Entre Matic Ditec PWR50H, Ditec PWR50HV, Ditec PWR50HR Technical Manual

Ditec PWR50H/HV/HR
Automation for swing gates
(translation of the original instructions)
www.entrematic.com
IP2253EN
Technical Manual
22
IP2253EN - 2017-08-21
Contents
Key
Subject Page
1. General safety precautions 23
2. Declaration of incorporation of partly completed machinery 24
2.1 Machinery Directive 24
3. Technical specifications 25
4. Standard installation 27
5. Dimensions and gearmotor references 28
6. Installation 29
6.1 Preliminary checks 29
6.2 Fastening the brackets 30
6.3 Using the positioning template 31
6.4 Installing the gearmotor 32
6.5 Adjusting the mechanical end stops 33
6.6 Adjusting the lever limit switch 33
6.7 Electrical connections 34
7. Routine maintenance plan 35
8. Troubleshooting 35
9. Disposal 35
Operating instructions 36
General safety precautions for the user 36
Manual release instructions 37
i
This symbol indicates instructions or notes regarding safety, to which special atten­tion must be paid.
This symbol indicates useful information for the correct operation of the product.
23
IP2253EN - 2017-08-21
1. General safety precautions
Failure to respect the information given in this manual
may cause personal injury or damage to the device.
Keep these instructions for future reference
This installation manual is intended for qualified personnel only. Installation, electrical connections and adjustments must be performed in accordance with Good Working Methods and in compliance with the present standards. Read the instructions carefully before installing the product. Incorrect installation could be dangerous. Before installing the product, make sure it is in perfect condition. Before installing the motorisation device, make all the necessary structural modifi­cations to create safety clearance and to guard or isolate all the crushing, shearing, trapping and general hazardous areas. Make sure the existing structure is up to standard in terms of strength and stability. The motorisation device manufacturer is not responsible for failure to observe Good Working Methods when building the frames to be motorised, or for any deformations during use. The safety devices (photocells, safety edges, emergency stops, etc.) must be installed taking into account the applicable laws and directives, Good Working Methods, installa­tion premises, system operating logic and the forces developed by the motorized gate. The safety devices must protect the crushing, shearing, trapping and general hazardous areas of the motorised door. Display the signs required by law to identify hazardous areas.
Each installation must bear a visible indication of the data identifying the motor-
ized gate. When requested, connect the motorized gate to an effective earthing system that complies with current safety standards. During installation, maintenance and repair operations, cut off the power supply before opening the cover to access the electrical parts. The automation protection casing must be removed by qualified personnel only.
The manufacturer of the motorisation device declines all responsibility if compo-
nent parts not compatible with safe and correct operation are fitted. Only use original spare parts when repairing or replacing products. The installer must supply all information on the automatic, manual and emergency op­eration of the motorised gate, and must provide the user with the operating instructions
.
24
IP2253EN - 2017-08-21
2. Declaration of incorporation of partly com­pleted machinery
(Directive 2006/42/EC, Annex II-B) The manufacturer Entrematic Group AB, with headquarters in Lodjursgatan 10, SE-261 44 Landskrona, Sweden, declares that the Ditec PWR50 automation for swing gates:
- is designed to be installed on a manual gate to form a machine pursuant to Directive 2006/42/
EC. The manufacturer of the motorised gate must declare conformity with Directive 2006/42/ EC (annex II-A) prior to initial machine start-up;
- complies with the applicable essential safety requirements indicated in Annex I, Chapter 1 of
the Directive 2006/42/EC;
- complies with the Electromagnetic Compatibility Directive 2014/30/EU;
- complies with the RED Directive 2014/53/EU;
- the technical documentation complies with Annex VII-B of the Directive 2006/42/EC;
- the technical documentation is managed by the Technical Office of Entrematic Italy (with
headquarters in Largo U. Boccioni 1 – 21040 Origgio (VA) – ITALY) and is available upon request, sending an e-mail to ditec@entrematic.com ;
- a copy of the technical documentation will be given to competent national authorities, following
a suitably justified request.
