SHERWOOD INDUSTRIES IS AN ENVIRONMENTALLY RESPONSIBLE COMPANY. THIS MANUAL IS PRINTED ON RECYCLED
PAPER.
PLEASE KEEP THESE INSTRUCTIONS FOR FUTURE REFERENCE
DV42DX
B Y : S H E R W O O D I N D U S T R I E S L T D
OWNER’S MANUAL
INSTALLER:
Leave this manual with the appliance.
CONSUMER:
Retain this manual for future reference.
WHAT TO DO IF YOU SMELL GAS
• Open windows/extinguish any open
ame.
• Do not try to light any appliance.
• Do not touch any electrical switch
or use any phone in your building.
• Immediately call your gas supplier
from a neighbour’s phone. Follow
the gas supplier’s instructions.
• If you cannot reach your gas
supplier, call the re department.
FOR YOUR SAFETY: Do not store or use gasoline or
other ammable vapours and liquids in the vicinity of
this or any other appliance.
WARNING: If the information in this manual is
not followed exactly, a re or explosion may result
causing property damage, personal injury or loss of
life. Installation and service must be performed by a
qualied installer, service agency or the gas supplier.
This appliance may be installed in an
after-market permanently located,
manufactured (mobile) home,
where not prohibited by local codes.
This appliance is only for use with
the type of gas indicated on the
rating plate. This appliance is not
convertible for use with other gases,
unless a certied kit is used.
Massachusetts installations (Warning): This product must be installed by a licensed plumber or
gas tter when installed within the Commonwealth of Massachusetts. Other Massachusetts code
requirements: Flexible connector must not be longer than 36in., a shut off valve must be installed;
only direct vent sealed combustion products are approved for bedrooms/bathrooms. A carbon
monoxide detector is required in all rooms containing gas red direct vent appliances. The replace
damper must be removed or welded in the open position prior to installation of a replace insert.
50-645
Safety Precautions
FOR SAFE INSTALLATION AND OPERATION OF YOUR “ENVIRO” HEATER,
PLEASE CAREFULLY READ THE FOLLOWING INFORMATION:
• All ENVIRO gas-red appliances must be installed in
accordance with their instructions. Carefully read all the
instructions in this manual rst. Consult the building authority
having jurisdiction to determine the need for a permit prior
to commencing the installation.
• NOTE: Failure to follow these instructions could cause
a malfunction of the replace, which could result in death,
serious bodily injury, and/or property damage.
• Failure to follow these instructions may also void your
re insurance and/or warranty.
GENERAL
• Installation and repair should be done by a qualied
service person. The appliance should be inspected before
the rst use and, at least, annually by a qualied service
person. More frequent cleaning may be required due to
excessive lint from carpeting, bedding material, etc. It is
imperative the control compartments, burners and circulating
air passageways of the appliance be kept clean.
• Due to high temperatures, the appliance should be
located out of high trafc areas and away from furniture and
draperies.
Children and adults should be alerted to the hazards
of high surface temperatures and should stay away
to avoid burn or clothing ignition.
• Young children should be carefully supervised when
in the same room as the appliance. Toddlers, young
children and others may be susceptible to accidental
contact burns. A physical barrier is recommended if there
are at risk individuals in the house. To restrict access to a
replace or stove install an adjustable safety gate to keep
toddlers, young children and other at risk individuals out
of the room and away from hot surfaces.
• Clothing or other ammable materials should not be
placed on or near the appliance.
WARNING
HOT GLASS WILL
CAUSE BURNS
DO NOT TOUCH GLASS
UNTIL COOLED.
FOR YOUR SAFETY
• Installation and service must be performed by a qualied
installer, service agency or gas supplier.
• This installation must conform to local codes or, in
the absence of local codes, to the current CAN/CGA-B149
installation code (Canada) or National Fuel Gas Code ANSI
Z223.1.2 (USA)
• To prevent injury, do not allow anyone who is unfamiliar
with the stove to operate it.
• To prevent injury, if the pilot or pilot and burners
have gone out on their own, open the glass door and
wait 5 minutes to air out before attempting to relight the stove.
• Always keep the area around these appliances clear of
combustible material, gasoline and other ammable liquids
and vapours.
• These appliances should not be used as a drying rack
for clothing or for hanging Christmas stockings/decorations.
• Due to the paint curing on the stove, a faint odor and
slight smoking will likely be noticed when the stove is rst
used. Open a window until the smoking stops.
Always connect this gas stove to a vent system and vent to
the outside of the building envelope. Never vent to another
room or inside the building. Make sure the specied vent
pipe is used, properly sized and of adequate height to
provide sufcient draft. Inspect the venting system annually
for blockage and signs of deterioration.
WARNING: Failure to position the parts in accordance
with the diagrams in this booklet, or failure to use only
parts specically approved with this appliance, may result in
property damage or personal injury.
WARNING: Do not operate with the glass front removed,
cracked or broken. Replacement of the glass should be done
by a licensed or qualied service person.
• Never use solid fuels such as wood, paper, cardboard,
coal, or any ammable liquids, etc., in this appliance.
• Do not use this heater if any part has been under water.
Immediately call a qualied service technician to inspect the
heater and to replace any part of the control or gas control
systems that have been under water.
• Do not abuse the glass by striking it or slamming the
door shut.
NEVER ALLOW
CHILDREN TO TOUCH
GLASS.
2
Table of Contents
Safety Precautions......................................................................................................2
Table of Contents.......................................................................................................3
Codes And Approvals..................................................................................................4
Specications.............................................................................................................5
Dimensions.....................................................................................................5
Rating Label Location......................................................................................5
Operating Instructions................................................................................................6
Pilot Lighting Instructions.................................................................................6
Venturi Adjustment..........................................................................................7
Pilot Light.......................................................................................................7
Air Diverter Control..........................................................................................7
Burner Lighting...............................................................................................8
Blower Speed..................................................................................................8
Remote Controls..............................................................................................8
Normal Sounds During Operation......................................................................8
Maintenance And Service............................................................................................9
Routine Maintenance.......................................................................................9
Cleaning The Glass..........................................................................................9
Cleaning The Firebox.......................................................................................9
Replacing Glass...............................................................................................9
Cleaning Decorative Surfaces..........................................................................10
Glass Door Removal.......................................................................................10
Burner and Fan Removal................................................................................11
Fuel Conversion.............................................................................................12
Initial Installation.....................................................................................................14
Introduction..................................................................................................14
Placement.....................................................................................................14
Corner Installation.........................................................................................15
Raised Fireplaces and Hearths........................................................................15
Fireplace Surround.........................................................................................16
Mantel Clearances.........................................................................................17
Vent Termination Restrictions.........................................................................17
Fireplace Horizontal Vent Kit 50-1235..............................................................18
Other Approved Vent Parts.............................................................................20
Venting.........................................................................................................22
Vent Congurations and Restrictor Settings.....................................................23
Horizontal Termination...................................................................................24
Vertical Termination.......................................................................................25
Ducting.........................................................................................................28
Electrical Requirements..................................................................................29
Gas Line Connection and Testing....................................................................30
Secondary Installation..............................................................................................31
Brick Liner Removal.......................................................................................31
Log Set and Ember Installation.......................................................................31
Troubleshooting.......................................................................................................34
Parts List - Components............................................................................................35
Parts Diagram - Components....................................................................................36
Parts List - Options...................................................................................................37
Parts Diagram - Options............................................................................................38
Warranty..................................................................................................................39
Installation Data Sheet.............................................................................................42
3
Codes And Approvals
DIRECT VENT ONLY: This type is identied by the prex DV. This appliance draws all of its air for
combustion from outside the dwelling, through a specially designed vent pipe system.
This appliance has been tested and approved for installations from 0 feet to 4500 feet (1372 m) above
sea level.
In the USA: The appliance may be installed at higher altitudes. Please refer to your American Gas
Association guidelines which state: the sea level rated input of Gas Designed Appliances installed at
elevations above 2000 (610 m) feet is to be reduced 4% for each 1000 feet (305 m) above sea level.
Refer also to local authorities or codes which have jurisdiction in your area regarding the de-rate
guidelines.
In Canada: When the appliance is installed at elevations above 4500 feet (1372 m), the certied high
altitude rating shall be reduced at the rate of 4% for each additional 1000 feet (305 m).
• This appliance has been tested by INTERTEK (Warnock Hersey) and found to comply with the
established VENTED GAS FIREPLACE HEATER standards in CANADA and the USA as follows:
VENTED GAS FIREPLACE HEATER (DV42DX; NG/LPG)
TESTED TO: ANSI Z21.88a-2003/CSA 2.33a-2003 VENTED GAS FIREPLACE HEATERS
CAN/CGA 2.17-M91 GAS FIRED APPLIANCES FOR HIGH ALTITUDES
CSA P.4.1-02 TESTING METHOD FOR MEASURING ANNUAL FIREPLACE EFFICIENCY
This ENVIRO DV42DX Fireplace:
• Has been certied for use with either natural or propane gases. (See rating label.)
• Is not for use with solid fuels.
• Is approved for bedroom or bed sitting room. (IN CANADA: must be installed with a listed wall
thermostat. IN USA: see current ANSI Z223.1 for installation instructions.)
• Must be installed in accordance with local codes. If none exist, use current
installation code CAN/CGA B149 in Canada or ANSI Z223.1/NFPA 54 in the
USA.
• Must be properly connected to an approved venting system and not connected
to a chimney ue serving a separate solid-fuel burning appliance.
IMPORTANT NOTICE (Regarding rst re up): When the unit is turned
on for the rst time, it should be turned onto high without the fan on for
the rst 4 hours. This will cure the paint, logs, gasket material and other
products used in the manufacturing process. It is advisable to open a
window or door, as the unit will start to smoke and can irritate some people.
After the unit has gone through the rst burn, turn the unit off including the
pilot, let the unit get cold then remove the glass door and clean it with a
good gas replace glass cleaner, available at your local ENVIRO dealer.
4
Specifications
INSTALLATION OPTIONS:
• Parallel to a wall or placed in a corner • With a oor hearth or raised up the wall
• Ducting to other rooms • Vertical or horizontal venting
WARNING:
Operation of this heater when not connected to a properly installed and maintained venting system can
result in carbon monoxide (CO) poisoning and possible death.
Dimensions:
3
/
8
(208mm)
9
16
/
7
(192mm)
"
7
16
/
19
(493mm)
1
/
26
(672mm)
6
[6
"
16
1"
(26mm)
"
(50mm)
"
2
" (158mm) to center
3
16
/
(168mm) diameter]
"
5
8
/
15
1
/16"
2 1/4"
(57mm)
The center of the top
ducting hook-ups are
10" (254mm) from the
center of the main vent
Gas/electrical inlets are
the same on both sides.
