V
3500
OWNERS AND OPERATORS MANUAL
Please retain these operational instructions for future reference.
NOTE: This appliance must not be used indoors.
FOR YOUR SAFETY
IF YOU SMELL GAS
1. SHUT OFF ALL GAS TO THE
APPLIANCE.
2. EXTINGUISH ANY OPEN FLAME.
3. OPEN LID.
4. IF ODOR CONTINUES, IMMEDIATELY
CALL YOUR GAS SUPPLIER OR
YOUR FIRE DEPART
MENT.
SHERWOOD INDUSTRIES LTD.
6782 OLDFIELD ROAD
SAANICHTON B.C.
8M-2A3
1. DO NOT STORE OR USE
GASOLINE OR OTHER
FLAMMABLE VAPORS AND
LIQUIDS IN THE VICINITY OF THIS
OR ANY OTHE
2. A PROPANE (LP) CYLINDER NOT
CONNECTED FOR USE SHALL NOT
BE STORED IN THE VICINITY OF
THIS OR ANY OTHER APPLIANCE.
FOR YOUR SAFETY
R APPLIANCE.
TABLE OF CONTENTS
SAFETY PRECAUTIONS 3
ROUTINE MAINTENANCE AND INSPECTION 4
ROUTINE MAINTENANCE AND CARE INSTRUCTIONS 5
ASSEMBLY INSTRUCTIONS 6-12
HOOKING UP GAS SUPPLY 13
OPERATING INSTRUCTIONS 14
BURNER FLAME APPEARANCE AND ADJUSTMENT 15
INSTALLATION REQUIREMENTS AND DIMENSIONS / SPECIFICATIONS 16
METHODS OF COOKING 17-18
Food preparation.
Grilling tips.
TEMPERATURE COOKING CHART 18-19
TROUBLE SHOOTING 20
EXPLODED VIEWS 21-22
WARRANTY INFORMATION 23
WARRANTY REGISTRATION 24
2
7/8/2004
SAFETY PRECAUTIONS
Please read these instructions before assembling or operating this outdoor cooking appliance.
The ENVIROGRILL BISTRO is designed for outdoor use only.
The ENVIROGRILL gas barbecue must be installed and operated in accordance with the installation requirements
of your local gas supply authority or the appropriate installation code in the area of installation.
In the absence of local codes with either the National Fuel Gas code, ANSI Z223.1, or CAN/CGA-B149.1,
National gas Code or CAN/CGA-B149.2, Propane Gas Code..
If an external electrical source is utilized, this gas grill, when installed must be electrically grounded in
accordance with the local codes or, in the absence of local codes, with the National Electrical Code ,
ANSI/NFPA 70, or the Canadian Electrical Code, CSA C22.1.
Keep electrical cord and the fuel source hose away from any heated areas.
This outdoor gas grill is not intended for use in or on recreational vehicles and or boats.
Operate this gas grill only in areas free of obstructions for combustion and ventilation air.
The exterior surfaces of this gas grill can become very hot when is use. Exercise caution Use protective gloves
and or pot holders.
DO NOT USE THIS APPLIANCE IN AN ENCLOSED AREA,
For example Garages, sheds or enclosed sundecks or any other enclosed areas. Do not use this Gas Grill
under overhead, unprotected combustible materials such as awnings or umbrellas.
KEEP CHILDREN AWAY.
Do not allow children to operate this appliance. Keep children and pets away from barbecue during use, wait
until the appliance has completely cooled.
CHECK FOR GAS LEAKS.
Once the barbecue has been assembled and installed, make sure the gas valves are in the “OFF” position. Turn
gas “ON” at the source. Use a small brush to apply a warm soapy water solution to all gas connections. (use a
half dish soap and half warm water). If a gas leak is present, bubbling will occur. Gas leaks can be repaired by
using an approved pipe thread sealant or approved Teflon tape. The flexible gas hose must be inspected before
each use.
NEVER USE A NAKED FLAME FOR TESTING LEAKS.
LPG GAS CYLINDER.
An approved 20 lb. gas cylinder is required for optimum performance
and convenience.
LPG gas cylinder is not provided with this appliance. When
purchasing a LPG cylinder, make sure the cylinder has a manual shut
off valve. Also ensure that the cylinder has a collar to protect the
manual shut off valve.
LPG gas cylinder must be constructed and marked in accordance
with specifications of the U.S. Department of Transport (DOT). In
Canada gas cylinders must meet Canadian Transportation and
Communications (C T C) specifications.
NEVER CONNECT AN UNREGULATED LP GAS CYLINDER TO
YOUR BARBECUE.
DO NOT SUBJECT LP GAS CYLINDERS TO EXCESSIVE HEAT.
WHEN THE APPLIANCE IS NOT USE, THE GAS SUPPLY SYSTEM MUST BE TURNED “OFF” AT THE
SOURCE.
KEEP APPLIANCE AWAY FROM ANY COMBUSTIBLE MATERIALS.
VISUALLY INSPECT THE RUBBER GAS HOSE AND CONNECTIONS AND BURNERS ON A REGULAR
BASIS TO INSURE NO DAMAGE OR DETERIORATION IS PRESENT.
