ENTES RG-6B, RG-BS, RG-8B, RG-12B User guide

POWER FACTOR CONTROLLER
RG-6B/BS/8B/BS/12B/BS
DIMENSIONS
Do not use device without checking terminal connections.
CONTROLS and OPERATIONS
Capacitor values are recognized and saved with ASEt operation. For doing this, enter program menu on the device and find ASEt menu. ASEt menu includes 2 parameters which are S-oF and S-on. When S-on is selected and SET button is pressed; the device will find and correct any connection failures (such as wrong connection at voltage and current inputs) first and then recognize all capacitor steps. If 10th program (PS-10) is selected, all capacitor powers will be measured. In other programs, only first capacitor step power is measured and other capacitor steps are calculated and recorded according to selected program. If S-oF is selected and SET button is pressed during capacitor recognition, automatic recognition will be ended.
Note: If there are loads other than compensation on the system, the device may find the connection after several tries. If the device doesnt complete the automatic connection process, it cant do the step calculation process. In order to have correct power values for capacitor steps, current and voltage transformer ratios must be entered correctly. If current and voltage transformer ratios are not entered, these ratios are assumed to be 1 and capacitor powers are calculated according to these values (Refer to VT and CT ratio settings). If automatic setup is selected as S-on, automatic mode starts immediately without waiting to escape from the menu. Note: A parameter that is calculated automatically by the device can be changed by the user.
Automatic Capacitor Recognition and Phase Setup Mode
1
For proper operation, current and voltage connections must be connected as
shown in the connection diagram.
After current and voltage terminal connections, capacitor steps connection must
be done according to the connection diagram.
Lastly, computer communication connection must be done. Do not power-up the device before verifying terminal connections.
1. RG-B/BS Series Connection
a)
b)
c) d)
Device can detect wrong connection on the way of active power. For correcting connection fault, automatic setup must be done or suitable phase value must be programmed from AngL menu, which is for programming phasor angle, from transformer menu. When user does automatic setup (ASEt), device will open and close 3 phase capacitor in 1st step during correction of connection failure. Sudden changes in loads and nonlinear loads (Thyristor or triac controlled frequency inverter, UPS etc.) existing, automatic setup may not be done. In this condition, user should disconnect the device and restart it and make the same operation. This operation can do with selecting S-on under ASEt menu. In this case device corrects the errors and then calculates the capacitor values.If user does not want calculating capacitor values, selecting S-oF parameter provides this. User must enter capacitor values after entering current and voltage transformer ratios. Capacitor values can be calculated automatically or maually. Capacitor powers are measured automatically by entering S-on under devices ASEt setting (for details please look Operating Mode Settings). If 10th program (PS-10) is selected in program menu, all capacitor values are measured by switching on/off of the capacitors in sequence. In this program, 3 phase capacitors can be connected as desired according to system requirements. If capacitor steps have been calculated as in the previous step, this step is not necessary. Selecting other program condition device only calculate 1st step and other steps will be calculated according to selected program. Device calculates the capacitor values which will be switched ON according to selected program; so device switches on/off the required steps. Connection of circuit breaker or automatic fuse between the network and RG-B/BS series is highly recommended. Circuit breaker must be in close proximity to the device. All used fuses must be FF type and the current values of the fuses must be 2A or 3A and 6A (Refer to Connection Diagram). Generator input must be done only when the network is supplied by the generator. Otherwise device will be switched to the generator position for each generator starts including the maintaining purpose.
a)
b)
c)
d)
e)
2.
Commissioning
RG-B/BS Series
Generator Input
When 110-250 V AC connection is connected to devices generator input, COS1 position will be passive and COS2 will be active. So, compensation will be done according to target COS2 as long as a voltage is present at generator input.
CONNECTION DIAGRAM
Press SET button and enter ASEt menu (S-oF is displayed)
Select S-on option by using UP/DOWN buttons.
(This parameter should be selected as ON in order to start the Automatic Capacitor Recognition.)
Press SET button in order to activate your selection.
Press SET button 3 sec. and select Auto option.
Select ASEt parameter by using UP/DOWN buttons.
Operating Mode (Automatic/Manual Mode) Settings
RG-B/BS series has two operating modes which are automatic mode and manual mode. Operating mode can be selected by selecting A-on (automatic) or A-oF (manual) option. Manual mode is used for test purpose. In this mode, capacitor steps are switched on&off to test the relay outputs of the device. In the manual mode, capacitor steps are switched on by pressing SET button and also capacitor steps are switched off by pressing ESC button. Factory set values for switching on (ond) and switching off (oFd) time is 10 seconds. These time values can be programmed in the Delay (dELy) menu (Refer to delay time setting). In the manual mode, step numbers, which will be switched on&off, can be programmed in Step menu (Refer to step number setting). Even if manual mode is selected, after 5 minutes, device starts to work in automatic mode and continues to operate in automatic mode.
