Enviro 1200-C Insert, 1700-C Insert, Boston 1200-C Insert, Boston 1700-C Insert Owner's Manual

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Boston

Models: 1200-C & 1700-C Insert

OWNERS MANUAL

SHERWOOD INDUSTRIES IS AN ENVIRONMENTALLY RESPONSIBLE COMPANY. THIS MANUAL IS PRINTED ON RECYCLED

PLEASE SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE

INSTALLER:

Leave this manual with the wood stove.

CONSUMER:

Retain this manual for future reference.

PLEASE READ THIS ENTIRE MANUAL BEFORE INSTALLATION AND USE OF THIS WOOD

BURNING ROOM HEATER. FAILURE TO FOLLOW THESE INSTRUCTIONS COULD RESULT

IN PROPERTY DAMAGE, BODILY INJURY OR EVEN DEATH.

Tested & Listed By

OMNI-Test Laboratories, Inc,

T L

O-

Report # 268-S-06b-2

Portland

Oregon USA

This heater meets the U. S. Environmental Protection Agencies emission limits for wood heaters sold after July 1st, 1990. Under specic conditions this heater has been shown to deliver heat at rates ranging from 11,479 to 34,196 BTU per

hour for the 1200 and from 9,425 to 31,780 BTU per hour for the 1700.

PAPER.

Contact your local building or re ofcials,

or the authority having jurisdiction about

restrictions and installation inspection

requirements in your area.

50-2362

Table of Contents

Safety Precautions..........................................................................................3

Operating Instructions.....................................................................................4

Building Your Fire.................................................................................5

How It Works......................................................................................9

Specications................................................................................................10

Air Control.........................................................................................10

Specications.....................................................................................10

Clearances To Combustibles - 1200-C Insert.........................................11

Clearances To Combustibles - 1700-C Insert.........................................12

Dimensions - 1200-C Insert.................................................................13

Dimensions - 1700-C Insert.................................................................14

Installation...................................................................................................15

Removal From Pallet..........................................................................15

Modications For Installation with 19

Masonry Fireplace Installation.............................................................16

Installation Using A Block-Off Plate For USA Only..................................19

Model 1200-C Brick Placement & Tube Locations.................................21

Model 1700-C Brick Placement & Tube Locations..................................22

C-Cast Ceramic Bafe Installation........................................................23

Fan Wiring Diagrams..........................................................................24

Disassembly..................................................................................................25

/16” (484mm) High Lintel...........15

Removal of Cast Top............................................................................25

Removal of Cast Door..........................................................................25

Removal of Cast Side Panels.................................................................26

Removal of Cast Side Brackets.............................................................26

Removal of Surround Panel..................................................................27

Removal of Lower Front Casting............................................................28

Removal of Lower Cast Sides................................................................28

Removal of Fan Assembly....................................................................29

Door Latch Adjustment.......................................................................29

Rating Label..................................................................................................30

Parts List......................................................................................................31

Parts Diagram...............................................................................................32

Warranty......................................................................................................33

Installation Data Sheet...................................................... ............................36

Safety Precautions

FOR SAFE INSTALLATION AND OPERATION OF YOUR “ENVIRO” WOOD STOVE, PLEASE CAREFULLY READ THE FOLLOWING INFORMATION:

● Please read this entire manual before you install and use your new woodstove. Failure to follow instructions may result in property damage, bodily injury or even death. Be aware that local Codes and Regulations may override some items in this manual. Check with your local inspector.

● If this appliance is not properly installed, operated and maintained, a serious house re could result. Makeshift compromises during installation could also result in a serious house re.

● HOT WHILE IN OPERATION. KEEP CHILDREN, CLOTHING, AND FURNITURE AWAY. CONTACT MAY CAUSE SKIN BURNS.

● Operate only with the door tightly closed and burn wood directly on the stove hearth. Do not operate if the door glass is broken or a gasket is missing or damaged. Do not alter the combustion air control valves. Dangerous overring could occur which could ignite creosote in the chimney or cause a house re.

● At least 12 square inches (77.4 cm

● Do not burn coal or charcoal as there is danger of carbon monoxide being produced. DO NOT USE CHEMICAL FLUIDS TO START OR RE-FRESH THE FIRE. DO NOT BURN GARBAGE OR FLAMMABLE FLUIDS SUCH AS GASOLINE, GREASE, NAPHTHA OR ENGINE OIL. Never let the stove become hot enough to get any part red or glowing red.

) of fresh outside air should be admitted into the room

● Burning wet, unseasoned wood could cause excessive creosote accumulation in the ue pipe. When ignited, it could cause a chimney re that could result in a serious house re.

● Do not use grates, irons or any other methods to support or raise the re up off the hearth of the appliance.

● This appliance is tested to ULC-S627 Standard for Space Heaters for Use with Solid Fuel, ULC-S628

Standard for Fireplace Inserts, & UL 1482 Standard for Safety for Solid-Fuel Type Room Heaters.

● Both the 1200-C & 1700-C Fireplace Inserts are approved for installed into a zero-clearance replaces

in the U.S. In Canada refer to local building or re ofcials for restrictions and installation inspection

● In Canada the existing chimney must be lined to the termination for all masonry installs.

● A chimney connector shall not pass through an attic or roof space, closet or similar concealed space,

or a oor, or ceiling.

● Where passage through a wall, or partition of combustible construction is desired, the installation shall

conform to CAN/CSA-B365.

● DO NOT CONNECT TO ANY AIR DISTRIBUTION DUCT OR SYSTEM.

● In the event of component failure, only manufacturer specied replacement parts may be used.

● DO NOT CONNECT THIS UNIT TO A CHIMNEY FLUE SERVING ANOTHER APPLIANCE.

● DO NOT INSTALL IN A MOBILE HOME.

Operating Instructions

FIRST START

When rst installed, the chimney, rebricks and steel are cold and it usually takes several hours on a fairly high burn for them to become hot and dry enough for the stove to function well. We recommend during the unit’s rst burn that a door and window are opened to vent the smoke and fumes created from the unit’s paint curing. The paint will smell a little for the rst burn or two as it cures.

DISPOSAL OF ASHES:

If you let the ashes accumulate two or three inches on the oor they tend to burn themselves up. Ashes should be placed in a metal container with a tight tting lid. The closed container of ashes should

be placed on a noncombustible oor or on the ground, well away from all combustible materials, pending nal disposal. If the ashes are disposed of by burial in soil or otherwise locally disposed, they should be retained in the closed container until all cinders have thoroughly cooled. Other waste shall not be placed in this container.

FAN OPERATION:

All models have been approved for operation with the fans supplied by the manufacturer. On medium or high burns, using a fan will increase the heat transfer slightly. Route the electrical cord along the oor in front of the surround panel. There are cutouts in the castings to tuck the cord under.

1. Plug the fan assembly into a standard three (3) prong grounded electrical receptacle.

2. The fan is controlled by a rotary dial located at the lower left side of the unit. The dial rotation is as follows: OFF>HIGH>LOW

3. If the dial is in any position in the high to low range, the fan will automatically turn on once the stove has reached operating temperature (roughly 25 mins from a cold start). When the unit cools down, the fan temperature sensor will shut the fan off automatically. The fan can also be turned off manually at any time by rotating the dial to the off position.

REPLACING THE GLASS:

Never strike or slam the door, hit the glass or let burning wood rest against it. If the glass cracks when the re is burning, do not open the door until the re is out and do not operate the stove again until the glass has been replaced. If the glass is damaged in any way, a factory replacement is required (see “

Parts List”). To replace the glass, remove the steel retaining clips and all loose glass. Replace only with

Neoceram 5 mm glass 16.61” (422 mm) x 10.63” (270 mm) and wrap the edges with 0.125” (3.2 mm) x

0.5” (13 mm) self-adhesive berglass gasket.

Wear gloves when handling damaged glass door assembly to prevent personal injury. When the glass door assembly is being transported, it must be wrapped in newsprint and tape and/or a strong plastic bag.

The glass must be purchased from an ENVIRO dealer. No substitute materials are allowed.

FIRE EXTINGUISHER AND SMOKE DETECTION:

All homes with a solid fuel burning stove should have at least one re extinguisher in a central location known to all in the household and a smoke detection device in the room containing the stove. If it sounds the alarm, correct the cause but do not deactivate. You may choose to relocate the smoke detection device within the room; DO NOT REMOVE THE SMOKE DETECTOR FROM THE ROOM.

Operating Instructions

CREOSOTE - ITS FORMATION AND NEED FOR REMOVAL:

When wood is burned slowly, it may produce tar and other organic vapors, which combine with expelled moisture to form creosote. The creosote vapors condense in the relatively cool chimney of a slow-burning re. As a result, creosote residue accumulates on the ue lining. When ignited this creosote makes an extremely hot re. The chimney connector and chimney should be inspected bi-weekly during the heating season to determine if a creosote buildup has occurred. If creosote has accumulated (3mm or more) it should be removed to reduce the risk of a chimney re.

MAINTENANCE:

At the end of each heating season clean the chimney and the smoke pipe. If soot has accumulated above the top bafe bricks, remove, clean, and then replace them. If a secondary air tube is badly corroded, replace it. Replace worn door gaskets and broken bricks as needed.

