Enviro Berkeley-IPI Owner's Manual

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WARRANTY REGISTRATION

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Berkeley-IPI

F R E E s t a n d i n g g a s F i R E P L a C E

OWNER’S MANUAL

WARNING: If the information in this manual is not followed exactly, a

re or explosion may result causing property damage, personal injury

or loss of life. Installation and service must be performed by a qualied

4001609

Version Française: www.enviro.com/fr.html

installer, service agency or the gas supplier.

50-3260

Safety Precautions

WARNING:

FIRE OR EXPLOSION HAZARD

Failure to follow safety warnings exactly could result in serious

injury, death, or property damage.

- Do not store or use gasoline or other ammable vapors and

liquids in the vicinity of this or any other appliance.

- WHAT TO DO IF YOU SMELL GAS

• Do not try to light any appliance.

• Do not touch any electrical switch; do not use any phone in your building.

• Leave the building immeadiately.

• Immeadiately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.

• If you cannot reach your gas supplier, call the re department.

- Installation and service must be performed by a qualied

installer, service agency or the gas supplier.

INSTALLER:

Leave this manual with the appliance.

CONSUMER:

Retain this manual for future reference.

This appliance may be installed in an after-market permanently located,

manufactured (mobile) home, where not prohibited by local codes.

This appliance is only for use with the type of gas indicated on the rating plate. This

appliance is not convertible for use with other gases, unless a certied kit is used.

Only doors certied with the appliance shall be used

Massachusetts installations (Warning): This product must be installed by a licensed plumber or

gas tter when installed within the Commonwealth of Massachusetts. Other Massachusetts code requirements: Flexible connector must not be longer than 36in., a shut off valve must be installed; only direct vent sealed combustion products are approved for bedrooms/bathrooms. A carbon monoxide detector is required in all rooms containing gas red direct vent appliances. The replace damper must be removed or welded in the open position prior to installation of a replace insert.

Safety Precautions

HOT GLASS WILL

CAUSE BURNS

DO NOT TOUCH GLASS

UNTIL COOLED.

NEVER ALLOW CHILDREN

TO TOUCH GLASS.



A barrier designed to reduce the risk of burns from the hot viewing glass is provided with this appliance and shall

individuals.

FOR SAFE INSTALLATION AND OPERATION OF YOUR “ENVIRO” HEATER, PLEASE CAREFULLY READ THE FOLLOWING INFORMATION:

• All ENVIRO gas-red appliances must be installed in accordance with their instructions. Carefully read all the instructions in this manual rst. Consult the building authority having jurisdiction to determine the need for a permit prior to commencing the installation.

• NOTE: Failure to follow these instructions could cause a malfunction of the replace, which could result in death, serious bodily injury, and/or property damage.

• Failure to follow these instructions may also void your re insurance and/or warranty.

GENERAL

• Installation and repair should be done by a qualied service person. The appliance should be inspected before the rst use and, at least, annually by a qualied service person. More frequent cleaning may be required due to excessive lint from carpeting, bedding material, etc. It is imperative the control compartments, burners and circulating air passageways of the appliance be kept clean.

• Due to high temperatures, the appliance should be located out of high trafc areas and away from furniture and draperies.

Children and adults should be alerted to the

hazards of high surface temperatures and should stay away to avoid burn or clothing ignition.

• Young children should be carefully supervised when in the same room as the appliance. Toddlers, young children

and others may be susceptible to accidental contact

burns. A physical barrier is required if there are at risk individuals in the house. To restrict access to a replace or stove install an adjustable safety gate to keep toddlers, young children and other at risk individuals out of the room and away from hot surfaces. Any safety screen, guard, or barrier removed for servicing an appliance must be replaced prior to operating the appliance.

• Clothing or other ammable materials should not be placed on or near the appliance.

• A barrier designed to reduce the risk of burns from the hot veiwing glass is provided with this appliance and shall be installed for the protection of children and other at-risk individuals. If the barrier becomes damaged, the barrier shall be replaced with the manufacturer’s barrier for this

appliance

FOR YOUR SAFETY

• Installation and service must be performed by a qualied installer, service agency or gas supplier.

• This installation must conform to local codes or, in the absence of local codes, with the National Fuel Gas Code, ANSI Z223.1/NFPA 54, or the Natural Gas and Propane Installation Code, CSA B149.1.

• To prevent injury, do not allow anyone who is unfamiliar with the stove to operate it.

• To prevent injury, if the pilot or pilot and burners have gone out on their own, open the glass door and wait 5 minutes to air out before attempting to relight the stove.

• Always keep the area around these appliances clear of combustible material, gasoline and other ammable liquids and vapours.

• These appliances should not be used as a drying rack for clothing or for hanging Christmas stockings/decorations.

• Due to the paint curing on the stove, a faint odor and slight smoking will likely be noticed when the stove is rst used. Open a window until the smoking stops.

Always connect this gas stove to a vent system and vent to the outside of the building envelope. Never vent to another room or inside the building. Make sure the specied vent pipe is used, properly sized and of adequate height to provide sufcient draft. Inspect the venting system annually for blockage and signs of deterioration.

WARNING: Failure to position the parts in accordance

with the diagrams in this booklet, or failure to use only parts specically approved with this appliance, may result in property damage or personal injury.

WARNING: Do not operate with the glass front removed, cracked or broken. Replacement of the glass should be done by a licensed or qualied service person.

• Never use solid fuels such as wood, paper, cardboard, coal, or any ammable liquids, etc., in this appliance.

• Do not use this appliance if any part has been under water. Immediately call a qualied service technician to inspect the appliance and to replace any part of the control system or any gas control which has been under water.

• Do not abuse the glass by striking it or slamming the door shut.

• If the Berkeley unit is pulled out of its installation, and the vent-air intake system is disconnected for any reason, ensure that the vent-air intake pipes are reconnected and re-sealed in accordance to the instructions noted in

InstallatIon - DIrect Vent

InItIal

Table of Contents

Safety Precautions........................................................................................................2

Table of Contents.........................................................................................................4

Codes And Approvals....................................................................................................5

Specications.............................................................................................................6

Dimensions.....................................................................................................6

Rating Label Location.........................................................................................6

Operating Instructions..................................................................................................7

Lighting Instructions..........................................................................................7

Air Shutter.........................................................................................................8

Normal Sounds During Operation........................................................................8

Trans mitter..................... ......... ......... ......... ......... ......... ...............9

Initializing the System for the First Time.............................................................11

Switching to Continuous Pilot...........................................................................11

Turn off the Appliance......................................................................................12

Room Thermostat............................................................................................12

Remote Flame Control......................................................................................12

Split Flow Operation.........................................................................................13

Fan Control.....................................................................................................13

Key Lock.........................................................................................................14

Low Battery Power Detection............................................................................14

Maintenance and Service.............................................................................................14

Routine Maintenance.......................................................................................14

Cleaning Decorative Surfaces..........................................................................14

Cleaning the Glass...........................................................................................15

Cleaning the Firebox........................................................................................15

Replacing the Glass..........................................................................................15

Flashout Guard................................................................................................15

Cast Door Removal...........................................................................................16

Glass Door Removal.........................................................................................16

Burner Removal...............................................................................................17

Fuel Conversion...............................................................................................18

Initial Installation.......................................................................................................20

Preparation for Installation...............................................................................20

Clearance to Combustibles................................................................................20

Direct Vent......................................................................................................21

Venting Clearances..........................................................................................21

Approved Venting Parts.....................................................................................22

Horizontal Termination - Minimum Vent..............................................................23

Vent Termination Restrictions............................................................................24

Allowable Vent Congurations...........................................................................25

Air Restrictor Settings......................................................................................26

Horizontal Termination.....................................................................................27

Vertical Termination ........................................................................................28

Gas Line Connection and Testing.......................................................................31

Electrical Requirements ...................................................................................32

Secondary Installation................................................................................................33

Log Set Installation..........................................................................................33

Safety Screen Replacement..............................................................................36

Trouble Shooting........................................................................................................37

Parts List....................................................................................................................40

Warranty.................................................................................................................43

Installation Data Sheet...............................................................................................44

Codes And Approvals

DIRECT VENT ONLY: This type is identied by the sufx DV. This appliance draws all of its air for combustion from outside the dwelling, through a specially designed vent pipe system.

This appliance has been tested and approved for installations from 0 feet to 4500 feet (1372 m) above sea level.

In the USA: The appliance may be installed at higher altitudes. Please refer to your American Gas

Association guidelines which state: the sea level rated input of Gas Designed Appliances installed at elevations above 2000 (610 m) feet is to be reduced 4% for each 1000 feet (305 m) above sea level. Refer also to local authorities or codes which have jurisdiction in your area regarding the de-rate guidelines.

In Canada: When the appliance is installed at elevations above 4500 feet (1372 m), the certied high

altitude rating shall be reduced at the rate of 4% for each additional 1000 feet (305 m).

• This appliance has been tested by INTERTEK and found to comply with the established VENTED GAS FIREPLACE HEATER standards in CANADA and the USA as follows:

VENTED GAS FIREPLACE HEATER (Berkeley; NG/LPG)

TESTED TO: ANSI Z21.88-2014/CSA 2.33-2014 VENTED GAS FIREPLACE HEATERS

CAN/CGA 2.17-M91 (R2014) GAS FIRED APPLIANCES FOR HIGH ALTITUDES

CSA P.4.1-15 TESTING METHOD FOR MEASURING ANNUAL FIREPLACE EFFICIENCY

This ENVIRO Berkeley Fireplace:

• Has been certied for use with either natural or propane gases. (See rating label.)

