About this manual: The instructions in this manual are for both the
ASR-10/M?
Keyboard and Rack
unless otherwise noted. When you are troubleshooting an ASR Rack and the instructions say to check the
keyboard, substitute a check of the KPC simulator board. When you are troubleshooting an a ASR-88 and the
instructions say to check the keyboard, substitute a check of the keyboard adapter board.
As with every ENSONIQ product, all ASR service is handled through the ENSONIQ Module Exchange
Program. Rather than diagnose and exchange individual components, you will replace complete modules.
We feel that this is the most time and cost effective method of repair, both for you and your customers.
Known Areas of Concern
The four known problem areas of ASRs have been: 1) SIMMs; 2) the disk drive; 3) distorted sound; and 4)
fuses blowing. Those items marked with a
G+=
are known areas of concern, other items are important things to
know about the ASR.
*
Avoid Damage from ESD
(Electra
Static Discharge) !!!
How can we minimize the possibility of causing ESD dama,e
0?
Here are some procedures you can follow
when working on ENSONIQ products.
l
Before beginning any work you should be grounded. Discharge any static electric charge built up on the
body. This will be accomplished by using a ground strap that attaches to your wrist and ground leaving your
hands free to work.
l
Always look for ESD warnings before opening any packages from ENSONIQ.
lAlways avoid unnecessary physical movement, such as scuffing the feet when handling ESD sensitive
devices. That kind of movement can generate additional charges of static electricity.
lMinimize handling of ESD sensitive devices. Keep ESD sensitive devices in their static free packages
until needed. Only transport or store ESD sensitive devices in their protective packages.
lWhen handling ESD sensitive devices, avoid touching any connector pins, leads, or any other electrical
connections on the board. Try to handle ESD sensitive devices by the edges only.
a=SIMMs
Often a customer may think that a unit is broken, when it simply does not have the correct SIMMs installed.
It is important to thoroughly qualify the SIMMs that are installed before troubleshooting further.
Read and
understand the following notes about SIMMs, and refer to the special SIMMs section at the rear of this
manual to be sure a customer is not experiencing problems due to incorrect SIMMs, or SIMMs that are not
installed properly.
What
SlMMs
to Use
The ASR-10 and ASR-88 mainboard has been redesigned. It changes the type of SlMMs that can be used, and
the way that you install the
SIMMs.
The new mainboard is used starting from the following serial numbers:
ASR-10
-
20677
ASR- 1 ORack
-
014567
ASR-10 w/SCSI
-
13126
ASR-88
-
all units
4SR Service Manual
1
Important
Note: It is possible that your unit has a different rev board than these cutoffs suggest, due to a repair or other
circumstance. Be sure to check it against the diagrams here to confirm which rev board you have.
What Changed?
The newer board can accept 2 chip and 8 chip 4meg SIMMs. The older board can only use the 8 chip parts.
Since the 2 chip parts are becoming more common (and possibly less expensive) we redesigned the board to
allow you to use them.
How to Tell Which Rev Board You Have
The old rev board looks like this:
-
Jumper is connected for
M6.4 EXP JMP
STANDARD SIMM Memory.
Move to the other pins when
using Expansion SIMM Slots.
-
Two 1-MegaByte SlMMs
Figure 1 - Note the single jumper above the SIMM slots.
The new rev board looks like this:
SIMM Size Jumpers (2)
are set to 1 M (1
SIMMS). Move the
jumpers to the 4M
positions when changing
to 4
MegaByte
MegaByte
SIMMS.
Figure 2 - Note the two different jumpers above the SIMM slots.
y-- -
DEJYPI
i EXPANSON
-.. M
WN
YMRY
Smndrfd
IEM EXF’JMP
)
SIMM Sk
-
Expansion slots are empty
-
Jumoer is connected for
STANDARD SIMM Memory.
Move to the other pins when
using expansion SIMM slots.
-
Two 1 MegaByte SlMMs
-
Expansion slots are empty
0
Keyboard - SIMMs may be installed by customer.
l
Rack - SlMMs must be installed by Repair Stations because the lid must be removed.