Shut off
valve
Collar
3
ROUTINE MAINTENANCE AND INSPECTION
HOSE ASSEMBLY AND SAFETY:
If the hose shows signs of deterioration or damage, use a soap and water solution and test the entire outer
surface of the hose while under pressure. Replace at the first sign of a leak or if age cracking becomes
apparent. Remember to turn the gas supply off before disconnecting. The hose must remain free of kinks and
sharp bends. Never puncture or put stress on the hose fittings. Replace the hose only with the manufactures
original equipment.
BURNERS:
The location of the burners to the main orifice is vital for safe operation. Check to assure the valve orifices are
inside the burner tubes before using the gas grill. If venturi of the burner is not correctly positioned over the
valve orifices, explosion and or fire may occur when lighting the gas grill. Be careful not to damage the ceramic
spark electrodes.
BURNER CLEANING:
To keep you’re ENVIROGRILL BISTRO working correctly the burners should be checked and cleaned on a regular
basis. To clean the burner tubes first remove the burner tubes from the barbecue. Bend a stiff wire (coat hanger)
and run the hooked end up through each venturi tube and into the burner several times. Turn the burner upside
down and force water from the garden hose into the burner. Observe the water flow from the holes in the burner
to make sure all holes have water coming out. If not, continue to clean the burner by cleaning each individual
obstructed hole. Wire brush the outside of the burner to remove any loose corrosion. Clean any holes with a stiff
wire. If the burner has holes other than the holes from the factory replace the burner with the manufacturers
original part. A clogged burner tube could cause a fire beneath the gas grill.
To remove the burners from the unit, first
remove the cooking grids and the flame
deflectors to access the burners. Undo the
1/4” hex head bolt located on the rear of the
inside liner. Lift the back of the burner up
slightly and remove from the appliance.
Install the burner in the reverse order and
ensure that the burner is placed over the
orifice.
(SEE DIAGRAM BESIDE)
ENSURE THAT THE
BURNER TUBE
FITS OVER VALVE
ORIFICE
Undo the one screw
and slide the burner
back and lift out of
appliance
4
ROUTINE MAINTENANCE AND CARE INSTRUCTIONS
CARE AND CLEANING:
The ENVIROGRILL BISTRO gas barbecue is designed to withstand the high temperatures achieved under normal
operating conditions.
Never scrape or scratch the hot painted surfaces.
Never dose the hot surfaces with water.
If there is any excess fat or grease it is best removed while the barbecue is still warm.
BURNERS:
Periodically inspect the burners blockage or corrosion. These can be cleaned with a small piece of wire and a
wire brush. Ensure that the aeration screw is secure and that it is set properly. Be careful not to damage the
ceramic electrodes
HOSE:
If the hose shows signs of deterioration or damage, use a soap and water solution
to test the entire outer surface of the hose while under pressure checking for
bubbles, (this would indicate a leak in the hose). Replace the hose at the first sign
of a leak or if age cracking becomes apparent. Remember to turn the gas off
before removing the hose.
INJECTORS / MAIN BURNER ORIFICES:
Injectors should be inspected on a regular basis to ensure they are not blocked. Cleaning can be performed on
these injectors by removing the injector from the valve assembly. Using a very small wire or drill bit remove any
obstruction in the orifice (BE CAREFUL NOT TO DAMAGE THE ORIFICE) a small pipe cleaner could also be
used. When installing the injectors an approved TEFLON or pipe thread sealant must be used before the
injector is re-installed.
COOKING SURFACES:
The cooking grates have been porcelain enameled for durability and ease of cleaning. These grates may be
cleaned with a NON abrasive cleaning solution designed for kitchen use.
PORCELAIN ENAMEL CASTINGS:
Periodic cleaning with a dry or slightly damp cloth or soft brush will keep porcelain enamel surfaces looking new.
To clean, use a only a kitchen appliance cleaner or a polish designed for use on porcelain enamel surfaces.
DO NOT USE ABRASIVE CLEANERS ON THE PORCELAIN ENAMEL FINISHES AS THIS WILL
PERMANENTLY SCRATCH THESE SURFACES
DRIP TRAY:
The drip tray is located under the front control panel. This device catches grease and other cooking debris.
Check the grease tray and metal foil container for accumulations after using the Gas Grill and clean as
necessary. Use only a mild abrasive cleaner and a soft cloth to clean the drip tray. Clean the drip tray on a
regular basis or fire could occur. This metal foil container is a 4 x 8 Loaf Pan EZ-Foil container that can be
acquired at any supermarket or hardware store.
STAINLESS STEEL PANELS:
Stainless steel is a very durable material and should last indefinitely with minimal care. Due to the nature of the
brushed surface minor scratches could appear with normal use and handling. These scratches can be removed
with the use of a medium or fine grade SCOTCH BRITE ® PAD or similar polishing pad. Apply even gentle
pressure and always rub with the grain of the steel. DO NOT rub against the grain as damage could result. DO
NOT use steel wool as pieces will be left behind and these pieces will rust.
STORAGE:
When this barbecue is not in use, the gas must be turned off at the gas supply. It is recommended that the
barbecue be stored in a dry place. Failure to do so could cause problems with the ignition system. Disconnect
the tank and store the tank outside in a well-ventilated area away from children. If the barbecue is to be stored
outdoors a weatherproof cover should be used. Contact your local dealer for part availability.