36
" (930mm)
5
8
/
41
10"
(254mm)
" (1058mm)
5
8
/
2"
(52mm)
28 3/16"
(716mm)
1"
(25mm)
Figure 1. Dimensions of the Firebox.
Rating LabeL Location:
The rating label is located under the control panel and is attached to a rectangular metal sheet that is
chained to the replace.
5
Operating Instructions
For Your Safety, Read Safety Precautions And Lighting Instructions Before Operating.
WARNING: IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACTLY A FIRE OR EXPLOSION
MAY RESULT, CAUSING PROPERTY DAMAGE, PERSONAL INJURY OF LOSS OF LIFE.
PiLot Lighting instRuctions:
CAUTION:
Hot while operating. Do not touch. Severe burns may result. Keep children,
clothing, furniture, gasoline or other flammable vapors away
.
CAUTION: Do not operate this fireplace with the glass removed, cracked or broken. Replacement of the panel(s) should
be done by a licensed or qualified person! This appliance needs fresh air for safe operation and must be installed with
provisions for c
ombustion and ventilation air. See installation and operating instructions manual. Keep burner and control
compartment clean.
WARNING: Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage, or
loss of life. Refer to owner's information manual provided with this appliance. For assistance or additional information
consult a qualified installer, se
Keep burner and control compartment clean. See installation and operating instructions accompanying appliance.
rvice agency or the gas supplier.
FOR YOUR SAFETY READ BEFORE
WARNING: IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACTLY, A FIRE OR EXPLOSION MAY RESULT CAUSING
A) This appliance is equipped with a pilot, which must be lit by
hand by
B) BEFORE LIGHTING smell all around the appliance area for ��
gas and next to the floor because some gas is heavier than
air and will settle on the floor.
WHAT TO DO IF YOU SMELL GAS:
Do not try to light any appliance. Do not touch any electrical
switch: do not use any phone in your building. Immediately call
your gas supplier fro
suppliers instructions. If you cannot reach your gas supplier, call
the fire department.
following these instructions exactly.
m a neighbors' phone. Follow the gas
PROPERTY DAMAGE, PERSONAL INJURY OR LOSS OF LIFE.
C) Use only your hand to push in or turn the gas control knob;
NEVER use tools. If the knob will not push in or turn by hand,
do not try to repair it. Call a qualified service technician.
Force or attempted repair may result in a fire or explos
D) Do not use this appliance if any part has been under water.
Immediately call a qualified service technician to inspect
the appliance and to replace any part of the control system ��
and any gas control which has been under water.
ion.
LIGHTING INSTRUCTIONS
1. STOP! Read the safety information above on this label.
2. Turn off all electrical power to this appliance.
3.
Turn off the gas control knob clockwise to the off position.
WARNING: this gas valve has a lockout device, which will
not allow the pilot burner to be relit until the thermocouple
has cooled. If the knob does not pop up when released,
stop and immediately call your service technician
supplier.
or gas
4. Open door. Wait five (5) minutes to clear out any gas. Close
door. If you smell gas STOP! Follow “B” in the above safety
information. If you do not smell gas go to the next step.
5. Find pilot-located to the right behind the side log. Turn the gas
control knob counter-clockwise� to “PILOT”. Push the
gas control in fully and hold, Keep knob depressed
for about 30 seconds after pilot is lit. Release knob.
If pilot goes out, repeat steps 4 through 5.
TO TURN OFF GAS TO APPLIANCE
1. Flip burner switch to “OFF”
2. Turn the gas control knob clockwise to the “OFF”
position
Figure 2. Lighting instruction label.
6
If the pilot does not stay lit after several tries, turn the gas
control knob to “OFF” and call your service technician or
gas supplier.
6. Turn the gas control knob counter clockwise to the
“ON” position. Flip the burner switch to “ON” THEN TURN � �
THE “HI/LOW” knob to the desired setting.
7. Turn on the electrical power to the unit.
3. Turn off all electrical power to the appliance if service is to
be performed.
C-10078
Operating Instructions
Room
Duct
Air Diverter
PiLot Light:
1. Turn off the gas to the replace. If not recently done, remove the glass and let the unit air out
for at least ve (5) minutes to clear out any gas. Turn on gas to the heater. Leak test all joints
with soapy water. NEVER USE AN OPEN FLAME FOR LEAK TESTING.
2. Start the pilot by pressing the gas control knob and turning it to PILOT.
While holding the gas control knob in, press the piezo ignitor several
times until the pilot light starts. Hold the gas control knob in for thirty
Thermopile
(30) seconds. Check that the pilot has fully engulfed the thermocouple
assembly (see Figure 3).
3. Start the main burner by turning the gas control knob to ON and then turn
the rocker switch to ON. Check that all burner ports have ame.
4. Leak test all gas joints again.
Figure 3. Pilot ame.
ventuRi aDjustment:
The venturi adjustment lever is centered above the control panel.
The venturi allows the amount of air coming into the replace to be adjusted in order to accommodate
different climates and venting arrangements. Start the pilot and then the burner. Make sure the pilot
ame is burning normally and none of the burner ports are plugged. Let the replace burn for roughly
fteen (15) minutes and then examine the ames.
Thermocouple
The ideal ame will be blue at the base and light orange
above (see Figure 49). The ames should be of medium
height. If the ames look like this, no venturi adjustment
is needed. If the ames are fairly short and mostly
blue, the replace is getting too much air. Therefore,
the air shutter should be closed (push in) slightly until
the correct ames are achieved. Flames that are very
orange, with tall dark stringy tips are not getting enough
air. Open (pull out) the venturi until the ames clean up.
If the venturi is opened, then closed all the way, and the
correct ames cannot be attained, turn off the gas and
Figure 4. Venturi Adjustment Lever
contact the dealer.
Warning: Incorrect venturi adjustment may lead to improper combustion, which is a safety hazard.
Contact the dealer if there is any concern about the venturi adjustment.
NEVER USE AN OPEN FLAME FOR LEAK TESTING
aiR DiveRteR contRoL:
When the blower is on, the amount of air ow into the room can be adjusted
with the air diverter. When the lever is to the far left the room receives the
air, when the lever is to the far right the air goes out the duct and when
the lever in the middle the air goes to both the duct and the room. Lever is
found above the right end of the control panel, see Figure 5.
Figure 5. Air Diverter
7
Operating Instructions
buRneR Lighting:
A) Make sure the pilot is lit.
B) Turn gas control knob COUNTER CLOCKWISE to ON.
C) Flip the burner switch to ON.
D) Turn HI/LO knob to the desired ame height.
E) Turn on all electrical power to the unit.
NOTE: Check that all burner holes are lit.
TO TURN GAS FIREPLACE OFF
Flip switch to OFF to turn off burners only.
If the replace is to be turned off for the season, or for
servicing, turn the gas shut off valve to OFF. DO NOT
Figure 6. Control Panel
FORCE IT. If the unit is going to be serviced, turn off the electrical power to the unit as well.
NOTE: When the unit is turned on for the rst time, it should be turned onto high, with the fan OFF, for
the rst four (4) hours. This will cure the paint, logs, gasket material, and other products used in the
manufacturing process. It is advised that a door or window be opened as the unit will start to smoke,
which can irritate some people. After the unit has gone through the rst burn, turn the unit OFF, including
the pilot, and let the unit get completely cold. Then remove the glass and clean it with a good gas
replace glass cleaner, available at your local Enviro dealer. See
Maintenance and Service - cleaning the
glaSS and Maintenance and Service - glaSS door reMoval.
bLoweR sPeeD:
The blower will come on only when the replace is up to temperature (approximately
20 minutes). The speed of the fan can be changed by turning the fan control knob.
To turn the blower off, turn the knob COUNTER CLOCKWISE until it “clicks” off
(Figure 7).
It is advisable not to operate the blower below
1
/3 speed as it puts a strain on the
windings of the blower and running the blower at lower speeds could also cause
premature fan failure.
HI
OFF
LO
Figure 7. Fan Control
Remote contRoLs:
This replace can use an optional remote control or an optional cordless wall thermostat. If either of
these are to be used to control the replace for the majority of the time, leave the ON/OFF switch (on the
control panel) in the remote/thermostat position. Consult the instructions included with the remote/wall
thermostat for operation guidelines.
noRmaL sounDs DuRing oPeRation:
Table 1: Normal Sounds
Component Sound & Reason
DV42DX & Fascia Creaking when heating up or cooling down.
Burner Light pop or poof when turned off; this is more common with LP units.
Temperature Sensor Clinking when it senses to turn the blower on or off.
Pilot Flame Quiet whisper while the pilot ame in on.
Blower / Fan Air movement that increase and decreases with the speed of the blower. The blower is
pushing the heat from the replace into the room.
Gas Control Valve Dull click when turning on or off, this is the valve opening and closing.
8
Maintenance And Service
Routine maintenance:
At least once a year, run through the following procedures to ensure the system is clean and working
properly. Check the burner to see if all the ports are clear and clean. Check the pilot to make sure it is not
blocked by anything. The pilot ame should be blue with little or no yellow on the tips.
Warning: Clearances must be sufcient to allow access for maintenance and service
Warning: Failure to position the parts in accordance with this manual, or failure to use only parts
specically approved with this appliance may result in property damage or personal injury.
The venting system must be periodically examined; it is recommended the examination is done by a
qualied agency.
cLeaning the gLass:
When the replace has cooled, remove the face of the replace along with the glass. See Maintenance
and Service - glaSS door reMoval. Check the gasket material on the back of the glass, making sure that
it is attached and intact.
During a cold start up, condensation will sometimes form on the glass. This is a normal condition with all
replaces. However, this condensation can allow dust and lint to cling to the glass surface. Initial paint
curing of the appliance can leave a slight lm behind the glass, a temporary problem. The glass will need
cleaning about two weeks after installation. Use a mild glass cleaner and a soft cloth; abrasive
cleaners will damage the glass and plated surfaces. Depending on the amount of use, the glass
should require cleaning no more than two or three times a season. Do not clean the glass when it is
hot.
cLeaning the FiRebox:
Remove the logs carefully, as they are very fragile. Gently remove all the embers and rock wool and place
on a paper towel. Vacuum the bottom of the rebox thoroughly. Carefully clean any dust off the logs and
remove any lint from the burner and pilot. At this time, inspect the burner pan for cracking or severe
warping. If a problem is suspected, contact the dealer. Check the logs for deterioration or large amounts
of soot; a small amount on the bottom side of the logs is normal. Replace the logs and embers as in the
log Set and eMber inStallation section. If new/more embers and rock wool are required, contact your
nearest ENVIRO dealer.
