Entrematic PWR25H, PWR35H Technical Manual

Ditec PWR25H/35H
Automation for hinged gates
(translation of the original instructions)
www.entrematic.com
IP2250EN
Technical Manual
26
IP2250EN - 2016-12-02
Contents
Key
Subject Page
1. General safety precautions 27
2. Declaration of incorporation of partly completed machinery 28
2.1 Machinery Directive 28
3. Technical specifications 29
4. Standard installation 31
5. Gearmotor dimensions and references 32
6. Installation 33
6.1 Preliminary checks 33
6.2 Bracket fastening 34
6.3 Positioning usage 35
6.4 Gearmotor installation 36
6.5 Adjusting the mechanical end stops 37
6.6 Electrical connections 38
6.7 Magnetic limit switches adjustment (PWR35H only) 39
7. Routine maintenance plan 40
8. Troubleshooting 41
9. Disposal 41
Operating instructions 43
Manual release instructions 44
i
This symbol indicates instructions or notes regarding safety, to which special atten­tion must be paid.
This symbol indicates useful information for the correct functioning of the product.
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IP2250EN - 2016-12-02
This installation manual is intended for qualified personnel only. Installation, electrical connections and adjustments must be performed in accordance with Good Working Methods and in compliance with the present standards. Read the instructions carefully before installing the product. Incorrect installation could be dangerous. Before installing the product, make sure it is in perfect condition. Before installing the motorisation device, make all the necessary structural modifi­cations to create safety clearance and to guard or isolate all the crushing, shearing, trapping and general hazardous areas. Make sure the existing structure is up to standard in terms of strength and stability. The motorisation device manufacturer is not responsible for failure to observe Good Working Methods when building the frames to be motorised, or for any deformations during use. The safety devices (photocells, safety edges, emergency stops, etc.) must be installed taking into account the applicable laws and directives, Good Working Methods, installa­tion premises, system operating logic and the forces developed by the motorized gate. The safety devices must protect the crushing, shearing, trapping and general hazardous areas of the motorised door. Display the signs required by law to identify hazardous areas.
Each installation must bear a visible indication of the data identifying the motor-
ized gate. When requested, connect the motorized gate to an effective earthing system that complies with current safety standards. During installation, maintenance and repair operations, cut off the power supply before opening the cover to access the electrical parts. The automation protection casing must be removed by qualified personnel only.
The manufacturer of the motorisation device declines all responsibilit y if compo-
nent parts not compatible with safe and correct operation are fitted. Only use original spare parts when repairing or replacing products. The installer must supply all information on the automatic, manual and emergency op­eration of the motorised gate, and must provide the user with the operating instructions
.
1. General safety precautions
Failure to respect the information given in this manual
may cause personal injury or damage to the device.
Keep these instructions for future reference
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IP2250EN - 2016-12-02
2. Declaration of incorporation of partly com­pleted machinery
(Directive 2006/42/EC, Annex II-B) The manufacturer Entrematic Group AB, with headquarters in Lodjursgatan 10, SE-261 44 Landskrona, Sweden, declares that the Ditec PWR25H / PWR35H automation for swing gates:
- is designed to be installed on a manual gate to form a machine pursuant to Directive 2006/42/
EC. The manufacturer of the motorised gate must declare conformity with Directive 2006/42/ EC (annex II-A) prior to initial machine start-up;
- complies with the applicable essential safety requirements indicated in Annex I, Chapter 1 of
the Directive 2006/42/EC;
- complies with the Electromagnetic Compatibility Directive 2014/30/EU;
- complies with the RED Directive 2014/53/EU;
- the technical documentation complies with Annex VII-B of the Directive 2006/42/EC;
- the technical documentation is managed by the Technical Office of Entrematic Italy (with
headquarters in Largo U. Boccioni 1 – 21040 Origgio (VA) – ITALY) and is available upon request, sending an e-mail to ditec@entrematic.com ;
- a copy of the technical documentation will be given to competent national authorities, following
a suitably justified request.
Landskrona, 01-07-2016 Matteo Fino (Chairman)
2.1 Machinery Directive
Pursuant to the Machinery Directive (2006/42/EC), the installer who motorises a door or gate has the same obligations as the manufacturer of machinery and as such must:
- prepare the technical data sheet which must contain the documents indicated in Annex V of the
Machinery Directive;
(the technical data sheet must be kept and placed at the disposal of competent national author-
ities for at least ten years from the date of manufacture of the motorised door or gate);
- draw up the EC Declaration of Conformity in accordance with Annex II-A of the Machinery
Directive and deliver it to the customer;
- affix the EC marking on the motorised door or gate, in accordance with point 1.7.3 of Annex I of
the Machinery Directive.