5
ASSEMBLY INSTRUCTIONS
Your ENVIROGRILL BISTRO will require some assembly. Please do not use a drill to modify any component, as
this would not be necessary. Inspect all components for damage before assembly begins. If damage is present
please contact your local dealer or courier company. Replace damaged components with original manufacturer
parts only, no substations will be permitted.
The Cart assembly and Main Engine have been pre assembled for convenience and ease of assembly.
Some assembly will be required to complete this unit.
TOOLS REQUIRED FOR ASSEMBLY
1/4” socket or nut driver
5/32” Allen key (supplied)
7/16” wrench or adjustable wrench
11/16” wrench or adjustable wrench
3/4” wrench or adjustable wrench
Hammer
CART COMPONENTS
1-Pre assembled cart.
2-wheel brackets.
2-wheels.
1-aluminum axle with end caps (2).
2-pre assembled casters and brackets.
14-1/4” x 1/2” stainless steel bolts, lock washers
and nuts.
Once the cart assembly has been removed from the packaging, open the doors and remove the condiment side
shelf from the inside of the cart. Place the pre assembled cart upside down and install the caster onto the
bottom shelf using the 8 bolts, lock washers and nuts provided (4 fasteners per caster). Install the wheel
brackets on the opposite side of the casters. Secure wheel brackets with the 6 bolts, lock washers and nuts
provided (3 fasteners per wheel bracket).
Slide one wheel onto the aluminum axle and slide axle through both of the installed wheel brackets, slide the
other wheel onto the axle and place the end cap onto the shaft and gently tap cap onto the aluminum axle.
(SEE DIAGRAMS BELOW)
1
BOTTOM OF CABINET
CASTER MOUNT
WHEEL
WHEEL AXLE
WHEEL AXLE
MOUNTING
BRACKET
Place the wheel axle mount onto the unit by
using the 3 bolts, lock washers and bolts
provided
Place one wheel on the axle and slide the
shaft through the holes in the wheel axle
mounting bracket.
Place the second wheel onto the wheel axle
and gently tap the end cap on the axle shaft.
Remove the caster from the packaging and
install in the location shown
Place the caster under the bottom shelf and
secure with 4 bolts, lock washers and nuts on
each caster mount.
BOLT LOCATION
CASTER
6
INSTALLING THE ENGINE ASSEMBLY ONTO CART ASSEMBLY
Once the cart has been completed remove the Engine from the packaging and inspect for damage, if damage is
noticed, stop and have any or all components replaced before continuing with the assembly of this Gas Grill.
NOTE: PLEASE REMOVE ANY PLASTIC PROTECTIVE COATINGS FROM STAINLESS STEEL MATERIALS
BEFORE LIGHTING THIS APPLIANCE.
PARTS REQUIRED FOR ENGINE INSTALLATION.
1-Completed Cart assembly.
1-Pre assembled Burner assembly (Engine).
Using the Grill Removal tool, remove the cooking grids and the flame deflectors from the unit. This will make the
unit a little lighter and easier to install. A second person could be required to place the Engine assembly onto
the finished cart.
Align the Burner (Engine) assembly onto the Cart assembly
Pre assembled
engine.
Pre assembled
cart.
Grill removal tool
Place this tool provide in
between the cooking grids
and turn 90 degrees and pull
cooking grill out using this
tool.
7
INSTALLING SIDE SHELVES AND SIDE BURNER (IF INSTALLED)
PARTS REQUIRED FOR SIDE SHELF AND SIDE BURNER INSTALLATION.
1-Rolling cart with engine and lid attached.
4- formed side shelf supports.
1-side shelf (condiment tray, left side only or right side)
1-side shelf with side burner (MUST BE INSTALLED ON RIGHT SIDE) ONLY
4 lock washers. (per side)
6-1/4” x 1/2” stainless steel bolts
1 Attach two (2) support brackets
(formed edges pointing in), onto the
front and rear of the side panels
using 4 (four) 1/4 x 1/2” stainless
steel bolts, thread bolts into pre
installed threaded inserts.
2 Place the side shelf onto the support
brackets drop the bottom into the
shelf and install 4(four) 1/4” x 1/2”
bolts, nuts and lock washers through
the holes provided in both the top of
the support brackets and the base of
the side shelves.
DO NOT TIGHTEN THESE BOLTS
ENTIRELY, THIS WILL HELP WITH
ALIGNMENT FOR NEXT STEP
3 Install 2 (two) 1/4” x 1/2” bolts
through the side of the side shelf into
the pre threaded inserts already
installed in the side of the engine
assembly.
4 Tighten all fasteners.
STAINLESS STEEL OR
CORIAN CUTTING
BOARD.
BOTTOM OF THE SIDE
SHELF TO BE INSTALLED
INTO THE SIDE SHELF.
SECURE THIS BOTTOM
WITH THE FOUR BOLTS,
NUTS, LOCK WASHERS
SUPPLIED.
SIDE SHELF.
SIDE BURNER:
Follow the instructions provided
above for proper side burner
installation
See next page for gas line
connections and testing.
8
SIDE BURNER AND GAS LINE HOOK AND TESTING
1 Once the side burner has been installed onto the cart and engine assembly the gas line can be
connected.