RePLacing gLass:
The glass in the replace is a high temperature ceramic. If the glass is damaged in any way, a factory
replacement is required (see PartS liSt - coMPonentS). Wear gloves when handling the door assembly
with the damaged glass to prevent personal injury. When the glass door assembly is being transported,
it must be wrapped in newsprint and tape and/or a strong plastic bag. Do not operate with the glass
front removed, cracked or broken. Removal and replacement of the glass from the door must be done
by a licensed or qualied service person. The glass must be purchased from an ENVIRO dealer.
No substitute materials are allowed.
9
Maintenance And Service
glass
cLeaning DecoRative suRFaces:
Painted and porcelain faces should be wiped with a damp cloth periodically. If a plated face has been
purchased, it should be unpacked/unwrapped carefully to avoid getting anything on the surface of the
nish, including cleaners, polish and nger prints. It is important to note that ngerprints and other
marks can leave a permanent stain on plated nishes. To avoid this, give the face a quick wipe with
denatured alcohol on a soft cloth BEFORE lighting the replace. Never clean the face when it is
hot. Do not use other cleaners as they may leave a residue, which can become permanently etched into
the surface.
If your ngers come into contact with the antique copper nish, the oils left as ngerprints on the
copper can cause discoloration, which will eventually turn green in that area. You can clean the patina
or discoloured areas of the antique copper nish with “OO” 3M green sanding pads. These can be
purchased from most hardware stores. On the areas with discoloration, use the sanding pads to sand
in the same direction as the brushed nish, then blend the nish by feathering in the surrounding area.
This renishing procedure has been approved by the manufacturer and will not harm the nish. Please
note: ANTIQUE COPPER IS THE ONLY FINISH THAT CAN BE SANDED, DO NOT SAND PEWTER, GOLD
OR NICKEL FINISHES.
gLass DooR RemovaL:
In order to install the log set, and for regular
cleaning, the glass door will need to be
removed. With the face off, there are two
(2) handles on either side of the glass. They
rotate 90° until parallel with the oor (see
Figure 8). The top of the glass will move
away from the rebox and then the glass
door can be lifted off the resting points.
To replace the glass door, simply reverse the
above procedure.
Warning: Do not touch or attempt to
remove the glass if the replace is not
completely cold.
WARNING: Never operate the replace
with the glass removed.
Figure 8. Glass Removal Handle
10
Maintenance And Service
buRneR anD Fan RemovaL:
1. Remove brick liners, see steps 1 to 4 in Secondary inStallation - brick liner reMoval.
2. The control panel is held in place with a T-20 screw on each end of the panel. Remove the two (2)
screws and the control panel.
3. Undo the four (4) screws holding the burner down, the andirons and grate can be removed from the
burner or left on. Pull the burner to the left approximately 1” (25 mm), this is done in order to slide
the venturi out of the venturi box. Remove the burner from the rebox.
4. Four (4) screws along the top of the air deector hold it in place, remove the screws and the
deector.
5. Remove the ten (10) screws around the perimeter that hold the valve tray in place and remove the
valve tray.
6. On either side of the fan there is a screw fastening the fan mount to the rebox, remove the screws
to remove the fan.
Re-install everything by following steps 1 to 6 in reverse order.
Fan
Valve Tray
Burner
Air Deflector
Andirons and Grate
Control Panel
Figure 9: Removal of DV42DX Burner and Fan.
11
Maintenance And Service
FueL conveRsion:
TO BE INSTALLED BY A QUALIFIED SERVICE AGENCY ONLY
Please read and understand these instructions before installing.
Warning: This conversion kit shall be installed by a qualied service agency in accordance
with the manufacturer’s instructions and all applicable codes and requirements of the
authority having jurisdiction. If the information in these instructions is not followed
exactly, a re, explosion or production of carbon monoxide may result causing property
damage, personal injury or loss of life. The qualied service agency is responsible for
the proper installation of this kit. The installation is not proper or complete until the
operation of the converted appliance is checked as specied in the manufacturer’s
instructions supplied with the kit.
Kit Parts List:
1 - Orice (NG - #34 DMS or LP - #51 DMS)
1 - Pilot Injector (NG 0.62 mm; LP 0.35 mm)
1 - Installation instruction sheet
1 - Conversion label
Carefully inspect all parts supplied with this conversion kit. If any parts have been damaged or are
missing, contact your dealer, distributor or courier company to have them replaced before starting this
installation.
Conversion Kit Installation:
1. Turn control knob on the gas valve to the “OFF” position and shut the gas supply off at the shut-off
valve upstream of the unit. CAUTION: The gas supply must be shut off prior to disconnecting the
electrical power and before proceeding with the conversion. Allow the valve and unit to cool down
to room temperature.
2. Remove the glass as shown in the Maintenance and Service - oPening the door.
3. Carefully remove the log set and ember material if they are installed.
4. Remove the burner as shown in the
5. Convert the burner orice(s):
a) Remove the main burner orice with a ½ inch deep socket.
b) Put a bead of pipe-thread sealant or approved Teon tape on the orice
threads before installing into the brass elbow.
c) Install the new orice(s) from the kit into the brass elbow.
6. Convert the pilot injector:
a) Pull the pilot hood straight up to access the pilot injector.
5
b) Using a
c) Install the new pilot injector supplied with this conversion kit. Simply screw
the new injector inside the pilot hood using the Allen key,
d) Reinstall the hood by placing the hood on the assembly, line up the key
way, and snap into place.
/32” or 4 mm Allen key, remove the pilot injector.
Maintenance and Service - burner reMoval.
Figure 10: Removing
valve cap.
12
Maintenance And Service
Red o-ring
is not visible
Red o-ring
is visible
LPG Configuration
Loosen
Tighten
7. Convert the SIT gas valve:
a) Remove the black protection cap from the HI/LO knob by hand shown in Figure 10.
b) Insert a 5/32” or 4 mm Allen wrench into the
hexagonal key-way of the screw (see Figure 11),
rotate it counter-clockwise until it is free and
extract it.
c) Check that the screw is clean and if necessary
remove dirt.
d) Flip the screw (refer to Figure 12).
e) Using the Allen wrench as shown in Figure 11,
rotate the screw clockwise until a torque of 9 inch
lbs. WARNING! Do not over tighten the screw.
It is recommended that you grip the wrench by
the short side.
f) Verify that if the conversion is from NG to LPG,
the screw must be re-assembled with the red o-
ring visible (refer to Figure 13). If the conversion
is from LPG to NG, the red o-ring of the screw
must be not visible.
Figure 11: Removing valve
screw.
Figure 12: Flip valve
screw.
g) Re-attach the black protection
cap that was removed in step a
(Figure 10).
8. Reinstall the burner, brick panels,
log set, embers, and glass door.
Also refer to
Secondary inStallation
- log Set and eMberS inStallation.
When re-installing the burner,
Figure 13: O-ring on valve screw.
ensure that the burner to pilot hood
relationship is similar to what is shown in Figure 14. On some units you
will need to pay special attention when installing the burner that the
venturi adjustment rod is properly installed into the venturi adjustment
piece welded to the burner venturi tube
9. Reconnect the main gas line if it was disconnected and open the shut-off
valve at the gas line to the unit.
10. Use a small brush to apply a warm soapy water solution to all gas
connections (use a half dish soap and half warm water). If a gas leak
is present, bubbling will occur. Gas leaks can be repaired by using an
approved pipe thread sealant or approved Teon tape. NEVER USE AN
OPEN FLAME WHEN TESTING FOR LEAKS.
Figure 14. Ignitor
assembly beside the
burner.
11. Reconnect the electrical power to the unit.
12. Relight the main burner in both the “HI” and “LO” positions to verify proper burner ignition and
operation and proper ame appearance. Also refer to Secondary inStallation - log Set and eMberS
inStallation for a ame appearance picture.
13. MAKE SURE that the conversion label is installed on or close to the rating label to signify that the
unit has been converted to a different fuel type.
13
Initial Installation
QUALIFIED INSTALLERS ONLY
intRoDuction:
This section of the owner’s manual is for the use of qualied technicians only. Fireplace placement,
hearths, facings, mantels, and venting terminations will be covered, as well as the gas and electric
systems. There are several installation safety guidelines that must be adhered to. Please carefully read
the safety precautions at the front of this manual.
PLacement:
The location for the replace can be along a wall, raised or at oor level, or in a corner. There are specic
framing measurements for each situation. The basic opening should have the dimensions shown below
in Figure 15.
Warning: Clearances must be sufcient
to allow access for maintenance and
service.
The replace must have a strong and
level surface to be placed on. The surface
should be made of wood or a noncombustible material, not carpet.
Gas Line
"
2
/
1
19
(494mm)
42"
Electrical Line
Figure 15. Dimensions for Framing the Firebox.
(1067mm)
41 1/4"
(1046mm)
The 19½ inches (494 mm) dimension
takes into account the 1 inch (25 mm)
standoff on the back of the rebox. The
framing boards may touch the standoffs,
but no insulating material can be
placed between the frame and the
standoffs.
The gas line,
3
/8” NPT, should be brought
to the right side of the replace. If this
set up is inconvenient, the electrical wire
and the gas line conguration can be
reversed.
The location should be chosen so the
replace will be at least 36 inches (914
mm) from drapes, doors and other
combustibles. The replace opening
should also be at least 5 inches (127
mm) from the nearest perpendicular wall
(sidewall to the edge of the opening).
14
Initial Installation
QUALIFIED INSTALLERS ONLY
coRneR instaLLation:
The dimensions for installing a replace in the corner of a room are given below in Figure 11.
7
/8"
20
(530mm)
3
/4"
46
(1189mm)
3
14
/4"
(375mm)
3
14
/4"
(375mm)
1
19
/2"
(494mm)
12 1/16"
(307mm)
42"
(1067mm)
1
/8"
66
(1681mm)
Figure 16. Dimensions for a corner installation.
RaiseD FiRePLaces anD heaRths:
There are a few options with raised replaces: raised with no hearth, raised with a raised hearth, or raised
with a oor level hearth. If the replace is 3 inches (76 mm) or more above the oor, a hearth is not
required. This measurement should be taken from the top of the ooring, i.e. the top of the carpet. The
replace cannot be placed within 41 inches (1041 mm) of the ceiling. When installing a raised replace,
it is imperative that the support stand is strong enough to hold the weight of the replace and venting.
Figure 17. Raised Fireplace with no Hearth
Figure 18. Raised Fireplace with Floor Level Hearth
15
Initial Installation
Protector pad,
cement board
and finishing
material.