• Is not for use with solid fuels.

• Is approved for bedroom or bed sitting room. (IN CANADA: must be installed with a listed wall thermostat. IN USA: see current ANSI Z223.1 for installation instructions.)

• Must be installed in accordance with local codes. If none exist, use current installation code CAN/CGA B149.1 in Canada or ANSI Z223.1/NFPA 54 in the USA.

• Must be properly connected to an approved venting system and not connected to a chimney ue serving a separate solid-fuel burning appliance.

IMPORTANT NOTICE (Regarding rst re up): When the unit is turned

on for the rst time, it should be turned onto high without the fan on for the rst 4 hours. This will cure the paint, logs, gasket material and other products used in the manufacturing process. It is advisable to open a window or door, as the unit will start to smoke and can irritate some people. After the unit has gone through the rst burn, turn the unit off including the pilot, let the unit get cold then remove the glass door and clean it with a good gas replace glass cleaner, available at your local ENVIRO dealer.

Dimensions:

29 5/16" [75.5 cm]

4 5/8"

[11.7 cm]

30 1/4"

[76.8 cm]

31 3/8"

[79.7 cm]

22 15/16"

[58.3 cm]

Specifications

Rating LabeL & Lighting instRuctions Location:

The rating label and lighting instructions are located on a plate hanging on the back of of the unit.

Figure 1. Berkeley Dimensions

Operating Instructions

For Your Safety, Read Safety Precautions And

Lighting Instructions Before Operating

WARNING: IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACTLY A FIRE OR EXPLOSION MAY

RESULT, CAUSING PROPERTY DAMAGE, PERSONAL INJURY OF LOSS OF LIFE.

Lighting anD tuRning off instRuctions:

FOR YOUR SAFETY READ BEFORE OPERATING

WARNING:IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACTLY, A FIRE OR EXPLOSION

MAY RESULT CAUSING PROPERTY DAMAGE, PERSONAL INJURY OR LOSS OF LIFE.

A. This appliance is equipped with an ignition device which automatically lights the pilot. Do not try to light the pilot by hand. B. BEFORE OPERATING smell all around the appliance area for gas. Be sure to smell next to the floor because some gas is heavier than air and will settle on the floor. WHAT TO DO IF YOU SMELL GAS: Do not try to light any appliance. Do not touch any electrical switch; do not use any phone in your building. Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions. If you cannot reach your gas supplier, call the fire department.

OPERATING INSTRUCTIONS

C. Use only your hand to push in or turn the gas control knob. Never use tools. If the knob will not push in or turn by hand, don’t try to repair it, call a qualified service technician. Force or attempted repair may result in a fire or explosion. D. Do not use this appliance if any part has been under water. Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water.

1. STOP! Read the safety information above on this label.

2. Read the owner's manual including the section on "Remote Control" operation.

3. Set the thermostat to the lowest setting.

4. Turn off all electric power to the appliance.

5. Do not attempt to light the pilot by hand.

6. Wait five (5) minutes to clear out any gas. Then smell for gas, including near the floor. If you smell gas, STOP! Follow "B" in the safety information above on this label. If you don't smell gas, go to the next step.

7. Turn on all electric power to the appliance.

8. Using the remote control, set thermostat to desired setting, or press the ON/OFF key on the remote. "ON" will be indicated on the display of the remote and an audible "beep" will be heard at the unit to indicate the command has been received.

9. This appliance is equipped with a completely automatic ignition and lighting control. The control will attempt to light the pilot several times if necessary. If it is unsuccessful, it will discontinue operations. If the appliance will not operate, follow the instructions "To Turn Off Gas To Appliance" and call your service technician or gas supplier.

Blue LCD Display

ON/OFF Key

THERMOSTAT Key

UP/DOWN Arrow Key

MODE Key

TO TURN OFF GAS TO APPLIANCE

1. Set thermostat to lowest setting, or press the ON/OFF Key. "OFF" will be indicated on the display and an audible "Beep" will be heard at the unit to indicate the command has been received.

2. Turn off all electric power to the appliance if service is to be performed.

C-12455

Figure 2. Lighting Instruction Label

Operating Instructions

aiR shutteRs:

Behind the valve access door is the air shutter adjustment levers on the right hand side of the venturi box (see Figure 4) above the control panel. The air shutters allow the amount of air coming into the replace to be adjusted in order to accommodate different climates and venting arrangements. The left shutter adjusts the rear burner and the right shutter adjusts the front burner. Start the pilot and then the burner. Make sure the pilot ame is burning normally and none of the burner ports are plugged. Let the replace burn for roughly fteen minutes and then examine the ames, compare the ames to Figure 50.

The ideal ame will be blue at the base and light orange above. The ames should be of medium height. If the ames look like this, no venturi adjustment is needed. If the ames are fairly short and mostly blue,

Rear Burner

Less Air

More Air

Figure 4. Air shutter adjustment lever.

Front Burner

the replace is getting too much air. Therefore, the air shutter should be closed (pushed in) slightly until the correct ames are achieved. Flames that are very orange, with tall, dark, stringy tips, are not getting enough air. Open (pull out) the venturi until the ames clean up. If the shut is opened, or closed all the way, and the correct ames cannot be attained, turn off the gas and contact the dealer.

Warning: Incorrect shutter adjustment may lead to improper combustion, which is a safety hazard. Contact the dealer if there is any concern about the venturi adjustment.

noRmaL sounDs DuRing opeRation:

Component Sound & Reason

Berkeley Creaking when heating up or cooling down. Burner Light pop or poof when turned off; this is more common with LP units. Temperature Sensor Clinking when it senses to turn the blower on or off. Pilot Flame Quiet whisper while the pilot ame in on. Blower / Fan Air movement that increase and decreases with the speed of the blower. The

blower is pushing the heat from the replace into the room.

Gas Control Valve Dull click when turning on or off, this is the valve opening and closing.

Remote contRoL opeRations:

Proame 2 is a modular remote control system that directs the functions of the Berkeley. The Proame 2 TMFSLA is congured to control the on/off main burner operation, its ame levels and provides on/off and Smart thermostatic control of the appliance. The system also controls the fan speed through six (6) levels and can turn off the front burn independantly.

Table 1: Normal Sounds

Operating Instructions

Blue LCD display

UP/DOWN Arrow Key

ON/OFF Key

THERMOSTAT Key

MODE Key

system DescRiption:

The Proame 2 Remote Control System consists of two (2) elements:

1. Proame 2 Transmitter.

2. Integrated Fireplace Controller (IFC) and a wiring harness to connect to the gas valve and stepper

motor.

ATTENTION!

- TURN “OFF” THE MAIN GAS SUPPLY OF THE APPLIANCE DURING INSTALLATION OR

MAINTENANCE OF THE IFC.

- TURN “OFF” MAIN GAS SUPPLY TO THE APPLIANCE PRIOR TO REMOVING OR REINSERTING

THE BATTERIES IN THE BATTERY HOLDER

technicaL Data

Transmitter (Remote Control):

Supply voltage: 4.5 V (three 1.5 V AAA batteries) Radio frequency: 315 MHz

Integrated Fireplace Controller (IFC):

Supply voltage: AC IN - 120 V / 60 Hz Battery Backup IN - 6 Vdc - 200mA (four 1.5 V AA batteries) Spark voltage / frequency: >10kV / 1Hz Comfort modulating fan: 120 V / 60 Hz / 2A Auxiliary: 120 V / 60 Hz / 5A (not used)

tRansmitteR:

The Proame 2 Transmitter is a black remote control with a blue backlit lcd display. It uses a streamline design with a simple button layout and informative lcd readout (Figure 5). The Transmitter is powered by three (3) AAA type batteries. A Mode Key is provided to Index between the features and a Thermostat Key is used to turn on/off or index through Thermostat functions (Figure 5 & 6)

Figure 5: Proame 2 Transmitter.

Low battery alarm

Key Lock

Room

Temperature

Dimmer ON

Set Point

Temperature/Level/State

Flame ON

Thermostat OFF/ ON/SMART

Comfort fan

Transmission

Split Flow

Aux ON

CPI mode

Operating Instructions

Figure 6: Proame 2 Transmitter LCD Screen.

integRateD fiRepLace contRoLLeR (ifc):

The Proame 2 IFC (Figure 7) connects directly to the gas valve, split ow valve, stepper motor, pilot and covection fan with a wiring harness. The IFC is mainly powered by 120 VAC but can also run off a battery backup four (4) AA type batteries for shorter periods of time. The IFC accepts commands via radio frequency from the Transmitter to operate the appliance in accordance with the particular Proame 2 system conguration. The IFC has a red reset button at the front right corner that is used is to synchronize the Transmitter when using the for the rst time, or after the batteries have been replaced.

Reset Button

Figure 7: Integrated Fireplace Controller

Operating Instructions

opeRating pRoceDuRe:

Initializing The System For The First Time

Install the four (4) AA batteries into the IFC battery holder. Note the polarity of the battery and insert into the battery bay as indicated on the body of the battery holder. Press the reset button on the IFC marked “SW1” (see Figure 7).