2 It may be necessary to remove the front gusset after the side burner has been installed in order to get
access to the gas line connections.
3 Turn the main gas supply OFF. Disconnect the main gas supply from the Stainless Steel Flexible gas
line. Remove and discard the brass fitting that joined these two gas lines together.
4 Connect the Stainless Steel Flexible gas line to one side of the already installed TEE on the bottom of
the side shelf gas valve.
5 Re install the Main gas line (Rubber Line) on the other side of the TEE installed on the side burner gas
valve.
6 Turn the gas supply ON and check for gas leaks using a liquid dish soap and water solution. If bubbling
occurs there is a gas leak. Retighten all fittings and test once again until no signs of bubbling is present.
Stainless
Steel gas
line
A unique
feature is the
removable
grate system
for boiling or a
wok insert.
Main gas
line
Side burner
valve
Stainless
Steel gas
flexible gas
line
9
Installed
TEE
Main gas
line
(RUBBER)
ROTISSERIE AND REAR BURNER INSTALLATION:
Parts required for installation.
1-Rear burner tube and mounting bracket.
1-Spark electrode, wire and mounting bracket
13-Stainless Steel thread rolling screws.
1-14” x 1/2 Stainless Steel bolt, nut and lock washer.
1-Rotisserie motor and side mount bracket. (3 stainless steel thread rolling screws) Rotisserie rod and spit forks.
1-Gas orifice and mounting bracket. (Stainless steel flexible gas line.) (2-stainless steel thread rolling screws.)
Ground wire
1. Attach the burner to the mounting bracket. Place
burner behind bracket and secure with 2-thread
rolling screws provided
2. Dress the spark electrode wire through the body
of the Gas Grill to the front control panel and
attach to the main igniter module.
3. The opposite end of the rear burner tube
must go through the last hole in the windshield
and rest on the burner orifice. (see below)
Align the burner tube over the orifice.
4. Remove the cap from the main gas supply (as
shown)
5. Install the flexible stainless steel gas line to both
the orifice and the gas supply outlet.
6. Turn on the main gas supply and perform a leak
test. Using a liquid dish soap and water solution,
spray or brush on all gas connections. If large
bubbles are present this is the sign of a gas leak.
Re-tighten gas connections and leak test once again until there are no signs of bubbling.
NOTE:
DO NOT USE WARMING RACK IF REAR BURNER IS IN USE OR DAMAGE TO THE RACK WILL OCCUR
BE SURE NOT TO DAMAGE THE CERAMIC SPARK ELECTRODE.
ROTISSERIE INSTALLATION
Attach the mounting
bracket with the three
screws provided.
Slide rotisserie motor
onto mounting bracket.
(NOTE: DO NOT USE
MOTOR IN THE RAIN
AND REMOVE WHEN
NOT IN USE)
MOTOR
MOUNTING
BRACKET
COUNTER
BALANCE
WEIGHT
ROTISSERIE
SHAFT
10
The ENVIROGRILL BISTRO is operated with an electronic battery operated ignition system.
If at any time when lighting the gas grill a sparking sound is not heard it could be that the battery requires
replacing.
If the battery has been replaced and spark is still not present insure to check all
wiring and spark electrode for breakage or corrosion. (See trouble shooting
section in this manual)
Battery
BATTERY REMOVAL
To remove the battery, unscrew the igniter button located on the control panel
front. Remove igniter button and pull spring out igniter body, the “AA” will come
out with the spring attached.
Unscrew igniter button
and remove battery.
Replace the battery
and install in the
reverse order.
IGNITER MODULE REMOVAL
To remove the igniter module from under the control
panel. First remove the two 1/4“ x #8 stainless steel
sheet metal screws and drop the module and the heat
shield straight down (as shown). Remove one of the
short wires that comes from ignition module that is
connected to ground, install any new wires were the
short wire was removed from the ignition module for
the extra components that could be added to the
ENVIROGRILL BISTRO.
When installing the igniter module and the heat
shield please take special care not to damage any of
the wires as failure in the ignition system could
occur.
Undo the 2 two 1/4” x #8 sheet metal screws and
drop igniter module straight down
Ground
SIDE BURNER
NOTE:
WIRING
Main wires to spark button
mounted on control panel
+
Main burner wires to
spark electrodes
4
-
Ground wire, spark electrode wire to rear
burner
Ground wire
3
2
11
INSTALLING PROPANE CYLINDER IN CABINET
To install the propane cylinder open the doors to the cabinet and place the propane cylinder inside the cabinet
and drop in the hole provided in the bottom shelf of the cabinet.
Secure the tank to the cabinet using the attached propane tank holder. Simple undo the wing nut provided, slide
the mount over the collar of the propane tank and tighten the wing nut until secure. (SEE DIAGRAMS BELOW)
Install the gas line from the propane cylinder as shown on the following page.
Clamp the hose away from the grease
pan using the small hose clamp found in
the hardware bag.
The cabinet doors have been removed
for clarity.
Open the cabinet doors, and place the
propane cylinder into the hole provided
in the bottom shelf of the unit.
Secure the propane cylinder by
undoing the wink nut and sliding
the bracket so that it will slide
over the collar on the propane
cylinder.
Tighten the wing nut until the tank
is secure.
