Envent 331S, 330SDS, 330S, 331SDS User Manual

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Envent Engineering Ltd.
Hydrogen Sulfide Analyzer
Model 330S & 331S
Model 330SDS & 331SDS
U
SER'S MANUAL
Revision 2.4 Jan 2019
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Table of Contents
INTRODUCTION ................................................................................................................................................................... 1
Contacting Envent Engineering Ltd ......................................................................................................................................... 1
Canada Office: (Main) ........................................................................................................................................... 1
USA Office: ............................................................................................................................................................ 1
China Office: ......................................................................................................................................................... 2
Warranty & Liability Statements ............................................................................................................................................. 2
Limitation of Warranty ............................................................................................................................................................ 2
Disclaimer ................................................................................................................................................................................ 3
Key Symbols ............................................................................................................................................................................. 3
Warnings & Cautions ............................................................................................................................................................... 3
Warning & Cautions for 330S & 331S H2S Analyzers ............................................................................................ 4
Warning & Cautions for 330S Analyzer Only ........................................................................................................ 5
Warning & Cautions for 331S H2S Analyzer Only .................................................................................................. 5
Analyzer Specifications ............................................................................................................................................................ 6
PRINCIPLE OF OPERATION ................................................................................................................................................... 8
Physical Reaction ..................................................................................................................................................................... 8
Analysis Cycles ......................................................................................................................................................................... 9
Dual Sensor Analysis cycle (SDS): ........................................................................................................................ 11
INSTALLATION ................................................................................................................................................................... 12
Installation Requirements ..................................................................................................................................................... 12
Electrical Requirements ...................................................................................................................................... 12
Location for the System ...................................................................................................................................... 12
Space Requirements ........................................................................................................................................... 13
Sample Point Selection ....................................................................................................................................... 14
Sample inlet & sample sweep ............................................................................................................................. 14
Vent line .............................................................................................................................................................. 14
Sample Volume & Flow Rate .............................................................................................................................. 15
Installation of Analyzer Components .................................................................................................................................... 16
Analog Outputs ...................................................................................................................................................................... 16
Sample Chamber ................................................................................................................................................................... 18
Sensor Block ........................................................................................................................................................ 18
Window & Gasket ............................................................................................................................................... 18
Aperture Strip ..................................................................................................................................................... 19
Humidifier Unit ................................................................................................................................................... 19
Eductor Block ...................................................................................................................................................... 21
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Receiving the Analyzer .......................................................................................................................................................... 22
Unpacking the Analyzer ...................................................................................................................................... 23
Standard spare parts for 330S H2S analyzers: ..................................................................................................... 23
Standard spare parts for 331S H2S analyzers: ..................................................................................................... 24
Installation procedure & Start-up ......................................................................................................................................... 24
OPERATION & CONFIGURATION ........................................................................................................................................ 26
Analyzer Display Interface ..................................................................................................................................................... 26
CALIBRATION PROCEDURES ............................................................................................................................................... 28
H2S Gas Calibration ................................................................................................................................................................ 28
Re-zero Sensor Procedure ..................................................................................................................................................... 29
MAINTENANCE .................................................................................................................................................................. 31
H2S Sensing Tape Change Procedure ..................................................................................................................................... 31
Sample Conditioning System Cleaning Procedure ................................................................................................................ 32
Material List ........................................................................................................................................................ 32
Procedure ........................................................................................................................................................... 32
TROUBLESHOOTING .......................................................................................................................................................... 34
APPENDICES ...................................................................................................................................................................... 44
Recommended Spare Parts List ............................................................................................................................................. 44
Chico A Sealing Compound: For sealing fittings in Hazardous Locations .............................................................................. 45
Safety Data Sheet for H2S Sensing Tape ................................................................................................................................ 46
Risk Assessment - Safety Information ................................................................................................................................... 51
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List of Figures
Figure 1. H2S Analyzer Principle of Operation Diagram .............................................................................................9
Figure 2. H2S Analysis Cycle ..................................................................................................................................... 10
Figure 3. Space Requirements for the 330S & 331S H2S Analyzers ......................................................................... 13
Figure 4. 331S Recommended Venting for 331S (Same for 330S model) ............................................................... 15
Figure 5. AO 4-20 mA Output Wiring Options ......................................................................................................... 17
Figure 6. Sample Chamber (Exploded View) ........................................................................................................... 18
Figure 7. Envent's Humidifier Unit for 330S & 331S ................................................................................................ 20
Figure 8. Humidifier Unit Installed in a 331S H2S Analyzer ..................................................................................... 21
Figure 9. Eductor Block (Venturi Effect) .................................................................................................................. 22
Figure 10. 330S Display (left) & 331S Display (right) ............................................................................................... 26
Figure 11. 331S & 331SDS Sensing Tape Change .................................................................................................... 31
List of Tables
Table 1. 330S/331S H2S Analyzer Specifications ........................................................................................................7
Table 2. Sample Volume and & Flow Rate .............................................................................................................. 15
Table 3. Aperture Strips & Ranges ........................................................................................................................... 19
Table 4. Display Button Description/Function ........................................................................................................ 26
Table 5. Display LED Description/Function .............................................................................................................. 27
Table 6. Hydrogen Sulfide Properties ...................................................................................................................... 51
Table 7. Hydrogen Sulfide Quantities & Health Effects ........................................................................................... 51
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INTRODUCTION
This manual provides all the necessary information to install, operate and maintain the 330S, 330SDS, 331S and 331SDS model H2S Analyzer units. This manual is intended for all technical level users.
Throughout this document will be referring to the models 330S and 331S. However, the information applies equally to the 330SDS and 3301SDS (Dual sensor), unless otherwise stated. To clarify, the difference between an "S" model and a "SDS" model analyzer is the second sensor the "SDS" has to measure H2S giving it the capability to measure H2S from two different samples at the same time; the DS stands for Dual Sensor.
The Envent 330S/331S H2S Analyzer is a uniquely rugged and simple design that utilizes lead acetate based detection which provides a linear and interference-free output of H2S concentration. This analyzer can measure a wide range of hydrogen sulfide concentrations from parts per billion (ppb) concentrations to parts per million (ppm) concentrations. With the addition of a dilution sample system, it can read high concentrations in percentage up to 100%. There are other options available such as the sample system for H2S analysis in liquids or the addition of a hydrogen reaction furnace for total sulfur measurements.
Contacting Envent Engineering Ltd
This manual covers most of the important information the user is going to need to install, operate and maintain the 330S/331S H2S Analyzers. If more information is required, you can contact us at:
Canada Office: (Main)
Toll Free: 1 (877) 936 - 8368 Tel: (403) 253 - 4012 Fax: (403) 253 - 4016 Email: info@envent-eng.com
Hours of operation: Monday to Friday – From 8:00 am to 4:30 pm (Mountain Time Zone). Offices closed on statutory holidays.
USA Office:
Tel: 1 (713) 568 - 4421
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China Office:
Tel: (86) 138 - 0119 - 1148
For further information on our products and most updated manuals/product catalog please visit: www.envent-eng.com
Warranty & Liability Statements
Products manufactured and supplied by Envent Engineering Ltd unless otherwise stated are warranted against defects in materials and workmanship for up to 18 months from the date of shipment or 12 months from date of start-up, whichever occurs first. During the warranty period the manufacturer will, as its option, either repair or replace products, which prove to be defective.
The manufacturer or its representative can provide warranty service at the buyer's facility only upon prior agreement. In all cases the buyer has the option of returning the product for warranty service to a facility designated by the manufacturer or its representatives. The buyer shall prepay shipping charges for products returned to a service facility, and the manufacturer or its representatives shall pay for return of the products to the buyer. The buyer may also be required to pay round-trip travel expenses and labour charges at prevailing labour rates if warranty is disqualified for reasons listed below.
Limitation of Warranty
The foregoing warranty shall not apply to defects arising from:
Improper or inadequate maintenance by the user;
Improper or inadequate unpacking or site preparation/installation;
Unauthorized modification or misuse;
Operation of the product in unfavorable environments, especially high
temperature and/or high humidity;
Corrosive or other damaging atmospheres or otherwise outside published specifications of analyzer.
Envent Engineering Ltd carries no responsibility for damage cause by transportation or unpacking, unless otherwise specified in the incoterms.
Extended warranty may be available with certified start-up. Contact Envent Engineering Ltd for details.
Envent Engineering Ltd reserves the right to change the product design and specifications at any time without prior notice.
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Disclaimer
No other warranty is expressed or implied. The manufacturer specially disclaims the implied warranties of merchantability and fitness for a particular purpose.
The sole remedy of the buyer shall in no case exceed the purchase price of the analyzer.