0
The ASR uses 30-pin,D-RAM,
9 or 4Meg x 9 parity SlMMs). The ASR will not accept static RAM or ROMs.
0
We do not recommend using parity SIMMs (designed for IBM PC compatibles). These SIMMs may not
operate properly, and may cause damage to the ASR.
0
We recommend using SIMMs with an access speed of 80 nanoseconds or faster.
0
When installing SIMhJs be sure to move the jumper to the Expansion position.
2
1Meg
x 8 or 4Meg x 8 (Macintosh-type) non-parity SIMMs (not
ASR Sewice Manual
1Meg
x
Important
l
If SIMMs are installed in a less than optimal configuration (see pp.
71-72),
the display will read SIMMs
IN WRONG SOCKETS after booting. If this message is displayed, you should power off and check the
SIMMs configuration.
l
SIMMs that have GAL (gate array logic) or PAL (programmable array logic) chips on them may be too
thick to fit into the standard sockets that are used on the ASR. Even if the SIMMs with
GALS
or
PALS
fit, they will draw too much power and certain configurations (i.e. 2M x8 SIMMs) will not work
properly.
l
See Important Information About SIMMs, p. 67.
THE DISK DRIVE
Transporting a unit
We do not, under any circumstances, recommend the insertion of an actual disk during transport. Only
transport the unit with the drive empty. Please do not ship an ASR or a replacement disk drive in a boxpacked with foam peanuts. If you must use foam peanuts, wrap the entire unit in plastic first. Foam peanuts
may cause severe damage to the disk drive or keyboard.
What disks to use
It is very important to use double-sided, double-density (DD) or high density (HD) 3.5” micro-floppy disks.
The ASR writes information to every track on a disk, so it is imperative that the disk be of superior quality.
Disks that have been pre-formatted for MS DOS are not always reliable and should not be used.
Testing the Disk Drive
The best way to test the disk drive is by formatting a disk. When a disk is formatted, the ASR reads and
writes every track on that disk. If the formatting fails, the disk itself may be faulty. Try formatting another
disk before determining that the disk drive is faulty. Unlike some computer systems, the ASR does not
automatically discard bad sectors when formatting. The entire disk must be good for successful formatting.
There is an exception, a disk that has been pre-formatted for MS DOS may be able to be formatted for use in
an ASR and still not work reliably in the ASR.
e
A few different disk drives were used in the ASR: two types of Panasonic drive and one Sony drive.
Make sure that when you install a new Panasonic disk drive that the switches on the rear of the drive are set as
shown in Figure 3. On some Panasonic disk drives, the Drive Select Switch has only two positions instead of
four. The drive select should always be set to zero (0). If the drive cable is too short, you may also need a
new 34 pin cable when replacing a Panasonic drive with a Sony drive.
-Make
sure that this
switch is in the middle!
Figure 3 - Rear view of Panasonic Disk Drive
4SR
Service Manual
3
Imoortant
e
Customers may complain that their ASR will not read some of their disks.
Density
(I-ID)
disks that have been formatted as Double Density (DD) on a DD drive in a unit such as an EPS,
Please be aware that High
EPS-16 PLUS, or a Macintosh Plus will not be recognized in machines that have an HD drive. This would
include the ASR, as well as an IBM PC or clone. Disks that have been pre-formatted for MS DOS are not
always reliable and should not be used.
e
On early units, removing the disk drive causes the disk drive bezel to break.
The Sony 420-l disk drive has a jumper block. The correct jumper settings are shown in figure 4.
Figure 4 - Correct Sony 420-l jumper settings
CF In keyboard units, some plastic on both the wheel cover and end cap has to be removed. Replacement
disk drives now come with a template and instructions for cutting the plastic on the wheel cover for older
units. See the information included with the new drive.