12
HOOKING UP TO GAS SUPPLY
FOR YOUR SAFETY: Do not store or use gasoline or other flammable vapors in the vicinity of this or any other
appliance.
Other LPG cylinder not connected to the appliance should not be stored in the vicinity of this or any other
appliance.
A hose and pressure regulator must be used. Replacement hose and regulator must be that supplied by the
manufacture.
PROPANE GAS (LPG) CONNECTION:
1 Ensure that the burner control knobs are in the OFF position.
2 Install the LP gas cylinder in the hole provided in the base of the Gas Grill.
3 Connect the gas supply regulator. Insert the nipple of the valve coupling
into the tank valve and tighten the connection by turning the connection
clockwise while holding the regulator with the other hand.
TEST FOR LEAKS:
Before operating the Gas Grill:
1 Ensure that all burner control knobs are in the OFF position.
2 Connect the gas supply hose and open the shut off valve on top of the LPG
cylinder.
3 Use a spray bottle or a brush and apply a soap and water solution (half
warm water and half liquid dish soap) to all gas line connections and joints.
4 Look for small bubbles. The appearance of these bubbles indicates a gas
leak. Turn off the gas supply and tighten the joint were the bubbling
occurred. Turn the fuel supply back on and test with the soapy solution
once again. Repeat this procedure until all gas
leaks have been repaired.
NATURAL GAS (NG) CONNECTIONS
TO CONNECT GAS LINE:
1 Push back the sleeve on the socket as shown
below.
2 Insert the plug and release the sleeve.
3 Push the plug until the sleeve snaps in forward to
lock the plug in place.
TO DISCONNECT GAS LINE
1 Push the sleeve back and pull the plug out of the
socket.
Push sleeve back
Release sleeve
A qualified service agency or installer should perform
all gas supply plumbing. In the U.S.A., the supply
connection must be made in accordance with local
codes or in the absence of local codes, with the
National Fuel Gas Codes, ANSI Z233.1. In Canada
the gas supply connection should be carried out in
accordance with the authority having jurisdiction and
in accordance with the requirements of the CAN/CGA
1-B149.1 and 2 installation code. A manual shut off
valve must be installed between the Gas Grill and the
fuel supply system.
The outdoor cooking appliance must be disconnected
from the fuel supply system before any pressure
testing of the system exceeds ½ psi (3.5kPa)
Check the rating label located on the back of this
appliance to confirm that the burner valves and
orifices are configured to burn Natural Gas. If required
install a Natural Gas conversion kit available at your
ENVIROGRILL dealer.
COVER PLATE FOR UNITS USING
NATURAL GAS, TO COVER LP CYLINDER
HOLE. USE TWO 1/4” NUTS AND BLOTS
13
PROVIDED TO SECURE.
OPERATING INSTRUCTIONS
Please read the SAFETY PRECAUTIONS section in this manual before you start the unit for the first time or
when the gas supply has been turned off or when ever the gas cylinder has been changed.
Make sure the orifices, venturis, and main burners are free from obstructions. Perform a gas leak check as
described on page 3 of this manual.
IGNITION:
1 The unit is equipped with a battery operated ignition system that will direct a spark to all burners at the
2 Ensure that all burner control knobs are in the “OFF” position.
3 Turn fuel supply “ON” at the source.
4 Open the lid to the barbecue and do not put your head over Gas Grill before lighting, push the center
5 Ensure that the burner is lit and check the flame for proper appearance and operation. (See next page)
same time.
gas control knob counter clockwise to the high flame setting and depress the igniter button until the
burner lights. To light other burners turn the desired knob counter clockwise and depress igniter button
until main burner lights. Use this same procedure to ignite rear burner and side burner (hot plate) if
equipped.
If the electric igniter does not operate, remove the grills from the unit and the flame diffusers beneath
the grills and light the burners using a match or flame taper.
NOTE: Each burner must have the ignition button depressed in order to ignite each burner.
This lighting operation should only take 4-6 seconds. IF THE BURNERS DO NOT IGNITE turn gas knobs to
the “OFF” position and wait 5 minutes to clear any gas that could have accumulated in and around the
barbecue.
TEMPERATURE SETTING:
The temperature settings on this barbecue are labeled high to low flame and the control knob can be set any
were in this temperature range on all burners. To preheat this unit, close the lid and monitor the thermometer
TURNING THE UNIT “OFF”:
Turn the gas control knob clockwise to the “OFF” position when the unit is not being used or when you have
finished cooking with the barbecue. Always turn the main gas supply “OFF” at the source when not in use.
located on the lid.
Turn burner knob to
the highest position
Depress ignitor when
burner knob has been
REAR BURNER LEFT BURNER RIGHT BURNER IGNITOR
14
r
BURNER FLAME APPEARANCE AND ADJUSTMENT
LAZY YELLOW FLAMES:
Not enough Air, Open air shutte
HARD LIFTING BLUE
FLAMES:
Too much air, Close air shutter
SOFT BLUE FLAMES
Normal: Flames soft, and
staying on burner tube
TO ADJUST MAIN BURNERS FOR PROPER FLAME APPEARANCE:
Remove the cooking grates from the Gas Grill.
Remove the flame deflectors located below the cooking grates.