FAILURE TO INSPECT AND CLEAN YOUR CHIMNEY SYSTEM REGULARLY CAN RESULT IN A CHIMNEY FIRE, WHICH COULD DAMAGE THE CHIMNEY OR CAUSE A HOUSE FIRE.

CHIMNEY OR RUN AWAY FIRE:

1. Call local re department (or dial 911)

2. Close the draft fully

3. Examine the ue pipes, chimney, attic, and roof of the house, to see if any part has become hot

enough to catch re. If necessary, spray with re extinguisher or water from the garden hose.

4. Do not operate the stove again until you are certain the chimney and its lining have not been damaged.

Building Your Fire:

Proper operation of your stove will help to ensure safe, efcient heating. Please take a few moments to review these simple operating procedures.

IMPORTANT: Please be aware when loading your stove that the air tubes in the rear are lower.

1. Fuel Selection:

This stove is designed to burn natural wood only. Higher efciencies and lower emissions generally result when burning air-dried seasoned hardwoods, as compared to softwoods or too green or freshly cut hardwoods. DO NOT BURN the following: treated wood, coal, garbage, solvents, colored papers or trash. Burning these may result in the release of toxic fumes and may poison or render the secondary air tubes ineffective. Burning coal, cardboard or loose paper can produce soot, or large akes of char or y ash that can coat the combustor, causing smoke spillage into the room, and rendering the combustor ineffective.

2. Building/Maintaining a Fire:

a) Open the primary air slide by pulling it all the way to the right.

b) Place a base of crumpled uncolored newspaper in the bottom of the stove. Lay pieces of kindling on

top of the newspaper and light it.

CAUTION: “Never use gasoline, gasoline-type lantern fuel, kerosene, charcoal lighter uid,

or similar liquids to start or “freshen up” a re in this heater. Keep all such liquids well away from heater while it is in use.

c) As the kindling begins to burn, add several larger pieces of wood until the re is burning well. At this

point, regular size logs may be added.

Operating Instructions

NOTE: Until the re is burning well, leave the air controls fully open.

d) Regulate the heat output of the stove by adjusting the air controls to allow a larger re and vice versa.

A short period of experimentation with the control settings will allow you to regulate the heat output to keep your home comfortable.

Do not use a grate or elevate the re. Build wood re on the stove rebox hearth oor.

3. Refueling the Stove:

Use a long pair of gloves (barbecue gloves) when feeding the re because these stoves burn at the front. They are clean and efcient but they are also very hot and gloves are useful. Keep a small steel shovel and whisk nearby for moving a log or lifting a fallen ember and for keeping the hearth clean.

a) Before attempting to add fuel to the stove, OPEN the damper control fully by pulling it all the way out. This allows the chimney to carry away the additional smoke, which occurs when the door is open.

b) DO NOT OVERLOAD THE STOVE. Normally, three or four logs will provide heat for several hours. Never operate this stove where portions glow red hot.

c) DO NOT OVERFIRE. If the heater or chimney connector glows, you are overring. Overring could ignite creosote in the chimney and cause a house re.

d) CAUTION: DO NOT PLACE FUEL OR COMBUSTIBLE MATERIAL WITHIN SPACE HEATER INSTALLATION CLEARANCES OR WITHIN THE SPACE REQUIRED FOR CHARGING AND ASH REMOVAL. LOGS SHOULD BE KEPT IN A BIN OR CONTAINER TO REDUCE THE RISK OF LOGS ROLLING INTO THE UNIT’S CLEARANCES.

e) KEEP THE ASH LIP CLEAR OF EMBERS AND ASH. If the door is closed with debris in the way, the door gasket seal could be compromised.

4. For Maximum Efciency:

When the stove is hot, load it fully to the top of the door opening and burn at medium low settings. When the fuel is mostly consumed, leaving a bed of red coals, repeat the process. Maximum heat for minimum fuel occurs when the stove top temperature is between 250°F (120°C) and 550°F (290°C). The most likely causes of dirty glass are: not enough fuel to get the stove thoroughly hot, burning green or wet wood, closing the draft until there is insufcient air for complete combustion, or a weak chimney draw. Indeed, the cleanness of the glass is a good indicator of the stove operating efciently.

Helpful Hints Worth Repeating

1. Helpful advice on the correct way to start your re.

a) You will need small pieces of dry wood, called kindling, and paper. Use only newspaper or paper

that has not been coated or had other materials glued or applied to it. Never use coated (typically advertising yers) or coloured paper.

b) Always open the door of the wood stove slowly to prevent suction and drawing smoke into the

room.

c) Crumple several pieces of paper and place them in the center of the rebox and directly onto the

rebricks of the wood stove. Never use a grate to elevate the re.

d) Place small pieces of dry wood (kindling) over the paper in a “teepee” manner. This allows for good

air circulation, which is critical for good combustion.

e) Light the crumpled paper in 2 or 3 locations. Note: It is important to heat the air in the stovepipe for

draft to start.

f) Fully open the air controls of the wood stove and close the door until it is slightly open, allowing for

much needed air to be introduced into the rebox. Never leave the door fully open, as sparks from the kindling may y out of the stove, causing damage or injury. As the re begins to burn the kindling,

Operating Instructions

some additional kindling may be needed to sustain the re. DO NOT add more paper after the re has started.

g) Once the kindling has started to burn, add some smaller pieces of seasoned, dry rewood. Note:

Adding large pieces at the early stages will only serve to smother the re. Continue adding small pieces of seasoned dry rewood, keeping the door slightly open until each piece starts to ignite. Remember to always open the door slowly between placing wood into the re.

h) Once the wood has started to ignite and the smoke has reduced, close the wood stove door fully. The

reduction of smoke is a good indication that the draft in the chimney has started and good combustion is now possible. Larger pieces of seasoned, dry rewood can now be added when there is sufcient space in the rebox. Adjust the air control setting to desired setting. Note: The lower the air control setting, the longer the burn time of your rewood.

2. What type of wood is best to use as rewood?

Both hardwood and softwood burn well in this stove. Both woods contain about 8,000 BTU/lb (18,570 KJ/Kg), but hardwood is generally more dense, will weigh more per cord, and burns a little slower and longer. Cutting rewood so that it will t horizontally, front to back, makes it easier loading and less likely for the fuel to roll on the glass. Except for a cold start, there is no need to crisis-cross the logs. Ideal length for the logs used in the 1200-C would be about 16“ (381 mm) but it can burn pieces up to 18” long. Ideal length for the logs used in the 1700-C would be about 18“ (381 mm) but it can burn pieces up to 20” long logs. Burn only dry, seasoned wood. It produces more heat and less soot or creosote. Freshly cut wood has about 50% moisture. A 10 pound (4.5 Kg) log contains 5 pounds (2.3 Kg) of water. To season rewood, split and stack it so that air can get to all parts of the wood. Burn beach wood only if its salt content has been washed away in a season of rain and then the wood dried. To prevent smoke spillage when refueling, open the door slowly.

3. What does dry, seasoned wood mean?

Wood that has been dried for a period of one year in a well-ventilated and sheltered area would be considered dry, seasoned wood. Wood from slow-growing trees is generally considered better than wood from fast-growing trees. To season rewood, split and stack it so that air can get to all parts of the wood.

4. Will following the above-listed steps for starting a re mean perfect results every time?

The quick answer is ‘most of the time’. There are many variables that may affect your success when starting a re. Most of those variables and how to deal with them will be learned through experience. Your ability to start a good re will signicantly increase with time and patience. Some of the reasons for poor stove performance will be covered in the next section of these instructions.

5. Why can’t I get the re lit?

Damp or wet wood and poor drafts are the main reasons for poor results in starting a re. Always use dry, seasoned wood for your re. Even wood dried for two years will be difcult to ignite if it has become wet.

6. Is it normal for soot to cover the glass at the beginning of a re?

Your stove has been built with an air-wash system that will help keep the glass clear when the rebox has reached a good operating temperature and has a good draft. Normally, a hot stove will keep the glass

Operating Instructions

clean, but if you must clean the glass, use a soft cloth with no abrasive and clean only when the unit is cold. Cold rebox temperature and poor draft cause sooting of the glass. Once the rebox temperature and the draft increase, the soot will burn off.

7. What is draft?

Draft is the ability of the chimney to exhaust or draw smoke produced during the normal combustion process. Too much draft may cause excessive temperatures in the appliance and may damage the appliance. Inadequate draft may cause backpufng or “plugging” of the chimney. There is a certain amount of draft that is required to allow for your stove to function at its’ highest efciency. A water column gauge can be used to reference this amount.

