the batteries are dead. See remote
Flame impingement • Check log positioning.
Problem with replace • The on/off switch is turned to OFF.
• Bleed line.
• Check gas line pressure.
• Contact dealer.
• Check gas line pressure .
• Check for ame impingement on thermopile. If low, see
“Pilot will not remain lit”.
• Check thermopile for minimum of 300 mV when burner is
switched on.
• Check wiring to thermostat for breaks.
• Check to see if terminal is on correctly.
• May need to install high wind termination cap.
• Contact dealer.
• Increase primary air by opening the venturi shutter and/
or by opening the vent restrictor.
See also “Burners will not remain lit.”
control instructions.
• The gas control valve is turned to PILOT or OFF.
• The pilot has gone out.
If a particular ame is curving excessively your burner media not be evenly distributed
creating an abnormal draft on the ame; position burner media infront of the secondary
air slots in the affected area to slow down the draft. You can ne tune the ame this way
to ensure healthy ame appearence.
45
Parts List
Table 11: C44 Parts List
Reference # Part Description Part #
1 C44 Pan Burner 50-3283
2 C44 Door Complete 50-3284
3 C44 Safety Screen Complete 50-3290
4 C44 Clear View Screen Only 50-3267
5 C44 Boarderview Surround Powder Coated (Gray) 50-3200
5 C44 Boarderview Surround Nickel Plated 50-3210
6 C44 Door Glass with Gasket 50-3285
7 S.I.T. Nova Valve - Convertible 50-1421
8 PSE Pilot Assembly - Standing Pilot 50-2513
9 S.I.T. Piezo Ignitor EC-023
10 FPI Burner Switch EC-026
11 Control Panel & Decal 50-2989
12 FPI Fan Controller (69.5V) 115V W/FS Knob EC-039A
13 C44 NOVA Dual Convection Fan Kit 50-3212
14 120 Ceramic Fan Temperature Sensor EC-001
15 C44 Ultra High Definition Driftwood Log Set 50-3209
16 C44 Fluted Liners 50-3206
16 C44 Ledgestone Liners 50-3207
16 C44 Porcelain Liners 50-3208
17 C44 Halogen Light Kit 50-3211
18 C44 Tray w/ Glass Bezel (Glass beads and Vermiculite) 50-3214
- C44 High Definition Rock Set 50-3286
- C44 Black Glass Beads 50-3215
- C44I LP to NG Fuel Conversion Kit 50-3269
- C44I NG to LP Fuel Conversion Kit 50-3268
-
- C44 VERMICULITE (3 CUPS) 50-3287
- Replacement Fuse 3A 50-3289
C44 GLASS BEZEL
50-3288
- 35W Halogen Bulb 50-3291
- C44I Owners Manual 50-3281
46
Parts Diagram
14
12
13
7
1
7
11
9
1
2
10
8
8
18
41
16
15
6
3
5
17
47
Notes
48
Notes
49
Warranty for Enviro Gas Products
Sherwood Industries Ltd. (“Sherwood”) hereby warrants, subject to the terms and
conditions herein set forth, this product against defects in material and workmanship
during the specified warranty period starting from the date of original purchase at retail.
In the event of a defect of material or workmanship during the specified warranty period,
Sherwood reserves the right to make repairs or to assess the replacement of a defective
product at Sherwood’s factory. The shipping costs are to be paid by the consumer.
All warranties by Sherwood are set forth herein and no claim shall be made against
Sherwood on any oral warranty or representation.
Conditions
A completed warranty registration must be submitted to Sherwood within 90 days
of original purchase via the online warranty registration page or via the mail-in
warranty registration card provided. Have the installer fill in the installation data
sheet in the back of the manual for warranty and future reference.
This warranty applies only to the original owner in the original location from date of
install.
The unit must have been properly installed by a qualified technician or installer, and
must meet all local and national building code requirements.
The warranty does not cover removal and re-installation costs.
Sherwood Industries Ltd. reserves the right to make changes without notice.
Sherwood Industries Ltd. and its employees or representatives will not assume
any damages, either directly or indirectly caused by improper usage, operation,
installation, servicing or maintenance of this appliance.
A proof of original purchase must be provided by you or the dealer including serial
number.
This warranty does not cover any discoloration of the safety screen mesh.
Exclusions
An expanded list of exclusions is available at www.enviro.com/help/warranty.html
This warranty does not cover:
Damage as a result of improper usage or abuse.
Damage caused from over-firing due to incorrect setup or tampering.
Damage caused by incorrect installation.
To the Deale r
Provide name, address and telephone number of purchaser and date of purchase.
Provide date of purchase. Name of installer and dealer. Serial number of the
appliance. Nature of complaint, defects or malfunction, description and part # of any
parts replaced.
Pictures or return of damaged or defective product may be required.
To the Distrib utor
Sign and verify that work and information are correct.
Sherwood Industries Ltd.
6782 Oldfield Road, Victoria, BC . Canada V8M 2A3
Online warranty registration: www.enviro.com/warranty/
Category One Year Two Year Limited Lifetime (7yr)
1
Parts
(unit serial number required)
Firebox Liner Panels
(excluding porcelain)
Firebox
Heat Exchanger
Burner
Ceramic Logs
Ceramic Glass
Pedestal / Legs
2
3
(excluding finish)
Door Assembly
Surround Panels
Exterior Panels
(excluding finish)
(excluding finish)
Electrical Components
Exterior Surface Finishing
Labour
1
Whereas warranty has expired, replacement parts will be warrantied for 90 days from part purchase date. Labour not included.
4
Unit serial number required.
2
Log set and panels excludes wear and tear or breakage caused by cleaning or service.
3
Glass is covered for thermal breakage. Photos of box, inside of door, and unit serial # must be supplied for breakage due to shipping.
4
Exterior Surface finishing covers plating, enamel or paint and excludes colour changes, chipping, and fingerprints.
Travel costs not included.
Ceramic Steel
Up to 5 years
Dec 2014
50
Installation Data Sheet
The following information must be recorded by the installer for warranty purposes and future reference.
NAME OF OWNER:
_________________________________________
ADDRESS:
_________________________________________
_________________________________________
_________________________________________
PHONE:___________________________________
MODEL:___________________________________
SERIAL NUMBER:___________________________
DATE OF PURCHASE: _____________ (dd/mm/yyyy)
NAME OF DEALER:
_________________________________________
ADDRESS:
_________________________________________
_________________________________________
_________________________________________
PHONE:___________________________________
NAME OF INSTALLER:
_________________________________________
DATE OF INSTALLATION:___________(dd/mm/yyyy)
� NATURAL GAS (NAT) � PROPANE(LPG)
INLET GAS PRESSURE:_________in wc
MAIN BURNER ORIFICE:__________# DMS
PILOT ORIFICE #_________OR________in diam.
INSTALLER’S SIGNATURE:
_________________________________________
MANUFACTURED BY:
SHERWOOD INDUSTRIES LTD.
6782 OLDFIELD RD. SAANICHTON, BC, CANADA V8M 2A3
www.enviro.com
Summer , 2016
ADDRESS:
_________________________________________
_________________________________________
_________________________________________
PHONE:___________________________________
C-14836
51
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