The manufacturer shall not be liable for personal injury or property damage suffered in servicing the product. The product should not be modified or repaired in a manner at variance with procedures established by the manufacturer.
Key Symbols
The following symbols are used throughout this manual. They are intended to draw attention to important information.
Description of hazards that could result in major injury or death.
Description of hazards that could result in minor injury or property damage.
Description of important information regarding safety of personal and/or property.
Caution: hot surface.
Description of useful information to help understand a concept.
Warnings & Cautions
This section covers all warnings and cautions for the 330S and 331S H2S analyzers. They are divided into warnings and cautions applicable to both the 330S and 331S, only 330S, and only 331S H2S analyzers. Please read and understand all statements as they are for your own safety when installing, operating and maintaining the analyzer(s). Some of these statements are also noted throughout the manual when relevant.
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Warning & Cautions for 330S & 331S H2S Analyzers
Do not disconnect equipment unless power has been switched off or area is known to be non-hazardous.
Turn off power before servicing. Ensure breakers are off before connecting or disconnecting power supply.
Electrostatic Hazard – Backpan and Certification nameplate must be cleaned only with a damp cloth to prevent static charging hazard.
Hydrogen Sulfide and/or other hazardous gases may be present under normal operation – proper precaution and protective equipment is advised.
The analyzers input voltage range shown in Certification Nameplate (e.g., 120 – 240VAC) is limited when installing external devices (e.g., Solenoids).
Incorrect configuration of the analyzer may cause incorrect operation. Injury and/or damage to facilities may occur. Check analyzer's functionality after configuration changes have been made.
Total Sulfur Furnace reaches a temperature of up to 900 °C internally after 1 hour on. Do not touch external surface as it can reach up to 150 °C. Allow enclosure 1 hour after powering down the analyzer to cool down before servicing.
The analyzer should be mounted in an area in which it is not exposed to vibration, excessive pressure, temperature and/or environmental variations.
Disassembly of the pressure regulator and solenoids in the field is not advised. Consult Envent Engineering Ltd if the regulator or solenoid appears contaminated.
Before resuming line pressure, be sure that all port connections, sample sweep and sample conditioning system are securely installed.
All connections must be leaktight to ensure the effectiveness of the analyzer as well as safety. The user is solely responsible for the product selection, safety and warning requirements for the application. If the equipment is used in a manner not specified by Envent Engineering Ltd, the protection provided by the equipment may be impaired.
Do not use solvents, brake cleaners, soaps, detergents or rubbing alcohol to clean up analyzer or sample system.
This unit requires a disconnect device rated 24 VDC and 5A max. It must be protected by a circuit breaker rated 24 VDC and 5A max, and it is to be installed in accordance with local electrical codes.
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This unit requires a disconnect device rated 240 VDC and 5A max. It must be protected by a circuit breaker rated 240 VDC and 5A max, and it is to be installed in accordance with local electrical codes.
Envent Engineering H2S Sensing Tapes are suitalbe for use, if stored in the original sealed package, for 10 years fron date of manufacture. Tapes should be stored in a coll dry location. If the seal on the package has been broken in storage, the H2S Sensing Tape should be discarded.
Warning & Cautions for 330S Analyzer Only
Substitution of components may impair intrinsic safety and suitability for Class I, Division 1.
Open circuit before removing cover.
Ensure that the analyzer received is suitable for the electrical classification of the installation site:
The 330S is designed for Class I, division 1 Groups CD or Groups BCD (Check Analyzer Nameplate)
The glass window on the XP enclosure must remain installed in order to maintain area classification.
Seals not poured. Pour seals before energizing the circuit).
Analyzer may utilize an optional CCS, Model 646 Series pressure switch located on the side of the XP enclosure:
Dual seal, MWP 500psi
Annunciation is visible leakage from the pressure adjustment cover (flow from
this cover can indicate the possibility that a failed primary seal condition could exist in the pressure switch).
Warning & Cautions for 331S H2S Analyzer Only
Substitution of components may impair suitability for Class I, Division 2.
The eductor is required with this model in order to maintain electrical safety and certification in division 2 areas.
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Analyzer Specifications
Analyzer Specification
Optional
Features
Measurement Method Ambient Temperature Power 12-24 VDC @ less than 3W
Electrical Certification
Output Ranges Standard ranges are between 10-100 ppb and 0-100 ppm Response Time 20 seconds to 90% of step change Accuracy ±1.5% of full range on channel 1 (for SDS Models, channel 2 has an
Display Graphic Liquid Crystal Display; menu is scrolled by internal button or
Outputs Two 4-20mA outputs (loop power required), optional 4-20mA powered
ASTM D4084 - 07: Standard Test Method for Analysis of Hydrogen Sulfide in Gaseous Fuels (Lead Acetate Reaction Rate Method) 0-50 °C (standard) consult factory for other requirements, 0 to 90% humidity (non-condensing)
Or, 100-240 VAC 50/60 Hz, 5W, (300W when total sulfur option is included) Fuse Rating: 5 Amps, 250V, Slow blow, Size: 0.201'' Dia x 0.787'', Package/Case: 5 mm x 20 mm Battery (for 1d Controller Board only): Lithium 3.6V, Dia 0.571'' & 0.992'' Long 330S­DS 331S­DS For more information on Hazardous location certification, refer to the Envent’s Website.
accuracy of ± 2.0%). For dilution (option): ±2.5% For Total Sulfur (Option): ±2.0% For PPB (Option): Based on "base noise average"
magnetic wand (330S)
output boards are available Serial Communication: (1) RS-232 Modbus protocol (3) RS-485 Modbus protocol (One RS-485 for remote display option) Ethernet port as an optional feature 4 SPDT relays (120 VAC 5A maximum) 4 solid state solenoid drivers
Class I, Division 1 Groups B C D or CD T3C Tamb 0 °C to + 50 °C Class I, Division 2 Groups B C D or CD T3C Tamb 0 °C to + 50 °C
Total Sulfur Utilized when all sulfur compounds need to be measured. A Total sulfur
Dilution Sample System Liquid Sampling Utilized when a liquid sample conditioning system is required to
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reaction furnace is added which allows the analyzer to measure total sulfur Utilized when the analyzer needs to measure ranges above 100 ppm. A permeable membrane dilution system
measure hydrogen sulfide in Liquids
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Parts Per Billion Utilized when analyzer requires to read in parts per billion (<1 ppm) Low Tape Sensor Utilized when an alarms is required when the H2S sensing tape needs
to be changed
Low Pressure
Utilized for alarming when sample pressure drops below 10 PSI Switch AO Powered
Utilized for loop-powered analog outputs Boards Expander AO
Utilized when more than two analog outputs are required Board Ethernet Port Utilized for TCP/IP communication capabilities Auto Calibration Utilized to initiate a calibration based on time of day or manually
Table 1. 330S/331S H2S Analyzer Specifications
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PRINCIPLE OF OPERATION
Physical Reaction
Envent's models 330S and 331S H2S analyzers use ASTM D4084 – 07: Standard Test Method for analysis of hydrogen sulfide in gaseous fuels (Lead Acetate reaction rate method). This method uses lead acetate impregnated paper. Throughout this document the term lead acetate tape will be written as "H2S sensing tape".
The H2S sensing tape reacts when in contact with hydrogen sulfide by the compound relationship shown below. This tape does not react to any other sulfur compounds in the gas stream. This makes it free from interference when more than one sulfur compound is present in the sample stream. The H2S reaction is visibly evident by a brown stain directly on the H2S sensing tape.
The electronics built into the models 330S and 331S have been programmed to measure the rate of darkening over time which, in turn, gives the hydrogen sulfide concentration level. When no H2S is in contact with the H2S sensing tape, the analyzer sensor reads 1000 mV (+/- 100 mV).
The sensor block has a LED and a photodiode detector. The LED emits a red beam of light which is reflected off of the H2S sensing tape to the photodiode which detects the light intensity. The darker the H2S sensing tape becomes when in contact to H2S, the less light the photodiode detector receives reducing the millivolt value, which in turn, increases the H2S value. The "SDS" models uniquely measures rate of change on both sides of the H2S sensing tape, allowing for simultaneous readings of two separate samples.
OH
2
2)(
+ →+
COOHCHPbSCOOCHPbSH
3232
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Figure 1 above shows a flow and pressure regulated of a filtered sample gas passing through the humidifier into the sample chamber. An aperture in the sample chamber, which differs in sizes depending on the application, allows the gas to come in contact with the H2S sensing tape creating a brown stain.