Remove the burner tube. Undo one screw and the mounting plate on the rear of the gas grill and lift burner tube
out.
Loosen the single set-screw that holds the venturi air shutter adjustment on the burner tube.
If the flame was too yellow and lazy in appearance then open the air shutter until a soft blue flame is achieved.
This flame should also stay on the burner tube as shown above.
If the flame is lifting off the burner tube and the flame sounds like a blow torch this could be that there is to much
air being supplied, undo the set screw and close the air shutter until a soft blue flame is achieved.
Undo the set-screw and rotate the
venturi cover until a soft blue
flame is achieved
15
INSTALLATION REQUIREMENTS AND DIMENSIONS
The ENVIROGRILL BISTRO
WIDTH: 52.287 inches (132.8 cm)
DEPTH: 23.774 inches (60.38 cm)
HEIGHT TO SIDE SHELF 32.004 inches (81.28 cm)
HEIGHT: 46.090 inches (117.0 cm)
AS SHOWN BELOW:
ORIFICE SIZES ORIFICE SIZES
BISTRO 3500 BISTRO 3500 MAIN MAIN REAR REAR SIDE SIDE
NATURAL GAS (NG) # 49 DMS # 46 DMS # 51 DMS
PROPANE (LPG) # 55 DMS # 54 DMS # 56 DMS
A
CLEARANCES TO COMBUSTIBLES
DO NOT USE THIS APPLIANCE IN AN ENCLOSED
AREA,
For example: Garages, sheds or enclosed sundecks or
any other enclosed areas. Do not use this Gas Grill
B
under overhead, unprotected combustible materials
such as awnings or umbrellas.
KEEP APPLIANCE FREE FROM COMBUSTIBLE
MATERIALS.
DO NOT OBSTRUCT THE FLOW OF COMBUSTION
AND VENTILATION AIR
KEEP THE VENTILATION OPENINGS AROUND THE
LPG GAS CYLINDER ENCLOSURE CLEAR AND
FREE OF DEBRIS
16
METHODS OF COOKING
Your ENVIROGRILL BISTRO gas grill is designed for a multiple of cooking methods.
1 The MAIN BURNERS allows for traditional barbecuing. These burners can achieve low to high
temperatures for searing and finishing steaks, hamburgers, pork chops and grilling chicken parts,
sausages, or kebabs with more moderate heat.
2 The ROTISSERIE BURNER gives a self-basted flavor like none other. Great for chickens, hams, pork
or beef roasts. Also the tube type burner ensures quicker cooking times.
3 The SIDE BURNER sautés, boils liquids and warms all other foods. This high performance burner will
allow you to deep fry seafood, vegetables and meats and hard boiling soups, lobsters or corn on the
cob.
4 The GRIDDLE PAN gives more versatility. This item can pan fry eggs and bacon, potatoes or seafood.
Or grilling any other food such as seafood steaks or pork chops.
5 The SMOKER TRAY: as an optional feature this box will enhance the flavor of some foods with either
wood or herbs for that smoky flavor.
PREPARING FOOD FOR THE ENVIROGRILL BISTRO
Some precautions should be taken to ensure proper preparation for health safety.
1 Preheat the gas grill for 5-10 minutes before cooking. Clean off any excess grease or food residue
deposited on the cooking surfaces.
2 Only remove food from the refrigerator shortly before cooking
3 Always marinate meats in the refrigerator. Dispose of any excess marinade. NEVER REUSE THE
MARINADE.
4 The use of different plates to handle raw food and cooked food or wash any plates and utensils that
handles raw food before using for cooked food.
5 Wash all vegetables, seafood and poultry before cooking.
6 Cook foods adequately. Undercooked food can retain a lot of bacteria especially it is thawed or exposed
to warm conditions prior to cooking.
7 Use a meat thermometer to check the interior temperature of the food to ensure it has been thoroughly
cooked.
8 Keep all surfaces that will be cooked on clean of any food debris.
Here are few helpful hints to ensure that you will grill your foods to perfection.
1 Apply a light coating of cooking oil to grills and griddle plate before grilling to stop food from sticking to
them.
2 Cook similar size portions together as they will cook more evenly
3 Use tongs to flip food over on the grill.
4 Never pierce foods that are grilling, as this will dry them out.
5 Trim off excess fat from the foods to prevent flair ups during the grilling.
6 On such foods as pork and steaks, slit the fat with a knife to prevent the foods from curling while grilling.
GRILLING TIPS
17
7 Do not flip foods. It is better to only flip your food once as the chefs say this is best.
8 Apply sugar based barbecue sauces only in the later stages of cooking to prevent charring.
9 Soak strings and skewers for kebabs in water before hand to prevent them from burning. It is
recommended that these be soaked for 15 minutes prior to cooking.
10 When using your rotisserie it is a good idea to place an aluminum tray below the food with water or fruit
juice, wine or marinade, for slow cooking foods. This will add more flavors to the food that is being
cooked. Place the aluminum tray on the flame deflectors this will catch any grease or droppings and
also deflect the heat around and swirl the heat for more even cooking. Do not let this liquid boil as
grease could drop into this pan and catch fire due to excessive temperatures that could result in
property or personal injury.