Landskrona, 01-07-2016 Matteo Fino (Chairman)
2.1 Machinery Directive
Pursuant to the Machinery Directive (2006/42/EC), the installer who motorises a door or gate has the same obligations as the manufacturer of machinery and as such must:
- prepare the technical data sheet which must contain the documents indicated in Annex V of the
Machinery Directive;
(the technical data sheet must be kept and placed at the disposal of competent national author-
ities for at least ten years from the date of manufacture of the motorised door or gate);
- draw up the EC Declaration of Conformity in accordance with Annex II-A of the Machinery
Directive and deliver it to the customer;
- affix the EC marking on the motorised door or gate, in accordance with point 1.7.3 of Annex I of
the Machinery Directive.
25
IP2253EN - 2017-08-21
3. Technical specifications
PWR50H PWR50HV PWR50HR
Type Non-reversible Non-reversible Reversible Stroke management (limit
switch)
Mechanical close stops Magnetic limit switches Mechanical close stops
Power supply 24V
Max absorption 12A
Power absorbed 65W nom / 288W max
Max thrust 6000 N
Maximum stroke 500mm
Opening time 14÷80 s / 90°
Intermittence
200 cycles/day [max]
60 consecutive cycles at 20°C
Lifespan
From 150,000 to 450,000 cycles based on the condi-
tions indicated in table 3.1 (see the durability graphs
of the product)
From 180,000 to 600,000 cycles based on the con­ditions indicated in table
3.1 (see the durability
graphs of the product)
Operating temperature -20°C / +55°C
(-35°C + 55°C with NIO active)
Degree of protection IP44
Dimensions (mm) 1044 x 100 x 120h
Weight (kg) 10.5
Tab. 3.0
Chart 3.0
Usage limits
(gate wing weight and width)
1
0
100
200
300
400
500
600
700
800
2 3
(m)
(Kg)
4 5
(m)
(kg)
26
IP2253EN - 2017-08-21
Index of conditioning factors
Gate wing weight
>150kg ­>200kg ­>300kg ­>400kg ­>500kg 10 >600kg 20 >700kg 30
Gate wing width
>3m 10 >4m 20
Solid gate wing 15 Windy area 15
VA/VC/PO/PC speed setting higher than the default values 10
Force R1/R2 setting higher than the default values 10
PWR50H-HV PWR50HR
Durability of the product
0
102030
405060
70
80
90
100
0
50.000
indice di gravosità
250.000
300.000
350.000
100.000
150.000
200.000
400.000
450.000
500.000
550.000
600.000
massimo di cicli
0
102030
405060
70
80
90
100
0
50.000
indice di
g
ravosità
250.000
300.000
350.000
100.000
150.000
200.000
400.000
450.000
500.000
550.000
600.000
massimo di cicli
PWR50H-HV PWR50HR
0
102030
405060
70
80
90
100
0
50.000
indice di gravosità
250.000
300.000
350.000
100.000
150.000
200.000
400.000
450.000
500.000
550.000
600.000
massimo di cicli
0
102030
405060
70
80
90
100
0
50.000
indice di gravosità
250.000
300.000
350.000
100.000
150.000
200.000
400.000
450.000
500.000
550.000
600.000
massimo di cicli
Tab. 3.1Tab. 3.2
Two examples of the operator durability calculation are shown below:
The product lifespan is conditioned by the ex­tent of other onerous conditions:
with reference to Tab. 3.1, various corrective factors have been assessed in relation to the weight and width of the gate wing and the usage conditions; when taken as a whole, they affect the lifespan of the object (see Tab. 3.2).
Esempio di calcolo durata per PWR50HR
Wing weight > 400 Kg 0
Wing width > 4,5m 20
R1/R2 = 80 (default 50) 10
Windy area 15
Total severity index 45
Estimated duration 280.000 cycles
Example of the duration calculation for PWR50H-HV
Wing weight > 400 Kg 0
Wing width > 4,5m 20
R1/R2 = 80 (default 50) 10
Solid wing 0
Total severity index 30
Estimated duration 240.000 cycles
Severity index
Severity index
max no. of cycles
max no. of cycles
max no. of cycles
max no. of cycles
Severity index
Severity index
Loading...
+ 12 hidden pages