8. What can cause a poor draft?

The most common factors for poor draft are: a) Air supply

b) Environmental conditions c) Cold chimney temperature d) Poor chimney installation and maintenance e) Atmospheric pressure

a) Air supply – Inside the home, normal household appliances such as clothes dryers and forced-air

furnaces compete for air, resulting in air starvation to the re. This creates a condition in the house known as negative pressure. When a house experiences negative pressure, the combustion gases can be drawn from the chimney and into the house. This condition is commonly referred to as downdrafting. Increased amounts of insulation, vinyl windows, extra caulking in various places and door seals can all keep heat in but may also make a home too airtight. An easy way to stop negative pressure in a home is to crack a window in the room containing the stove.

b) Environmental Conditions - High trees, low-lying house location such as in a valley, tall buildings or

structures surrounding your house and windy conditions can cause poor draft or down-drafting.

c) Cold Chimney Temperature - Avoid cold chimney temperatures by burning a hot re for the rst fteen

to forty minutes, being careful not to over-re the stove. If any part of the chimney or parts of the stove start to glow, you are over-ring the stove. Where possible, install a temperature gauge on the chimney so temperature drops can be seen.

d) Chimney Installation and Maintenance - Avoid using too many elbows or long horizontal runs. Too short

a chimney can cause difcult start-up, dirty glass, back smoking when door is open, and even reduced heat output. Too tall a chimney may prompt excessive draft, which can result in very short burn times and excessive heat output. If in doubt, contact a chimney expert and/or chimney manufacturer for help. Clean chimney, rain caps and especially the spark arrestor regularly, to prevent creosote buildup, which will signicantly reduce chimney draw and possibly a chimney re.

Note: These instructions are intended as an aid and do not supercede any local, provincial or state

requirements. Check with ofcials or authorities having jurisdiction in your area.

How it works:

Operating Instructions

Exhaust Smoke

Convection Heat

Primary air; window

air wash (cooler air to

keep the glass clean).

Radiant Heat

Pilot air through

Twin pilot injection ports.

Slider plate; used

for air flow control.

Intake air.

Figure 1: 1200-C Air Flow Path.

Exhaust Smoke

/2" Ceramic baffle;

reflects heat down

to burn the particles

in the smoke.

Secondary air tubes; creates a second burn on the particles in the

smoke for a more efficient

& cleaner burn.

Convection Heat

Primary air; window

air wash (cooler air to

keep the glass clean).

Radiant Heat

Pilot air through

Twin pilot

injection ports.

Slider plate; used

for air flow control.

Seasoned Firewood

Intake air.

Figure 2: 1700-C Air Flow Path.

/2" Ceramic baffle;

reflects heat down

to burn the particles

in the smoke.

Secondary air tubes; creates a second burn on the particles in the

smoke for a more efficient

& cleaner burn.

Specifications

air control:

The primary air is controlled by the rod located on the right side of the unit. To increase your air, pull the rod out and to decrease, push the rod in. All the units have a secondary air that ows through the tubes at the top of the rebox, just below the bafes.

Pull this control all the way out when rst starting the stove. Once the re has been established you may adjust this control to set the burn rate of the re. For optimal efciency, use a low to medium setting. If this damper is closed at rst start-up, the re will burn very slowly and could soot the appliance.

When shutting down the stove, fully open the air control. This allows the chimney temperatures to remain as high as possible for as long as possible. Cold chimney temperatures create creosote.

speciFications:

Table 1: 1200-C & 1700-C General Information.

Model 1200 Insert 1700 Insert

Figure 3: Air Control Rod.

Width x Depth

Height of body 19

Fire box size (depth x width x height)

Capacity

* Approximate heating area

**E.P.A. output rating

*Duration on low burn 6 -10 hours 8 - 12 hours

Weight with packaging 335 lb (151.95 Kg) 390 lb (176.90 Kg)

E.P.A. Emissions

Surround Panel

(409 mm x 464 mm x 283 mm)

11,479 to 34,196 BTU/hour

27¾” x 22”

(705 mm x 559 mm)

/16” (484 mm) or 199/16” (497 mm)

16.1” x 18.25” x 11.15”

1.85 feet

(0.0526 meter3)

800 - 1,500 feet

(74.3 - 139.4 meter2)

(3,361 to 10,013 watt)

3.3 grams/hour

(0.116 oz/hour)

(525 mm x 464 mm x 304 mm)

27¾” x 26.5”

(705 mm x 673 mm)

20.65” x 18.25” x 11.95”

2.5 feet3 (0.0708 meter3)

1,000 - 2,200 feet

(92.9 - 205.4 meter2)

9,425 to 31,780 BTU/hour

(2,760 to 9,306 watt)

4.48 grams/hour (0.158 oz/hour)

Standard (width x height) 49.25” x 31.25” (1251 mm x 794 mm)

Rating Label Location Side of Unit; Behind Right Shroud

Specifications

clearances to comBustiBles - 1200-c insert:

Table 2: 1200-C Insert Clearance to Combustibles.

A Minimum clearance to an unshielded side wall 10” (254 mm) B Minimum clearance to an unshielded 8” (203

mm) mantel

C Minimum top facing (protruding ¾” [19 mm])

clearance

D Minimum side facing (protruding ¾” [19 mm])

clearance

E † From front of door opening to edge of oor

protection

F † From side/back of unit to edge of oor

protection

† FLOOR PROTECTION: If unit is raised 0” - 2” (0mm-51mm); 1” (25mm) non-combustible material with k value = 0.84 or equivalent. If unit is raised 2” - 8” (51mm-203mm); ½” (13mm) non-combustible material with k value = 0.84 or equivalent. If unit is raised greater than 8” (203 mm) or more; any non-combustible material can be used.

Table 3: Reduction in (B) Minimum Clearance from 1200-C to 8” (203 mm) Mantel.

Type of protection Modied Clearance

A minimum of .013” (0.33mm) sheet metal spaced out 1” (25mm) by noncombustible spacers.

Ceramic tiles, or eqivalent non-combustible material on non-combustible supports and spaced out 1” (25mm) by non-combustible spacers.

Ceramic tiles, or eqivalent non-combustible material on non-combustible supports with a minimum of .013” (0.33mm) sheet metal spaced out 1” (25mm) by non-combustible spacers.

NOTES:

(1) Mantel protection must have at least 3” (75mm) edge clearance on all sides, except as provided in Note 4. (2) If an adhesive is used to support non-combustible material, it shall not lose adhesive qualities at temperatures likely to be encountered and shall not contribute a signicant combustible load. (3) Heat shield mounting hardware attached to combustible materials must be placed at the lateral extremities of the shield. (4) Minimum clearance to unprotected walls and ceilings must be maintained.

(5) Clearances may only be reduced with shielding acceptable to the local authority.

21” (533 mm)

17½” (445 mm)

1” (25 mm)

USA 16” (406 mm)

CND 18” (450 mm)

USA 6” (152 mm)

CND 8” (200 mm)

Adjacent wall

10½” (267 mm)

14” (357 mm)

10½” (267 mm)

Minimum Depth 14½” (368 mm) 15” (381 mm)

Minimum Width at back of replace 22⅜” (568 mm) 23” (584 mm)

Minimum Width at front of replace 32” (813 mm) 32¼” (819 mm)

Minimum Height

** If the masonry lintel height is only 19¼” (489 mm) to 19¾” (502 mm) refer to instaLLation - Modifications for instaLLation with 19¼” (489 MM) high LinteL - insert

Table 4: 1200-C Insert Minimum Fireplace Size.

Masonry Zero Clearance

19¼” (489 mm)** or 19¾” (502 mm)

20” (508 mm)

Specifications

clearances to comBustiBles - 1700-c insert:

Table 5: 1700-C Insert Clearance to Combustibles.

A Minimum clearance to an unshielded side wall 10” (254 mm) B Minimum clearance to an unshielded 8” (203

mm) mantel

C Minimum top facing (protruding ¾” [19

mm]) clearance

D Minimum side facing (protruding ¾” [19

mm]) clearance

E † From front of door opening to edge of oor

protection

F † From side/back of unit to edge of oor

protection

Table 6: Reduction in (B) Minimum Clearance from 1700-C to 8” (203 mm) Mantel.

Type of protection Modied Clearance

A minimum of .013” (0.33mm) sheet metal spaced out 1” (25mm) by noncombustible spacers.

Ceramic tiles, or eqivalent non-combustible material on non-combustible supports and spaced out 1” (25mm) by non-combustible spacers.

Ceramic tiles, or eqivalent non-combustible material on non-combustible supports with a minimum of .013” (0.33mm) sheet metal spaced out 1” (25mm) by non-combustible spacers.

NOTES:

(5) Clearances can be reduced with shielding acceptable to the local authority.

24” (610 mm)

19½” (495 mm)

1” (25 mm)

USA 16” (406 mm)

CND 18” (450 mm)

USA 6” (152 mm)

CND 8” (200 mm)

Adjacent wall

12” (305 mm)

16⅛” (408 mm)

12” (305 mm)

Table 7: 1700-C Insert Minimum Fireplace Size.

Minimum Depth 19” (483 mm) 19½” (495 mm)

Minimum Width at back of replace 22⅜” (568 mm) 23” (584 mm)

Minimum Width at front of replace 32” (813 mm) 32¼” (819 mm)

Minimum Height

** If the masonry lintel height is only 19¼” (489 mm) to 19¾” (502 mm) refer to instaLLation - Modifications for instaLLation with 19¼” (489 MM) high LinteL - insert

Masonry Zero Clearance

19¼” (489 mm)** or 19¾” (502 mm)

20” (508 mm)

dimensions - 1200-c insert:

Specifications

5" (127mm)

14" (355mm)

21 3/4"

(553mm)

20 7/8"

(529mm)

19 1/16"

19 9/16"

(484mm)

(497mm)

(783mm)

"20

(528mm)

Figure 4: 1200-C Insert Dimensions.