The IFC will “beep” three (3) times to indicate that it is ready to synchronize with a Transmitter. Install the three (3) AAA type batteries in the Transmitter battery bay, located on the base of the Transmitter. With the batteries already installed in the Transmitter, push the ‘ON’ button. The IFC will “beep” four (4) times to indicate the Transmitter’s command is accepted and sets to the particular code of that Transmitter. The system is now initialized.

Temperature Indication Display

With the system turned OFF, press the Thermostat Key and the Mode Key at the same time. Look at the LCD screen on the transmitter to verify that a °C or °F is visible to the right of the Room Temperature display (see Figure 8).

Turn on the Appliance

Press the ON/OFF Key on the Transmitter. The Transmitter display will show all active Icons on the screen. A single “beep” from the IFC will conrm reception of the command and will commence to rst ignite the pilot light, followed by the main burner. This should take about 10 seconds to complete.

Figure 8: Remote Control Display in Farenheit and Celcius.

switching to continuous piLot moDe:

When the Berkeley is turned off press the mode key to index to the constant pilot (CPI) mode icon (see gure 9). Pressing the up arrow key will select Continuous Pilot Ignition (CPI) and pressing the down arrow key will return to IPI. Once a selection is made the IFC will beep once to conrm it had received the command. NOTE: It is

recommended to use the continuous pilot mode during the winter when the outside temperature is below 50°F (10°C) to keep the chimney properly heated for updraft during burner ignition.

Continuous pilot mode also keeps the rebox warm which eliminates both heat loss to cold air that is trapped inside the rebox as well as excessive exhaust vapour condensation on the door glass.

Figure 9: CPI Pilot Mode.

Room Temperature

Set Temperature

Thermostat ON

Flame Off

Flame Level 1

Flame Level 5

Maximum Flame Level

Operating Instructions

Turn off the Appliance

Press the ON/OFF Key on the Transmitter. The Transmitter LCD display will only show the room temperature and Icon (see Figure 8). A single “beep” from the IFC conrms reception of the command and both the pilot light (if the unit is not set to continuous pilot) and main burner will turn off.

Room Thermostat (Transmitter Operation)

The Remote Control can operate as a room thermostat. The thermostat can be set to a desired temperature to control the comfort level in a room. To activate this function, press the Thermostat Key (see Figure

5). The LCD display on the Transmitter will change to show that the room thermostat is “ON” and the set temperature is now displayed (see Figure 10). To adjust the set temperature, press the Up or Down Arrow Keys until the desired set temperature is displayed on the LCD screen of the Transmitter.

Smart Thermostat (Transmitter Operation)

The Smart Thermostat function adjusts the ame height in accordance to the difference between the set point temperature and the actual room temperatures. As the room temperature gets closer to the set point the Smart Function will modulate the ame down. To activate this function, press the Thermostat Key (Figure 5) until the word “SMART” appears to the right of the temperature bulb graphic (Figure

11). To adjust the set temperature, press the Up or Down Arrow Keys until the desired set temperature is displayed on the LCD screen of the Transmitter.

Figure 11: Remote Control’s Smart Flame Function.

Figure 10: Remote Control Displays

Set Temperature.

Remote Flame Control

The Proame 2 remote control system has six (6) ame levels. With the system on, and the ame level at the maximum in the appliance, pressing the Down Arrow Key once will reduce the ame height by one step until the ame is turned off. The Up Arrow Key will increase the ame height each time it is pressed. If the Up Arrow Key is pressed while the system is on but the ame is off, the ame will come on in the high position (refer to Figure 12). A single “beep” will conrm reception of the command.

Figure 12: Remote Control’s Flame Levels.

Operating Instructions

Split Flow Operation

The split ow operation on the Berkeley turns off the front section of the burner, greatly reducing the heat output of the unit. If you’d like to have the replace on but would not like to have as much heat in the room, you can turn off this function. Press the Mode key of your remote repeatedly until the double ame icon is lit up (refer to Figure 13). By pressing the up or down key, turn the rear split valve to “on” or “off”. The front ame on the burner will turn on and off. This does not affect the ame setting of the remaining ame. Turning off the front section of this burner may result in an extinguishing “pop”, particularly if your replace is operating on propane gas, this is normal.

Fan Control

The Berkeley comes with a convection fan that can be controlled with the Transmitter. The fan speed can be adjusted thorugh six (6) speeds. To control the fan press the Mode key (Figure 5) to index to the fan control icon (Figure 14). Use the UP/DOWN arrow keys to turn on, off, or adjust the fan speed (Figure 14). A single beep from the IFC will conrm the command has been received

Figure 13: Split Flow Control

Auxiliary Control

This function is not used on the Berkeley and can be disregarded.

Dimmer Control

This function is not used on the Berkeley and can be disregarded.

Figure 14: Fan Control

Figure 15: Auxiliary Control (not used)

Figure 16: Dimmer Control (not used)

Operating Instructions

Key lock

This function will lock the keys to avoid unsupervised operation. To activate this function, press the Mode and UP keys at the same time and the a lock will appear (see Figure 17). To de-activate this function, press the Mode and UP Keys at the same time.

Low Battery Power Detection

Transmitter: The life span of the remote control batteris depends on various factors: quality of the batteries used, the number of ignitions of the appliance, the number of changes to the room thermostat set point etc. When the Transmitter batteries are low, a Bettery Icon will appear on the LCD display of the Transmitter (see Figure 18) before all battery power is lost. When the batteries are replaced this icon will disappear.

IFC: The life span of the IFC batteries depends on various factors during a prolonged power outage: quality of the batteries used, the number of ignitions of the appliance, the number of changes to the room thermostat set point etc. When the IFC batteries are low, No “beep” will be emitted when it receives an On/ Off command from the Transmitter. This is an alert for a low battery condition for the IFC. When the batteries are replaced the “beep” will be emitted from the IFC when the ON/OFF Key is pressed (See

InItIalIzIng the system for the fIrst tIme).

Figure 17: Key Lock

WARNING: Fire Hazard. Can cause severe injury or death. The Transmitter causes ignition of the appliance. The appliance can turn on suddenly. Keep away from the appliance burner when operating the

remote system.

WARNING: Shock Hazard. Can cause severe injury or death. This device is powered by line voltage. Do not try to repair this device. In no way is the enclosure to be tampered with or opened. Disconnect from line voltage before performing any maintenance.

CAUTION: Property Damage Hazard. Excessive heat can cause property damage. The appliance can stay lit for many hours. Turn off the appliance if it is not going to be attended for any length of time. Always place the Transmitter where children cannot reach it.

Figure 18: Low Battery

Maintenance And Service

Routine maintenance:

At least once a year, run through the following procedures to ensure the system is clean and working properly. Check the burner to see if all the ports are clear and clean. Check the pilot to make sure it is not blocked by anything. The pilot ame should be blue with little or no yellow on the tips.

Warning: Clearances must be sufcient to allow access for maintenance and service

Warning: Failure to position the parts in accordance with this manual, or failure to use only parts specically

approved with this appliance may result in property damage or personal injury.

The venting system must be periodically examined; it is recommended the examination is done by a qualied agency.

cLeaning DecoRative suRfaces:

Painted, powder coated, or porcelain enameled surfaces should be wiped with a damp cloth periodically. Never clean the face when it is hot. Do not use other cleaners as they may leave a residue, which can become permanently etched into the surface.

Maintenance And Service

cLeaning the gLass:

When the replace has cooled, remove the face of the replace along with the glass. See maIntenance anD serVIce - glass Door remoVal. Check the gasket material on the back of the glass, making sure that

it is attached and intact.

During a cold start up, condensation will sometimes form on the glass. This is a normal condition with all replaces. However, this condensation can allow dust and lint to cling to the glass surface. Initial paint curing of the appliance can leave a slight lm behind the glass, a temporary problem. The glass will need cleaning about two weeks after installation. Use a mild glass cleaner and a soft cloth. Abrasive cleaners will damage the glass and painted surfaces. Depending on the amount of use, the glass should require cleaning no more than two or three times a season. Do not clean the glass when it is

hot.

cLeaning the fiRebox:

Remove the logs carefully, as they are very fragile. Carefully clean any dust off the logs and remove any lint from the burner and pilot. At this time, inspect the ceramic burner for cracking. If a problem is suspected, contact the dealer. Check the logs for deterioration or large amounts of soot; a small amount on the bottom side of the logs is normal. Replace the logs as shown in the seconDary InstallatIon - log

set InstallatIon section. If any logs are damaged, contact your nearest ENVIRO dealer.

RepLacing the gLass:

The glass in the replace is a high temperature ceramic. If the glass is damaged in any way, a factory replacement is required (see Parts lIst). Wear gloves when handling damaged glass door assembly to prevent personal injury. Do not operate with the glass front removed, cracked or broken. Removal and replacement of the glass from the door must be done by a licensed or qualied service person.

The glass must be purchased from an ENVIRO dealer. No substitute materials are allowed.

Remove the door (see page 16). The replacement glass will come with a new gasket installed. Remove any silicone remnants from the door. Apply high temperature silicone to the two vertical faces of the door and install the new piece of glass with gasket (be sure to maintain edge clearances). Apply even pressure to the glass to allow the silicone to adhere to the gasket material.

fLashout guaRD:

This unit is equipped with a ashout guard that automatically stands up to serve as protection if a delayed ignition were ever to occur. The ashout guard should always be in the down position (Figure 19) during regular operation of the stove. If the guard is for some reason left in the up position (Figure 20) it will effect the volume of convective air discharging from the front of the stove and must be reset to the down position.