UNIT SOUNDS DISTORTED
l
If the Peak LEDs on the Input Level are always on, this usually indicates a blown fuse.
l
Setting the loop end point before the loop start point can cause the unit to make funny sounds. To check
this, select the sound that this is occurring on, then select the wavesample: press Edit, underline WS, and
play a key that plays the offending sound so that the display shows a number (rather than ALL).If no
number will show up, underline layer and choose a new layer, then try again. Press Wave, press rightarrow repeatedly until the display shows LOOP START. Note the percentage number in the parenthesis.
Press right arrow again until the display shows LOOP END and note the number in the parenthesis for
loop end. The loop end number must be larger than the loop start number. No factory sounds are shipped
this way, so this is most likely to occur on sounds that the customer has created or modified.
l
Make sure that the cable for each jack board is connected properly.
l
ESP download failures will show up as either a “SYSTEM ERROR xxx” or as the outputs playing “dry”
without any effects, with garbled effects, or with no sound at all. If sounds set to DRY sound fine, but
sounds with effects don’t, replace the digital board.
lKEYBOARD ONLY: If there is distortion on the tail of every sound, and the serial number of the unit is
between 10970 and 11700, replace the analog board.
l
If a sample that the customer recorded into the ASR sounds distorted or there is a click in the beginning
and/or end of the sound, check the A/D chip on the Analog board:
a)
Make sure that NOTHlNG is plugged into either of the ASR Audio Input jacks.
b)
Keyboard only: Make sure that the MIC/LINE switch is in the LINE (down) position.
C
)
Make sure that the Input Level pot is turned fully down (counterclockwise when facing the back of
the ASR).
d) Press Command, then Env 1.
4
ASR Service Manual
Imnortant
e)
Press the right arrow button until the display shows DC OFFSET.
fj’
Press
Enter*Yes.
The display should show: LEFT=
+/-0000x
RIGHT=
+/-OOOOy
g)
If one or both of the values is 32,767 replace the analog board.
h)
In a properly functioning unit, the reading should not be greater than 20 counts from zero (+/-
00020). If the values exceed this: RACK: Replace the analog board.
KEYBOARD: You can adjust each pot on the analog board to be as close to zero as possible:
1)
You can adjust the pots (these are the only two pots on the analog board) with your fingers. You
must reach under the unit and locate the pot that needs to be adjusted. Locate this visually before
grabbing it. Slowly turn the pot clockwise (to the RIGHT) to increase the reading, or counter-
clockwise (to the LEFT) to decrease the reading.
2)
If they cannot be adjusted within the allowable range of +/-00020, replace the Analog Board.
i)Press
Cancel*No
to stop the test. The display shows: DC OFFSET
FUSES
l
A system error may be the result of blown fuses. Check the fuses first.
0
If the Peak LEDs are always on, fuses may be blown. When the sample peak LEDs are on, it is usually a
blown fuse.
.
Fuse Ratings (as of October, 1995)
UL rated fuses
IEC 127 rated fusesWhere Used
(lOOV, 12OV,24OV)
(230V units only)
Fl and F2
1.6A
fast blow
Tl
.OA slow blow
Analog
F3 and F44.OA
fast blow
F4.OA
fast blow+VD Digital/Display/KbdSCSI/DI-10
F51.6A
fast blow
F1.6A
fast blowDisplay
F6 and F7
l.OA slow blowTl.OA slow blow
AIldOg
F92.OA
fast blow
F2.OA
fast blowLine Fuse
The 20-pin
Keyboard/KPC
Simulator Ribbon Cable
When reconnecting this cable to the digital board, make sure that the striped side is aligned with pin 1 and that
the cable is not mis-pinned. If the cable & r&-pinned or installed backward, fuses F3 and F4 on the power
supply board will blow. NOTE: If one fuse blows, the other will blow also; you must replace both.
Customer Thinks the Unit is Broken
l
Version 240 KPC software, when you hold down up arrow and press down arrow, numbers would
scroll instead of going to the halfway point. A new keyboard with 2.41 fixes this problem. See Software
Notes.