Do not tile
higher than
this ledge
Cement board
Tile
Protector Pad
QUALIFIED INSTALLERS ONLY
If the unit is raised less than
3” (76mm) it is mandatory to
have a hearth installed with
a protector pad (sheet metal)
placed directly on the oor or
hearth framing, with the cement
board (see specs below) on
top of it. Tile, or another noncombustible material forms
the top layer of the hearth. A
Figure 19. Raised Fireplace with
Raised Hearth
trim can be combustible as long as the hearth extends at least 12” (305 mm) in front of the replace
and 1” (25 mm) on either side of the replace opening. To install the face, it is necessary for the
bottom ange of the replace opening to overlap or be ush with the tile. If the total thickness of the
protector pad, cement board, and nished tile is more than 1” (25 mm) the replace must be raised to
accommodate additional thickness. NOTE: The Manor (the cast iron) face does NOT require any
oor protection even when installed at oor level.
FiRePLace suRRounD:
Figure 20. Floor Level Hearth
Requirements
decorative trim may be added
to the edge of the hearth. The
NOTE: Any paint that is applied to the mantel or facing above the unit should be “heat resistance” or it
may discolour.
CEMENT BOARD: The cement board can be fastened to the front of the unit with self-drilling metal
screws. It is safe to screw to the outer border of the replace. Cement board for the hearth can be
purchased at a local building material store. The board must have a k-value of 7.69 (metric version: 13
W/m × K) and a R-value of 0.13 (metric version: 0.023 m² × K/W) or better.
TILED FINISH: Because of the amount of heat exuded by the replace, drywall cannot come directly
up to the replace. Figure 21 shows the minimum dimensions for the cement board. Tile or other noncombustible materials cover the cement board, but do not overlap into the replace opening. The total
depth of the cement board and the nishing materials should be a minimum of 1” (25 mm) to maximum
of 1⅜” (35 cm). The replace front will be installed over top of the nishing material.
SMOOTH FINISH: The replace will have to be
recessed by ½” (12 mm) and two (2) layers of
cement board must be used if the area around the
replace will be nished ush with the rest of the
wall.
ROCK OR BRICK FINISH: If the face of the
replace is to be recessed, the face option
chosen will determine the size and shape of the
surrounding material (i.e. brickwork). Since the
dimensions provided on the face option instruction
sheet are only approximations it is recommended
that the steel template of the chosen face is used.
See
Figure 21. Dimensions Facing Around Opening.
PartS liSt - oPtionS for the face template part
number.
16
3½" (89mm)
8" (203mm) mantel
Combustibles
Cement Board
DV42DX
10"
(254mm)
12"
(305mm)
17"
(432mm)
20"
(508mm)
8" (203mm) mantel
Combustibles
Cement Board
DV42DX
with Manor
10"
(254mm)
12"
(305mm)
17"
(432mm)
Initial Installation
QUALIFIED INSTALLERS ONLY
manteL cLeaRances:
It is not necessary to install a mantel, but if one is desired it is important to follow the guidelines shown
in Figure 22. The Manor face has a different set of mantel clearances than the other faces, see
Figure 23.
Figure 22. Combustible Mantel Clearances.
vent teRmination RestRictions:
D
E
B
Openable
B
L
F
Termination Cap
C
Fixed
Closed
Openable
B
Figure 24. Vent Termination Restrictions, refer to Table 2.
B
Fixed
Closed
A
J
Air Supply Inlet
Figure 23. Combustible Mantel Clearances for The
Manor
N
O
H
G
G
M
K
I
Gas MeterG
Restriction Zone
(Termination not allowed)
A
17
Initial Installation
QUALIFIED INSTALLERS ONLY
Table 2: Vent termination clearances, refer to Figure 24.
Letter Canadian Installation
A 12 in (30 cm) Clearance above grade, verandah, porch, deck, or balcony.
B 12 in (30 cm) 9 in (23 cm) Clearance from window or door that may be opened.
C 12 in (30 cm)* Clearance from permanently closed window (to prevent
D 24 in (60 cm)* Vertical clearance to ventilated soft located above the
E 18 in (45 cm)* Clearance to unventilated soft.
F 12 in (30 cm)* Clearance to outside corner.
G 12 in (30 cm)* Clearance to inside corner.
H 3 ft (91 cm) within a height of
15 ft (4.5 m) above the meter/
regulator assembly
I 3 ft (91 cm) 3 ft (91 cm)* Radial clearance around service regulator vent outlet.
J 12 in (30 cm) 9 in (23 cm) Clearance to non-mechanical air supply inlet to building, or
K 6 ft (1.83 m) 3 ft (91 cm) above if within 10
L 7 ft (2.13 m
M 12 in / 30 cm
N 12 in (30 cm)* Clearance horizontally to any surface (such as an exterior
O 12 in (30 cm) Clearance above roof line for vertical terminations.
1
In accordance with the current CSA B149, Natural Gas and Propane Installation Code.
2
In accordance with the current ANSI Z223.1 NFPA 54, National Fuel Gas Code.
* These numbers are only estimates. Clearance in accordance with installation codes and the requirements of the gas supplier.
t
A vent shall not terminate directly above a side walk or paved driveway that is located between two single family dwellings and it serves both dwellings.
+
Permitted only if verandah, porch, deck, or balcony is fully open on a minimum of two sides beneath the oo
1
)t
+
US Installation
3 ft (91 cm) within a height of
15 ft (4.5 m) above the meter/
regulator assembly*
ft (3 m) horizontally
7 ft (2.13 m)
12 in / 30 cm*
2
condensation).
terminal, within a horizontal distance of 2 ft (60 cm) from
center line of terminal.
Clearance to each side of center line extended above
meter/regulator assembly.
the combustion air inlet to any other appliance.
Clearance to mechanical air supply inlet.
*t
+
Clearance above paved sidewalk or paved driveway located
on public property.
Clearance under verandah, porch, deck, or balcony.
wall) for vertical terminations.
Description
r.
NOTE: Venting terminals shall not be recessed into walls or siding.
FiRePLace hoRizontaL vent Kit 50-1235:
Please read and understand these instructions before installing. Failure to follow
these instructions carefully could cause property damage or personal injury.
KIT COMPONENTS:
Qnty Description Qnty Description
1 Horizontal direct vent termination cap 4 Wire spacers
1 Flue collar adapter 1 4 oz tube Mill-Pac Sealant
1 Wall thimble 1 4 oz tube RTV silicone
9
1 5’ (190 cm) length of Ø4” (10 cm) double walled ex pipe 12
1 5’ (190 cm) length of Ø6⅝” (16.8 cm) double walled ex pipe 8 1½” wood screws
Please ensure that all components are supplied with this kit. If components are missing or have
been damaged, contact your dealer, distributor, or courier company. Do not attempt the installation if
components are missing or damaged.
18
/16” tech screws
Flue Pipe Adaptor
Wall Framing
Wall Thimble
Fire Stop
Exhaust 4" Flex Pipe
Combusion Air 6 5/8" Flex Pipe
Wire Spacers
Horizontal Vent Termination
Initial Installation
QUALIFIED INSTALLERS ONLY
INSTALLATION INSTRUCTIONS:
1. Plan your installation and clearances to combustibles. Decide on a location for the unit that will meet
the clearances noted in the venting section, and any or all local code requirements.
2. Set the appliance in the desired location. Determine if any wall studs,
electrical wiring, or plumbing pipes are in the way of the venting system as
it passes through the exterior wall. The replace location should be adjusted
if obstructions are found in the wall.
3. Project a line from the center point of the ue outlet upward and outward to
the desired ue outlet location on the exterior wall. Using this center point,
scribe a 10” (25.4 cm) hole or square on the
wall. Cut the hole from the interior through
Wire
spacers
the exterior wall surfaces.
4. Frame the hole as shown in Figure 29.
5. Trim the wall thimble to match the wall
thickness as necessary. Install the wall
thimble and secure it to the inner wall
frame using four (4) 1½” wood screws. If
a wall is greater than 8” (203mm) in depth,
the clearance above the ex must be 4⅜”
(111mm)
Figure 26: Wire Spacer in Place.
Figure 25: Wire Spacers.
6. Apply a bead of Mill-Pac Black
sealant to the new Ø4” (10 cm) by
5” (12.5 cm) provided ue collar
adaptor. Press the ue collar into
the ue outlet of the replace so
that the Mill-Pac seals the ue
collar to the ue outlet.
7. Stretch both the Ø4” (10 cm) ex
vent and the Ø6⅝” (16.25 cm) ex
intake liner to the length needed
to ensure the ex can be easily
connected to the vent terminal.
8. Slide the Ø6⅝” (16.25 cm) ex
intake liner over the ex vent.
Install four (4) wire spacers
around the ex pipe. Ensure the
wire spacers are positioned at
either end of the pipes, and at
each end of any elbows in the
liners (refer to Figure 25 and 26).
Figure 27: Installation of Fireplace Horizontal Vent Kit.
19
Initial Installation
QUALIFIED INSTALLERS ONLY
9. Install the ex pipe assembly through the wall thimble, ensure that this portion of pipe slides through
the outside wall far enough to connect onto the vent termination cap.
10. Apply a bead of Mill-Pac Black sealant to the top section of the Ø4” (10 cm) by 5” (12.5 cm) ue collar
adaptor previously installed into the replace ue outlet. Slide the Ø4” (10 cm) ex vent over the ue
collar and secure with three (3) sheet metal screws evenly spaced.
11. Place a bead of high temperature silicone on the intake collar of the replace, slide the Ø6⅝” (16.25
cm) ex intake liner over the collar, secure the ex liner with three (3) sheet metal screws evenly
spaced.
12. On the outside of the exterior wall, apply a bead of Mill-Pac Black sealant to the Ø4” (10 cm) pipe of
the vent terminal. Slide the ex liner onto the vent terminal and secure with three (3) sheet metal
screws evenly spaced.
13. Place a bead of high temperature silicone on the intake collar of the vent terminal, slide the Ø6⅝”
(16.25 cm) ex intake liner over the collar, secure the ex liner with three (3) sheet metal screws
evenly spaced.
14. Attach the vent terminal to the outside of the house using four (4) wood screws provided.
15. Light the appliance and ensure proper operation.
otheR aPPRoveD vent PaRts:
Table 3: Approved Vent Manufacturers
Manufacturer Trade Name Nominal Sizes
American Metal Products AmeriVent Direct 4” - 6 5/8”
Security Chimneys International LTD Secure Vent 4” - 6 5/8”
Selkirk Metalbestos Direct-Temp 4” - 6 5/8”
Simpson Dura-Vent Direct Vent GS 4” - 6 5/8”
The DV42DX replace has been tested and certied for use with AMERICAN METAL PRODUCTS
“AMERIVENT DIRECT”, SIMPSON DURAVENT TYPE GS PIPE FOR GAS STOVES. SECURITY CHIMNEY’S
“SECURE VENT DIRECT VENT SYSTEM” and SELKIRK “DIRECT-TEMP VENT SYSTEM” kits are available
for horizontal and vertical venting. When using Simpson Duravent, it is recommended that, before
installation, a bead of RTV High Temperature Silicone should be applied to each outer vent joint, and MilPac to each inner joint. When planning an installation, it will be necessary to select the proper length of
vent pipe for the particular requirements.