Guard Down

Guard Up

Figure 19: Flashout Guard Down (Default) Figure 20: Flashout Guard Up

Maintenance And Service

cast DooR RemovaL:

The cast door on the Berkeley needs to be removed whenever access to the rebox is required. First the Berkeley must be turned off and allowed to fully cool. Next, remove the Cast Top as shown in Figure 21 by simply lifting up. Lay the cat top down on a towel or blanket to prevent scratching of the nish. The cast door, with safety screen attached, can now be removed be rst pulling the bottom out then lifting up to unhook the top. Lay the door face down on a towel or blanket to prevent scratching of the nish. To re-install the cast door simply reverse the procedure.

Cast Top

Cast Door

Figure 21. Cast Door Removal

gLass DooR RemovaL:

Door Latch Mechanisms

Figure 22. Top latches for glass door (cast top and door removed)

Alignment Slot

In order to install the log set, and for regular cleaning, the glass door must be removed. The cabinet front must rst be removed, as outlined in the section above, before accessing the door latches. There are two (2) door latch

mechanisms on top the glass door

as shown in Figure 22. Each latch

can be pulled straight out and up

by hand. When the top latches are unhooked, the door can be lifted up out of the alignment slot at the bottom of the rebox, shown in Figure 23.

To replace the glass door, simply reverse the above procedure.

Warning: Do not touch or attempt to remove the glass door if the replace is not completely cold.

*Parts removed

for clarity*

Figure 23. Bottom Alignment Slot for glass door.

WARNING: Never operate the replace with the glass door

removed.

Maintenance And Service

buRneR RemovaL:

The burner may need to be removed for a few reasons, including cleaning under the burner, converting the unit to a different gas type, or to replace the burner altogether. Proceed only when the unit has

completely cooled down.

1. Remove the cabinet front, and glass door as outlined

in the maIntenance anD serVIce - glass Door remoVal.

2. Remove the log set as shown in S

econDary InstallatIon

- log set InstallaIon

3. Place your hands in the air slots in the burners, as

shown in gure 25, then pull forward and lift up to dis-engage the venturi tubes.

4. Continue to lift up and rotate the burner approx. 45

degrees, as shown in Figure 26, and remove it from the rebox. Take care not to damage the edges of the ceramic burner as it is fragile.

Figure 24. Removing Burner.

Figure 25. Burner Removal - Correct Hand

Placement

To re-install the burner follow steps 1-4 in reverse. When placing the burner back in the unit make sure it is properly seated and up against the intake plenum at the rear of the rebox. When installed correctly the burner will have no side to side movement.

Figure 26. Burner Removal - Rotate 45 degrees

Maintenance And Service

fueL conveRsion:

TO BE INSTALLED BY A QUALIFIED SERVICE AGENCY ONLY

Please read and understand these instructions before installing.

Warning: This conversion kit shall be installed by a qualied service agency in accordance with the manufacturer’s instructions and all applicable codes and requirements of the authority having jurisdiction. If the information in these instructions is not followed exactly, a re, explosion or production of carbon monoxide may result causing property damage, personal injury or loss of life. The qualied service agency is responsible for the proper installation of this kit. The installation is not proper or complete until the operation of the converted appliance is checked as specied in the manufacturer’s instructions supplied with the kit.

Kit Parts List for all Berkeley models:

2 - Orice (NG: #45 & #44) or (LP: 2 x #55 , 1 x #56) 1 - Servo Regulator with diaphragm 1 - Installation instruction sheet 1 - Conversion label

Carefully inspect all parts supplied with this conversion kit. If any parts have been damaged or are missing, contact your dealer, distributor or courier company to have them replaced before starting this installation.

Conversion Kit Installation:

1. Turn the unit off by pressing the ON/OFF Key on the remote and shut off gas supply at the shut-off valve upstream of the unit. CAUTION: The gas supply must be shut off prior to disconnecting the electrical power and before proceeding with the conversion. Allow the valve and unit to cool down to room temperature.

2. Remove the glass door as shown in the

3. Carefully remove the log set.

4. Remove the burner as shown in the

5. Convert the pilot injector (see Figure 27):

a) Using a

1/4 turn counter-clockwise

b) Push the slider with your nger or at head screwdriver

- Natural Gas is marked NAT.

- Propane gas is marked LP with an indicating hole between L and P. It is also marked red.

c) Turn the pilot head a

back to its original position.

/16” wrench, turn the pilot head a

/4 turn clockwise

maIntenance anD serVIce - glass Door remoVal.

maIntenance anD serVIce - Burner remoVal.

Figure 27. Pilot Slider set to LP

Maintenance And Service

6. Convert the burner orices:

a) Remove the main burner orices with a 3/8” socket

b) Put a bead of pipe-thread sealant into the orice mount. DO NOT OVER-TIGHTEN

c) Install new orices.

7. Convert the SIT gas valve: a) Use a T-20 driver to remove the two screws that hold the servo regulator to the gas valve and

disconnect the wire harness from the IFC.

b) Remove the rubber regulator diaphragm that is situated between the servo regulator and the valve

body. The new servo regulator already has this diaphragm installed.

c) Install the LP servo regulator, with the new longer T-20 screws included in the kit and connect the

harness to the IFC.

8. Reinstall the burner, re grate, log set, and glass door. Also refer to

nstallatIon in your Owner’s Manual. When re-installing the burner, ensure that the burner to pilot

hood and shield relationship is similar to what is shown in Figure 28.

9. Reconnect the main gas line if it was disconnected and open the shut-off valve at the gas line to the unit.

10. Reconnect the electrical power to the unit.

11. Use a small brush to apply a warm soapy water solution to all gas connections (use a half dish soap and half warm water). If a gas leak is present, bubbling will occur. Gas leaks can be repaired by using an approved pipe thread sealant or approved Teon tape. NEVER USE AN OPEN FLAME WHEN TESTING FOR LEAKS.

12. Relight the pilot and conrm the ame properly covers the ame sensor (see Figure 28). Should the pilot require adjustment, turn the adjustment screw (gure 42, page 31) clockwise to decrease or counterclockwise to increase until the correct ame is achieved.

13. Relight the main burner in both the “HI” and “LO” positions to verify proper burner ignition, operation and proper ame appearance (gure 50, page 35). Conrm the inlet and manifold pressures are within the acceptable ranges as directed in section

testIng. If the Berkeley has been installed at an altitude higher than 2000ft (610m) it is required

to de-rate the unit accordingly. If converting to Propane use the supplied #56 orice on the left :

IntIal IntallatIon - gas lIne connectIon anD

seconDary InstallatIon - log set

Figure 28. Correct Pilot

In the USA: The appliance may be installed at higher altitudes. Please refer to your American Gas

In Canada: When the appliance is installed at elevations above 4500 feet (1372 m), the certied high

altitude rating shall be reduced at the rate of 4% for each additional 1000 feet (305 m).

14. MAKE SURE that the conversion label is installed on or close to the rating label to signify that the unit

has been converted to a different fuel type.

Initial Installation

Front

Back Wall

Side Wall

Front

Adjancent Wall

Adjacent Wall

Ceiling

Side Wall

QUALIFIED INSTALLERS ONLY

intRoDuction:

This section of the owner’s manual is for the use of qualied technicians only. Fireplace placement, hearths, and venting terminations will be covered, as well as the gas and electrical systems. There are several installation safety guidelines that must be adhered to. Please carefully read the safety precautions at the front of this manual.

pRepaRation foR instaLLation:

• Remove the packaging from the appliance, and check to make sure there is no damage. If damage is found, please report it to both the carrier and your dealer as soon as possible.

• Before beginning, carefully check the glass door and the log set

• Locate a position where the ue system of the stove can be properly installed without damaging the integrity of the building; e.g. cutting a wall or ceiling joist.

• Check stove and ue system clearance requirements.

• Locate the stove where it can be accessed by a gas supply line.

• Locate the stove in a large and open room that is centrally located in the house. This will optimize heat circulation and comfort.

• As the Berkeley is equipped with a convection fan, ensure that an electrical outlet is within 6 ft (1.8 m) of the stove.

• The ow of combustion and ventilation air must not be obstructed.

cLeaRance to combustibLes:

Warning: Clearances must be sufcient to allow access for maintenance and service.

A. Sidewall to unit 12” (30.5 cm)

B. Backwall to unit 5.0” (12.7 cm)

C. Corner to unit 7.43 (18.9 cm)

D. Ceiling to unit 27.5” (69.8 cm)

E. Floor (hard wood & linoleum) 0”

Note: When installing on a carpeted surface the supplied hearth pad must be used.

minimum aLcove Dimensions:

Width 52.0” (132.1 cm)

Height 57.25” (145.4 cm)

Depth (Max.) 42” (106.68 cm)

Figure 29 Clearance to Combustibles

Figure 30 Clearance to Combustibles

Initial Installation

Framing

Joists/Studs

10”

QUALIFIED INSTALLERS ONLY

DiRect vent:

WARNING: This appliance has been designed to draw room air for proper heat circulation from the bottom of the unit, and out the top front. Blocking or modifying these openings in

any way can create hazardous situations.