FOR YOU CONVENIENCE
A pull out thermometer has been added to the ENVIROGRILL BISTRO
gas grill. On the lid of this gas grill there is a thermometer. Simply pull
thermometer out and stick into food that you are cooking to ensure the
internal temperature of the food is correct for your desired taste.
Pull the thermometer out from the
lid and use as a meat probe for
proper internal temperatures
TEMPERATURE COOKING CHART
TYPE OF FOOD COOKING TEMPERATURE COOKING TIME COMMENTS
VEGETABLES
Asparagus
Beans
Carrots
Corn on the cob
Eggplant
Mushrooms
Onions
Peppers
Potatoes
Roasted garlic
Tomatoes
Zucchini
325-350° F
325-350° F
325-350° F
325-350° F
325-350° F
325-350° F
325-350° F
400-450° F
325-350° F
325-350° F
325-350° F
325-350° F
6-8 min.
30-35 min.
20-30 min
25-35 min
6-8 min per side
6-8 min
40-45 min
15-20 min
50-60 min
30-40 min
5-7 min
6-8 min per side
Cut off ends of stems. Lay across the
grill
Wrap in foil with butter. Turn over
once
Cook directly on the grill
Soak in cold water 15 min before
cooking
Cut into slices and coat with cooking
oil
Cook directly on grill
Wrap in foil with butter. Turn over
once
Remove charred skin before eating
Wrap in foil with butter. Turn over
once
Cut off top of bud and lightly coat in
olive oil. Wrap in foil.
Cut in half and coat in olive oil
Cut into slices and coat in oil.
18
TYPE OF FOOD WEIGHT OR THICKNESS COOKING TEMPERATURE COOKING TIME
BEEF
Burgers
Roasts:
Blade, Sirloin tip
Steaks:
Porterhouse, Rib,
Ribeye, Sirloin,
T-bone
Filet Mignon
POULTRY
Chicken, Parts
Chicken, Whole
Chicken breast,
Boneless
Cornish Hens
Turkey
PORK
Chops
Ham
Steak
Whole Ham
Ribs
Back, side
Roasts:
Butt, Loin Shoulder
Tender loin
Sausages
FISH, SEAFOOD
Fillets
Steaks
Whole fish
Lobster
shrimp
1 inch
1 inch
2 inches
3-4 lbs.
1-2 lbs.
1-1 1/2 lbs.
13-25 lbs.
1 inch
1 inch
12-14 lbs.
Bones in
4-5 lbs.
Boneless
5-6 lbs.
3-5 lbs.
1-1 1/2 inch
1-2 lbs.
2-4 lbs.
1-1/2 lbs.
Large.
400-450 ° F
350° F
550-600° F (to sear)
400-450° F (to finish)
550-600° F (to sear)
400-450° F (to finish)
325-350° F
325-350° F
325-350° F
325-350° F
325-350° F
400-450° F
400-450° F
325-350° F
325-350° F
325-350° F
325-350° F
375-400° F
400-450° F
325-350° F
325-350° F
400-450° F
325-350° F
Rare: 4-7 min.
Medium: 7-10 min.
Well done: 10-12 min
Rare: 18-20 min./lb
Medium: 20-25 min./lb
Well done: 25-30min./lb
Rare: 4-7 min.
Medium: 7-10 min.
Well done: 10-12 min
Rare: 15-17 min
Medium: 17-19 min
Well done: 19-22 min
30-45 min
20 min./lbs.
12-15 min.
45-60 min.
20 min./lbs.
25-30 min
12-15 min
Medium: 20-25 min./lb.
Well done: 25-30 min./lb.
50-60 min
Medium: 25-27 min./lbs.
Well done: 27-30 min./lbs.
1-1 1/2 hrs.
Medium: 30-35 min./lbs
Well done: 35-40 min./lbs.
12-20 min.
10-15 min.
20-30 min.
30-50 min.
15 min.
5-6 min.
19
PROBLEM POSSIBLE CAUSE SOLUTION
IGNITER DOES NOT SPARK
BURNERS WILL NOT LIGHT
UNIT WILL NOT STAY LIT
UNEVEN BURN PATTERN
OR
FLASH BACK
EXCESSIVE YELLOW FLAME
FLARE UPS
TROUBLE SHOOTING
Electrode fouled
Electrode improperly gapped
Electrode cracked
Lead wire is disconnected
Lead wire is cracked
No spark
Gas supply turned off
Out of propane
Blockage in gas system
Misarranged burner tube on to the
main orifice.
Improper gas line or propane hose
connection
Wind
Running out of fuel
Blockage in the burner or gas
system
Corroded burner
Improper air adjustment
Excessive fatty foods
Grease build up
Wipe the electrode with a soft clean cloth
The electrode should be 1/8” to 3/16” away
from the burner tube and positioned close
to the gas ports. Gently bend the electrode
tip into position. (BE CAREFUL NOT TO
BREAK THE CERAMIC INSULATOR)
If the ceramic insulator on the electrode is
cracked it may short out, Replace the
electrode.
Check to ensure that all leads are
connected to the spark box and to the
electrode.
Split insulation on the wire could cause the
igniter to short out. Replace the wire lead.
Replace the “AA” battery located in the
igniter button.
Turn the fuel supply ON and try again
Detect the flow of gas by sound or smell
for gas being omitted. Allow gas to clear
before trying to re-light.