WARNING: Do not mix parts from different vent manufacturers’s systems.
EXCEPTION TO WARNING: This product has been evaluated by Intertek for using a Direct Vent GS
starting collar in conjunction with Secure Vent, Direct-Temp, and Ameri Vent Direct venting systems. Use
of these systems with the Direct Vent GS starting collar is deemed acceptable and does not affect the
Intertek WH listing of the appliance.
20
Initial Installation
QUALIFIED INSTALLERS ONLY
Table 4: Vent part numbers (Must state if galvanized or black wanted, PART NUMBERS).
Direct Vent
GS
908 4DT-6 SV4L6 6” pipe length
907 4DT-9 9” pipe length
906 4DT-12 SV4L12 4D12 12” pipe length
904 4DT-24 SV4L24 4D2 24” pipe length
903 4DT-36 SV4L36 4D3 36” pipe length
902 4DT-48 SV4L48 4D4 48” pipe length
945 4DT-EL45 SV4EBR45 4D45B 45° elbow, black
990 4DT-EL90 SV4EBR90 4D90B 90° elbow, black
950 4DT-VS SV4VS Vinyl siding standoff/sheild
942 4DT-WT SV4RSN 4DWT Wall thimble
953 4DT-SC SV4FC 4DSC Storm collar
963 4DT-FS SV4BF 4DFSP Fire stop
988 4DT-WS/B SV4BM 4DWS Wall strap/support/band
970 4DT-HKA SV0SHK 4DHTK1 Horizontal termination kit (SD: Basic Kit,
911 11” to 14
Direct-
Temp
Secure Vent Ameri Vent
Direct
4D7 7” pipe length
Description
SEL: Kit A, SC: Standard Kit)
5
/8” pipe, adjustable
4DT-AJ 4D12A 4” to 10” pipe , adjustable
SV4LA12 1½” to 12” pipe , adjustable
943 4DT-AF6 4DF Flashing, 0/12 to 6/12 roof pitch
943S 4DT-AF12 4DF12 Flashing, 7/12 to 12/12 roof pitch
SV4FA Flashing, 1/12 to 7/12 roof pitch
SV4FB Flashing, 8/12 to 12/12 roof pitch
943F SV4F Flat ashing
980 4DT-VC SV4CGV 4DVC Vertical termination
991 4DT-HVC High wind vertical termination
984 4DT-HC SV4CHC 4DHC Horizontal square termination
985 4DT-HHC High wind horizontal termination
978 4DT-VKC SV0FAK 4DVTK Vertical termination kit
971 4DT-HKB SV0SHK2 4DHTK2 Horizontal termination kit
(SD: Kit A, SEL: Kit B, SC: Kit)
21
Initial Installation
Framing
Joists/Studs
10”
10”
QUALIFIED INSTALLERS ONLY
venting:
This replace has been tested and certied for use with SIMPSON DURAVENT DIRECT VENT TYPE “GS”
PIPE FOR GAS STOVES, SECURITY CHIMNEY’S SECURE VENT DIRECT VENT SYSTEM kits, AMERICAN
METAL PRODUCTS AMERIVENT DIRECT and DIRECT-TEMP SELKIRK METALBESTOS.
A 1” (25 mm) clearance to combustibles must be maintained around any vertical vent pipe. Around a
horizontal vent pipe, the clearance to combustibles should be 2” (51 mm) above and 1½” (38 mm) on the
sides and bottom. When combustible materials are directly above a 90° elbow, 5” (127 mm) of clearance
are necessary (see Figure 28).
Table 5. Vent Pipe Minimum Clearances.
Vertical Pipe to
the Side Walls
Hard
Pipe
Flex
Pipe
1”
(25.4 mm)
1”
(25.4 mm)
A 10” (254 mm) x 10” (254 mm) frame (see Figure 29) will assure the proper support and spacing for
the vent pipe as it passes through the wall. Installations in Canada require that a wall thimble be used
for passing through walls and ceilings. All sealing and vapour barriers must comply with local building
codes.
Horizontal Pipe to
the Sides & Bottom
1½”
(38.1 mm)
1½”
(38.1 mm)
Above an Elbow
Above the Unit
4”
(102 mm)
8”
(203 mm)
Above an Elbow
Not Above the Unit
3”
(76.2 mm)
4 3/8”
(111 mm)
Above Horizontal
Vent Pipe
2”
(51 mm)
4 3/8”
(111 mm)
Wall Frame 8”
(203mm) or less
10”x10”
(25x25cm)
10”x10”
(25x25cm)
When planning an installation, it is necessary to select the proper length of vent pipe for the particular
requirements. The conguration of the venting pipes
depends on the locations of walls, ceilings and studs. However,
the pipes cannot be of arbitrary length and arrangement.
2" (51mm)
4" (102mm)
Because the length of the vertical and horizontal sections
dramatically affects the burning efciency of the replace,
certain guidelines have been set in initial inStallation - vent
10"
(254mm)
configurationS and reStrictor SettingS.
Venting terminals can not be recessed into a wall or siding.
WARNING: This gas appliance must not be connected
to a chimney ue serving a separate solid-burning
appliances.
38½"
(978mm)
22
Figure 28. Hard Vent Pipe Clearances.
Figure 29. Vent Framing Through Wall/Ceiling
Vent Restrictor Positions
5 4 3 2 1
Vent Restrictor
Initial Installation
QUALIFIED INSTALLERS ONLY
vent conFiguRations anD RestRictoR settings:
30' (9.17m)
20' (6.11m)
NOTE: The total length of the vent
pipes can not exceed 30 feet (9.17 m).
Any combination of rise and run can be
used as long as it lays within the shaded
area (a total of three (3) 90° elbows or
six (6) 45° elbows can be used). In
addition to what is shown, if a 90°
elbow is used in the horizontal
plane, 3 feet (91.4 cm) must be
subtracted from the allowable
horizontal run (for each
45° elbow, 1½ feet must
be subtracted from the
allowable horizontal
run).
Vent Restrict or Configuration
5
Figures 30 shows the range of venting options,
it shows possible vent congurations if the
unit is top vented, for vertical and horizontal
terminations, any layout that remains within
the shaded area is acceptable. Having the
fewest number of elbows is ideal, as they
tend to disrupt air movement. Using 45˚
elbows is preferable to using 90˚ elbows.
Also, a shorter vent system will perform
better than a longer one.
The vent restrictor controls the amount of
air moving through the vent pipe. Longer
vertical vent lengths necessitate greater
restriction; position 1 is open and position 5
is maximum restriction. Figure 30 shows the
vent restrictor settings required, relative to
the length of vent pipe. The vent restrictor
is located on the right side of the replace,
above the glass. Figure 31 shows the vent
restrictor handle and the holes that indicate
the different levels. To avoid injury, it is best
to make this adjustment when the replace is
cool or use welder’s gloves or oven mitts.
10' (3.06m)
4' (1.22m)
0' (0m)
1' (0.31m)
0' (0m)
Figure 30. Possible Vent Congurations
4' (1.22m)
Note: 0,0 in Figure 30 represents a 90˚ bend
directly off the outlet of the unit, 38¾ inches
(985mm) for hard pipe and 41¼” (1048cm)
for ex pipe from oor, in all horizontal
instances.
4
3
2
1
8' (2.45m)
Figure 31. Possible Vent Congurations
23
Initial Installation
QUALIFIED INSTALLERS ONLY
hoRizontaL teRmination:
NOTES:
1. Horizontal pipes must not be level. For every 12 inches (305 mm) of horizontal travel
(away from the stove), there should be at least ¼ inch (6.4 mm) of vertical travel. Never
allow the vent to run downward, as this could cause high temperatures or even present
the possibility of a re.
2. The exterior of the horizontal
vent termination must not be
blocked or obstructed.
3. If the vent termination is not
being attached to wood, the
four wood screws provided
should be replaced with
material appropriate fasteners.
Wall thimble
fire stop
Horizontal wall
termination
4. For buildings with vinyl siding,
Wall framing
a vinyl standoff should be
installed between the vent cap
Elbow
and the exterior wall. Attach
the vinyl siding standoff to
the horizontal termination.
Note that the termination
bolts onto the at portion of
the standoff, providing an air
space between the wall and
Exhaust
flex pipe
Combustion air
outer pipe
the vent termination. The air
gap prevents excessive heat
from possibly melting the vinyl
siding.
5. Horizontal pipes must be
supported every 3 feet (914
Figure 32. Horizontal Vent Termination
mm). Plumber’s all round strap will sufce.
6. When running horizontal pipe, clearances to combustibles must be maintained 1½ inches (38 mm)
sides, 1½ inches (38 mm) bottom, and 2 inches (51 mm) top.
Step 1. Set the replace in the desired location. Check to determine if wall studs will be in the way when
the venting system is attached. If this is the case, the location of the replace may have to be
adjusted or the venting may have to be offset.
Step 2. Direct vent pipe sections are designed with special twist-lock connections. Dry t the desired
combination of pipe and elbows to the appliance adaptor.
Step 3. With the pipe in the correct position and attached to the replace, mark the wall for a 10 inches
(25.4 cm) x 10 inches (25.4 cm) square hole (see Figure 29). The center of the hole should
match the center line of the horizontal pipe. Cut and frame the hole in the exterior wall where
the vent will be terminated. If the wall being penetrated is made of a non-combustible material
(i.e. masonry or concrete) a 7 inches (17.8 cm) hole is acceptable.
24
Initial Installation
QUALIFIED INSTALLERS ONLY
NOTE: For Simpson Duravent only, place a bead of Mil-Pac or Rutland No 78 Stove and Gasket Cement
on the outer edge of the inner exhaust pipe (non-ared end). Push the pipe sections together, then twist
about ¼ turn, making sure the two sections are fully locked. Wrap all seams with foil ducting tape.
Step 4. With the hole now framed, the wall thimble installed, and the pipe extending into the wall,
proceed to the outside. Attach the termination to the pipe using RTV and Mil-Pac or Rutland No
78 Stove and Gasket Cement to seal joints. The vent pipe must extend into the vent cap at least
1¼ inches (3.2 cm). Secure the connection between the vent cap and the pipe by attaching the
two (2) sheet metal straps, which extend from the vent cap assembly to the outer wall of the
vent pipe. Bend any remaining portion of the strap back towards the vent cap. Security Secure
Vent uses a twist lock cap.
Step 5. Position the horizontal vent termination in the center of the 10 inches (25.4 cm) square hole
and attach to the exterior wall with the four screws provided. The arrow on the vent termination
should be pointing up. Run a bead of non-hardening mastic around the edges of the vent
cap, to make a seal with the wall. Ensure the proper clearances to combustibles have been
maintained.
veRticaL teRmination:
Step 1. Check the instructions for required clearances (air spaces) to combustibles when passing
through ceilings, walls, roofs, enclosures, attic rafters, or other nearby combustible surfaces.