Flow and pressure are the most important variables when measuring H2S and must be kept at a constant state for the analyzer to measure H2S properly. Pressure should be kept at a constant 15 psig. The lowest pressure found to be tolerable for proper H2S measurement is 0.5 psig. Flow must be kept at a constant flow of 2 cm (83.63 cc/min). A change in flow of +/- 1 cm affects the reading by 10% of full range.
Analysis Cycles
The analysis of the color rate of change on the H2S sensing tape is measured in analysis cycles. An analysis Cycle lasts up to a maximum of 720 seconds (12 minutes).
Do not change the Maximum Analysis Time, consult Envent Engineering Ltd.
Analyzers sold prior to Mid-August 2016 are set to have a 360 second analysis cycle.
Figure 1. H2S Analyzer Principle of Operation Diagram
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Once an analysis cycle is complete, the motor moves the H2S sensing tape giving the sensor block new tape surface area to start the analysis again. In normal operation, if the analyzer is being exposed to H2S within its range, the analysis cycle should last between 150 to 210 seconds (1.5 to 2.5 min); the cycle lasts 720 seconds if no H2S is present.
Figure 2. H2S Analysis Cycle
Figure 2 shows a complete analysis cycle from when the motor has advanced the H2S sensing tape from a previous analysis (1), to the end of the current analysis (4). Once the H2S sensing tape has finished moving and new tape surface area is exposed, the reflection of light from the LED to the photodiode detector is at its maximum and results in a voltage output from the sensor block of 1000 mV (+/- 100 mV). This voltage is captured by the analyzer and it is referred to as the "Zero Voltage". The zero voltage will vary for each surface area of the H2S sensing tape and will represent the starting point for the H2S reading for that cycle.
From stage (2) to (4) the H2S value starts increasing as the millivolt value drops from exposure to H2S. This stage is called "RRA Analysis". The RRA stands for Rapid Response Algorithm and it is the instantaneous H2S readings calculated every 67 ms. As the H2S sensing tape darkens, the RRA value starts going up every second. Although the RRA values are calculated almost instantaneously, they are not as accurate as the final reading obtained at the "Concentration Calculation" stage (3) to (4). However, RRA values can be used as a trigger alarms setpoint in case the application requires a rapid response time (less than the RRA Analysis completion).
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The first part of the RRA Analysis (2) to (3) completes when the mV value drops 100 mV. Once it drops 100 mV, stage (3) to (4) "Concentration Calculation" starts.
On this stage, the H2S slope is optimal for calculating the final H2S value for that Cycle. Algorithms are used by the controller board to calculate as accurately as possible the H2S final value. Once the final value is obtained, it will stay at that value (shown in the display and 4-20 mA analog outputs) until the next cycle has finished and updates the H2S current reading. This stage will always be 1/5 of the amount of time it takes stage (2) to (3) to complete. Thus, if stage (2) to (3) took 600 seconds, then stage (3) to (4) will take 120 seconds.
It is important that the analyzer is used for its calibrated H2S range. Do not use this unit for an application that will require readings outside of its calibrated range. This will cause the H2S sensing tape to run out faster and may cause less accurate readings. The range is determined by the aperture strip in the sample chamber. For more information analyzer ranges, refer to "Aperture Strip" on page 19.
Dual Sensor Analysis cycle (SDS):
Dual sensor analyzers have two sensors that read H2S from two different samples at the same time, e.g. Sensor 1: 0-20 ppm H2S Sensor 2: 0-200 ppm H2S. The analysis cycle process is the same per sensor as explained earlier in this section; however, some extra algorithms have been implementing to help with the interaction between the two sensors and their analysis cycles' timing.
Both analysis cycles for each sensor will always start at the same time. When the motor moves and new H2S sensing tape area is exposed, a new analysis cycle has started for both sensors. However, the analysis cycles from each sensor will finish at different times. Either sensor 1 or sensor 2 will finish its analysis cycle first. Regardless of which sensor finishes first, it will wait for the other sensor to complete its analysis cycle. Once both sensors have completed their analysis cycles, the motor will move and new H2S sensing tape area is exposed for a new analysis cycle.
It is important to clarify that when the first sensor has finished its analysis cycle, even when it is waiting for the second sensor to complete its analysis cycle, it immediately updates any outputs associated with that sensor (Analog output 4-20 mA, alarms, display H2S value, etc.).
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INSTALLATION
Installation Requirements
Electrical Requirements
The 330S/331S H2S analyzer's controller board can either be 110-240VAC or 10­32VDC. Consult the analyzer nameplate attached to it or factory calibration certificate for more information.
Controller board ground connection to chassis is represented by the letters “FG” and ground symbol.
Certification nameplate shows the voltage range at which the controller board can withstand (e.g., 120 – 240 VAC), however, when using external devices which are powered by the controller board (e.g., solenoids), that voltage range no longer applies and only the external device’s voltage rating shall be used; e.g., 120 VAC rated solenoid, the analyzer shall be powered with only 120 VAC and not 240 VAC.
The power consumption for a VDC analyzer is 3 Watts and for a VAC is 5 Watts. For the total sulfur option the power consumption 300 Watts.
Location for the System
First to be considered is the electrical area classification the analyzer will be installed in. Make sure the analyzer meets the requirements for the installation site. The 330S H2S analyzer is suitable for Class I, Division 1 Groups CD (or Groups BCD by customer request). The 331S H2S analyzer is suitable for Class I, Division 2 Groups ABCD.
When the total sulfur option is used, the 330S is rated for Class I, Division 1 Groups BCD and the 331S is for Class I, Division 2 Groups BCD.
The 330S/331S H2S analyzer should be mounted in an area in which it is not exposed to vibration, excessive pressure, temperature and/or environmental variations. The ambient temperature range for the 330S/331S H2S analyzers is 0 to 50 Degree Celsius. If the analyzer is installed in an area where temperatures go out of this range or it varies abruptly, Envent Engineering Ltd has options such as cabinets or shelters; consult Envent Engineering Ltd.
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Space Requirements
Figure 3. Space Requirements for the 330S & 331S H2S Analyzers
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Make sure to leave at least 1 feet of extra space on the left side of the 330S H2S analyzer. This will allow proper opening of the side door located at the upper blue chassis where the H2S sensing tape is located.
Sample Point Selection
The sample to the 330S/331S H2S analyzer must be representative of the process stream and should be taken from a point as close as possible to the analyzer to avoid lag times and sample degradation in the tubing. A probe must be installed vertically on a horizontal section of pipe ensuring that the sample is drawn from the middle third of the pipeline.
An optional Genie GPR Probe regulator may be used. The function of this probe is to ensure a clean dry sample to the analyzer and to reduce the pressure of the sample. The lower pressure will improve the response time of the analyzer. Refer to Figure 4.
It is advisable that the probe not be installed on a vertical pipe.
Sample inlet & sample sweep
1/4 inch 316 stainless steel tubing and fittings are recommended for the sample inlet and sample sweep tubing. Sample sweep can be connected to a flare line if available. Refer to Figure 4.
1/8 inch 316 stainless steel tubing can also be used if the response time of the analyzer is of particular concern.
Vent line
3/8 inch stainless steel tubing and fittings are recommended for the vent line to a maximum of 6 feet in length. 1/2 inch stainless steel tubing should be used for vent lines exceeding 6 feet. The tubing should be installed with a slight downward slope and should be as short as possible. Refer to Figure 4.
The sample vent line must be tubed to atmospheric pressure outside and cannot be connected to a flare line or header.
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Figure 4. 331S Recommended Venting for 331S (Same for 330S model)
Sample Volume & Flow Rate
The sample should be supplied to the 330S/331S H2S analyzer at 10-15 psig and at a flow of 83.63 cc/min (set flowmeter at 2.0). A bypass sweep is recommended to reduce sample lag time in the sample line if it is at high pressure or it is longer than 15 feet (The Standard H2S conditioning sample system has a bypass sweep). The standard sample tubing material is 1/4" 316 stainless steel; however, 1/8" stainless steel tubing can be used if the response time is critical (refer to Table 2).
Tube Size (")
3/8 20 0.319 0.810 5 2359 800 36.30 2178
3/8 20 0.319 0.810 5 2359 200 9.07 544
3/8 20 0.319 0.810 5 2359 50 2.27 136
1/4 20 0.181 0.459 5 2359 800 11.69 701
1/4 20 0.181 0.459 5 2359 200 2.92 175
1/4 20 0.181 0.459 5 2359 50 0.73 44
1/8 20 0.081 0.205 5 2359 800 2.34 140
1/8 20 0.081 0.205 5 2359 200 0.59 35
1/8 20 0.081 0.205 5 2359 50 0.15 9
Tube Gauge
ID (") ID (cm) Flow
(SCFH)
Table 2. Sample Volume and & Flow Rate
Flow Std. (cc/min)
Pressure (PSIA)
Lag Time per 100' (min)
Lag Time per 100' (sec)
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Carbon steel sample line and/or fittings are not acceptable.