The vent length for the Berkeley must be between 36” (91 cm) and 44ft (13.4 m). This model is vented with co-axial 4” intake, 6 5/8” exhaust aluminum or stainless steel approved rigid vent leading into a vertical or horizontal termination cap. The ue collar of this model will t inside of a standard 4” x 6 5/8” vent and must be either correctly interlocked or fastened, with three screws directly to the vent.

Check periodically that the vents are unrestricted. Also ensure that all direct vent pipes have been properly sealed and installed after routine inspection or cleaning. The air intake and exhaust pipes must be installed in the correct location on top of the Berkeley.

venting cLeaRances:

A 1” (25 mm) clearance to combustibles must be maintained around any vertical vent pipe. Around a horizontal vent pipe, the clearance to combustibles should be 2” (51 mm) above and 1½” (38 mm) on the sides and bottom. When combustible materials are directly above a 90° elbow, 3” (76 mm) of clearance are necessary.

Table 2. Vent Pipe Minimum Clearances.

Hard

Pipe

Vertical Pipe to

the Side Walls

1”

(25.4 mm)

Horizontal Pipe to

the Sides & Bottom

1½”

(38.1 mm)

Above an Elbow

Above the Unit

3”

(76.2 mm)

Above an Elbow

Not Above the Unit

3”

(76.2 mm)

Above Horizontal

Vent Pipe

2”

(51 mm)

Wall Frame 8”

(203mm) or less

10”x10”

(25x25cm)

A 10” (254 mm) x 10” (254 mm) frame (see Figure 31) will assure the proper support and spacing for the vent pipe as it passes through the wall. Installations in Canada require that a wall thimble be used for passing through walls and ceilings. All sealing and vapour barriers must comply with local building codes. The conguration of the venting pipes depends on the locations of walls, ceilings, and studs. However, the pipes cannot be of arbitrary length and arrangement. Because the length of the vertical and horizontal sections dramatically affects the burning efciency of the replace, certain guidelines have been set in InItIal InstallatIon - allowaBle Vent confIguratIons. Venting terminals can not be recessed into a wall or siding.

WARNING: This gas appliance must not be connected to a chimney ue serving a separate solid-burning appliances.

Figure 31. Vent Framing For Wall or Ceiling.

Initial Installation

QUALIFIED INSTALLERS ONLY

appRoveD venting paRts:

Table 3: Approved Vent Manufacturers

Manufacturer Trade Name Nominal Sizes

ICC EXCELDirect 4” - 6 5/8” M&G DuraVent DirectVent Pro 4” - 6 5/8”

The Berkeley replace has been tested and certied for use with M&G DuraVent DirectVent Pro and ICC EXCELDirect venting systems. Refer to the table below for part numbers of commonly used parts for both venting systems. For more venting parts please visit the respective manufacturers’ website.

WARNING: Do not mix parts from different vent manufacturers’ systems.

EXCEPTION TO WARNING: This product has been evaluated by Intertek for using a DirectVent Pro starting

collar in conjunction with EXCELDirect venting systems. Use of this system with the DirectVent Pro starting collar is deemed acceptable and does not affect the Intertek listing of the appliance.

Table 4: Vent part numbers (Must state if galvanized or black wanted, PART NUMBERS).

DirectVent Pro EXCELDirect Description

46DVA-06 DL6 6” Pipe Length

46DVA-09 DL9 9” Pipe Length

46DVA-12 DL1 12” Pipe Length

46DVA-18 18” Pipe Length

46DVA-24 DL2 24” Pipe Length

46DVA-36 DL3 36” Pipe Length

46DVA-48 DL4 48” Pipe Length

46DVA-60 60” Pipe Length

DLA30 16 1/2” - 29”, Adjustable

46DVA-24TA 17” - 24”, Adjustable

46DVA-E45 4DE45 45° elbow

46DVA-E90 4DE90 90° elbow

46DVA-VSS VSS Vinyl siding standoff/sheild

46DVA-WT 4WT Wall thimble

46DVA-SC SC Storm collar

46DVA-WFS 4CS Fire stop

46DVA-WS WS Wall strap/support/band

46DVA-F6 4FA Flashing, 0/12 to 7/12 roof pitch

46DVA-F7 4FB Flashing, 8/12 to 12/12 roof pitch

46DVA-FF 4F Flat ashing

46DVA-VCH SVT High wind vertical termination

46DVA-HC HT High wind horizontal termination

46DVA-KHC 4HTK Horizontal termination kit

Initial Installation

QUALIFIED INSTALLERS ONLY

hoRizontaL teRmination - minimum vent Length:

Refer to the gure for below for the minimum allowable venting setup for the Berkeley. A termination guard (50-3266) is required when the termination is within 7’ (2.13m) of grade.

24” (61 cm)

Minimum

Length

Approved through

wall thimble

Approved horizontal termination

Termination

Guard*

(50-3266)

12” (30.5cm)

Maximum Length

5” (12.7cm) Minimum Clearance

Exterior Wall

*Only required when within 7’ (2.13m) of grade

Figure 32. Minimum Vent Length

Initial Installation

QUALIFIED INSTALLERS ONLY

vent teRmination RestRictions:

Fixed

Closed

Openable

Fixed

Closed

Termination Cap

Figure 33. Vent Termination Restrictions, refer to Table 5.

Letter Canadian Installation

A 12 in (30 cm) Clearance above grade, verandah, porch, deck, or balcony.

B 12 in (30 cm) 9 in (23 cm) Clearance from window or door that may be opened.

C 12 in (30 cm)* Clearance from permanently closed window (to prevent

D 24 in (60 cm)* Vertical clearance to ventilated soft located above the

E 18 in (45 cm) Clearance to unventilated soft.

F 12 in (30 cm)* Clearance to outside corner.

G 12 in (30 cm)* Clearance to inside corner.

H 3 ft (91 cm) within a height of

15 ft (4.5 m) above the meter/

regulator assembly

I 3 ft (91 cm) 3 ft (91 cm)* Radial clearance around service regulator vent outlet.

J 12 in (30 cm) 9 in (23 cm) Clearance to non-mechanical air supply inlet to building, or

K 6 ft (1.83 m) 3 ft (91 cm) above if within 10

L 7 ft (2.13 m

M 18 in / 45 cm

N 12 in (30 cm)* Clearance horizontally to any surface (such as an exterior

O 12 in (30 cm) Clearance above roof line for vertical terminations.

In accordance with the current CSA B149, Natural Gas and Propane Installation Code.

In accordance with the current ANSI Z223.1 NFPA 54, National Fuel Gas Code.

* These numbers are only estimates.

A vent shall not terminate directly above a side walk or paved driveway that is located between two single family dwellings

and it serves both dwellings.

Permitted only if verandah, porch, deck, or balcony is fully open on a minimum of two sides beneath the oor.

Clearances are in accordance with local installation codes and the requirements of the gas supplier.

Air Supply Inlet

Gas MeterG

Restriction Zone

(Termination not allowed)

Table 5: Vent termination clearances.

US Installation

3 ft (91 cm) within a height of

15 ft (4.5 m) above the meter/

regulator assembly*

ft (3 m) horizontally

7 ft (2.13 m)

18 in / 45 cm

condensation).

terminal, within a horizontal distance of 2 ft (60 cm) from center line of terminal.

Clearance to each side of center line extended above meter/regulator assembly.

the combustion air inlet to any other appliance.

Clearance to mechanical air supply inlet.

Clearance above paved sidewalk or paved driveway located on public property.

Clearance under verandah, porch, deck, or balcony.

wall) for vertical terminations.

Description

NOTE: Venting terminals shall not be recessed into walls or siding.

1 2 3 4 5 6 7 8 9 10 11 12 13 14

HORIZONTAL RUN

VERTICAL RISE

INSTALLATION

PROHIBITED

INSTALLATION

PROHIBITED

No Restrictor

Required

Restrictor

Setting #1

Restrictor

Setting # 2

Initial Installation

QUALIFIED INSTALLERS ONLY

aLLowabLe vent configuRations:

Figures 34 show the range of possible vent congurations for vertical and horizontal terminations. Any layout that remains within the shaded areas is acceptable. Having the fewest number of elbows is ideal, as they tend to disrupt air movement. Using 45˚ elbows is preferable to using 90˚ elbows. Also, a

shorter vent system will perform better than a longer one. The total length of

horizontal vent pipe can not exceed 14 feet (4.27m) with one elbow in the horizontal plane, and the total vent length can not exceed 44ft

(13.4m). Any combination of rise and run can be used as long as it lays within the shaded area (a total of two (2) 90˚ elbows or four (4) 45˚ elbows can be used. In addition to what is shown, if a 90˚ elbow is used in the horizontal plane, 3 feet (91.4cm) must be subtracted from the allowable horizontal run (for each 45˚ elbow, 1½ feet must be subtracted).

Note: The air restrictor (supplied with the unit) is required for vertical venting runs of 10ft (3.05m) or taller. See

aIr

restrIctor settIngs for more information

Figure 34:Possible Vent Congurations for

Vertical and Horizontal Terminations.