Do not pack air spaces with insulation.
Step 2. Set the gas appliance in the desired location. Drop a plumb bob down from the ceiling to
the position of the appliance ue exit, and mark the location where the vent will penetrate
the ceiling. Drill a small hole at this point. Next, drop a plumb bob from the roof to the hole
previously drilled in the ceiling, mark the spot where the vent will penetrate the roof. Determine
if ceiling joists, roof rafters, or other framing will obstruct the venting system. You may wish to
relocate the appliance, or to offset, to avoid cutting load bearing members.
Step 3. To install the Round
Support Box/Wall Thimble
Vertical
Termination
in a at ceiling, cut a 10
inch (25.4 cm) square hole
Elbow Strap
Storm Collar
in the ceiling, centered in
the hole drilled in Step 2.
Flashing
Frame the hole as shown
in Figure 29.
Roofing nails
Step 4. Assemble the desired
lengths of black pipe
and elbows necessary to
reach from the appliance
adapter up through the
Round Support Box.
Insure that all pipe and
elbow connections are
in their fully twist-locked
position.
Figure 33. Vertical Vent Termination
25
Initial Installation
H
Dimension ‘H’ obtained
from table below.
QUALIFIED INSTALLERS ONLY
STEP 5. Cut hole in the roof centered on the small hole placed in the roof from Step 2. The hole should
be of sufcient size to meet minimum requirements for Clearance to Combustibles, as specied.
Continue to assemble lengths of pipe and elbows necessary to reach from the ceiling support
box up through the roof line. Galvanized pipe and elbows may be utilized in the attic, as well
as above the roof line. The galvanized nish is desirable above the roof line, due to the higher
corrosion resistance.
STEP 6. Once the pipe sections have been joined, and run up through the hole in the roof, slip an elbow
strap over the exposed sections, bend the support straps outwards, and push the elbow strap
down to the roof level, as shown in Figure 33. Tighten the clamp around the pipe section. Use
a level to make sure the pipe is truly vertical. With roong nails, secure the support straps to
the roof. Seal the nails holes heads with non-hardening mastic. Trim the excess length of the
support straps that extend out beyond the edge of the ashing.
STEP 7. Slip the ashing over the pipe section protruding through the roof. Secure the base of the
ashing to the roof with roong nails. Use a non-hardening sealant between the uphill edge
of the ashing and the roof. Insure the roong material overlaps the top edge of the ashing.
Verify that you have at least the minimum clearance to combustibles at the roof line.
STEP 8. Continue to add pipe sections until the height of the vent cap meets the minimum code
requirements. Refer to Figure 34 and Table 6. Note that for steep roof pitches, the vent height
must be increased. In high wind conditions, nearby trees, adjoining roof lines, steep pitched
roofs, and other similar factors can result in poor draft, or down drafting. In these cases,
increasing the vent height may solve the problem.
STEP 9. Slip the storm collar over the pipe, and push it down to the top of the roof ashing as shown
in Figure 33. Use the non-hardening sealant around the joint between the pipe and the storm
collar.
STEP 10. Twist-lock the vent cap.
Figure 34: Height of Vertical Termination;
Reference Table 6.
Table 6: Minimum ‘H’ for Figure 34.
Roof Pitch Minimum Height (H)
Feet Meters
Flat to 7/8 1 0.3
Over 7/12 to 8/12 1.5 0.46
Over 8/12 to 9/12 2 0.61
Over 9/12 to 10/12 2.5 0.76
Over 10/12 to 11/12 3.25 0.99
Over 11/12 to 12/12 4 1.22
Over 12/12 to 14/12 5 1.52
Over 14/12 to 16/12 6 1.83
Over 16/12 to 18/12 7 2.13
Over 18/12 to 20/12 7.5 2.29
Over 20/12 to 21/12 8 2.44
26
plumber’s tape
connected to
wall strap
Wall strap
45° elbows (x2)
Nails
Ceiling firestop
Ceiling
Second floor
Use clearances to as
defined by appliance and
vent pipe manufacturers.
Initial Installation
QUALIFIED INSTALLERS ONLY
NOTES:
(1) If an offset is necessary in the attic to avoid
obstructions, it is important to support the vent
pipe every 3 feet (914 mm), to avoid excessive
stress on the elbows, and possible separation. Wall
straps are available for this purpose (see Figure
35).
(2) When ever possible, use 45° degree elbows instead
of 90° degree elbows. The 45° degree elbow offers
less restriction to the ow of ue gases and intake
air.
(3) For multi story installations; a ceiling restop is
required at the second oor, and any subsequent
oors (see Figure 29). The opening should be
framed to 10” (254 mm) x 10” (254 mm) inside
dimensions, in the same manner as shown in
Figure 36.
(4) Any occupied areas above the rst oor,
Figure 35: Use of Wall Straps.
including closets and storage spaces,
which the vertical vent passes through,
must be enclosed. The enclosure may be
framed and sheet-rocked with standard
building materials. However consult
the appliance manufactures installation
instructions for the minimum allowable
clearance between the outside of the
vent pipe, and the combustible surfaces
of the enclosure. Do not ll any required
air spaces with insulation.
Figure 36: Multi-Story Vent Pipe Installation.
27
Initial Installation
QUALIFIED INSTALLERS ONLY
Ducting:
The option of ducting allows heat from the replace to be transferred to a different area. The maximum
total length for the ducting is 20 feet (6.1 m). There are four (4) duct outlets that can be used (see Figure
37), however, the blower puts out 200 cfm no matter how many ducts are used. Therefore, the more
ducts there are, the less air goes through each one. A short, straight duct maximizes its heating ability
as air in the ducts is restricted by the length and number of bends in the pipe.
For the rst 24 inches (610 mm) of
ducting, ½ inch (13 mm) of clearance
is required. After 24 inches (610 mm),
the duct can be run with 0 inch (0 mm)
clearance, though ½ inch (13 mm) is
preferred. To avoid heat loss, insulate
the duct whenever it passes through an
unheated area (i.e. crawl space). Insulating
the ducts elsewhere helps the efciency of
the ducting system.
Standard galvanized ducting and heat
registers are to be used. Simply remove
the desired cover plate from the outside of
the rebox and attach a 6 inches (152 mm)
starter ring. Make sure to foil-tape all seams
to prevent leaking. Ensure all ducting meets
local building codes.
Figure 38. Ducting Options; ducted from
upper oor to lower oor & from lower oor
to upper oor.
28
Figure 37. Heat Dumping Options.
Figure 39. More Ducting Options; ducted to outside & to
another room on an interior wall.
Initial Installation
QUALIFIED INSTALLERS ONLY
eLectRicaL RequiRements:
The replace must be electrically connected and grounded in accordance with local codes or, in the
absence of local codes, with the current CSA C22.1 CANADIAN ELECTRICAL CODE Part 1, SAFETY
STANDARDS FOR ELECTRICAL INSTALLATIONS, OR THE NATIONAL ELECTRICAL CODE ANSI / NFPA 70
in the US.
WARNING: The electrical grounding instructions must be followed. This appliance is equipped with a
three-prong (grounding) plug for your protection against shock hazard, and should be plugged directly
into a properly grounded three-prong outlet. DO NOT cut or remove the grounding prong from this
plug.
Fan Control
Black Black
Long Black
Green/Yellow
Temperature Sensor
Short
Black
Fan
White
120°F (49°C)
White
Black
Green
Figure 40. Wiring Diagram For Fan Control.
ON/OFF/Remote
Thermostat Switch
Blue
Thermopile
Manifold
Pressure Tap
70 ° F
Optional
Remote
Control
N
O
OFF
Purple
Electrical
Power Cord
Thermocouple
CAUTION: Label all wires prior to
disconnection when servicing controls. Wiring
errors can cause improper and dangerous
operation. Verify proper operation after
servicing.
Table 8. Recommended Thermostat
Wire Size.
Wire Size Max. Length
14 gauge 100 ft (30.48 m)
16 gauge 60 ft (18.29 m)
18 gauge 40 ft (12.00 m)
20 gauge 25 ft (7.62 m)
22 gauge 18 ft (5.49 m)
Inlet
Pressure
Tap
70 ° F
UP
DOWN
COOL / HEAT
PROGRAM
Gas Control
Grey
Optional
Wall Switch
Optional
Thermostat
Pilot Adjustment
Valve
Screw
Figure 41. Wiring Diagram For Gas Valve.
29
Initial Installation
gas Line connection anD testing:
WARNING: Only persons licensed to work with gas piping may make the necessary gas connections to
this appliance.
GAS LINE CONNECTION
• This stove is equipped with a certied exible pipe located on the right side of the unit terminating in
a ⅜” male NPT tting. Consult your local authorities codes or the CAN/CGA B 149 (1 or 2) installation
code in Canada, or in the USA gas installations follow either local codes or the current edition of the
National Fuel Gas Code ANSI Z223.1.
• The efciency rating of this appliance is a product thermal efciency rating determined under
continuous operating conditions and was determined independently of any installed system.
The appliance and its shutoff valves must be
disconnected from the gas supply piping system
Pressure Tap
during any pressure testing where the pressure
exceeds ½ PSIG (3.45 KPa) or damage will occur
TP TH TP TH
to the valve.
The appliance must be isolated from the gas supply
H
I
piping system by closing its individual manual
shutoff valve during any pressure testing of the
gas supply piping system at test pressures equal to
or less than ½ psig (3.45 KPa).
Always check for gas leaks with a soap
and water solution after completing the
required pressure test.
Pilot Adjustment
Screw
Figure 42: Fully Labeled Gas Valve.
P
I
T
L
O
Hi/Low
Knob
TO TEST VALVE PRESSURES
The pressure taps are located on the top right of the valve shown in Figure 42.
•Turn set screw 1 turn counter clockwise to loosen,
5
•Place
/16” (8 mm) I.D. hose over pressure tap system.
•Check pressures using a manometer.
•When nished, release pressure, remove hose & tighten set screw.
Table 9: Pressure and BTU Information.
Manifold
O
L
Pressure Tap
IN OUT
F
O
F
P
I
L
O
T
O
N
Gas Control
Knob
Inlet
30
Natural Gas Propane
Main Orice #37 DMS #51 DMS
Manifold Pressure 3.8” W.C. (0.95 KPa) 11.0” W.C. (2.74 KPa)
Min. Manifold Pressure 1.1” W.C. (0.27 KPa) 2.7” W.C. (0.67 KPa)
Max Supply Pressure 7.0” W.C. (1.74 KPa) 13.0” W.C. (3.28 KPa)
Min. Supply Pressure 5.0” W.C. (1.25 KPa) 12.0” W.C. (2.98 KPa)
Max BTU/hr Input 38,000 BTU/hr (11.34 KW) 34,500 BTU/hr (10.11 KW)
Min. BTU/hr Input 20,000 BTU/hr (5.86 KW) 18,000 BTU/hr (5.28 KW)
NEVER USE AN OPEN FLAME FOR LEAK TESTING.