" (891mm)

22 5/16" (566mm)

" (1248mm)

dimensions - 1700-c insert:

Specifications

Figure 5: 1700-C Insert Dimensions.

(528mm)

20 13/16"

(783mm)

30 13/16"

49 1/8" (1248mm)

35 1/16" (891mm)

22 5/16" (566mm)

(497mm)

(484mm)

19 9/16"

19 1/16"

(529mm)

20 7/8"

(667mm)

26 1/4"

(470mm)

5" (127mm)

18 1/2"

Installation

Failure to follow these instructions carefully could cause personal injury or property damage.

removal From pallet:

• Remove the bricks from the unit before starting.

• Remove the two lag bolts (shown in Figure 6) that secure the unit to the pallet from inside the rebox.

• Remove the shipping bracket at the rear of the unit.

Note: Before the bricks are installed, rivets

(Figure 2) must be placed in the two (2) holes (shown in Figure 7) in the rebox that lag bolts came out of. This is done to make unit burn more efciently.

Figure 7:

Rivet.

modiFications For installation witH 19

/16” (484mm) HigH lintel:

Figure 6: Bolts to remove.

The Boston has a factory height of 199/16” (497mm) and it can be reduced to 191/16” (484mm) by modifying the unit and the surround panel.

1. Remove the thirteen T-20 screws holding the cabinet

top in place (refer to Figure 8).

2. Remove the cabinet top and ip it onto its top.

3. Remove the Air Deector (shown in Figure 9) by

removing the two (2) T-20 screws.

4. Re-install the cabinet top onto the unit. The screw

holes along the top of the unit should now line up with the top set of holes on the cabinet top.

Air Deflector

Insert Cabinet Top

Figure 8: Removing Cabinet Top from Unit.

Figure 9: Removing Air Deector onto Cabinet Top.

Installation

masonrY Fireplace installation:

Unless you are experienced, we recommend installation by your dealer or a

professional installer.

Install only in a masonry replace with a good-condition chimney at least 15 ft (4.6 m) high, both of which have been constructed in accordance with the building code. Refer to Tables 4 and 7 for minimum masonry replace dimensions. Be sure the replace and chimney are clean and sound without any cracks or loose mortar. Do not remove any bricks or mortar from the replace.

If there is a combustible oor in front of the

Rain Cap

Steel Plate or Flashing

Flexible or Rigid 6"

Stainless Steel Liner

masonry replace, the replace insert must be 8” (203 mm) above the combustible oor, and oor protection must be provided 18” (457 mm) in front of the replace insert and 8” (203 mm) to each side of the unit. Refer also to

sPecifications - cLearances to

coMbustibLes - 1200-c insert and sPecifications

- cLearances to coMbustibLes - 1700-c insert.

1. Remove any replace damper or fasten in a permanent open position.

Mantel

Top Facing

Damper Removed or Fastened Open

Surround Panel

Sheet Metal Screws

Fastening Collar to

Stainless Steel Liner

USA 16” (406 mm) CND 18” (450 mm)

Floor

Protection

Masonry Fireplace

Figure 10: Insert Installation into existing replace with

hearth.

Combustible Floor

(203 mm)

2. (IN CANADA) The stove is vented with a 6” stainless steel liner that goes directly to the top of the chimney and is covered with a rain cap. The chimney top is sealed with a ashing or steel plate that supports the weight of the chimney liner. The installation must conform to the liner’s manufacturer’s instructions.

This replace must be installed with a continuous liner of 6” diameter (CANADA ONLY) extending from the replace insert to the top of the chimney. The chimney liner must conform to the Class 3 requirements of CAN/ULC-S635 Standard for Lining Systems for Existing Masonry or Factory-Built Chimneys and Vents, or CAN/ ULC-S640 Standard for Lining Systems for New Masonry Chimneys.

(IN U.S.A.)The appliance when installed, must follow local building codes, in the absence of local building codes, with the current NFPA 211 Standard for Chimneys, Fireplaces, Vents, and Solid Fuel-Burning Appliances.

Installation

USA 16” (406 mm) CND 18” (450 mm)

Floor Protection

Masonry Fireplace

Figure 11: Insert Installation into existing replace without

Combustible Floor

hearth.

(203 mm)

The ue collar is removable for installations into replaces with low openings.

a) Remove the rear two (2) secondary

air tube and C-Cast Ceramic Bafes, if installed (see

c-cast ceraMic baffLe

instaLLation). Remove the secondary air

tubes by placing a screwdriver (any style except at head) into one of the air holes and tapping it with a hammer/mallet to the left.

b) Unscrew the two (2) nuts on top of the

inside of the rebox, using a

/16” wrench or socket (see Figure 13). The Flue Collar Clamps will slide off the bolts.

c) Pull the removable ue collar off the top

of the unit.

d) Attach the ue collar to the venting pipe

using sheet metal screws.

e) Push the unit into place while trying to

keep the collar attached to venting close to the opening on the top of the unit.

USA 16” (406 mm)

CND 18” (450 mm)

Masonry Fireplace

Non-Combustible Board (K 0.84)

Figure 12: Insert Installation into existing oor level

masonry replace.

1" (25mm)

Combustible Floor

f) Place the Collar Puller, over the two bolts of the Flue

Collar and pull it into place (see Figure 14). Ensure that the bolts are to the left and right of the hole. If they are not, the front secondary air tube will need to be removed in order to install or remove the C-Cast Ceramic Bafes.

g) Slide the Flue Collar Clamps and washers over the bolts,

and screw the nuts back onto the bolts.

h) Re-install C-Cast Ceramic Bafes and the rear two

(2) secondary air tube (see

c-cast ceraMic baffLe

instaLLation).

3. There are four (4) leveling legs (shown in Figure 15), two (2) on each side, one at the back and one at the front of the unit. Adjust the legs using a ⅜” wrench to ensure the unit is stable.

Vent pipe

Collar Puller

Removable

Flue Collar

Gasket

Firebox Top

Cut-away

Flue Collar Clamp Washer Nut

Figure 13: Attaching removable ue collar.

Installation

Leveling Legs

Figure 14: Removable ue collar in place.

4. Screw or nail the provided metal plate with the

wording “THIS FIREPLACE HAS BEEN ALTERED TO ACCOMMODATE A FIREPLACE INSERT AND SHOULD BE INSPECTED BY A QUALIFIED PERSON PRIOR TO THE RE-USE AS A CONVENTIONAL FIREPLACE.” to the inside of the replace.

surround panel sealed installation For usa onlY:

Figure 15: Leveling legs.

Note: Though this is an allowable installation, we do not recommend it because of the possibility of poor

draft, and therefore poor stove performance.

Before starting this type of installation refer

instaLLation - Masonry firePLace instaLLation

- i

nsert for additional information. For

clearances refer to sPecifications - cLearances to coMbustibLes - 1200-c insert and sPecifications - cLearances to coMbustibLes - 1700-c insert.

1. Before the face plate is installed onto the unit, glue a 6” (150mm) wide R20

NOTE: To use this type of installation we recommend your chimney have a minimum cross-sectional area of 28 and a maximum of 144 square inch. If it is not within this range your chimney may not have sufficient draw for the fireplace to operate correctly. The required cross-section may vary depending on climate and if the chimney is inside (better) or outside.

Damper Removed or Fastened Open

Mantel

berglass insulation strip around the perimeter of the back of the panels using RTV silicon or stove gasket cement. When the face plate is installed onto

Insulation Around the

Back of the Face Plate

Surround Panel

the unit the insulation must overlaps the replace opening to form a seal between the masonry replace and the unit’s face plate. Let the silicon or cement dry.

2. To make the installation of the surround panel onto the unit easy have the unit 6” (150mm) out from the replace,

USA 16” (406 mm)

CND 18” (450 mm)

3. Push the insert into the replace, allowing the insulation to form a seal between the panels and the replace. Tuck any exposed insulation behind the face plate.

Masonry Fireplace

Figure 16: Installation with Surround Sealed.

Installation

installation using a Block-oFF plate For usa onlY:

If this unit is to be installed into a masonry replace or a zero-clearance replace with a direct connection you must install a non-combustible seal-off device such as a block-off plate or damper adapter. By installing a block-off plate you seal the chimney, ensuring that no smoke enters the home and sealing the chimney to encourage draft. To construct a block-off plate follow the below steps. Before starting this type of installation refer to instaLLation - Masonry firePLace instaLLation - insert for additional information. For clearances refer to sPecifications - cLearances to coMbustibLes - 1200-c insert and sPecifications - cLearances to coMbustibLes - 1700-c insert. See Figure 19 and 20 for examples of a masonry replace and a zero-clearance replace with a direct connection.

1. Determine where the block-off plate will be installed; above the top of the rebox (it must be high enough to easily install the connection pipe) but below the damper area. Look for a location that is level and in an area where the plate can be mounted easily.

The measurement that will be needed are as followed (refer

to Figure 17 and 18):

A - The width at the front of the rebox at the height where

the block-off plate will be installed.

B - The width at the back of the rebox at the height where

the block-off plate will be installed.

C - Then depth of the block-off needed (the distance

between A and B).

D - The distance of the center of the ue to the front of the

replace opening. Refer to Step 3.