Installation of Analyzer Components
In this section, some components of the 330S/331S H2S analyzer will be covered in more details as well as the optional components added to the system at customer request. A brief explanation of type, functionality, set up and options will be described.
Total Sulfur and Dilution system options will not be covered in this section. Please refer to Total Sulfur and Dilution manuals.
Analog Outputs
The H2S controller board has two isolated loop power 4-20mA outputs which can be set up for different variable outputs. Loop power (10-32 Volts) sourced from the end device (PLC) is required for the analog to output. Figure 5 shows the different wiring set ups for the analog outputs.
The third wiring option shown in Figure 5 uses Envent's powered AO board(s) to provide self-powered analog outputs. These boards are available at Envent Engineering Ltd.
The factory default variable for the two analog outputs is the current H2S reading on sample 1, labeled in the ICE software as "Sample 1 H2S – Current Value", meaning both analog outputs are based on the H2S readings for sample 1. For SDS models, analog output 2 outputs the variable for sample 2.
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Figure 5. AO 4-20 mA Output Wiring Options
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Sample Chamber
The sample chamber is the component that allows the H2S sample to come in contact to the H2S sensing tape which in turn is read by the sensor block. The sample chamber is made of the following components:
Figure 6. Sample Chamber (Exploded View)
Sensor Block
The sensor block measures the intensity of the LED light reflected off of the H2S sensing tape. It is composed of an electronic board, a red light emitting diode and a photodiode, refer to Figure 6. As the tape gets darker due to exposure to H2S, the photodiode receives less light. Less light translates to more H2S.
Window & Gasket
These two components seal the small compartment where the H2S comes inside the sample chamber, refer to Figure 6. The window keeps a clear view for the LED and the photodiode to work properly and isolates them from the sample gas. The rubber gasket seals the Sample Chamber compartment preventing any leaks.
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Aperture Strip
The sample chamber has a fixed size aperture of ¼ inch which is used for concentrations in between 1 ppm to 16 ppm.
For concentration applications below 1 ppm or above 16 ppm an aperture strip is installed behind the window in the Sample Chamber, refer to Figure 6. These aperture strips keep the analysis time to be approximately the same regardless of the range.
Various sizes of apertures match different measurement ranges. Table 3 shows the aperture size according to its range.
H2S Range Aperture Strip Envent PN
50 ppb to 1 ppm ppb style 330110
1 ppm to 16 ppm None (1/4" fixed aperture size) N/A 16 ppm to 30 ppm 1/16" 330103 30 ppm to 50 ppm 1/32" 330102
50 ppm to 100 ppm Pin Holes 330100
100 ppm to 500 ppm Laser Dot 330109
Over 500 ppm Addition of a dilution panel. Consult Factory.
Table 3. Aperture Strips & Ranges
Aperture strips can be changed to accommodate for a different range application. Refer to the table shown above to select the best option on the new concentration application. Contact Envent Engineering Ltd to purchase an aperture strip.
Remember: gain and span values on analog outputs will have to change based on new range application. Please re-calibrate analyzer. Refer to "H2S Gas Calibration" on page 28.
The adhesive used to glue the aperture strip in its place is RTV108 Translucent Adhesive. RTV102, RTV103, and RTV109 could also be used.
Humidifier Unit
For the H2S to adhere to the surface of the H2S Sensing tape, it needs to be humidified. The humidifier unit helps having constant moisture content in the sample which increases the chemical reaction on the H2S Sensing tape. Envent Engineering Ltd offers a unique design of humidifiers meant to meet the requirements for
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humidification of the sample before it gets into contact with the H2S sensing tape; refer to Figure 7 .
Figure 7. Envent's Humidifier Unit for 330S & 331S
The humidifier works by using Nafion Tubing. This material has the capability to transports water vapor from the most humidified medium to the driest medium. The sample gas traveling inside the Nafion tube is dryer than the outside of the tube which is being saturated with water, thus, humidifying the gas sample. It is important to have a constant flow to create a constant humidification of the sample gas.
The humidifier unit can be filled with distilled water or 5% Acetic Acid up to where the line indicates on the unit. Acetic acid is preferable over distilled water since it prevents the liquid to create mold and fungus overtime. Also the freezing point for water is 0 °C and for 5% Acetic Acid is -2 °C making it more reliable under freezing temperatures.
For the SDS models, the humidifier has two inlet and outlet ports. It is important to make sure that the tubing is not connected to the wrong port. The Vinyl tubing that connect to the humidifier are label with a 1 and a 2, make sure they are matched when installing them to the humidifier.
The analyzer should not be exposed to ambient temperatures lower than 0 °C. By default, all 330S/331S H2S analyzers have a temperature alarm set to 0 °C descending.
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The analyzer should be mounted in an area in which it is not exposed to vibration, excessive pressure, temperature and/or environmental variations.
Figure 8 shows know how to install the humidifier unit in a model 331S H2S analyzer. Same principle applies for the model 330S H2S analyzer.
Figure 8. Humidifier Unit Installed in a 331S H2S Analyzer
Eductor Block
The analyzer reading can be affected by positive or negative pressure on the sample vent line. This can be caused by strong winds blowing across or directly into the vent; or by mechanical venting (exhaust fan). The eductor will eliminate any influence on the analyzer reading; refer to Figure 9.
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The eductor is required with this model in order to maintain electrical safety and certification in division 2 areas.
In cold climates, since the analyzer is venting a moist sample, freezing can occur. The educator will help reduce freezing problems in the vent line due to the increased velocity and drying effect of the sweep gas. The eductor vent can be retrofitted to existing analyzers.
In normal conditions, the eductor makes a noise similar to a gas leak. This noise is normal and it is due to the 15 psig pressure being expelled through the restricted fitting creating suction from the gas vent line (Venturi Effect). DO NOT block the opening at the bottom of the eductor or the modified elbow fitting.
Receiving the Analyzer
Figure 9. Eductor Block (Venturi Effect)
Inspect the packaging for external damage right after is received. If there is any physical damage, please contact Envent Engineering Ltd and request that the carrier's agent be present when the analyzer is unpacked. If a disagreement arises the incoterms agreed by the seller and the customer will overrule any dispute.
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Unpacking the Analyzer
If damage is found in the shipping container see previous section
1. Open the shipping container and remove the foam packing or other packing materials from the shipping box
2. Take out the analyzer and the start-up kit
The 330S H2S analyzer with a standard Sample conditioning system weights approximately 105 lb. Unpacking and transporting requires a minimum of two persons.
3. Make sure the start-up kit is complete (refer to list below). For some special and more complex analyzers, there might be extra parts in the start-up kit.
Standard spare parts for 330S H2S analyzers:
1. 330S Customer Binder
Customer Manual(s) and Addendums
Factory Calibration Certificate
Factory Configuration
Drawing Package
Cal Gas Certificate(s)
2. USB flash drive (containing all documentation)
3. 300' H2S Sensing Tape. Part No. 330133XS
4. 1 Liter Analyzer Fluid. Part No. 330129
5. Funnel
6. 330S Serial Comm. External Cable (USB to Mini USB). Part No. 600002
7. Humidifier (uninstalled). Part No. 330061 (Part No. 330061D for SDS)
8. Bolts For explosion proof enclosure (x22)
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Standard spare parts for 331S H2S analyzers:
1. 331S Customer Binder
Customer Manual(s)
Factory Calibration Certificate
Factory Configuration
Drawing Package
Cal Gas Certificate(s)
2. USB flash drive (containing all documentation)
3. 300' H2S Sensing Tape. Part No. 330133XS
4. 1 Liter Analyzer Fluid. Part No. 330129
5. Funnel
6. 331S Serial Comm. External Cable (USB to Mini USB). Part No. 600002
7. Humidifier (uninstalled). Part No. 330061 (Part No. 330061D for SDS)
Installation procedure & Start-up
The following steps should be followed for proper installation and start-up of the analyzer.
1. Unpack the analyzer and check for damages.
2. Ensure the analyzer power supply and range are suitable for the installation location.
3. Check that the hazardous location rating is suitable for the installation location.
4. Ensure that the selected installation site provides adequate room for maintenance and repair.
5. Select an installation location close to the sample point.
6. Bolt the analyzer to the wall with the H2S sensing tape drive at approximately eye level.
7. Wire the power, analog outputs and discrete outputs from the analyzer.
8. Tube the Sample inlet, sample sweep, and sample vent lines from the analyzer.
9. Ensure there is enough H2S Sensing tape.
10. Install the Humidifier, if applicable. Ensure there is enough 5% acetic acid or distilled water in the humidifier.
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11. Apply power to the analyzer. The display will illuminate and the H2S sensing tape will advance for a few seconds.