Secondary Installation
bRicK LineR RemovaL:
There are two (2) different brick liner sets; the ceramic set that comes with the unit or the optional cast
iron set. The following instructions are for both sets.
WARNING: DO NOT INSTALL LINER IF UNIT IS HOT.
1. Remove glass door (see
2. Carefully remove the log set if it was installed.
3. Ceramic brick liners: Remove the liners: sides, back, then top.
Cast iron brick liners: Remove the bafe by using a T-20 screwdriver to loosen off but not remove the
two (2) screws at the back of the bafe lifting up over the back screws then out. Remove the side
liners then the back.
4. Ceramic brick liners: If the bafe needs to be removed use a T-20 screwdriver to loosen off but not
remove the two (2) screws at the back of the bafe and remove the two (2) screws at the front of the
bafe. Slide the bafe up over
the back screws then out.
To install the liners follow steps 1
to 4 in reverse.
Important installation notes:
Ensuring the brick liners are ush
against the rebox walls.
When sliding the bafe into place
making sure to hook the back into
place on the two loosened screws.
To install the log set follow the
instruction in
i
nStallation.
log Set and eMber
Maintenance and Service - glaSS door reMoval)
Baffle
Back Brick Liner
Side Brick Liners
Figure 43: Cast Iron Brick Liner Installation.
Log set anD embeR instaLLation:
The placement of the logs is not arbitrary. If they are positioned incorrectly, the ames can be “pinched”
and will not burn correctly. The burner and a few of the logs come with locator pins, notches, and ledges
which make alignment easier The andirons and grate must be installed for the logs to be placed properly.
Using the pictures provided, carefully set the logs in place (see gures 44 through 48).
NOTE: The logs are fragile and should be handled gently. When removing the logs from their
packaging be careful and check that there are 5 large logs (back, left/center, left, right, and
center) and 2 small pieces before discarding of the packaging. One log may be covered by
cardboard.
Maintenance: Once a year the logs should be removed and checked for deterioration or large amounts
of soot. A small amount on the bottom side of the logs is normal. Remove and replace the logs in the
same manner described in this section.
If new/more embers and rock wool is required, contact your nearest ENVIRO dealer.
Never operate the replace with the glass door removed.
31
Secondary Installation
Right Log
Back Log
Pegs and
ledges
Two small twigs
Left/Center
Log
Figure 44: First Stage Log Set Installation.
Figure 44: Shows the back log plus the
two (2) small log twigs. Put the large
back log in rst, making sure the locator
pins line up with the cutout sections on the
log. There are two (2) pins with ledges and
a single ledge on the back log. The back log
sits on two (2) supports attached at the rear
of the rebox. The two (2) small twigs are
placed under the grate and they should be
rotated so they cover up the least number of
small burner ports.
Figure 45: Second Stage Log Set Installation.
Figure 45: Shows the left/center log in
place. The left/center log is placed on the
other two (2) pins connected to the burner
pan and the straight part rests on the grate
connecting the andirons. There are notches
on the bottom of the left/center log to help
position the log correctly.
Figure 46: The right log rests on the right
pin and ledge of the back log and the oor
of the rebox.
32
Figure 46: Third Stage Log Set Installation.
Left Log
Center Log
Secondary Installation
Figure 47: Fourth Stage Log Set Installation.
Figure 47: The left log rests on the left pin
and ledge of the back log and the back of the
andiron.
Figure 48: The last log, center log, rests on
the end of the grate and on the ledge cut-out
in the center of the back log.
Once the logs are in place the embers can
be installed. Bags of ceramic ber embers
and rock wool are provided. The ceramic
ber comes in chunks that are about 2 inches
(5cm) long. Place them irregularly around the
burner. When there is a sparse but even layer
of embers, spread the rock wool in the same
manner. DO NOT pack the rock wool material
as this could create an unsafe condition. The
pieces should be lightly placed so they don’t
completely block any of the tiny ports. DO
NOT allow any of the embers to rest against
the pilot assembly.
Caution: Use only the type of ember material
supplied with this replace. Due to the
irregular size of the ember material, there
may be more than required. Use of other
foreign materials on the burners may create
Figure 48: Final Log Set Arrangement with Embers.
Figure 49: Refer to this gure when adjusting the venturi and vent restrictor. Make adjustments so that
the ame reaches the approximate height shown
dangerous conditions.
NOTE: While the glass is still
removed, it is recommended that
the gas line be purged by lighting
the pilot.
When lighting the replace for
the rst time since the log set
and embers have been installed/
replaced, watch for ignition at ALL
the burner ports. If a long delay
is noticed, turn the appliance off
and wait for it to cool down. Then
remove the glass and rearrange the
ember material, making sure none
of the burner ports are blocked.
Figure 49: DV42DX Burning.
33
Troubleshooting
Problem Possible Cause Solution
The main burner does not
ignite when called for.
Spark will not light the pilot
after repeatedly pressing the
spark ignitor.
Pilot will not remain lit. Problem with thermocouple
The gas valve may not be on. • Check that the gas control knob is in the “ON” position.
Thermostat is not calling for
heat.
Problem with gas valve. • Use a DC voltmeter to measure the voltage across the
Defective piezo ignitor. • Check connections to ignitor.
Broken spark electrode. • Check for broken ceramic insulation, replace electrode if
Misaligned spark electrode. • If spark is not arcing from electrode to pilot, loosen the
circuit.
• Adjust the thermostat several degrees above ambient
temperature.
TPTH and TP terminals. Main operator voltage: Open
circuit ≥ 325mV Closed circuit ≥ 100mV
• If voltage is not present, check the control circuit for
proper operation.
• If proper control system voltage is present, replace the
gas control.
• If ignitor connections are good but no spark, replace
ignitor.
broken.
screws on the pilot base adjust and tighten.
• Check for proper connection of the thermocouple to the
rear of the valve. If loose, fully tighten.
• Check pilot for full ame impingement around
thermocouple. If ame is too small, check gas pressure,
adjust pilot rate screw, check pilot head for damage.
• Check thermocouple voltage at valve. It must be greater
than 5 mV. If low, replace thermocouple.
Air in gas line (pilot dies while
knob is depressed).
Burners will not remain lit. Problem with thermopile
circuit.
Flame lifting Leak in vent pipe • Check for leaks in vent connections.
Improper vent conguration • Check vent conguration with manual.
Terminal may be recirculating
ue gases
Glass fogs up Normal Condition: after the appliance warms up the glass will clear.
**Due to additives in gas, glass may get hazy during operation** Clean as needed.
Blue Flames Normal during start up: ames will yellow as the replace heats up.
Flames are burning “dirty” or
sooting
Remote control doesn’t work Problem with the remote • One or more of the batteries are dead. See remote
Flame impingement • Check log positioning.
Problem with replace • The on/off switch is turned to OFF.
• Bleed line.
• Check gas line pressure.
• Contact dealer.
• Check gas line pressure .
• Check for ame impingement on thermopile. If low, see
“Pilot will not remain lit”.
• Check thermopile for minimum of 300 mV when burner is
switched on.
• Check wiring to thermostat for breaks.
• Check to see if terminal is on correctly.
• May need to install high wind termination cap.
• Contact dealer.
• Increase primary air by opening the venturi shutter and/
or by opening the vent restrictor.
See also “Burners will not remain lit.”
control instructions.
• The gas control valve is turned to PILOT or OFF.
• The pilot has gone out.
34
Parts List - Components
Reference
Number
1 120°F (49°C) Ceramic Fan Temperature Sensor EC-001
2 S.I.T. Nova Valve Convertible 50-1421
3 Thermocouple EC-009
3 Spark Electrode with Ignitor Cable EC-011
3 Thermopile EC-012
3 Pilot Orice NG Threaded EC-019
3 Pilot Orice LP Threaded EC-020
3 Pilot Gasket EC-021
4 S.I.T. Piezo Ignitor EC-023
5 Burner Switch EC-025
6 Fan Controller - 115V EC-039
7 Blank Orice #73 50-343
8 Convection Blower - 115V 50-514
9 Ceramic Brick Liner 50-628
10 Pan Burner Only 50-629
11 Grate 50-630
12 Andiron 50-631
13 Door Latch Mechanism 50-632
14 Door, Glass & Gasket 50-633
14 Dual bulb door gasket - 10 feet (3.05 m) 50-634
15 Door Handle Set 50-635
16 Control Panel 50-636
17 Burner Tray Assembly Complete 50-637
18 Three Flame Pilot Hood 50-925
Description Part
Domestic Power Cord - 115V EC-042
S.I.T. Pilot ⅛” Tube with End Ferrules 30-043
Termination Cap 50-018
Embers (need to order 2 sets) 50-491
Log Set With Embers 50-638
DV42DX Owner’s Manual 50-645
Convertion Kit from LPG to NG 50-647
Convertion Kit from NG to LPG 50-756
Large Ember Nuggets Only 50-832
Convertion Kit from LG to NG Convertible 50-1426
Convertion Kit from NG to LG Convertible 50-1427
S.I.T. Valve Conversion Screw With O-Ring 50-1450
S.I.T. Valve Conversion Screw Cap 50-1451
Number
35
Parts Diagram - Components
DV42DX - Components
November 2004
1
8
17
9
18
6
16
4
3
10
11
7
12
2
5
13
36
14
15
Parts List - Options
Reference
Number
1
2 The Manor Cast Iron Bay Face - Diamond Black 50-539
3 The Chalet Painted Flat Arched Face - Painted 50-541
4
Options
The Lodge - Painted Charcoal Face With Plated Brushed Nickel
Louvres & Knobs
The Manor Cast Iron Bay Face - Painted 50-537
The Chalet Plated Flat Arched Face - Gold 50-542
The Chalet Plated Flat Arched Face - Brushed Nickel 50-543
The Chalet Plated Flat Arched Face -Antique Copper 50-608
The Cottage Bow Face Painted Black - (No Trim) 50-693
The Cottage Trim Kit - Gold
(Inset Piece, Carriage Bolts, Top & Bottom Trim)
The Cottage Trim Kit - Pewter
(Inset Piece, Carriage Bolts, Top & Bottom Trim)
The Cottage Trim Kit - Antique Copper
(Inset Piece, Carriage Bolts, Top & Bottom Trim)
The Cottage Trim Kit - Painted Black
(Inset Piece, Carriage Bolts, Top & Bottom Trim)
Part
Number
50-534
50-548
50-549
50-550
50-694
5 The Cape Cod Arch With Opening Doors & Fire Screen Painted 50-553
On/Off Remote Control Kit 50-559
Programmable Wall Mounted Remote Control 50-583
Cast Iron Firebox Liner Set Porcelain Black 50-609
The Lodge Steel Template 50-614
The Manor Steel Template 50-615
The Chalet Steel Template 50-616
The Cottage Steel Template 50-617
The Cape Cod Steel Template 50-618
6
7
Carriage House Face - Black 50-1534
Townhouse Face - Black 50-1535
Townhouse Face - Nickel 50-1543
Townhouse Face - Copper 50-1544
37
Parts Diagram - Options
1
2
3
38
4 5
6 7
Warranty
Sherwood Industries Ltd. is the manufacturer of the Enviro line of heating products. At Sherwood
Industries, our commitment to the highest level of quality and customer service is the most important
thing we do. Each Enviro stove is built on a tradition of using only the nest materials and is backed by
our Exclusive Lifetime Limited Warranty to the original purchaser. With Enviro, you’re not just buying a
replace or stove, you’re buying a company with years of unequalled performance and quality.