When automatic mode is selected, AUTO/MAN LED lights on continuously. When manual mode is selected, AUTO/MAN LED blinks.
Warning: Device warns user by blinking (short ON, long OFF) the capacitor steps which will be switched on. Also device warns user by blinking (long ON, short OFF) the capacitor steps which will be switched off. For switching capacitors; voltage inputs must be connected and measured voltage must be higher than (min. 0.5 times) programmed nominal network voltage.
* Current value of 3-Fuses, which are connected to protect the capacitors, is chosen according to the nominal current value of capacitors. ** At 3 phase 4 wire applications L1 and Neutral must be connected devices voltage measurement inputs, at 3 phase 3 wire applications L2 and L3 phases must be connected. L1 phases current transformer must be connected to current measurement input. If load is unbalanced, current cable which is nearest value of total average value must be connected to current transformer. In this condition voltage inputs must be set refer to current. When device programmed to automatic setup, it will program suitable phase angle. So it will measure true values and true compensation. *** Communication terminals are only available in BS models.
Precautions for Safe Use and Installation
This user manual is prepared for quick commisioning and operating of the device. Please read this manual carefully before commisioning or operating RG-B/BS series
Maintenance, installation and operation of RG-B/BS series must be performed only by the qualified technicians. RG-B/BS series is connected to the network with current transformer. Do not disconnect the current transformer terminals. If you disconnect them, be sure to short-circuit or connect them to another parallel load which have low impedance. In case of failure, dangerously high voltage at the secondary side of current transformer may cause an electric shock. Device is suitable only for panel mounting. Verify terminal connections when wiring. Do not use this product for any other purpose than its original task. Do not operate undervoltage. When device is connected to the network, do not remove the front panel. Do not open the RG-B/BS series housing. There are no user servicable parts inside it. Do not clean the device with solvent or similar items. Only clean with a dry cloth. Electrical equipment should be serviced only by your competent seller.
1)
2)
3)
4)
5)
6)
7)
8)
9)
10)
No responsibility is assured by the manufacturer or any of its subsidiaries for any consequences arising out of the use of this material.
1) Panel cut-out dimension must be 91 mm x 91 mm for Type PR19 and 143 mm x 143 mm for Type PR16.
2) Before installation, remove the mounting brackets.
3) Mount the device to front panel.
4) Insert the mounting brackets.
5) Wire thickness for voltage and current terminals must be 2,5 mm2, but it is suitable for cables which have up to 4 mm2 section.
6) CAT5 cable is recommended for RS-485 input terminal.
Excessive force can damage the device. Turn the screw into the terminals and tighten until the RG-B/BS series is secured in place.
70mm
79.3mm
90mm
96mm
96mm
Type PR 19
15 17 18 19 20 21 22
5 6 9 10
6A
Alarm Relay
11 12
C1 C6 C7 C12
23 24 25 26 27 30 31 32 33
N L3
L2
L1
Fan Relay
13 14
1 2 3 4
Un V
in
I
in
Generator
Input
110~250 V AC
16
1A
K L
l1k
1
~ ~
L2 L3
**
**
Type
PR16
(144x144)
143
99
121
138.4 143
18
34.5
67
RG-6B/BS RG-8B/BS
****
Voltage Measurement
Input
Auxiliary
Supply
Current Measurement
Input
Generator
Input
Fan Relay
Alarm Relay
RG-12B/BS
RG-6B/BS RG-8B/BS
TR B GNDA
RS485
POWER FACTOR CONTROLLER
RG-6B/BS/8B/BS/12B/BS
CURRENT and VOLTAGE TRANSFORMER RATIO SETTINGS, PHASE ANGLE and NETWORK VOLTAGE PROGRAMMING
In order to have correct power values for capacitor steps, current and voltage transformer ratios must be entered correctly. Current and voltage transformer ratios are entered in trF menu. If no value is entered in the menu, these ratios are assumed to be 1 and capacitor powers are calculated according to these values.
Current Transformer Ratio
CT ratio can be programmed between 1 and 2000. This value must be the Current Transformers ratio. Exp: For 150 A/5 A current transformer, CT ratio must be entered as "30".
Program Selection
Press SET button for 3 sec.
2
Step Number Setting
The maximum number of steps that the device can control depends on the device model. It can be 6, 8 or 12 . Each of these steps can be programmed oFF, oN or
Auto in the
10th
program. AUto : Programming capacitor power (kVAr) menu. on : Capacitor programmed as a steady. oFF : Meaning of there is no capacitor connection at output. When other programs are selected, 1st steps capacitor power can be programmed. Other steps power can be programmed according to selected program.
* Recommended program mode.
RG-B/BS series has 10 different program modes which determines the power ratio sequences of capacitor steps. These are given on the tables below.