12. Press the menu button until mV is displayed. Check that the mV reading is 1000 mV (± 100 mV).
There are two mV values shown in the display, the "mV Zero" and the "mV" Values. Check for the "mV" Values.
For the SDS models, check for "Sensor 1 mV" and "Sensor 2 mV".
13. Make sure the sample inlet valve, sample sweep valve, and pressure regulator are completely closed. The pressure regulator is completely closed when the knob handle is counter clock wise.
14. Turn on the sample gas flow to the conditioning sample system and then open the sample inlet valve.
15. Open the sweep valve slightly and adjust pressure regulator to 15 psig and the flow meter to 2.0.
16. Allow twenty minutes for the analyzer to stabilize. The analyzer calibration can be verified if calibration gas is available. If no calibration gas is available, the analyzer may be operated using the factory calibration settings until calibration gas is available.
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OPERATION & CONFIGURATION
Button
Description/Function
The 330S/331S H2S analyzer can be configured by using the display-button function or by connecting the analyzer to a computer through USB.
Analyzer Display Interface
By using the analyzer's display, the user can only view and/or change certain parameters set at the factory. The display is made up of a Graphic Display, four (4) push-buttons and (8) LED's. Refer to Figure 10.
Figure 10. 330S Display (left) & 331S Display (right)
The Descriptions and Function of the display buttons and LED's are described in table Table 4 & Table 5.
Bypass Used to inhibit all analyzer alarms to a non-alarm state and
sets the analog 4-40 mA output to 2 mA. The Bypass LED
illuminates when Bypass mode is enabled. Scroll Right []
Used to move the cursor to the right. Also used to SAVE
configuration adjustments when moved all the way to the
right of the screen. Scroll Left []
Used to move the cursor to the left. Also used to CANCEL
configuration adjustments when moved all the way to the left
of the screen. Menu/Set Used to cycle through the menu options. Also used to
increase numerical values when making configuration
adjustments.
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Table 4. Display Button Description/Function
Page 32
LED
Description/Function
Bypass Illuminates when the analyzer is in bypass mode. LED A & B Red LEDs that can be used for different alarm configurations.
By default, these LEDs are left as spare.
Fault Illuminates when there is a fault in the Analyzer. Fault is used
for Board temperature, Sensor High/Low, Low H2S sensing tape sensor, Pressure switch, etc.
LED 1 to 4 Green LEDs that can be used for different alarms or
conditions. By default, H alarm activates LED-1 and HH alarm activates LED-2. (Refer to the LED Sticker on the analyzer door on the inside (331S) or to the right side of the blue chassis on of the XP enclosure).
Table 5. Display LED Description/Function
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CALIBRATION PROCEDURES
H2S Gas Calibration
Depending on the application, the 330S/331S H2S analyzer will require more or fewer periodic calibrations. There is no specific time as to how often the H2S analyzer should be calibrated. It will depend on the application, importance of accuracy for the application, and how dirty or clean the environment and sample are. The following is the calibration procedure for the 330S/331S H2S analyzer:
1. Source a calibration gas of H2S in balance of N2 regulated to 15 psi (check expiry date). H2S concentration to be approximately 2/3 of full scale range or close to the H2S alarm set point.
2. Press the bypass button and verify the "Bypass" LED illuminates (alarms will be held in the non- alarm state).
3. Turn off all gas supplies to the analyzer and check that a sufficient amount of H2S sensing tape is installed.
4. Press the "Menu/Set" button until "Mtr Run" is displayed. Press the right arrow [], the H2S sensing tape will advance for approximately 10 seconds.
Press the "Menu/Set" button until "mV" is displayed ("###mV"). If the mV reading is 1000mV (+100mV), proceed to the next step, otherwise re-zero sensor (Refer to "
5. Re-zero Sensor Procedure" on page 29).
6. Connect calibration gas to calibration port and turn the 3-way calibration valve 180°. The valve handle should be pointing towards where the gas bottle tubing is connected to (Calibration Inlet).
7. Turn on sample inlet valve, ensure that the sample regulator is supplying 15psig to the eductor (make sure there is suction from the eductor block). Adjust the flow meter to 2.0. Wait until the H2S reading has stabilized (10 to 15 minutes).
8. With calibration gas applied, if H2S reading is satisfactory (+2% of analyzer full range) skip to step 16, if H2S reading is not satisfactory a gain adjustment is required, continue to step 9.
9. Press the "Menu/Set" button until the gain setting is displayed ("### Gain").
10. Calculate the new gain. New gain value should be within approximately 25% of the gain installed at the factory.
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11. To adjust the gain setting such that the analyzer displays the correct H2S concentration, press the right [] and / or left [] arrows until the cursor is underneath the number you wish to change.
12. Adjust the number using the "Menu/Set" button (it will increase until "9" then will cycle back through "0").
13. Save the new gain value by pressing the right arrow [] until "Saved" appears or discard by pressing the left [] arrow until "Cancel" appears.
14. Allow the analyzer to complete two cycles using the new gain value. The H2S reading should match the calibration gas concentration. Repeat step 10 if necessary.
15. Return to sample gas flow using the 3-way calibration valve.
16. Set the sample gas pressure to 15 psig and set the flow meter to 2.0.
17. Disconnect the calibration gas supply.
18. After waiting 10 to 15 minutes confirm the analyzer reads below the H2S alarm set points. Remove the analyzer from bypass mode by pressing the bypass button. Verify
the "Bypass" LED turns off.
Alarms are armed after removing the bypass mode.
Re-zero Sensor Procedure
1. Press the bypass button and verify that the "Bypass" LED illuminates.
2. Turn off sample gas flow using sample inlet valve.
3. Press the "Menu/Set" button until "Mtr Run" is displayed. Press the right arrow [], the H2S sensing tape will advance for approximately 10 seconds.
4. Remove the sensor cover.
5. Press the small pushbutton on the sensor block located on the lower left side next to the wire connector.
The sensor block will implement a "re-zero" procedure, indicated by a lit, red LED.
When the "re-zero" procedure is complete the LED light will turn green.
6. Initiate another motor run (Step 3).
7. Press the "Menu/Set" button until "### mV" is displayed.
Value should be 1000mV (+100mV)
8. Put on sensor cover.
9. Turn on sample gas flow using sample inlet valve.
10. Set the gas pressure to 15 psig and the flow meter to 2.0.
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11. Confirm the analyzer reads below the H2S alarm set points.
12. Remove the analyzer from bypass mode by pressing the bypass button. Verify the "Bypass" LED turns off.
Alarms are armed after removing the bypass mode.
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MAINTENANCE
The 330S/331S H2S analyzer will provide reliable service with very little attention. If the analyzer is kept clean there should be no requirement to recalibrate from factory gain settings. However, regular check-up (at least every three months) will ensure that the analyzer is operating to specifications.
Ensure that the H2S sensing tape take-up and feed reels are tight
Ensure that the flow meters, humidifier tubing and sample chamber tubing are free
of liquid or particulate contamination. If the sample conditioning system is flooded with liquid, refer to "Sample Conditioning System Cleaning Procedure" on page 32.
Ensure there is enough H2S sensing tape, especially if a low H2S sensing tape sensor is not installed. Refer to "H2S Sensing Tape Change Procedure" on page
31.
Check the sample conditioning filter(s) every time the H2S sensing tape is replaced. Replace the filter(s) as required.
H2S Sensing Tape Change Procedure
Figure 11. 331S & 331SDS Sensing Tape Change
Procedure (Same as the 330S & 330SDS models)
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Sample Conditioning System Cleaning Procedure
During start-up or plant upset situations, the 330S/331S H2S analyzer may become contaminated with amine or hydrogen sulfide scavenger solution. This may cause the analyzer to read low (this can be determined at calibration). If the analyzer reads low, it will require incremental increases in the gain to maintain calibration. Please refer to factory calibration sheet for factory set gain factor. The scavenger solution is water soluble and therefore is relatively easy to clean.
Material List
Cleaning Kit Part Number: 330900
Alconox RBS Solid, powdered precision cleaner w/ MSDS (2.5 tbsp)
330079 – Rear window and gasket
MIF-225-PP – Small nipple (x2)
MIF-32-PVC – Grey nipple
MIF-32-PP – Big nipple
MIF-24-PVC – Humidifier replacement tube fittings (x2)
MIP-4 Humidifier replacement plug
06349-40 – Black 1/8" male/female elbow
LT-2-4 (1/4" x 11") – Tubing for sample chamber to humidifier
LT-2-4 (1/4" x 10") – Tubing for flow meter to humidifier
LT-3-5 (3/16" x 10") – Tubing for sample chamber to vent block
PFA (24") – Tubing for flowmeter to bulkhead
Do not use solvents, brake cleaners, soaps, detergents or rubbing alcohol to clean up analyzer or sample system.