Limited Lifetime Warranty:
Under this warranty, Sherwood Industries Ltd. covers the replace or stove body and accessories against
defects in materials and workmanship, for part repair or replacement for the rst seven (7) years and
limited labour for the rst two (2) years to the original purchaser. This Warranty covers: Firebox, Heat
Exchanger, Steel Firebox Panels, Ceramic Logs & Panels, Burner, Ceramic Glass, Pedestals, Panels and
Legs. Please see the exclusions and limitation section below as certain restrictions and exclusions apply
to this warranty.
Limited Two (2) Year Warranty:
Under this warranty, Sherwood Industries Ltd. covers: Gas Assembly, Blower, Blower control, Temperature
Sensors and Wire Harness against defects in materials and workmanship, for part repair or replacement
for the rst two (2) years and limited labour for the rst two (2) years to the original purchaser. Please see
the exclusions and limitation section below as certain restrictions and exclusions apply to this warranty.
Limited One (1) Year Warranty:
Under this warranty, Sherwood Industries Ltd. covers all exterior surface nishes against defects in
materials and workmanship, for part repair or replacement and limited labour for the rst (1) year to
the original purchaser. Please see the exclusions and limitations section below as certain restrictions and
exclusions apply to this warranty.
Here is how our Warranty works
If you have any concerns with your Enviro product, please contact the dealer where you purchased the
replace or stove. Your dealer shall make all claims under this warranty in writing.
To the Dealer
When lling out a warranty claim, please complete the following information on an ofcial warranty claim
form:
Customer information: Name, address and telephone number of purchaser and date of purchase.
Dealer information: Date of installation, name of installer and dealer, serial number of the appliance,
nature of complaint, defects or malfunction, description and part numbers of any parts replaced.
To the Distributor
Sign and verify that work and information are correct.
Exclusions and Limitations:
1. This Warranty does not cover tarnish, discoloration or wear on the plating or paint.
2. This Warranty excludes wear and tear or breakage caused by cleaning, moving or service on log set
and panels.
3. A qualied installer must install this stove or replace. This Limited Warranty covers defects in
materials and workmanship only if the product has been installed in accordance with local building
and re codes; in their absence, refer to the owner’s manual. If the product is damaged or broken as
a result of any alteration, willful abuse, mishandling, accident, neglect, or misuse of the product, the
Limited Warranty does not apply.
39
Warranty
4. The stove must be operated and maintained at all times in accordance with the instructions in the
Owner’s Manual. If the unit shows signs of neglect or misuse, it is not covered under the terms of
this Warranty policy. Performance problems due to operator error will not be covered by the Limited
Warranty policy.
5. As this is a heating appliance, some changes in colour of surface nishes may occur. This is not a aw
and as such is not covered under this warranty.
6. Some minor expansion, contraction, or movement of certain parts and resulting noise, is normal and
not a defect and, therefore, is not covered under this Limited Warranty.
7. Misuse includes over-ring. Over-ring this appliance can cause serious damage and will nullify the
Limited Warranty.
8. The Limited Warranty will cover glass thermal breakage only and will not cover misuse of the stove
glass, including but not limited to glass that is struck, has surface contaminates or has had harsh or
abrasive cleaners used on it.
9. This warranty does not cover products made or provided by other manufacturers and used in
conjunction with the operation of this stove without prior authorization from Sherwood Industries Ltd.
The use of such products may nullify the Limited Warranty on this stove. If unsure as to the extent of
this Limited Warranty, contact your authorized Enviro dealer before installation.
10. Sherwood Industries Ltd. will not be responsible for inadequate performance caused by environmental
conditions.
11. The Limited Warranty does not cover installation and operational related problems such as use of
downdrafts or spillage caused by environmental conditions. Environmental conditions include but
are not limited to nearby trees, buildings, roof tops, wind, hills, mountains, inadequate venting
or ventilation, excessive offsets, negative air pressures or other inuences caused by mechanical
systems such as furnaces, fans, clothes dryers etc.
12. The Limited Warranty is void if:
a) The stove has been operated in atmospheres contaminated by chlorine, uorine or other damaging
chemicals.
b) The stove is subject to submersion in water or prolonged periods of dampness or condensation.
c) Any damage to the unit, combustion chamber or other components due to water, or weather
damage which is the result of, but not limited to, improper chimney/venting installation.
c) Salt air in coastal areas or high humidity can be corrosive to the nish; these environments can
cause rusting. Damage caused by salt air or high humidity is not covered by the Limited Warranty.
13. Exclusions to the Limited Warranty include: injury, loss of use, damage, failure to function due to
accident, negligence, misuse, improper installation, alteration or adjustment of the manufacturer’s
settings of components, lack of proper and regular maintenance, alteration, or act of God.
14. The Limited Warranty does not cover damage caused to the replace or stove while in transit. If this
occurs, do not operate the stove and contact your courier and/or dealer.
15. Limited Warranty does not extend to or include rebox paint, door or glass gaskets with damage
caused by normal wear and tear, or exterior paint discoloration or chipping, worn gaskets, etc.
16. The Limited Warranty does not include damage to the unit caused by abuse, improper installation,
or modication of the unit.
17. Damage to plated surfaces caused by ngerprints, scratches, melted items, or other external scores
and residues left on the plated surfaces from the use of abrasive cleaners or polishes is not covered
in this warranty.
18. The Limited Warranty does not cover tarnish, discoloration or wear on the plated surfaces.
19. The paint on the Metal Brick Liner may peel. This is due to the extreme conditions applied to the paint
during normal usage. It is not a aw and is not covered under warranty.
40
Warranty
20. Sherwood Industries Ltd. is free of liability for any damages caused by the replace or stove, as
well as inconvenience expenses and materials. The Limited Warranty does not cover incidental or
consequential damages.
21. The Limited Warranty does not cover any loss or damage incurred by the use or removal of any
component or apparatus to or from the Enviro replace or stove without the express written
permission of Sherwood Industries Ltd. and bearing a Sherwood Industries Ltd. label of approval.
22. Any statement or representation of Enviro products and their performance contained in Enviro
advertising, packaging literature, or printed material is not part of the Limited Warranty.
23. The Limited Warranty is automatically voided if the replace or stove’s serial number has been
removed or altered in any way. If the stove is used for commercial purposes, it is excluded from the
Limited Warranty.
24. No dealer, distributor, or similar person has the authority to represent or warrant Enviro products
beyond the terms contained within the Limited Warranty. Sherwood Industries Ltd. assumes no
liability for such warranties or representations.
25. Sherwood Industries Ltd. will not cover the cost of the removal or re-installation of the stove, hearth,
facing, mantels, venting or other components.
26. Labour to replace or repair items under this Limited Warranty will be covered per our warranty service
fee reimbursement schedule. Labour rates are set per component and as such total labour costs may
not be covered.
27. Sherwood Industries Ltd. is not liable for freight or labour on any stove replaced in-eld and is not
liable for travel costs for service work. In the event of in-home repair work, the customer will pay any
in-home travel fees or service charges required by the Authorized Dealer.
28. At no time will Sherwood Industries Ltd. be liable for any consequential damages which exceed the
purchase price of the unit. Sherwood Industries Ltd. has no obligation to enhance or modify any
stove once manufactured (example: as a stove evolves, eld modications or upgrades will not be
performed).
29. This Limited Warranty is applicable only to the original purchaser and it is non-transferable.
30. This warranty only covers Enviro products that are purchased through an authorized Enviro dealer.
31. If for any reason any section of the Limited Warranty is declared invalid, the balance of the warranty
remains in effect and all other clauses shall remain in effect.
32. The Limited Warranty is the only warranty supplied by Sherwood Industries Ltd., the manufacturer
of the stove. All other warranties, whether express or implied, are hereby expressly disclaimed and
purchaser’s recourse is expressly limited to the Limited Warranty.
33. Sherwood Industries Ltd. and its employees or representatives will not assume any damages, either
directly or indirectly, caused by improper usage, operation, installation, servicing or maintenance of
this stove.
34. Sherwood Industries Ltd. reserves the right to make changes without notice. Please complete and
mail the warranty registration card and have the installer ll in the installation data sheet in the back
of the manual for warranty and future reference.
35. Sherwood Industries Ltd. is responsible for stocking parts for a maximum of seven (7) years after
discontinuing the manufacture or incorporation of the item into its products. An exception to this
would be if an OEM supplier is not able to supply a part.
41
Installation Data Sheet
The following information must be recorded by the installer for warranty purposes and future reference.
NAME OF OWNER:
_________________________________________
ADDRESS:
_________________________________________
_________________________________________
_________________________________________
PHONE:___________________________________
MODEL:___________________________________
SERIAL NUMBER:___________________________
DATE OF PURCHASE: _____________ (dd/mm/yyyy)
NAME OF DEALER:
_________________________________________
ADDRESS:
_________________________________________
_________________________________________
_________________________________________
PHONE:___________________________________
NAME OF INSTALLER:
_________________________________________
DATE OF INSTALLATION:___________(dd/mm/yyyy)
� NATURAL GAS (NAT) � PROPANE(LPG)
INLET GAS PRESSURE:_________in wc
MAIN BURNER ORIFICE:__________# DMS
PILOT ORIFICE #_________OR________in diam.
INSTALLER’S SIGNATURE:
_________________________________________
MANUFACTURED BY:
SHERWOOD INDUSTRIES LTD.
6782 OLDFIELD RD. SAANICHTON, BC, CANADA V8M 2A3
www.enviro.com
June 28, 2010
ADDRESS:
_________________________________________
_________________________________________
_________________________________________
PHONE:___________________________________
C-11278
42
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