Check to ensure no insects or blocking the
venture tubes. Use a special venture brush
to clean.
Check under the flame deflectors to
ensure that the burner is properly installed
the main orifices.
Tighten the gas connection at the propane
tank, HAND TIGHTEN ONLY.
Try to shelter your gas grill from strong
winds. DO NOT USE IN ENCLOSED
AREAS.
Detect the flow of gas by smell or by
listening for the hiss of gas being
omitted.
Check to ensure no insects or blocking the
venture tubes. Use a special venture brush
to clean.
Use a pin or a toothpick to clean the orifice
on the gas valve. DO NOT ENLARGE THE
HOLE.
Corrosion of the burner can cause the
solid material between gas ports to
deteriorate resulting in uneven burning.
See your
replacement burner tube.
Your ENVIROGRILL should burn with
mostly a blue flame. if the flame is
mostly yellow adjust the opening on
the air shutter on the burner tube.
Open the air shutter.
Trim all excess fat from meat before
cooking
Ensure that the flame deflectors are
clean of excess grease and that they
are located in the correct location.
Remove any excess grease from the
burn chamber.
ENVIROGRILL dealer for
20
A
WIND SHIELD
EB-3511
REAR BURNER
ELECTRODE
50-307
BRACKET
40-002
REAR TUBE
BURNER
EB-3579
MAIN TUBE
BURNER S.S.
EB-4578
STAINLESS
STEEL HOOD
EB-3510
THERMOMETER
EB-4562
CAST IRON
GRILLS
50-350
STAINLESS
STEEL
HANDLE
EB-3573
GRILL REMOVAL
TOOL
40-009
FLAME
DIFFUSERS
INNER
LINER
MANIFOLD
EB-3580
REAR
ORIFICE
AND MOUNT
EB-3540 NG
EB-3540
LP
ROTISSERIE
MOUNTING
BRACKET
EB-3581
VALVES
AND MAIN
ORIFICES
OUTER BOX
INFRARED BURNER DEFLECTOR
ROTISSERIE ROD
AND SPIT
EB-3560
BLACK PLASTIC
KNOBS (SET OF 4)
EB-3561
DRIP TRAY
EB-3584
EB-3592
CONTROL PANEL
DECAL EB-3574
MAIN IGNITOR
MODULE
EB-4563
PUSH BUTTON
IGNITER
EB-4519
EB-3526
BISTRO 3500 ENGINE
EXPLODED
Page 1 of 2 JULY 2004
21
CART TOP
EB-3597
OUTER BOX
(ENGINE)
SIDE BURNER
LID
SIDE BURNER
GRILL
50-527
SIDE
SHELF TOP
EB-3529
SIDE SHELF
BOTTOM
EB-3591
STAINLESS
STEEL SIDE
SHELF AND
CONDIMENT
TRAY
EB-3502D
CART
BACK
SIDE BURNER
TOP
SIDE BURNER
HINGE
SIDE BURNER
EB-3559 NG
EB-3567 LP
PORCELAIN
DIFFUSER CAP
EB-4528
2-POLE IGNITION
SIDE BURNER CONTROL
MODULE
50-295
BLACK PLASTIC
KNOBS (SET OF 4)
EB-3561
PANEL DECAL
EB-3576
UTENSIL
RACK
EB-3523A
LOWER
SHELF
EB-3516
GUSSETS
EB-3583
CASTOR ASSEMBLY
(SET OF 2)
EB-4515
BISTRO 3500 CART AND SIDE SHELVES
EXPLODED
Page 2 of 2 JULY 2004
DOOR MAGNETS
(SET OF 2)
EB-3568
WHEEL ASSEMBLY
CART DOOR
EB-3507
EB-3509
EB-4547
50-358
50-759
COVER PLATE
40-010
CART DOOR
HINGE
BARBECUE COVER
CUTTING BOARD
PROPANE HOSE & REGULATOR
NATURAL GAS HOSE
EB-4558
22
WARRANTY
ENVIROGRILL BISTRO BARBECUE
LIMITED LIFETIME WARRANTY:
Lifetime warranty
On all exterior Stainless Steel components, such as the cart paneling and doors, shelving, condiment
bins and Stainless Steel handle.
10 year warranty
On all porcelain on steel surfaces such as the cart, shelving, and burn chamber body.
On the manifold and valves, knobs, burner housings and sear plates.
On all burners with exception of the side burner.
5 year warranty
On all remaining parts. For example: wheels, hinges etc.
1 year warranty
Rotisserie (Motor)
Electronic ignition system (Battery not included)
Casters.
This warranty is not transferable.
This warranty does not cover failure due to misuse or improper installation or maintenance.
This warranty is for replacement or repair of defective parts only. ENVIROGRILL will not be
responsible for incidental or consequential damages or any labour costs.
This limited warranty does not cover damage due to chipping or scratching of porcelain or painted
surfaces nor does it cover corrosion or discoloring due to misuse, lack of maintenance, hostile
environments, accident, alterations, abuse or neglect.
This warranty does not cover any scratches, dents, corrosion or discoloring by heat, abrasive and
chemical cleaners nor chipping on porcelain enamel parts, nor any components used in the
installation of this gas grill.
This warranty does not cover units used in commercial applications.
23
Loading...