Procedure
1. Mix a 1% (2-1/2 tbsp per gallon) of Alconox in warm water
2. Sample line tubing
Shut off flow at the sample point prior to sample conditioning system
Flush the sample line and components with cleaning solution
Rinse with fresh water
Flush with isopropyl alcohol
Dry with clean, dry instrument air or gas
3. Sample conditioning system – Take pictures of SCS before disassembling
Remove filter elements from filter housings and discard
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Remove all sample conditioning system components and soak in cleaning solution
Ensure valves are fully open when cleaning
Flush sample components with fresh water
Rinse with isopropyl alcohol
Blow dry with clean compressed air or fuel gas
If the clear Vinyl tubing appears discolored, replace the tubing.
Nafion tubing on humidifier should be replaced if it appears contaminated
Disassembly of the pressure regulator and solenoids in the field is not advised. Consult the factory if the regulator or solenoid appears contaminated.
4. Re-assemble Stainless Steel Tubing to analyzer according to analyzer drawing, refer to pictures taken before disassembling or refer to drawing package.
5. Once sample conditioning system has been re-assembled, apply calibration gas to the analyzer. Refer to "H2S Gas Calibration" on page 28.
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TROUBLESHOOTING
Problems
Possible
Reasons
Possible Solutions
H2S Readings Issues
Erratic H2S Readings
Pressure in building moving up
Sample vent/Eductor either
Analog input 2 jumper
Sensor block fault Re-zero sensor block. Refer to "Re-zero
Sensor did not zero on white
Regulator not maintaining 15
Trigger slide and H2S sensing tape not seated properly
and down from fan, exhaust or wind
blocked or frozen
removed
H2S sensing tape
psig (Changing flow rate to analyzer)
Continued on next page
Ensure trigger slide and H2S sensing tape are seated in the groove of the sample chamber. The eductor should counteract this effect, however, the eductor may be plugged or vent blocked. Check there is no blockage and that all vent tubing and fitting are 316 stainless steel, sized 3/8'' or larger on a downward slope. Check there is no blockage on the vent and/or eductor. Check for vacuum in Eductor block. Vent tubing and fittings should be 316 stainless steel 3/8'' or larger on a downward slope. Possible heat trace required. Re-install jumper in Analog Input across (+4-20 & -4-20) on the controller board.
Sensor procedure" on page 29. Check for green status led on sensor block once procedure is done & proper mV on white H2S sensing tape. Check the H2S Sensing tape, if not properly installed, refer to "H2S Sensing Tape Change Procedure" on page 31 or on sticker in the analyzer's door.
Perform a motor Run: Display>Press Menu Button until "MTR Run">Press right button. This will activate the motor and move the H2S Sensing tape for a few seconds. Re-zero sensor block if necessary. Refer to "Re-zero Sensor procedure" on page 29.
Replace Regulator, Consult Envent Engineering Ltd.
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H2S Readings Issues (Cont’d)
Problems
Possible Reasons
Possible Solutions
Contaminants in sample
chamber
Clean sample chamber, aperture and window; replace if required. Contact Envent Engineering Ltd for replacement assistance.
Contaminants or liquid carry
over in sample conditioning system
If contaminants or liquid has carried over the sample system, refer to page 32.
Humidifier leaking Humidifier needs to either be repaired or
replaced. Consult Envent Engineering Ltd.
Possible high pressure in flare
Install a higher rated check valve.
line (Dilution option only)
Slow response Aperture in chamber not
optimized for required range
Consult "Aperture Strip" on page 19 for aperture size and contact Envent Engineering Ltd to order aperture and for assistance to install new aperture and re­calibrate analyzer. Refer to "H2S Gas Calibration" on page 28.
Contaminants or liquid carry
over in sample conditioning
system Higher than Expected
Sample vent/Eductor either
blocked or frozen Readings
If contaminants or liquid has carried over the sample system, refer to page 32.
Check there is no blockage on the vent and/or eductor. Check for vacuum in Eductor block
Vent tubing and fittings should be 316 stainless steel 3/8'' or larger on a downward slope. Possible heat trace required.
Contaminants in sample
chamber
Clean sample chamber, aperture and window; replace if required. Contact Envent Engineering Ltd for replacement assistance.
Aperture out of place or not
optimized for required range
Remove the sample chamber, unscrew the sensor block and check that the aperture is not out of place. Consult "Aperture Strip" on page 19 for aperture size and "H2S Gas Calibration" on page 28. Contact Envent Engineering Ltd to order aperture (if applicable) and for assistance to install new aperture and re-calibrate analyzer.
Continued on next page
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H2S Readings Issues (Cont’d)
Problems
Possible
Reasons
Possible Solutions
Sensor/ sensor wire failure Re-zero the sensor block. Refer to "Re-zero
Sensor procedure" on page 29. If procedure fails, sensor or sensor wire may require replacement.
Gain set too high Gain is too high for the current setup. Re-
calibrate analyzer and refer to current gain (from factory). The difference between factory gain and new gain should not be greater than +/- 2%. If necessary, do a gas calibration. Refer to "H2S Gas Calibration" on page 28
Higher than required
pressure/flow Dilution canister tubing loose
(Dilution option only)
Adjust pressure regulator to 15psig and flow meter to "2" Tubing inside the canister leaking. Open canister (follow all safety procedures to bleed out all high H2S level concentrations) and re-connect the tubing to the fittings on canister lid. Contact Envent engineering Ltd for replacement if required.
Total Sulfur's Hydrogen flow
was decreased at the flow
meter (Total Sulfur option only)
The flow of hydrogen being mixed with sample gas has been decreased. Either the hydrogen bottle is empty, or the flow was decreased through the flow meter knob.
Adjust back to appropriate flow rate. Lower than Expected Readings
Leaks in the sample system causing lower readings
Do a leak check on the sample system and
humidifier. Use Snoop to detect the
possible leaks in the system. Flow is too low Make sure that the flow of sample gas
coming into the analyzer is set to "2" (83.63
cc/min) at the flow meter. Gain set too low Gain is too low for the current setup. Re-
calibrate analyzer and refer to current gain
(from factory). The difference between
factory gain and new gain should not be
greater than +/- 2%. If necessary, do a gas
calibration. Refer to "H2S Gas Calibration"
on page 28
Continued on next page
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H2S Readings Issues (Cont’d)
Problems
Possible Reasons
Possible Solutions
Not using the humidifier or
humidifier leaking
A humidifier is not necessary if the sample
gas inlet is already humidified. If the sample
gas inlet is dry, a humidifier must be used.
Make sure the humidifier unit is placed and
installed correctly. Please refer to
"Humidifier Unit" on page 19.
Humidifier Leaking: it needs to either be
repaired or replaced. Consult Envent
Engineering Ltd. Sensor/ sensor wire failure Re-zero the sensor block. Refer to "Re-zero
Sensor procedure" on page 29.
If procedure fails, sensor or sensor wire
may require replacement. Dilution Instrument air or
carrier gas flow was increased (Dilution option only)
If the instrument air or the carrier gas is
increased in flow, the readings will be lower.
Make sure to keep a constant flow and
pressure for the instrument or carrier gas. Hydrogen flow has been
increased (Total Sulfur option only)
Lower the hydrogen flow to the specified on
the flow meter.
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H2S Sensing Tape Issues
Problems
Possible Reasons
Possible Solutions
Tape does not advance
No tension on take up reel Check setscrew in take up reel collars, if
loose; tighten up with a 1/16" hex key. Do a
manual advance on H2S sensing tape. To
do a motor run: Display>Press Menu Button
until "MTR Run">Press right button.
This will activate the motor and move the
H2S Sensing tape for a few seconds. Tape breaking High liquid content in sample
gas
Genie probe and additional filtration may be
required in sample conditioning system.
Feed wheel not spinning freely Dust and refuse build up between feed
wheel and chassis. Requires removal and
cleaning of chassis. Tape cover wheels pressing
against H2S sensing tape
H2S sensing tape cover wheel became
warped. Needs to be flattened to not
contact tape when on feed wheel bolt. If
replacement needed, consult Envent
Engineering Ltd. Trigger slide not seated
properly Overlapping Stains
This is normal in the 1st 1/4 of
a new H2S sensing tape. It
should not cause any reading
problems.