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IP2250EN - 2016-12-02
3. Technical specifications
PWR25H PWR35H Power 24V Maximum
power
5A 5.5A
Absorbed power 55W nom. / 120W max 65W nom. / 132W max Maximum thrust 2000 N 3000 N Maximum stroke 350mm 450mm Opening time 10÷60 s/90° 14÷80 s/90°
Intermittence
80 cycles/day [max]
30 consecutive cycles at 20°C
max 150 cycles/day [max]
50 consecutive cycles at 20°C
Duration
From 90,000 to 150,000 cycles based on
the conditions indicated in table 3.1 (see
the durability graphs of the product)
From 120,000 to 300,000 cycles based on
the conditions indicated in table 3.1 (see
the durability graphs of the product)
Operating temperature -20°C / +55°C (-35°C + 55°C with NIO active) Degree of protection IP44 IP44 Dimensions (mm) 820 x 100 x 107 h 970 x 100 x 107 h Weight (Kg) 7.8 9
Tab. 3.0
Graph 3.0
WARNING: To prevent burglary, the use of an electric lock is recommended with wings longer than 2.3m.
PWR25H PWR35H
Usage limits (gate wing weight and length)
0
1
100
200
300
400
500
600
700
800
23
(m)
(Kg)
4
1
0
100
200
300
400
500
600
700
800
23
(m)
(Kg)
4
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IP2250EN - 2016-12-02
PWR25H PWR35H
Durability of the product
0
102030
405060
70
80
90
100
0
10.000
indice di gravosità
20.000
30.000
40.000
50.000
60.000
70.000
80.000
90.000
100.000
110.000
120.000
130.000
140.000
150.000
cicli
0
102030
405060
70
80
90
100
0
20.000
indice di gravosità
40.000
60.000
80.000
100.000
120.000
140.000
160.000
180.000
200.000
220.000
240.000
260.000
280.000
300.000
cicli
PWR25H PWR35H
0
102030
405060
70
80
90
100
0
10.000
indice di gravosità
20.000
30.000
40.000
50.000
60.000
70.000
80.000
90.000
100.000
110.000
120.000
130.000
140.000
150.000
cicli
0
102030
405060
70
80
90
100
0
20.000
indice di gravosità
40.000
60.000
80.000
100.000
120.000
140.000
160.000
180.000
200.000
220.000
240.000
260.000
280.000
300.000
cicli
Severity index
PWR25H PWR35H
Wing weight
>150Kg 10 ­>200Kg 20 ­>300Kg 30 10 >400Kg - 20 >500Kg - 30
Wing width
>2m 20 10 >3m - 20
Solid wing 15
Windy area 15 Speed setting VA/VC/PO/PC over the default values 10
Force setting R1/R2 over the default values 10
Tab. 3.1Tab. 3.2
Two examples of the operator durability calculation are shown below:
The durability of the product is influenced by the severity index:
with reference to Tab. 3.1, according to the type of piston, the weight and the width of the wing and the use conditions, different corrective fac­tors were estimated, the sum of which influence the operator durability (see Tab. 3.2).
Example of the duration calculation for PWR25H
Wing weight >150 Kg 10
Wing width >2m 20
R1/R2>default 0
Windy area 15
Total severity index 45
Estimated duration 100,000 cycles
Example of the duration calculation for PWR35H
Wing weight >300 Kg 10
Wing width >3m 20
R1/R2>default 10
Windy area 15
Total severity index 55
Estimated duration 148,000 cycles
Severity index
Severity index
cycles
cycles
Severity index Severity index
cycles
cycles
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IP2250EN - 2016-12-02
4. Standard installation
Ref. Description Cable
1 Transmitter /
2
Flashing light 2 x 1 mm² Antenna (integrated into the flashing light) coaxial 58 Ω
3
Key selector switch 4 x 0.5 mm² Digital combination wireless keypad /
4
Actuator PWR25H
2 x 1.5 mm²
Actuator PWR35H Actuator PWR35H with magnetic limit switches 3 x 1.5 mm²
5 Photocells 4 x 0.5 mm² 6 Control panel 3G x 1.5 mm²
A
Connect the power supply to a type-approved omnipolar switch, with a contact opening distance of at least 3mm (not supplied). The connection to the mains must follow an independent path, separate from the connections to the control and safety devices.
1
4
6
A
3
2
5
5
4
5
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