Initial Installation

QUALIFIED INSTALLERS ONLY

aiR RestRictoR:

When installing the Berkeley with 10ft (3.05m) or more of vertical venting it may be necessary to restrict the fresh air supply in the rebox to control the combustion and ame appearance. To install the air restrictor supplied with the uint the cabinet front and glass door must remove as outlined on page 12 in the

anD serVIce section. The rebox bafe must be removed next by removing the two front screws using a T20

screwdriver (Figure 35). Next, remove the restrictor set screws and install the restrictor at the desired setting (refer to Figure 36) and tighten the set screws to hold it in place. Refer to Figure 34 on the previous page for the correct restrictor setting to use in accordance with your installation. Re-install the bafe, glass door, and cabinet front before operating the Berkeley.

Bafe Screws

maIntenance

Figure 35: Bafe Removal

Restrictor

Set

Screw

Air

Figure 36: Installation of Air Restrictor

Initial Installation

QUALIFIED INSTALLERS ONLY

hoRizontaL teRmination:

NOTES:

1. Horizontal pipes must not be level. For every 12 inches (305 mm) of horizontal travel

(away from the stove), there should be at least ¼ inch (6.4 mm) of vertical travel. Never

allow the vent to run downward, as this could cause high temperatures or even present the possibility of a re.

2. The exterior of the horizontal vent termination must not be blocked or obstructed.

3. If the vent termination is not being attached to wood, the four wood screws provided should be replaced with material appropriate fasteners.

Wall thimble fire stop

Horizontal wall Termination

4. For buildings with vinyl siding,

Wall Framing

a vinyl standoff should be installed between the vent cap

Elbow

and the exterior wall. Attach the vinyl siding standoff to the horizontal termination. Note that the termination

Exhaust Pipe

bolts onto the at portion of the standoff, providing an air space between the wall and

Combustion air outer pipe

the vent termination. The air gap prevents excessive heat from possibly melting the vinyl siding.

5. Horizontal pipes must be supported every 3 feet (914

Figure 37. Horizontal Vent Termination

mm). Plumber’s all round strap will sufce.

6. When running horizontal pipe, clearances to combustibles must be maintained 1½ inches (38 mm) sides, 1½ inches (38 mm) bottom, and 2 inches (51 mm) top.

Step 1. Set the replace in the desired location. Check to determine if wall studs will be in the way when

the venting system is attached. If this is the case, the location of the replace may have to be adjusted or the venting may have to be offset.

Step 2. Direct vent pipe sections are designed with special twist-lock connections. Dry t the desired

combination of pipe and elbows to the appliance adaptor.

Step 3. With the pipe in the correct position and attached to the replace, mark the wall for a 10 inches

(25.4 cm) x 10 inches (25.4 cm) square hole (see Figure 31). The center of the hole should match the center line of the horizontal pipe. Cut and frame the hole in the exterior wall where the vent will be terminated. If the wall being penetrated is made of a non-combustible material (i.e. masonry or concrete) a 7 inches (17.8 cm) hole is acceptable.

Initial Installation

QUALIFIED INSTALLERS ONLY

Step 4. With the hole now framed, the wall thimble installed, and the pipe extending into the wall,

proceed to the outside. Attach the termination to the pipe using RTV and Mil-Pac or Rutland No 78 Stove and Gasket Cement to seal joints. The vent pipe must extend into the vent cap at least 1¼ inches (3.2 cm). Secure the connection between the vent cap and the pipe by attaching the two (2) sheet metal straps, which extend from the vent cap assembly to the outer wall of the vent pipe. Bend any remaining portion of the strap back towards the vent cap. Security Secure Vent uses a twist lock cap.

Step 5. Position the horizontal vent termination in the center of the 10 inches (25.4 cm) square hole

and attach to the exterior wall with the four screws provided. The arrow on the vent termination should be pointing up. Run a bead of non-hardening mastic around the edges of the vent cap, to make a seal with the wall. Ensure the proper clearances to combustibles have been maintained.

veRticaL teRmination:

Step 1. Check the instructions for required clearances (air spaces) to combustibles when passing

through ceilings, walls, roofs, enclosures, attic rafters, or other nearby combustible surfaces. Do not pack air spaces with insulation.

Step 2. Set the gas appliance in the desired location. Drop a plumb bob down from the ceiling to

the position of the appliance ue exit, and mark the location where the vent will penetrate the ceiling. Drill a small hole at this point. Next, drop a plumb bob from the roof to the hole previously drilled in the ceiling, mark the spot where the vent will penetrate the roof. Determine if ceiling joists, roof rafters, or other framing will obstruct the venting system. You may wish to relocate the appliance, or to offset, to avoid cutting load bearing members.

Step 3. To install the Round Support Box/Wall Thimble in a at ceiling, cut a 10 inch (25.4 cm) square

hole in the ceiling, centered in the hole drilled in Step 2. Frame the hole as shown in Figure 31.

Step 4. Assemble the desired

lengths of black pipe

Vertical

Termination

and elbows necessary to reach from the appliance

Elbow Strap

Storm Collar

adapter up through the

Round Support Box.

Flashing

Insure that all pipe and elbow connections are

Roofing nails

in their fully twist-locked position.

Figure 38. Vertical Vent Termination

Initial Installation

Dimension ‘H’ obtained from table below

QUALIFIED INSTALLERS ONLY

STEP 5. Cut hole in the roof centered on the small hole placed in the roof from Step 2. The hole should

be of sufcient size to meet minimum requirements for Clearance to Combustibles, as specied. Continue to assemble lengths of pipe and elbows necessary to reach from the ceiling support box up through the roof line. Galvanized pipe and elbows may be utilized in the attic, as well as above the roof line. The galvanized nish is desirable above the roof line, due to the higher corrosion resistance.

STEP 6. Once the pipe sections have been joined, and run up through the hole in the roof, slip an elbow

strap over the exposed sections, bend the support straps outwards, and push the elbow strap down to the roof level, as shown in Figure 38. Tighten the clamp around the pipe section. Use a level to make sure the pipe is truly vertical. With roong nails, secure the support straps to the roof. Seal the nails holes heads with non-hardening mastic. Trim the excess length of the support straps that extend out beyond the edge of the ashing.

STEP 7. Slip the ashing over the pipe section protruding through the roof. Secure the base of the

ashing to the roof with roong nails. Use a non-hardening sealant between the uphill edge of the ashing and the roof. Insure the roong material overlaps the top edge of the ashing. Verify that you have at least the minimum clearance to combustibles at the roof line.

STEP 8. Continue to add pipe sections until the height of the vent cap meets the minimum code

requirements. Refer to Figure 39 and Table 7. Note that for steep roof pitches, the vent height must be increased. In high wind conditions, nearby trees, adjoining roof lines, steep pitched roofs, and other similar factors can result in poor draft, or down drafting. In these cases, increasing the vent height may solve the problem.

STEP 9. Slip the storm collar over the pipe, and push it down to the top of the roof ashing as shown

in Figure 38. Use the non-hardening sealant around the joint between the pipe and the storm collar.

STEP 10. Twist-lock the vent cap.

Table 7: Minimum ‘H’ for Figure 39.

Roof Pitch Minimum Height (H)

Feet Meters

Flat to 7/12 1 0.3

Over 7/12 to 8/12 1.5 0.46

Over 8/12 to 9/12 2 0.61

Over 9/12 to 10/12 2.5 0.76

Over 10/12 to 11/12 3.25 0.99

Over 11/12 to 12/12 4 1.22

Over 12/12 to 14/12 5 1.52

Over 14/12 to 16/12 6 1.83

Figure 39: Height of Vertical Termination;

Reference Table 7.

Over 16/12 to 18/12 7 2.13

Over 18/12 to 20/12 7.5 2.29

Over 20/12 to 21/12 8 2.44

45° elbows (x2)

Wall strap

Plumber’s tape connected to wal strap

Initial Installation

QUALIFIED INSTALLERS ONLY

NOTES:

(1) If an offset is necessary in the attic to avoid

obstructions, it is important to support the vent pipe every 3 feet (914 mm), to avoid excessive stress on the elbows, and possible separation. Wall straps are available for this purpose (see Figure 40).

(2) When ever possible, use 45° degree elbows instead

of 90° degree elbows. The 45° degree elbow offers less restriction to the ow of ue gases and intake air.

(3) For multi story installations; a ceiling restop is

required at the second oor, and any subsequent oors (see Figure 41). The opening should be framed to 10” (254 mm) x 10” (254 mm) inside dimensions, in the same manner as shown in Figure

21.

closets and storage spaces, which the vertical vent passes through, must be enclosed. The enclosure may be framed and sheet-rocked with standard building materials. However consult the appliance manufactures installation instructions for the minimum allowable clearance between the outside of the vent pipe, and the combustible surfaces of the enclosure. Do not ll any required air spaces with insulation.

(4) Any occupied areas above the rst oor, including

Figure 40: Use of Wall Straps.

Figure 41: Multi-Story Vent Pipe Installation.

Initial Installation

QUALIFIED INSTALLERS ONLY

gas Line connection anD testing:

WARNING: Only persons licensed to work with gas piping may make the necessary gas connections to this appliance.

GAS LINE CONNECTION

• This stove is equipped with a certied exible pipe located on the left side of the unit terminating

in a 3/8” female NPT tting. Consult your local authorities codes or the CAN/CGA B 149 (1 or 2) installation code in Canada, or in the USA gas installations follow either local codes or the current edition of the National Fuel Gas Code ANSI Z223.1.