Ensure trigger slide is seated in groove of sample chamber. If it is causing reading problems, the "stop threshold" can be modified from 1,000,000 to 500,000. Please consult Envent Engineering Ltd before proceeding with this
change. Excessive H2S sensing Tape consumption
Sample vent either blocked or frozen
Check there is no blockage on the vent
and/or eductor. Vent tubing and fittings
should be 316 stainless steel 3/8'' or larger
on a downward slope. Possible heat trace
required. Contaminants in sample
chamber
Clean sample chamber. Replace aperture
and window if required. Contact Envent
Engineering Ltd for replacement and
assistance. H2S Sample inlet constantly
being out of range from original analyzer intent
If the H2S sample inlet is greater than the
range of the analyzer, the tape will be
consumed after than in normal operation. Aperture out of place Take out the sample chamber, unscrew the
sensor block and check that the aperture is
not out of place. If so, refer to "Aperture
Strip" on page 19 for aperture size and "H2S
Gas Calibration" on page 28.
Continued on next page
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H2S Sensing Tape Issues (Cont’d)
Problems
Possible Reasons
Possible Solutions
Sensor/ sensor wire failure Try re-zeroing the sensor. Refer to "Re-zero
Sensor procedure" on page 29.
If procedure fails, Sensor or sensor wire
may require replacement. H2S sensing Tape coming
Trigger slide not seated properly
Ensure trigger slide is seated in groove of
sample chamber out of sample chamber/trigger slide
Electronics Issues
Fault LED (Sensor High)
Incorrect zeroing Make sure the H2S Sensing tape is
installed properly and do a motor run.
To do a motor run: Display>Press Menu
Button until "MTR Run">Press right button.
This will activate the motor and move the
H2S Sensing tape for a few seconds. The
alarm should clear. Faulty Sensor Sensor needs to be replaced. Contact
Envent Engineering Ltd for replacement. Fault LED (Sensor Low)
Sensor did not zero on white H2S sensing tape because H2S sensing tape came out of sample chamber slot
Re-install H2S Sensing tape. Refer to "H2S
Sensing Tape Change Procedure" on page
31 or on sticker in the analyzers door.
Re-zero sensor block. Refer to Refer to
"Re-zero Sensor procedure" on page 29.
Sensor/ sensor wire failure Re-zero the sensor block. Refer to "Re-zero
Sensor procedure" on page 29. If procedure
fails, sensor or sensor wire may require
replacement.
Continued on next page
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Electronics Issues (Cont’d)
Problems
Possible Reasons
Possible Solutions
IS Barrier failure (For 330S
analyzer series only)
Contaminants in sample
chamber
IS Barrier may need replacement. Consult
Envent Engineering Ltd.
Clean sample chamber. Replace aperture
and window if required. Contact Envent
Engineering Ltd for replacement and
assistance. Fault LED (Low H2S sensing Tape)
New H2S sensing tape is required
H2S Sensing tape requires change
(Average of 2 to 3 days left, from the
moment alarm goes off, for the tape to be
completely used up). Refer to "H2S Sensing
Tape Change Procedure" on page 31 or on
sticker in the analyzers door. Low H2S sensing tape sensor
failure
If the alarm does not clear once a new H2S
sensing tape is installed, the low H2S
sensing tape sensor or its wires have failed
and need to be replaced. Consult Envent
Engineering Ltd to order a replacement.
Low H2S sensing Tape Sensor Part #:
330046A Fault LED (Low Pressure)
Pressure of sample gas is lower than setpoint of pressure switch (factory set to 10 psi descending)
Inspect the sample inlet upstream to
troubleshoot the problem.
Pressure switch failed If pressure is above 10 psi and alarm
continuous, the pressure switch setpoint
might have changed. Set back to 10 psi
descending. Also, check pressure switch
wiring
If the problem persists, pressure switch
might need replacement. Contact Envent
Engineering Ltd. Pressure regulator failed The problem might be coming from the
pressure regulator. Troubleshoot and
consult Envent Engineering Ltd. Fault LED (Oven Fail)
Fuse not installed. Fuse for furnace does not come installed in
the controller board. Please check spare
fuse bag and install fuse. Oven not working properly Oven failed and temperature has dropped
below the optimal temperature. Please
consult Envent Engineering Ltd. Blank Display Contrast needs adjustment Change contrast by turning the
potentiometer in the display board.
Continued on next page
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Electronics Issues (Cont’d)
Problems
Possible Reasons
Possible Solutions
Analyzer not communicating with PC
Multiple reasons could be causing the analyzer to not communicate properly with the PC.
Check that the analyzer is ON.
Check that the communication cable is
properly connected.
If the software application was open before
connecting the communication cable from
the analyzer to the computer, close the
software and re-open it. Try again and
enable communication. Analyzer not turning ON
Blown fuse Check fuse in the controller board. Replace
if required. Controller board Malfunction Consult Envent Engineering Ltd for a
controller board replacement. Not using the appropriate
voltage rating
Make sure to use the appropriate voltage to
power the analyzer. DC controller boards
can be powered with 12 - 24 VDC and AC
controller boards can be powered with 110
to 240 VAC. Keep in mind that if solenoids
are controlled by the controller board, the
voltage must match the solenoids voltage
rating. Red LED on Sensor Block
Sensor block fault Re-zero sensor block. Refer to "Re-zero
Sensor procedure" on page 29.
Check for green status led on sensor block
once procedure is done. If sensor LED
stays red, consult Envent Engineering Ltd
for a replacement. Wiring not done properly Make sure the wiring is done correctly.
Analog Outputs (4-20 mA) not working
Not using an external power supply
The analog outputs in the controller board
are loop powered and not self-powered
unless AO boards were installed as per
customer request. If AO boards were not
requested, an external power supply must
be used. Refer to "Analog Outputs" on page
16 to see different wiring options.
Continued on next page
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Electronics Issues (Cont’d)
Problems
Possible Reasons
Possible Solutions
Problems
Possible Reasons
Possible Solutions
The system variable for output
has been modified.
Not coming out
Alarms are latched If alarms are latched, they need to be
of alarm
The analyzer is actually in
alarm
Sample Conditioning System Issues
By factory configuration, the analog outputs
(1 & 2) are configured to output based on
H2S Sample 1. Make sure that if they are
modified, that the right system variables are
selected.
acknowledged. Go to the display> cycle
through until "ACK" is reached> press the
right button to acknowledge all latched
alarms.
To deactivate the latching on any alarm,
use the ICE software, and connect to the
analyzer and de-select latching on any
alarm that is latched.
Make sure the alarm setpoint values are as
desired and that the analyzer is below (or
above – like temperature setpoint) those
setpoint values.
Liquid Carried over in SCS
Regulator not maintaining 15
Sample too wet for current conditioning sample system.
Problems with the Regulator
(over pressured) psi (erratic H2S readings) Liquid carried over into
regulator Problems with the (50 psi)
sample pre-regulator at the
sample point.
Continued on next page
If a one-time occurrence: Cleaning required for sample system, refer to "Sample Conditioning System Cleaning Procedure" on page 32.
If more than one time occurrence: Sample conditioning system may need a system for wet/dirty sample gas (extra filters set as coalescing, add liquid float stops, etc.). Consult Envent Engineering Ltd. Replace Regulator, Consult Envent Engineering Ltd.
Consult Envent Engineering Ltd.
Heated regulator may be required if liquid hydrocarbon carry over is present at the pre-regulation sample.
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Sample Conditioning System Issues (cont’d)
Problems
Possible Reasons
Possible Solutions
Problems
Possible Reasons
Possible Solutions
Pressure gauge not working Flowmeter not working Frozen humidifier
Humidifier leaking liquid
Change gain more than +/­25% from original gain after calibration
Over pressured gauge Replacement is required. Consult Envent
Engineering Ltd for replacement. Liquid carried over into flowmeter Analyzer is being exposed to temperatures below 0 degress
Consult Envent Engineering Ltd.
Do not expose analyzer to temperatures
below 0 degress °C or - 2 degress °C °C (or - 2 degress °C if 5% acetic acid is used)
The humidifier body cracked ­Could be due to extreme
A replacement may be required. Consult
Envent Engineering Ltd for a replacement. temperature changes.
Calibration Issues
Not using the right calibration bottle
Make sure the calibration bottle is within
analyzer range. It is recommended that
calibration gas used is close in value to
where the alarm setpoint values need to be
(for more accuracy).