If capacitors sequence is set just like 2nd program (P-02) (1.1.1.1.....), many identical
connection compenents are required. Selecting between 3th program (P-03) to 8th
program (P-08),less connection components are used (exp: 1.2.2......). 9th program
(P-09) provides different group powers. 9th programs capacitor sequence working principle is one groups power can be higher than previous groups sums by first group power. With this method, less capacitors can be used. For 10th program (P-
10), there is no rule of arranging the steps from low to high. With auto setup, capacitor steps can be calculated automatically or user can enter the capacitor values manually. User can select used or not used capacitor steps from CAP menu at 10th program. RG-B/BS series counts the number of switch on/off of every capacitor step and switches on required steps every time. With this method, it prolongs capacitors life time duration. Enter your required program by following the steps below.
Press SET button for 3 sec. and select Auto option.
Press SET button and enter AUto menu. (A-on is displayed)
Select A-on or A-oF option by using UP/DOWN buttons.
In order to activate the selection, press SET button.
Press SET button for 3 sec.
Select Prog menu by using UP/DOWN buttons.
Press SET button in order to see preset program number (Exp: 10).
Select desired program number (1-10) by using UP/DOWN buttons
Press SET button to confirm your selection.
Press ESC button until SAVE is displayed.
Press SET button to save your changes or ESC button to exit without saving.
Phase Angle Setting
Phase angle is changed for all possibility of current and voltage connections in this menu. If user knows phases, which are connected to measurement inputs, phase angle can be set manually in this menu. Automatic setup (ASEt) is recommended for this application. At the end of ASEt application, present connection is displayed at this menu.
-It can be programmed between 0 and 360 in 30 degree differences (0, 30, ...., 330).
Press SET button for 3 sec.
Select trF menu by using UP/DOWN buttons.
Press SET button and select Utr option.
Select An9L/U-no option by using UP/DOWN buttons.
Press SET button to enter Phase Angle / Operating Voltage value.
Enter phase angle between -150° to 180° (programmed 30 degress differences) or operating voltage value by using UP/DOWN buttons (Use SET or ESC button to set next digit or previous digit)
Press SET button to confirm your selection.
Press ESC button until SAVE is displayed.
Press SET button to save or ESC button to exit without saving.
Operating Voltage Programming
Nominal voltage of the network where the device is connected in this menu. For insuring a true compensation, measured voltage value must be higher than min. 0.5 times of programmed nominal network voltage.
Select trF menu by using UP/DOWN buttons.
Press SET button and select Utr option.
Select Utr / Ctr option by using UP/DOWN buttons.
Press SET button to enter Voltage / Current Transformer Ratio.
Enter VT or CT ratio between 1-2000 by using UP/DOWN buttons. (Use SET or ESC button to set next digit or previous digit)
Press SET button to confirm your selection.
Press ESC button until SAVE is displayed.
Press SET button to save or ESC button to exit without saving.
Voltage Transformer Ratio
VT ratio can be set between 1-2000. This value must be the Voltage Transformers ratio. Exp: For 34,5 KV / 100 V voltage transformer, VT ratio must be entered as 345.
L2
L3
Phase 0°
L2
L3
Phase 180°
L2
L3
Phase 240°
L2
L3
Phase 60°
L2
L3
Phase 120°
L2
L3
Phase 300°
L2
L3
Phase 30°
L2
L3
Phase 210°
L2
L3
Phase 150°
L2
L3
Phase 330°
L2
L3
Phase 270°
L2
L3
Phase 90°
Auxiliary
Supply
Voltage
Measurement
Input
Current
Measurement
Input
Auxiliary
Supply
Voltage
Measurement
Input
Current
Measurement
Input
Auxiliary
Supply
Voltage
Measurement
Input
Current
Measurement
Input
Auxiliary
Supply
Voltage
Measurement
Input
Current
Measurement
Input
Auxiliary
Supply
Voltage
Measurement
Input
Current
Measurement
Input
Auxiliary
Supply
Voltage
Measurement
Input
Current
Measurement
Input
Auxiliary
Supply
Voltage
Measurement
Input
Current
Measurement
Input
Auxiliary Supply
Voltage
Measurement
Input
Current
Measurement
Input
Auxiliary
Supply
Voltage
Measurement
Input
Current
Measurement
Input
Auxiliary
Supply
Voltage
Measurement
Input
Current
Measurement
Input
Auxiliary Supply
Voltage
Measurement
Input
Current
Measurement
Input
Auxiliary
Supply
Voltage
Measurement
Input
Current
Measurement
Input
PROGRAM SEQUENCE
01 02 03 04 05 06 07 08 09 *10
linear
1.1.1.1................
1.1.2.2................
1.2.2.2................
1.2.3.3................
1.2.4.4.................
1.1.2.4................
1.2.3.4................
1.2.4.8................
Any sequence can be selected by user.
Available Programs
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