• The efciency rating of this appliance is a product thermal efciency rating determined under

continuous operating conditions and was determined independently of any installed system.

The appliance and its shutoff valves must be disconnected from the gas supply piping system during any pressure testing where the pressure exceeds ½ PSIG (3.45 KPa) or damage will occur to the valve.

The appliance must be isolated from the gas supply piping system by closing its individual manual shutoff valve during any pressure testing of the gas

supply piping system at test pressures equal to or

less than ½ psig (3.45 KPa).

Always check for gas leaks with a soap and water solution after completing the required pressure test.

TO TEST VALVE PRESSURES

The pressure taps are located on the top right of the valve shown in Figure 42.

•Turn set screw 1 turn counter clockwise to loosen,

•Place

•Check pressures using a manometer.

•When nished, release pressure, remove hose & tighten set screw.

/16” (8 mm) I.D. hose over pressure tap system.

Table 8: Pressure and BTU Information.

Pressure Tap

Figure 42: Fully Labeled Gas Valve.

Manifold

Pressure Tap

Inlet

Servo

Regulator

Pilot Adjustment

Screw

Main Orice #44 Left, #45 Right #55 mm Left & Right

Manifold Pressure 3.6” W.C. (0.89 KPa) 10.0” W.C. (2.49 KPa)

Min. Manifold Pressure 1.6” W.C. (0.40 KPa) 6.4” W.C. (1.59 KPa)

Max Supply Pressure 7.0” W.C. (1.74 KPa) 11.0” W.C. (2.74 KPa) Min. Supply Pressure 4.5” W.C. (1.12 KPa) 10.4” W.C. (2.59 KPa)

Max BTU/hr Input 40,000 BTU/hr (11.7 KW) 39,000 BTU/hr (11.4 KW) Min. BTU/hr Input 13,000 BTU/hr (3.81 KW) 16,000 BTU/hr (4.69 KW)

NEVER USE AN OPEN FLAME FOR LEAK TESTING.

Natural Gas Propane

Initial Installation

IFC (50-3202) /

(0.584.326)

IFC Main Harness

(50-3030) / (0.584.902)

Transmitter - TMFSLA

(50-3265) / (0.584.040)

Split Flow Valve

(0.540.006)

885 Gas Valve

(50-2682) / (0.885.001)

PSE IPI Pilot

(50-3026)

Convection Fan

(50-2493)

Proflame 2 System with Split Flow - Wiring Diagram

Main On/Off

(50-3205)

Power Cord

(EC-042)

To Battery Holder

To Rear Burner

Front

Burner

Flame Sensor

Spark Electrode

QUALIFIED INSTALLERS ONLY

eLectRicaL RequiRements:

The replace must be electrically connected and grounded in accordance with local codes or, in the absence of local codes, with the current CSA C22.1 Canadian Electrical Code Part 1, Safety Standards For Electrical Installations, or The National Electrical Code ANSI / NFPA 70 in the US.

WARNING: The electrical grounding instructions must be followed. The fan kit is equipped with a threeprong (grounding) plug for your protection against shock hazard, and should be plugged directly into a properly grounded three-prong outlet. DO NOT cut or remove the grounding prong from this plug.

CAUTION: When servicing controls, label all wires prior to disconnection. Wiring errors can cause improper and dangerous operation. Verify proper operation after servicing. If any of the original wire as supplied with the appliance must be replaced, it must be replaced with 18 AWG wire with a temperature rating of 105°C

Figure 43: Proame 2 wiring diagram.

Secondary Installation

Log set instaLLation:

The placement of the logs is not arbitrary. If they are positioned incorrectly, the ames can be “pinched” and will not burn correctly. All of the logs come with either a notch or ledge, which make alignment easier. Using the pictures provided, carefully set the logs in place (see Figures 44 through 50).

NOTE: The logs are fragile and should be handled gently.

Please ensure that there is no damage to the ember bed or any log prior to installation.

To Install Log Set:

1. Remove the top and front of the unit. Then remove the glass door by releasing the top spring latches.

2. Next, install the ember bed assembly, as

Figure 44. Ember Bed Assembly.

shown in Figure 44, by holding onto the slots in the ember bed. The ember bed must be held at a 45° angle, from left to right, in order for it to t inside the rebox. When

installed correctly it should butt against the

back of the rebox.

Figure 45. Back Log.

4. Next, Install the two large at bottommed logs in the middle of the ember bed as shown in Figure 46.

3. Install the back log, as shown above in Figure 45, by sitting it on top of the ember bed at the back of the rebox. There is a locating half round on the right side, highlighted above, to aid in correct placement

Figure 46. Rear Ember Bed Logs.

Secondary Installation

Figure 47. Front Ember Bed Logs.

5. Install the front three ember bed logs as shown in Figure 47. Note the locating notches on the backside of the logs. The depressions in the ember bed only allow the logs to be installed one way.

6. Next, Install the left and right top logs, as shown in Figure 48. Note the locating notches on the bottom side of both logs (areas highlighted).

Figure 48. Top Logs.

7. Install the last log on top, on the right side, as shown in Figure 49. Note the

locating notch on the bottom side that

matches the half round on top of the

large bottom log sitting on the ember

bed.

Figure 49. Final Top Log.

NOTE: While the glass is still removed, it is

recommended that the gas line be purged

by lighting the pilot.

Secondary Installation

Figure 50. Proper Burn and Flame

8. Re-install the rebox door, then the cabinet front and top.

9. Run the unit for 15 minutes then adjust both venturis as needed. Figure 50 above depicts what the burn and ame appearance shoud look like when the log set is properly installed and venturis adjusted.

When re-lighting the replace for the rst time since the log set has been installed/replaced, watch for ignition at ALL the burner ports. If a long delay is noticed, turn the appliance off and wait for it to cool down. Then remove the glass and make sure none of the burner ports are blocked.

Maintenance: Once a year, the logs should be removed and checked for deterioration or large amounts of soot. A small amount on the bottom side of the logs is normal. Remove and replace the logs in the same manner described above.

If new logs are required, contact your nearest ENVIRO dealer.

Never operate the replace with the glass door removed.

Secondary Installation

safety scReen RepLacement:

The Berkeley is supplied with safety screens already installed on the back of the cast front and sides. If a safety screen becomes damaged must it be replaced with either part number 50-3243 (front) or 50-3244 (side) by following the steps below:

Front Screen Side Screen

Retaining

Bolts (x8)

Retaining

Bolts (x6)

Mount Bolts (x2)

Figure 51. Safety Screen Removal - Front

Figure 52. Safety Screen Removal - Side

Step 1: Turn off the Berkeley and allow it to fully cool down.

Step 2: Remove the cast top by simply lifting up and lay it down on a blanket or other soft surface to prevent

from scratching the nish.

Step 3: Remove the cast door as directed in

maIntenance anD serVIce - cast Door remoVal.

Step 4: If replacing the side screen skip to step 5. If replacing the front screen remove the eight (8) retaining bolts (Figure 51) using a 1/4” socket and remove the damaged screen while noting the orientation. Install the new screen (50-3243) by simply re-installing the retaining bolts. Re-install the cast door and top to nish.

Step 5: Remove the cast side (left or right) by loosening the two (2) top mount bolts (Figure 47) using a 3/8” wrench. Next, lift up to remove the cast side and lay it down on a soft surface.

Step 6: Remove the six (6) retaining bolts (Figure 52) using a 1/4” socket and remove the damaged screen while noting the orientation. Install the new screen (50-2344) by simply re-installing the retaining bolts.

Step 7: Re-install the cast side and tighten the two (2) top mount bolts. Re-install the cast door and top to nish.

Trouble Shooting

Diagnostic fLash coDes:

1. Fail to ignite: If there is no positive ignition, the board will go into lock out and the LED will blink 3 times in intervals until the system is reset.

2. Low battery condition (<4V): the LED indicator will blink one (1) time in intervals.

3. Parasitic Pilot Flame: the LED indicator will blink two (2) times in intervals.

4. System Lock out: the LED indicator will blink three (3) times in intervals.

Additional Ignition Information

1. The Proame 2 IFC will only attempt ignition once.

2. The ignition attempt will last approximately 60 seconds.

3. If no ignition is sensed after 60 seconds the IFC will lockout (see above)

LED Location

Figure 53: IFC LED Location

Trouble Shooting

Problem Possible Cause Solution

Thermostat does not

work

The pilot ame has gone out The On/Off switch is turn to OFF

The thermostat is set too high

· Turn it ON

· Set the thermostat to a lower temperature

· Check pilot assembly wiring

No spark

generation

No pilot ame ignition

Pilot will not

remain lit

Spark develops near the pilot

assembly or could occur onboard

No spark from the igniter

Air in the gas line

Pilot gas pressure dropout upon main burner gas valve opening

No gas ow out of the pilot burner

Problem with Flame Sensor circuit

· Check for broken or poor connection from the sparker to the electrode

· Check for the spark shorting or arcing at other locations

· Check for defective sparker and spark electrode

· See “no spark generation”

· It takes a while for all the air to purge out of the pilot before gas can reach

the pilot and ignite

· Check gas mains supply and pressure

· Check gas valve wirings and connections to the IFC

· Check the pilot burner for obstruction

· Check the wirings and connections between the pilot assembly and the IFC

· Check the correct gas type settings on the valve and pilot burner assembly orice

· Check for proper connection of the Flame Sensor to the IFC board

· Check pilot for full ame impingement around Flame Sensor

· If ame is too small, check gas pressure, adjust pilot rate screw, check pilot head for damage

· Ensure the ground wire is properly attached to the pilot mounting bracket and that it is makes a good electrical connection.