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APPENDICES
Recommended Spare Parts List
Part Number Quantity Description 330053 1 Eductor Block 330063 (330063D for SDS) 330079 2 Rear Window & Gasket 330100 - 330110 1 or (2
330130 1 4 liter Containers of Acetic Acid 330133XS 12 300' Lead Acetate Tape (H2S Sensing
330406 1 Box of 10 Micro Filter Glass Fiber Element
330423 2 13'' Chubby Quartz Tube (Total Sulfur
3300429 1 TS Ceramic Heater (Total Sulfur option
330431 4 Kalrez O-rings (Total Sulfur option only) 330900 1 Tubing, Cleaner, Fittings Maintenance Kit
1 Humidifier Rebuild kit c/w Elbows, Nafion
Tube, ftg
Aperture Strip (Associated to measurement
for SDS)
range)
Tape)
12/19-57-50CSK
option only)
only)
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Chico A Sealing Compound: For sealing fittings in Hazardous Locations
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Safety Data Sheet for H2S Sensing Tape
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Risk Assessment - Safety Information
Hydrogen Sulfide Properties
Physical State
Usually encountered as a gas
Hydrogen Sulfide Quantities and Health Effects
H2S Exposure
Possible health Effects
Color Colorless - No visible sign of H2S to warn you of its presence Odor Characteristic smell of rotten eggs at 0.5 ppb; paralyzes the olfactory nerve
around 100 ppm
Vapor Density Heavier than air (1.19 compared to 1.0 for air)
> In gas mixtures, it will be present wherever the gas mixture is found > Gas mixtures may be heavier or lighter than air, depending upon their vapor density and temperature compared to the ambient atmosphere (i.e. usually air) > In its pure state, or as a high proportion of a gas mixture, it may flow or settle into low-lying areas, such as pits, trenches and natural depressions
Flammability Flammable
Flammable at 4.3 - 46 percent vapor concentration in air, by volume
Burns with a blue flame and gives off Sulphur dioxide (SO2) gas SO2 is also
hazardous and irritates the eyes and the respiratory system Solubility Soluble in water and oil, solubility is inversely proportional to fluid temperature Common Locations for H2S
Piping systems, pipelines, wellheads or wellbores, vessels, production
facilities, tanks, pits and low spots, confined or enclosure spaces, shacks or
buildings, bermed or diked area, sour spills.
Table 6. Hydrogen Sulfide Properties
Less than 1 ppm you can smell it 10 ppm > No known health effects for most people
> For 10 ppm or less, the exposure limit is 8 hours - Check your local legislation as they vary. > For 15 ppm, the exposure limit is 15 min with 60 minutes breaks. Check your local legislation as they vary.
20-200 ppm > Eye and respiratory tract irritation and loss of smell
> Headache and nausea - loss of smell after 2 - 5 min > Respiratory Protection is required beyond this level such as SCBA (Self­contained Breathing Apparatus) and SABA (Supplied Air Breathing Apparatus)
200 - 500 ppm > Above effects, but sooner and more severe
> Loss of breathing and death in 30 min to 1 hour
500 - 700 ppm > Affects the central nervous system
> Rapid unconsciousness, cessation of breathing, and death 700 ppm and above
> Immediate loss of consciousness
> Permanent brain damage and death in a few minutes even if removed to fresh
air at once
Table 7. Hydrogen Sulfide Quantities & Health Effects
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Risk Assessment
Hazard
Identification -
Who might
Health and Safety
Hazard Control Recommended
Task
Maintenance: Changing the H2S sensing Tape (Acetate Tape)
Maintenance: Changing filter in SCS
be harmed
Risks by this hazards
Operator(s) Long term exposure
(through skin and
inhaling) could
potentially cause
cancer and other
health problems - Not
an immediate safety
risk
Operator(s) Potential safety risk -
release of gases at a
high pressure level
can cause serious
injuries
Due to the long term health effects of Lead which is contained in the H2S Acetate tape, the operator is recommended to wear gloves & mask when handling the tape. If gloves where not worn, hands must be properly washed with soap and water
As an overall practice when doing maintenance into an H2S analyzer, the operator should carry a personal H2S monitor, wear a hard hat, hearing protection (if applicable), safety glasses, hand protection, steel toed boots. Depending on the location of the H2S analyzer, appropriate breathing device might be required such as SCBA (Self-contained Breathing Apparatus) and SABA (Supplied Air Breathing Apparatus) Due to the fact that the filter is located before the pressure regulator, the operator could be dealing with pressures up to 3600 PSI. The operator must isolate the sample system before changing the filter
As an overall practice when doing maintenance into an H2S analyzer, the operator should carry a personal H2S monitor, wear a hard hat, hearing protection (if applicable), safety glasses, hand protection, steel toed boots. Depending on the location of the H2S analyzer, appropriate breathing device
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H2S Exposure (Atmosphere)
H2S Exposure (Leakage ­Overpressure)
Operator(s) Potential safety and
health risk - Death -
Consult Table
Hydrogen Sulfide
Quantities and Health
Effects.
Operator(s) Potential safety and
health risk - Death -
Consult Table
Hydrogen Sulfide
Quantities and Health
Effects.
might be required such as SCBA (Self-contained Breathing Apparatus) and SABA (Supplied Air Breathing Apparatus) For atmospheres where there is H2S, depending on the levels and company policy, the operator must wear the appropriate equipment before servicing an H2S analyzer
As an overall practice when doing maintenance into an H2S analyzer, the operator should carry a personal H2S monitor, wear a hard hat, hearing protection (if applicable), safety glasses, hand protection, steel toed boots. Depending on the location of the H2S analyzer, appropriate breathing device might be required such as SCBA (Self-contained Breathing Apparatus) and SABA (Supplied Air Breathing Apparatus) In case of a leakage, follow company's health and safety policies on how to deal with an H2S leak. Depending on the application and location of the H2S analyzer, the operator might have to use the proper breathing equipment
As an overall practice when doing maintenance into an H2S analyzer, the operator should carry a personal H2S monitor, wear a hard hat, hearing protection (if applicable), safety glasses, hand protection, steel toed boots. Depending on the location of the H2S analyzer, appropriate breathing device might be required such as SCBA (Self-contained Breathing
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Apparatus) and SABA (Supplied
Air Breathing Apparatus) Flooding the Sample system & analyzer
Operator(s) Not immediate safety
and health concern
If the analyzer is flooding, the
analyzer needs to be immediately
isolated, turned off and cleaned.
Refer to "Sample Conditioning
System Cleaning Procedure" on
page 32
As an overall practice when doing
maintenance into an H2S
analyzer, the operator should
carry a personal H2S monitor,
wear a hard hat, hearing
protection (if applicable), safety
glasses, hand protection, steel
toed boots. Depending on the
location of the H2S analyzer,
appropriate breathing device
might be required such as SCBA
(Self-contained Breathing
Apparatus) and SABA. Voltage hazards Operator(s) Immediate safety and
health risk.
It is important that the operator is
trained on handling the analyzer
when it is on. The analyzer does
not need to be off when it goes
into maintenance. However, it is
very important that the operator is
aware of the danger of an electric
shock TS Enclosure heat Operator(s) Medium safety risk The inside of the Total Sulfur
Enclosure can get up to 900 °C,
however, the outside walls will
only reach approximately 150 °C.
Do not touch surface of the TS
enclosure when operating. If the
TS enclosure needs to be
serviced, allow 1 hour after
powering down the analyzer to
cool down Electrostatic hazard - Explosion hazard
Operator(s) Immediate safety and
health risk.
Electrostatic Hazard – Backpan
and Certification nameplate must
be cleaned only with a damp cloth
to prevent static charging hazard
which could result in an explosion
Table 8. Risk Assessment
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This document has been continuously improved and revised over time; see the table below for
Revision No.
Revision Date
Revision Description
revision (rev) information.
0 15 April 2016 New and Updated 330S-DS / 331S-DS Manual
1.0 12 Oct 2016 Updated information on analysis cycle + Fix minor mistakes
2.0 19 May 2017 Section updates on manual based on 61010 Standard updates
2.1 28 Dec 2017 Updated Standard section to 61010 Standards
2.2 04 Sep 2017 Fixed Modbus Registry
2.3 04 Dec 2018 Fixed grammar mistakes and USA phone number
2.4 08 Jan 2019 Improvement of the overall customer manual – Software section will now be in a separate manual
Decimal increases on revision numbers (E.g. Rev 1.0 to Rev 1.1) on this user manual means that content changes will not affect or contradict Intertek certification documentation, thus the notified body does not need to be informed of the changes; for instance, improving writing or layout. A full unit change (E.g. Rev 1.0 to Rev 2.0) will mean that the content changes must be communicated and updated to the notified body.
For further information, or a copy of our most recent operating manual, please visit us at www.envent-
eng.com. Envent Engineering Ltd reserves the right to change product design and specifications at any
time without prior notice
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