NOTE: In general masonry replaces have square reboxes

while zero-clearance (metal) replaces have domed rebox tops. Therefore zero-clearance block-off plates may be more difcult to install. Insulation may be used around the edges to simplify sealing the plate.

2. Create a cardboard template of the dimensions with 2” (51 cm) wide anges on each side. These anges will be used to mount the block-off plate to the inside of the rebox. Bend the anges downwards on the template and place it inside the replace. Continue on if the template ts correctly in its planned location. If the template does not t, make a new template with the required corrections until it does t correctly.

3. With the template in place, mark the location for the center of the ue pipe when the unit is in place. If installing a 1200-C the distance will be approximately 8¼” or 9 back from the replace opening. If installing a 1700-C the distance will be approximately 12¾” or 14 7/16” back from

/16”

the replace opening. Remove the template and cut a 6¼” diameter hole centered on this mark.

Figure 17: 3D of Dimensions needed from

the Fireplace.

Front of fireplace opening.

Figure 18: Layout of the Block-Off Plate.

Installation

Masonry Fireplace

(450 mm)

4. Using the template make the blockoff plate of 24 gauge or thicker steel. Drill two (2) holes in each ange for mounting the plate.

5. Mount the block-off plate using masonry screws in a masonry replace and sheet metal screws on a zero-clearance replace (screws need only be long enough to penetrate the rst layer of metal).

6. Insulate the block-off plate using high

- temperature berglass insulation and furnace cement.

7. After installing the unit into place and the pipe through the block-off plate, use high - temperature berglass insulation and furnace cement to seal any gaps between the pipe and blockoff plate (allow the cement to dry for at least 24 hours before burning).

Zero Clearance Notes:

The replace must not be altered, except for the exceptions below. The permanent metal warning label provided must be attached to the back of the replace, stating that the replace may have been altered to accommodate the insert, and must be returned to original condition for use as a conventional

Damper removed

or fastened open

Mantel

The stainless steel chimney connector must extend 12" (305mm) past the block-off plate.

Block-off plate or damper adaptor.

Surround Panel

USA 16” (406 mm)

CND 18”

Fig. 20: Masonry Fireplace Direct Connection Insert

Mantel

Stainless steel chimney connector must extend

Damper must be removed

Zero-clearance (metal) firebox

Figure 19: Insert Install into a Zero-Clearance Fireplace.

12" (305mm) past the block-off plate.

Block-off plate or damper adaptor.

Surround Panel

USA 16” (406 mm)

CND 18” (450 mm)

replace. The following modication of factory built replaces are permissible: removal of damper, removal of smoke shelf or bafe, removal of ember catches, removal of re grate, removal of viewing screen/curtain, and removal of doors. The factory built chimney must be listed per UL 127 (US), and meet type HT requirements of UL 103 (US). Factory built replace chimneys tested to UL 127-1998, may be at the replace manufacturer’s option, tested to the same criteria as UL 103 HT requirements. If the chimney is not listed as meeting HT requirements, or if the factory built replace was tested prior to 1998, a full height listed chimney liner must be installed from the appliance ue collar to the chimney top. The liner must meet type HT requirements (2100°F) per UL 1777 (US). The liner must be securely attached to the insert ue collar and the chimney top. To prevent room air passage to the chimney cavity of the replace, seal either the damper area around the chimney liner with high temperature sealant or the replace front with berglass batting.

Installation

model 1200-c Brick placement & tuBe locations:

COMPLETE THE STOVE AND SMOKE PIPE INSTALLATION BEFORE PLACING THESE BRICKS.

Tube E

Tube D

Tube A

1. Place the three (3) full size bricks along each side of the rebox and one (1) full size brick on either side of the back of the rebox.

2. To place the oor bricks, lay the two (2) partial bricks along the back of the oor. Then lay

four (4) full size bricks in the front. The spaces between the bricks will soon ll with ashes.

When replacing bricks, use only pumas type re bricks.

Figure 21: Brick Placement for 1200-C shown with Secondary Air

Channel and Tubes.

TOTAL BRICKS:

12 - Full size bricks 9” long x 4.5” wide x 1.25” thick (22.9 cm long x 11.4 cm wide x 3.2 cm thick)

2 - Partial bricks 9” long x 3” wide x 1.25” thick (22.9 cm long x 7.6 cm wide 3.2 cm thick)

Removing Air Tube: If a secondary air tube needs to be removed, place a screwdriver (any style except at head) into one of the air holes and tap it with a hammer/mallet to the left until the right end of the tube is freed. To installation a secondary air tube reverse the above instructions.

IMPORTANT: All secondary air tubes must be in place for proper operation.

Installation

model 1700-c Brick placement & tuBe locations:

COMPLETE THE STOVE AND SMOKE PIPE INSTALLATION BEFORE PLACING THESE BRICKS.

Tube C

Tube B

Tube A

Figure 22: Brick Placement for 1700-C shown with Secondary Air Channel

and Tubes.

1. Place the four (4) full size bricks along each side of the rebox and one (1) full size brick on either side of the back of the rebox.

2. To place the oor bricks, lay the two (2) partial bricks along the back of the oor. Then lay six (6) full size bricks in the front. The spaces between the bricks will soon ll with ashes.

When replacing bricks, use only pumas type re bricks.

TOTAL BRICKS:

16 - Full size bricks 9” long x 4.5” wide x 1.25” thick (22.9 cm long x 11.4 cm wide x 3.2 cm thick)

2 - Partial bricks 9” long x 3” wide x 1.25” thick (22.9 cm long x 7.6 cm wide 3.2 cm thick)

IMPORTANT: All secondary air tubes must be in place for proper operation.

Installation

c-cast ceramic BaFFle installation:

1. Slide the right C-Cast Ceramic Bafe in over the secondary air tubes at the top of the rebox. The tab must be on the top and pointing towards the center and the smooth side is to face down.

2. Hook the outside edge of the bafe over the top of the secondary air chamber. This will make room to for the installation of the left C-Cast Ceramic Bafe.

3. Slide the left C-Cast Ceramic Bafe in over the secondary air tubes. The tab must be on the bottom and pointing towards the center and the smooth side is to face down.

4. Pull the bafes together in the middle so the right tab rests on top of the left tab. Ensure the bafes are ush with the back and both sides of the rebox.

Left Ceramic Baffle

Right Ceramic Baffle

Note: If the bolts on the ue collar are not to the left and right of the hole, the front secondary air tube will need to be removed in order to install or remove the C-Cast Ceramic Bafes. To remove the front secondary air tube place a screwdriver (any style except at head) into one of the air holes and tapping it with a hammer/mallet to the left.

Figure 23: Installation of C-Cast Ceramic Bafe.

Installation

Fan wiring diagrams:

This appliance, when installed, must be electrically connected and grounded in accordance with local codes or in the absence of local codes, with the current CSA C22.1 CANADIAN ELECTRICAL CODE. Part 1, SAFETY STANDARDS FOR ELECTRICAL INSTALLATIONS, or THE NATIONAL ELECTRICAL CODE ANSI / NFPA 70 in the USA.

CAUTION Label all wires prior to disconnection when servicing controls. Wiring errors

can cause improper and dangerous operation. Verify proper operation after servicing.

DO NOT oil the fan bearings. DO NOT cut or remove the grounding prong from the plug. DO NOT route the power cord beneath the heater.

WARNING: This appliance is equipped with a three-prong (grounding) plug for your protection against

shock hazard and should be plugged into a properly grounded three-prong receptacle.

Fan

Fan temperature

sensor

Black

White

Fan

controller

Ground

Power Supply

Figure 24: Fireplace Insert Fan Kit Wiring Diagram.

Black

Disassembly

CAUTION: ENSURE POWER CORD IS UNPLUGGED AND UNIT IS COLD BEFORE ATTEMPTING ANY DISASSEMBLY.

removal oF cast top

1. Open the door and loosen the 1/4” screws using a 3/8” wrench.

2. Remove the cast top from the unit by lifting up and forward. (For re-assembly, ensure that slots in the brackets are fully seated on the bolts)

Figure 25: Removal of Cast Top

removal oF door

1. Fully open the door.

2. With the help of another person, lift the door straight up off the hinge pins.

Figure 26: Removal of Door

Disassembly

removal oF tHe cast side panels:

1. Loosen (but do not remove) the three 1/4” screws on the side casting using a 3/8” wrench.

2. Lift the side casting up and out.

(Repeat steps 1 and 2 for other side)

removal oF side Brackets

Figure 27: Cast Side Panel Screws

1. Use a 5/16” socket to remove the three screws holding the bracket to the surround panel

2. Lift the bracket up and out to remove it. (Repeat steps 1 and 2 for other side)

Figure 28: Cast Side Bracket Bolts

removal oF surround panel

Disassembly

Figure 29: Removal of Surround Panel

1. Remove the fan control dial by gently pulling straight up.

2. Remove the two screws on the left side with a 5/16” socket and then do the same for the three screws on the right. Be sure to support the panel before removing the last screws.

3. With the help of another person, carefully lift the surround panel up.

removal oF lower Front casting

Figure 30: Lower Front Casting Removal

Disassembly

1. Use a 3/8” socket to remove the three 1/4” bolts.

removal oF lower side cast:

Figure 31: Lower Side Cast Removal

1. Use a 3/8” wrench to loosen the two 1/4” bolts.

2. The cast trim bracket can now be lifted off the keyslots. (Power cord not shown)

3. Repeat for the other side.

Note: the slider knob must be unscrewed from the slider rod for the other side.