Restrictor setting

The pilot light has gone out

Remote control does

not work

No reaction

to command

The remote is too far away from

the heater

One of the three remote control

batteries are dead

Transmitter batteries are low

A maximum number of failed ignitions or ame restorations have been reached.

No communication between the remote control and the IFC

· Use the correct restrictor setting for the venting conguration

· See “Pilot will not remain lit”

· Use the remote closer to the heater

· Replace the batteries

· Remove any possible blocking conditions. See “locking conditions”

· See how to reset the board from Lockout

· Reprogram the transmitter to the IFC

· Follow the initializing system for the rst time

Trouble Shooting

Problem Possible Cause Solution

· Turn the system off by pressing the ON/OFF button on the

transmitter

· After approximately 2 seconds press the ON/OFF button on the

transmitter again.

· In the manual ame control mode, use the down arrow button to

reduce the ame to off, indicated by the word OFF displayed on

Locking

conditions

Main burners

will not start

Flame lifting

Blue Flames

Reset the Proame IFC

The pilot ame has gone out · See “Pilot will not remain lit” The remote control is not working

correctly

The thermostat is disconnected or set too high

Reset the Proame IFC · See “Locking Conditions” Leak in vent pipe · Check for leaks in vent connections Improper vent conguration · Check vent conguration with manual

Terminal may be re-circulating ue

gases

The heater has just been started

Improper air shutter adjustment · Adjust air shutter – contact your dealer

the transmitter LCD screen.

· Wait approximately 2 seconds and press the up arrow button, the

ignition sequence will start.

· With the transmitter off, disconnect main power from stove for a

few seconds then re-connect power.

· Wait approximately 2 seconds and press the Reset button on the

IFC

· Replace the batteries

· Set the thermostat to a lower temperature

· Check to see if terminal is on correctly

· May need to install high wind termination cap.

· Contact dealer

· Normal during start up: ame will yellow as the replace heats

Normal condition: after the

Glass fogs up

Flames are burning

“dirty” or

sooting

appliance warms up the glass will be clear.

The logs or are placed incorrectly · Check log positioning

Improper air shutter adjustment

Incorrect rating input · Check manifold pressure and clock input rating for over-ring

**Due to additives in gas, glass may get hazy during operation** Clean as needed.

· Increase primary air by opening the air shutter and/or by

opening the vent restrictor

· Check for proper venting and blockage of the vent termination

· See also “Burners will not remain lit”

Parts List

Reference

Number

1 Door Latch Mechanism w/ Spring (set of 2) 50-1285

2 Firebox Air Restrictor 50-3231 3 Pilot Shield 50-3232

4 Convection Fan only 50-2493 5 Battery Holder 4 x AA 50-3027 6 Proame 2 IFC (0.584.326) 50-3202

- Proame 2 IFC Wire Harness (0.584.902) 50-3030 7 Proame 2 Transmitter (TMFSLA) 50-3265 8 PSE Pilot Assembly - Intermittant Pilot 50-3026 9 S.I.T. 885 Valve w/ NG Stepper Motor 50-2682

10 Heyco Strain Relief EC-044 11 Domestic Power Cord (115v) EC-042 12 Log Set (9 pieces) 50-3234 13 Ceramic Burner Assembly 50-3233 14 Front Door Glass w/ Gasket (16.875 x 21.0625in) 50-3235 15 Front Door Complete 50-3236 16 Side Door Glass w/ Gasket (15.875 x 11.625in) 50-3237 17 Side Door Complete 50-3238 18 Ceramic Fluted Liner (1 piece) 50-3239 19 Replacement Safety Screen - Front 50-3243 20 Replacement Safety Screen - Side 50-3244 21 Vent Collar Cover 50-3245

22 Termination Guard 50-3266 23 Berkeley-IPI Owners Manual 50-3260

- Conversion Kit - LP to NG (IPI) 50-3263

- Conversion Kit - NG to LP (IPI) 50-3264

- 12 oz. Can of Matallic Black Touch Up Paint PAINT-12-MB

Part Description Part Number

Parts List

Reference

Number

24 Cast Top - Painted 50-3246

- Cast Top - Enameled Antique Chestnut 50-3247

25 Cast Front - Painted 50-3248

- Cast Front - Enameled Antique Chestnut 50-3249

26 Cast Skirt - Painted 50-3250

- Cast Skirt - Enameled Antique Chestnut 50-3251

27 Cast Right Side - Painted 50-3252

- Cast Right Side - Enameled Antique Chestnut 50-3253

28 Cast Left Side - Painted 50-3254

- Cast Left Side - Enameled Antique Chestnut 50-3255

29 Cast Leg - Painted (1 piece) 50-3256

- Cast Leg - Enameled Antique Chestnut (1 piece) 50-3257

Part Description Part Number

Warranty for Enviro Gas Products

Sher wood Industries Ltd. (“Sherwood”) hereby warrants, subject to the terms and conditions herein set forth, this product against defects in material and workmanship during the specified warranty period starting from the date of original purchase at retail. In the event of a defect of material or workmanship during the specified warranty period, Sherwood reserves the right to make repairs or to assess the replacement of a defective product at Sherwood’s factory. The shipping costs are to be paid by the consumer. All warranties by Sherwood are set for th herein and no claim shall be made against Sherwood on any oral warranty or representation.

Conditions

 A completed warranty registration must be submitted to Sherwood within 90 days

of original purchase via the online warranty registration page or via the mail-in warranty registration card provided. Have the installer fill in the installation data sheet in the back of the manual for warranty and future reference.

 This warranty applies only to the original owner in the original location from date of

install.

 The unit must have been properly installed by a qualified technician or installer, and

must meet all local and national building code requirements.

 The warranty does not cover removal and re-installation costs.

 Sherwood Industries Ltd. reserves the right to make changes without notice.

 Sherwood Industries Ltd. and its employees or representatives will not assume

any damages, either directly or indirectly caused by improper usage, operation, installation, servicing or maintenance of this appliance.

 A proof of original purchase must be provided by you or the dealer including serial

number.

 This warranty does not cover any discoloration of the safety screen mesh.

Exclusions

An expanded list of exclusions is available at www.enviro.com/help/warranty.html

This warranty does not cover:

 Damage as a result of improper usage or abuse.

 Damage caused from over-firing due to incorrect setup or tampering.

 Damage caused by incorrect installation.

To the Dealer

 Provide name, address and telephone number of purchaser and date of purchase.

 Provide date of purchase. Name of installer and dealer. Serial number of the

appliance. Nature of complaint, defects or malfunction, description and part # of any parts replaced.

 Pictures or return of damaged or defective product may be required.

To the Distributor

 Sign and verify that work and information are correct.

Sherwood Industries Ltd.

6782 Oldfield Road, Victoria, BC . Canada V8M 2A3

Online warranty registration: www.enviro.com/warranty/

Category One Year Two Year Limited Lifetime (7yr)

Parts

(unit serial number required)

Firebox Liner Panels

Firebox

Heat Exchanger

Burner

Ceramic Logs

Ceramic Glass

Pedestal / Legs

Door Assembly

Surround Panels

Exterior Panels

Electrical Components

Exterior Surface Finishing

Labour

Whereas warranty has expired, replacement parts will be warrantied for 90 days from part purchase date. Labour not included.

Unit serial number required.

Log set and panels excludes wear and tear or breakage caused by cleaning or service.

Glass is covered for thermal breakage. Photos of box, inside of door, and unit serial # must be supplied for breakage due to shipping.

Exterior Surface finishing covers plating, enamel or paint and excludes colour changes, chipping, and fingerprints.

Travel costs not included.

(excluding porcelain)

(excluding finish)



Ceramic Steel

   



  

Up to 5 years



 

Dec 2014

Installation Data Sheet

The following information must be recorded by the installer for warranty purposes and future reference.

NAME OF OWNER:

_________________________________________

ADDRESS:

_________________________________________

PHONE:___________________________________

MODEL:___________________________________

SERIAL NUMBER:___________________________

DATE OF PURCHASE: _____________ (dd/mm/yyyy)

NAME OF DEALER:

_________________________________________

ADDRESS:

_________________________________________

PHONE:___________________________________

NAME OF INSTALLER:

_________________________________________

DATE OF INSTALLATION:___________(dd/mm/yyyy)

� NATURAL GAS (NAT) � PROPANE(LPG)

INLET GAS PRESSURE:_________in wc

MAIN BURNER ORIFICE:__________# DMS

PILOT ORIFICE #_________OR________in diam.

INSTALLER’S SIGNATURE:

_________________________________________

MANUFACTURED BY:

SHERWOOD INDUSTRIES LTD.

6782 OLDFIELD RD. SAANICHTON, BC, CANADA V8M 2A3

www.enviro.com

July 8, 2016

ADDRESS:

_________________________________________

PHONE:___________________________________

C-14873

Enviro Berkeley-IPI Owner's Manual

Specifications and Main Features

Frequently Asked Questions

User Manual