Disassembly

removal oF Fan assemBlY

1. Follow the disassembly steps from Figures 25 28 (Left side only).

2. Pull off the fan control dial by lifting up.

3. Unplug the wire connections. A light wiggle will help loosen the connectors.

4. Use a 3/8” socket to remove the two 1/4” bolts. The entire fan assembly can now be removed.

Figure 33: Fan Assembly Removed

Figure 32: Fan Removal

door latcH adjustment:

Over time as the door gasket fully compresses to the face of the rebox, it may be necessary to adjust the door latch position to maintain a tight seal. Signs that the door latch may need adjusting are if the door handle feels overly loose when closed, or if you notice air leaks occurring during low burns.

1. Follow the disassembly steps from Figures 25-28 (Right side only).

2. Use a 3/8” socket to loosen the two 1/4” bolts and slide the latch slightly back. Retighten the bolts and latch the handle. The handle should provide a bit of resistance and close rmly.

Figure 34: Latch Adjustment

Rating Label

Tested & Listed By

Model / Modèle: Kodiak 1200 FS Kodiak 1200 Insert Kodiak 1700 FS Kodiak 1700 Insert

Certified for use in Canada & USA /

Certifié pour installation au Canada et aux Etats-Unis.

Models 1200 and 1700 Freestanding units suitable for use in mobile homes. Tested to ULC-S627-00, ULC-S628-93, & UL-1482-10. US Environmental Protection Agency, certified to comply July 1, 1990, particulate emission standards.

Install and use only in accordance with the manufacturers installation and operating instructions. Contact local building or fire officials about restrictions and installation inspection in your area. Use 6” (150 mm) diameter minimum 24 MSG black or 25 MSG blued steel connector listed factory-built chimney suitable for use with solid fuels or masonry chimney. See local building code and manufacturer’s instructions for precautions required for passing a chimney through a combustible wall or ceiling. Do not pass chimney connector through a combustible wall or ceiling. Minimum clearances from horizontal connector and ceiling 18” (455 mm). Do not connect this unit to a chimney flue servicing another appliance.

Minimum Clearances to Combustible Materials / Espaces Libres Aux Materiax Combustibles.

Model / Modèle Sidewall to unit / De la paroi latérale au dispositif

Backwall to unit / De la paroi arrière au dispositif

Adjacent wall to corner of unit /

C 9” (229 mm) 6½" (165 mm)

De la paroi adjacent au coin de dispositif Sidewall to connector / De la paroi latérale au connecteur

Backwall to connector / De la paroi arrière au connecteur

Adjacent wall to connector/

De la paroi adjacent au connecteur

† Front of door opening to edge of hearth /

Le devant d'ouverture de porte au bord de coussin de coeur † Side/back of unit to edge of hearth /

Le latérale/arrière de dispositif au bord de coussin de coeur

CAUTION: An uninsulated smoke pipe must not pass through an attic, roof space, closet or similar concealed space, or through a floor, ceiling, wall, or partition, or any combustible construction. † FLOOR PROTECTION: If a stove is installed on a combustible floor, it must have a pedestal attached and be on a NON COMBUSTIBLE hearth pad * ALL CLEARANCES CAN BE REDUCED WITH SHIELDING ACCEPTABLE TO THE LOCAL AUTHORITY. SINGLE WALL: IN CANADA: Any ULC-S629 listed chimney system with the accompanying listed single wall vent connector. IN U.S.A.: Any UL 103 HT listed chimney system with the accompanying listed single wall vent connector. **DOUBLE WALL : IN CANADA: Any ULC-S629 listed chimney system with the accompanying listed double wall vent connector. IN U.S.A.: Any UL 103 HT listed chimney system with the accompanying listed double wall vent connector. DOUBLEWALL IS REQUIRED FOR MOBILE HOME INSTALLATIONS.

**Alcove (Use double wall pipe) / Alcôve (Utilisant le double connecteur de mur)

I Total width / Largeur totale 55” (1397 mm) J Total height / Hauteur totale 78” (1981 mm) K Top of stove to ceiling / Le sommet de poêle au plafond 49” (1245 mm) L Sidewall to unit / De la paroi latérale au dispositif

Sidewall to connector / De la paroi latérale au connecteur

M 24” (610 mm)

Backwall to unit / De la paroi arrière au dispositif

N 12” (305 mm)

Backwall to connector / De la paroi arrière au connecteur

O 15” (381 mm)

Maximum Depth / Profondeur maximumP 48” (1220 mm) 48” (1220 mm)

Report/Rapport no. 268-S-04-2 268-S-05-2 268-S-01-2 268-S-06-2

Models 1200 and 1700 inserts may be installed as an insert in a masonry fireplace. / On peut encastrer le modèles 1200 et 1700 dans un foyer de maçonnerie.

Model / Modèle 1200 FPI 1700 FPI

A To unshielded side wall / aux mur non protegé 10” (254 mm) 10” (254 mm)

B To an unshielded 8” (203 mm) mantle / aux manteau 8“ non protegé 21” (533 mm) 24” (610 mm)

C To top facing (protruding ¾” [19 mm]) clearance / aux revêtement supérieur 17½” (445 mm) 19½” (495 mm) D To side facing (protruding ¾” [19 mm]) clearance / aux revêtement a côté 1” (25 mm) 1” (25 mm)

E † From door opening of unit to edge of floor protection / De ouverture de la porte de l'unité à bord de la protection de plancher USA 16” (406mm) / CND 18” (450mm) F † From side of unit to edge of floor protection / Du côté de l'unité au bord de la protection de plancher USA 6” (152 mm) / CND 8” (200 mm)

Operate only with the door and ash pan closed. Only open door to feed fire. For use with solid wood fuels only. Do not use any other type of fuel. Do not use grate or elevate-fire build wood fire directly on hearth. Do not overfire, do not obstruct combustion air openings. If heater or chimney connector glows, you are overfiring. Inspect and clean chimney frequently-under certain conditions of use, creosote buildup may occur rapidly. Keep furnishing and other combustibles well away from heater. Replace glass only with 5 mm thick ceramic glass. Optional component for FS: fan, electrical rating 115V, 60 Hz 1 Amp (Part # EFW-261). Danger: Risk of electrical shock. Disconnect power before servicing unit. Route cord away from heater.

CAUTION:

DO NOT TOUCH. KEEP CHILDREN,

CLOTHING AND FURNITURE AWAY. CONTACT MAY CAUSE

SKIN BURN. READ NAMEPLATE AND INSTRUCTIONS.

MADE IN CANADA /

FABRIQUE AU CANADA

DO NOT REMOVE THIS LABEL / NE PAS ENLEVER CETTE ÉTIQUETTE

LISTED SOLID FUEL SPACE HEATER / IDENTIFIE COMME UN FOYER A COMBUSTIBLE SOLIDE

Venice 1200 Insert Boston 1200 Insert Venice 1700 Insert Boston 1700 Insert 268-S-05-2 268-S-06b-2 268-S-06-2 268-S-06b-2

Single wall pipe /

Seul connecteur de mur

1200 13” (330 mm) 14” (356 mm) 11” (279 mm) 8” (203 mm) 12” (305 mm)

22” (559 mm) 22” (559 mm) 23” (584 mm) 14” (356 mm) 11” (279 mm) 15” (381 mm)

17½” (445 mm) 16½” (419 mm)

20” (508 mm) 12” (305 mm)

10" (254 mm)

29” (737 mm) 15” (381 mm)

18½” (470 mm)

Model/Modèle 1200

15” (381 mm)

SAMPLE

HOT WHILE IN OPERATION.

Modèles 1200 et 1700 items indépendants utilisables dans les maisons mobiles. Testé selon ULC-S627-00, ULC-S628-93, & UL-1482-10. États-Unis Environnemental Protection Agence, a certifié pour conformer au Juillet 1, 1990, les normes de particules d'émission.

Ce dispositif doit entre installé et opéré conformément aux instructions d'installation et d'opération du manufacturier contactez le service local de l'inspection des bâtiments ou l'officier pompier concernant les restrictions et l'inspection d'installation dans votre localité. Utiliser des connecteurs répertoriés 24 MSG noir ou 25 MSG en acier bronzée de 6" (150 mm) minimum, et une cheminée de fabrication industrielle, appropriée pour utilisation avec des combustibles solides ou avec une cheminée de maçonnerie. Vérifiez les précautions a prendre exigées parle code local et les instructions du manufacturier concernant les conditions pour passer la cheminée a travers un mur ou un plafond combustible. Net pas installer le connecteur de la cheminée a travers un mur ou un plafond combustible. Espaces libres minimum d'un connecteur horizontal et plafond sont 18" (455 mm) ne pas connecter ce dispositif a un conduit de cheminée qui sert déjà un autre dispositif.

**Double wall pipe /

Double connecteur de mur

1700

1200 1700 1200 1700 1200 1700 13” (330 mm) 13” (330 mm) 13” (330 mm) 13” (330 mm) 10” (254 mm)

8” (203 mm)

22” (559 mm)

Model/Modèle 1700

51” (1295 mm) 72” (1829 mm) 44” (1118 mm)

13” (330 mm) 22” (559 mm)

8” (203 mm)

11” (279 mm)

Adjacent wall / Mur adjacent

L'opération du poêle doit se faire avec la porte et le cendrier fermé. N'ouvrir la porte que pour alimenter le feu. N'utilisez que des combustibles solides. Ne pas utiliser un autre type de carburant. N'employez pas de grille de foyer ou ne surélevez pas le feu. Mettez le bois à brûler directement sur l'âtre. Pour éviter la surchauffeur, ne mettez pas trop de bois. N'obstruez pas les ouvertures d'air comburant. Si le poêle ou le connecteur commencent à luire, vous surchauffez le poêle. Inspectez et nettoyez la cheminée souvent. Dans certaines conditions, le créosoté peut s'accumuler rapidement. Tenez loin les meubles et d'autres produits combustibles. Ne remplacez le verre qu'avec du verre céramique, 5mm épais. Équipement en option pour un FS: ventilateur

10” (254 mm)

8½" (216 mm)

22” (559 mm)

13” (330 mm)13” (330 mm)

17” (432 mm) 15” (381 mm)

MISE EN GARDE: Un uninsulated tuyau de fumée ne doit pas passer par un grenier, un espace de toit, le placard ou l'espace dissimulé similaire, ou par un plancher, un plafond, un mur, ou une cloison, ou une construction combustible. † PROTÉGER LE PLANCHER: Si une cuisinière est installée sur un sol combustible, il doit avoir un piédestal attache et être sur un coussinet non- combustible. TOUS “ESPACES LIBRES AUX MATERIAX COMBUSTIBLES” PEUVENT ÊTRE RÉDUITS AVEC PROTÉGEANT ACCEPTABLE À L’AUTORITÉ LOCALE. Seul Connecteur de Mur: Au Canada: Certifiée seul connecteur de mur avec toute systèmes de cheminée listée sous ULC-S629. Aux États-Unis: Certifiée seul connecteur de mur avec toute systèmes de cheminée listée sous UL 103 HT. **Double Connecteur de Mur: Au Canada: Certifiée double connecteur de mur avec toute systèmes de cheminée listée sous ULC-S629. Aux États-Unis: Certifiée double connecteur de mur avec toute systèmes de cheminée listée sous UL 103 HT.

caractéristiques assignées 115V, 60 Hz, 1 Amp (pièce # EFW-261) tenez le câble électrique loin du poêle. Danger: Le risque de choc électrique. Débrancher le dispositif avant d'entretenir.

TRÈS CHAUD QUAND ALLUMÉ.

MISE EN GARDE:

NE TOUCHEZ PAS. TENIR LOIS

Double wall pipe with efficiency

shield (Flat top model only) / Double connecteur de mur avec la protection d'efficacité (Le modèle plat seulement

7” (178 mm)

6” (152 mm)

22” (559 mm) 10” (254 mm)

14½” (368 mm)

USA 16” (406 mm) CND 18” (450 mm)

USA 6” (152 mm) CND 8” (200 mm)

DOUBLE CONNECTEUR DE MUR NÉCESSAIRES POUR INSTALLATION DANS LES MAISONS MOBILE.

Back wall/ Mur arrière

Front /

Sid¸e wall / Mur a côté

Mur avant

† FLOOR PROTECTION / PROTÉGER LE PLANCHER: If unit is raised / Si l'appareil est soulevé: 0” - 2” (0mm - 51mm); 1” (25mm) non-combustible material with k value = 0.84 or equivalent /

1” (25mm) le matériel incombustible avec la valeur de k = 0.84 ou équivalent.

2” - 8” (51mm - 203mm); ½” (13mm) non-combustible material with k value = 0.84 or equivalent /

Greater than/Plus grand que 8” (203 mm) any non-combustible material /

n'importe quel type de matériel incombustible.

Adjacent wall / Mur adjacent

Front /

Mur avant

½” (13mm) le matériel incombustible avec la valeur de k = 0,84 ou équivalent.

LES ENFANTS, LES VÊTEMENTS ET LES MEUBLES. LE CONTACT PEUT CAUSER DES BRÛLURES. LISEZ ATTENTIVEMENT L’ÉTIQUETTE ET LES INSTRUCTIONS.

MANUFACTURED BY /

FABRIQUE PAR

: SHERWOOD INDUSTRIES LTD. 6782 OLDFIELD ROAD, SAANICHTON, BC CANADA

DATE OF MANUFACTURE /

DATE DE FABRICATION:

J F M A M J J A S O N D 2010 2011 2012 2013 2014

Serial No. / No. De Serié:

Top vent out back wall with min. 24” (610mm)

vertical rise; double wall pipe / Donné vent hors

de la paroi arrière avec le min. 24” (610 mm)

l'ascension verticale; double connecteur de mur

11” (279 mm) 13” (330 mm)

16” (381 mm) 15” (406 mm)

Alcove Back wall / Mur d’alcôve a l’arrière

Front / Mur avant

Hearth / Foyer

Front /

Alcove Side wall /

Mur d’alcôve a côté

Mur avant

Alcove / Alcôve

C-12347

Figure 33: Rating Label Sample

Parts List

Reference # Description Part #

1 120F (49C) Ceramic Fan Temperature Sensor EC-001 2 FPI Fan Controller 115V EC-039 3 Domestic Power Cord 115V EC-042 4 Heyco Strain Relief EC-044 5 Wood Door Gasket EF-168 6 Glass with Tape 10-000 7 1200 & 1700 Front Secondary Air Tube A 50-1099 8 1700 Rear Secondary Air Tube C 50-1100

9 1700 Middle Secondary Air Tube B 50-1101 10 1200 Secondary Air Tube Rear E 50-1102 11 1200 Secondary Air Tube Middle D 50-1103 12 Pumice Brick 3” x 9” 50-1104 13 Pumice Brick 4.5” x 9” 50-1105 14 Glass Retainer Kit (With Screws) 50-2389 15 1200 & 1700 Left Shield Assembly 50-1144 16 1200 & 1700 Right Shield Assembly 50-1145 17 1200 C-Cast Ceramic Bafe (1 Piece) 50-1146 18 1700 C-Cast Ceramic Bafe (1 Piece) 50-1147 19 1200 & 1700 Insert Flue Collar Assembly 50-1148 20 1200 & 1700 Ceramic Flue Gasket 50-1413 21 Kodiak/Venice FPI Angled Flue Collar 50-1565 22 1200/1700 Replacement Fan w/Mount 50-2390 23 Woodstove Poker 50-1816 24 Boston Steel Surround Panel 50-2415 25 Boston Cast Top 50-2394 26 Boston Door Assembly (No Handle) 50-2392 27 Boston Door Handle Complete 50-2393 28 Cast Base Left 50-2398 29 Cast Base Right 50-2399 30 Cast Base Center 50-2397 31 Cast Side Left 50-2395 32 Cast Side Right 50-2396 33 Cast Surround Top Right 50-2403 34 Cast Surround Side 50-2400 35 Cast Surround Keystone 50-2401 36 Cast Surround Top Left 50-2402

Boston FPI Owner’s Manual 50-2362

Parts Diagram

Warranty

Sherwood Industries Ltd. is the manufacturer of the Enviro line of heating products. At Sherwood Industries, our commitment to the highest level of quality and customer service is the most important thing we do. Each Enviro stove is built on a tradition of using only the nest materials and is backed by our Exclusive Lifetime Limited Warranty to the original purchaser. With Enviro, you’re not just buying a stove, you’re buying a company with years of unequalled performance and quality.

Limited Lifetime Warranty:

Under this warranty, Sherwood Industries Ltd. covers the stove body and accessories against defects in materials and workmanship, for part repair or replacement for the rst seven (7) years and limited labour for the rst two (2) years to the original purchaser. This Warranty covers: Firebox, Stainless Steel Secondary Air Tubes, Cabinet Sides, C-Cast Ceramic Bafe Bafe, Surround Panels, Pedestals, Legs, Ceramic Glass, Slider Control and Cast Iron Door Assembly against defects. Please see the exclusions and limitation section below as certain restrictions and exclusions apply to this warranty.

Limited Two (2) Year Warranty:

Under this warranty, Sherwood Industries Ltd. covers all electrical components against defects in materials and workmanship, for part repair or replacement for the rst two (2) years and limited labour for the rst two (2) years to the original purchaser. Please see the exclusions and limitation section below as certain restrictions and exclusions apply to this warranty.

Limited One (1) Year Warranty:

Under this warranty, Sherwood Industries Ltd. covers all exterior surface nishes against defects in materials and workmanship, for part repair or replacement and limited labour for the rst year to the original purchaser. Please see the exclusions and limitation section below as certain restrictions and exclusions apply to this warranty.

How the Warranty Works

1. All warranties by the manufacturer are set herein and no claim shall be made against the manufacturer on any oral warranty or representation. All claims under this Limited Warranty must be made in writing by your dealer.

2. Any stove or part thereof that is repaired or replaced during the Limited Warranty period will be warranted under the terms of the Limited Warranty for a period not exceeding the remaining term of the original Limited Warranty or six (6) months, whichever is longer.

3. For any part or parts of this stove, which in our judgment show evidence of defects, Sherwood Industries Ltd. reserves the option to repair or to replace the defective product through an accredited distributor or agent, provided the defective part is returned to the distributor or agent, transportation prepaid, if requested. Sherwood Industries Ltd. may chose to buy back the item at the cost the dealer was invoiced.

4. If you discover a problem that you think may be covered by the Limited Warranty, you MUST REPORT it to your Enviro dealer WITHIN 30 DAYS, giving them proof of purchase and the date of purchase. The dealer will investigate the problem and work with Sherwood Industries Ltd. to determine whether the problem:

a) Is covered by the Limited Warranty or b) Can be xed in your home or does the product need to be returned to Sherwood Industries Ltd.

for repair.

5. If Sherwood Industries Ltd. determines that the stove needs to be returned to Sherwood Industries

Ltd. for repair, the customer has the responsibility and the expense of removing it from their home and shipping it to Sherwood Industries Ltd. If the problem is covered by the Warranty, Sherwood Industries Ltd. will replace the item at their discretion and the customer will be responsible for return shipping and re-installation in their home.

Warranty

6. If the problem is not covered by the Limited Warranty, the customer will be responsible for all repair costs, as well as all storage, shipping and the cost of removing and re-installing the stove.

If you are not satised with the service provided by the Enviro dealer, write to Sherwood Industries Ltd. at the address listed on the last page of the Owner’s Manual. Include the date you bought the product and a description of the problem.

Exclusions and Limitations:

1. This Warranty does not cover tarnish, discoloration or wear on the plating or paint.

2. This Warranty does not cover gasket material.

3. A qualied installer must install this stove. This Limited Warranty covers defects in materials and workmanship

only if the product has been installed in accordance with local building and re codes; in their absence refer to the owner’s manual. If the product is damaged or broken as a result of any alteration, willful abuse, mishandling, accident, neglect, or misuse of the product, the Limited Warranty does not apply.

4. The stove must be operated and maintained at all times in accordance with the instructions in the Owner’s

Manual. If the unit shows signs of neglect or misuse, it is not covered under the terms of this Warranty policy. Performance problems due to operator error will not be covered by the Limited Warranty policy.

5. As this is a heating appliance, some changes in colour of surface nishes may occur. This is not a aw and as

such is not covered under this warranty.

6. Some minor expansion, contraction, or movement of certain parts and resulting noise, is normal and not a defect

and, therefore, is not covered under this Limited Warranty.

7. Misuse includes over-ring. This will result if the stove is used in such a way that one or more of the plates glows

red. Over-ring can be identied later by warped plates and paint pigment being burnt off. Over-ring this appliance can cause serious damage and will nullify the Limited Warranty.

8. The Limited Warranty will cover glass thermal breakage only and will not cover misuse of the stove glass,

including but not limited to: a) Glass that is struck, has surface contaminates or has had harsh or abrasive cleaners used on it. b) If the door is slammed or is closed while wood in the rebox is protruding out the stove opening thus striking

the glass.

9. This warranty does not cover products made or provided by other manufacturers and used in conjunction with

the operation of this stove without prior authorization from Sherwood Industries Ltd. The use of such products

may nullify the Limited Warranty on this stove. If unsure as to the extent of this Limited Warranty, contact your

authorized Enviro dealer before installation.

10. Sherwood Industries Ltd. will not be responsible for inadequate performance caused by environmental

conditions.

11. The Limited Warranty does not cover installation and operational related problems such as use of downdrafts

or spillage caused by environmental conditions. Environmental conditions include but are not limited to nearby trees, buildings, roof tops, wind, hills, mountains, inadequate venting or ventilation, excessive offsets, negative air pressures or other inuences caused by mechanical systems such as furnaces, fans, clothes dryers etc.

12. The Limited Warranty does not cover damage caused by burning salt-saturated wood, corrosive driftwood,

chemically treated wood or any fuel not recommended in the Owner’s Manual (use cord wood only).

The Limited Warranty is void if: a) The stove has been operated in atmospheres contaminated by chlorine, uorine or other damaging

chemicals. b) The stove is subject to submersion in water or prolonged periods of dampness or condensation. c) Any damage to the unit, combustion chamber or other components due to water, or weather damage which

is the result of, but not limited to, improper chimney/venting installation. d) Salt air in coastal areas or high humidity can be corrosive to the nish; these environments can cause

rusting. Damage caused by salt air or high humidity is not covered by the Limited Warranty.

13. Exclusions to the Limited Warranty include: injury, loss of use, damage, failure to function due to accident,

Warranty

negligence, misuse, improper installation, alteration or adjustment of the manufacturer’s settings of components, lack of proper and regular maintenance, alteration, or act of God.

14. The Limited Warranty does not cover damage caused to the stove while in transit. If this occurs, do not operate the stove and contact your courier and/or dealer.

15. The Limited Warranty does not extend to or include paint, door or glass gaskets or rebricks damage caused by normal wear and tear, such as paint discoloration or chipping, worn or torn gaskets, chipped or cracked rebrick, etc.

16. The Limited Warranty does not include damage to the unit caused by abuse, improper installation, or modication of the unit.

17. Damage to plated surfaces caused by ngerprints, scratches, melted items, or other external scores and residues left on the plated surfaces from the use of abrasive cleaners or polishes is not covered in this warranty.

18. The Limited Warranty does not cover tarnish, discoloration or wear on the plated surfaces.

19. Sherwood Industries Ltd. is free of liability for any damages caused by the stove, as well as inconvenience expenses and materials. The Limited Warranty does not cover incidental or consequential damages.

20. The Limited Warranty does not cover any loss or damage incurred by the use or removal of any component or apparatus to or from the Enviro stove without the express written permission of Sherwood Industries Ltd. and bearing a Sherwood Industries Ltd. label of approval.

21. Any statement or representation of Enviro products and their performance contained in Enviro advertising, packaging literature, or printed material is not part of the Limited Warranty.

22. The Limited Warranty is automatically voided if the stove’s serial number has been removed or altered in any way. If the stove is used for commercial purposes, it is excluded from the Limited Warranty.

23. No dealer, distributor, or similar person has the authority to represent or warrant Enviro products beyond the terms contained within the Limited Warranty. Sherwood Industries Ltd. assumes no liability for such warranties or representations.

24. Sherwood Industries Ltd. will not cover the cost of the removal or re-installation of the stove, hearth, facing, mantels, venting or other components.

25. Labour to replace or repair items under this Limited Warranty will be covered per our warranty service fee reimbursement schedule. Labour rates are set per component and as such total labour costs may not be covered.

26. Sherwood Industries Ltd. is not liable for freight or labour on any stove replaced in-eld and is not liable for travel costs for service work. In the event of in-home repair work, the customer will pay any in-home travel fees or service charges required by the Authorized Dealer.

27. At no time will Sherwood Industries Ltd. be liable for any consequential damages which exceed the purchase price of the unit. Sherwood Industries Ltd. has no obligation to enhance or modify any stove once manufactured (example: as a stove evolves, eld modications or upgrades will not be performed).

28. This Limited Warranty is applicable only to the original purchaser and it is non-transferable.

29. This warranty only covers Enviro products that are purchased through an authorized Enviro dealer.

30. If for any reason any section of the Limited Warranty is declared invalid, the balance of the warranty remains in effect and all other clauses shall remain in effect.

31. The Limited Warranty is the only warranty supplied by Sherwood Industries Ltd., the manufacturer of the stove. All other warranties, whether express or implied, are hereby expressly disclaimed and the purchaser’s recourse is expressly limited to the Limited Warranty.

32. Sherwood Industries Ltd. and its employees or representatives will not assume any damages, either directly or indirectly, caused by improper usage, operation, installation, servicing or maintenance of this stove.

33. Sherwood Industries Ltd. reserves the right to make changes without notice. Please complete and mail the warranty registration card and have the installer ll in the installation data sheet in the back of the manual for warranty and future reference.

34. Sherwood Industries Ltd is responsible for stocking parts for a maximum of seven (7) years after discontinuing the manufacture or incorporation of the item into its products. An exception to this would be if an OEM supplier

is not able to supply a part.

Installation Data Sheet

The following information must be recorded by the installer for warranty purposes and future reference.

NAME OF OWNER:

_________________________________________

ADDRESS:

_________________________________________

PHONE:___________________________________

MODEL:___________________________________

SERIAL NUMBER:___________________________

DATE OF PURCHASE: ______________(dd/mm/yyyy)

NAME OF DEALER:

_________________________________________

ADDRESS:

_________________________________________

PHONE:___________________________________

NAME OF INSTALLER:

_________________________________________

DATE OF INSTALLATION:___________(dd/mm/yyyy)

INSTALLER’S SIGNATURE:

_________________________________________

MANUFACTURED BY:

SHERWOOD INDUSTRIES LTD.

6782 OLDFIELD RD. SAANICHTON, BC, CANADA V8M 2A3

www.enviro.com

February 15, 2011

ADDRESS:

_________________________________________

PHONE:___________________________________

C-12378

Enviro 1200-C Insert, 1700-C Insert, Boston 1200-C Insert, Boston 1700-C Insert Owner's Manual

Specifications and Main Features

Frequently Asked Questions

User Manual