0
The sampling “Level Detect” screen should be looked at as an averaging meter and not as an accurate or
realtime signal. Some customers were concerned that their units were broken because the level detect
indicator bounces all over the place or does not respond to peaks.
.
Customers may complain that their ASR will not read some of their disks. Please be aware that High
Density (I-ID) disks that have been formatted as Double Density (DD) on a DD drive in a unit such as an
EPS, EPS-16 PLUS, or a Macintosh Plus will not be recognized in machines that have an HD drive. This
would include the ASR, as well as an IBM PC or clone. Disks that have been pre-formatted for DOS
are not always reliable and should not be used.
ISR Service Manual
5
Important
MECHANICAL ISSUES
Keyboard:
two 6-32s into main board heat sink, and self-tapping into the extrusion. The 6-32s were eventually
changed to
Keyboard:
unit. The wheel cover was modified on later units to prevent this.
Keyboard: If the mounting posts for the wheel brackets break, call ENSONIQ for a new wheel cover
that has the posts reinforced.
Keyboard: Early units may have buttons sticking or keys clacking. To make sure that buttons don’t
stick on later units, a M4xlOmm hex head set screw was added to the extrusion rail that the
keypad/display board mounts to locate the keypad/display board properly. Don’t remove this set screw.
Rack:
screws are not used. Nylock screws have a patch of nylon on the threads for greater holding power.
Rack: On ASR Racks with serial numbers between 10000 and 10500, the rack ear screw PEMs (screw
mounting standoffs) may fall inside the unit.
W
ASR Case (Avoid Stripping Screws)
Be careful when assembling or disassembling any part of the ASR. Avoid over-tightening screws when
repairing a unit! Use no more than 8
made of aluminum extrusions and steel. Some parts are held in place by screws that
tighten into aluminum mounting rails that are part of the case. When replacing any of these screws, it is
possible to over-tighten the screws and strip out a hole.
Originally, three different types of screws were used in the ASR keyboard base pan 832s,
8-32s,
so that there are now only two different types of screws.
On early units, you may break the disk drive bezel when removing the disk drive from the
On Rack units, use a drop of Loctite on screws that hold the circuit boards in place if nylock
incMbs
of torque when tightening any screw. The ASR case is
W
High-Retention Force Connectors (Repair Technicians Label)
Inside the ASR is warning/information label just for you. We wanted to let you know that we use high
retention force connectors in the ASR. This means it is very difficult to remove a connector by just pulling.
We recommend the use of a scribe, screwdriver or similar object when disconnecting cables. Watch out for
them, and please don’t pull on the wires!
We have found that some units develop further problems once a module has been changed. This
may be
a result of improper handling of cables. We suggest removing all cable connectors using the angled end of a
scribe (see Figure 5).
Figure 5 - Correct tool for removing cables
Scribes can be found in the following catalogs:
lTechni-Tool catalog part number 400PR144.
lNewark catalog part number
76-
15 10.
6
ASR Service Manual
Important
GFOEX-6sr CONNECTOR ON ASR KEYBOARD AND ASR-88 CAUTION!!! IMPORTANT!!!
The OEX-6sr should never be plugged in or unplu,,
OOed
with the ASR power on, as this could damage the
ASR. The 8-pin mini-DIN connector on the rear panel of the ASR should only be used to connect the
OEX-6sr Output Expander to the unit. This connector does not simply supply audio outputs and signal
ground and, therefore, cannot be used to generate separate outputs without the OEX-6sr. The ASR
generates digital signals that must be converted externally. The signals present on this connector include
digital control signals and
+/- 15VDC.
Improper connections to these signals could easily damage the
ASR or any external device connected.
HOW THE ASR WORKS
W
This section should help you understand what each module in the ASR does. Reading this may help you
decide what module is faulty by just knowing the ASR system better.
The ASR- 10 is a powerful self-contained computer system. It offers users the ability to accomplish many
tasks, some of these are:
lSampling audio information from external sources
lResampling its own audio output
lAdding digital effects to samples
l Sequencing
lDigital audio track recording
lDisk storage and retrieval
The ability to accomplish these tasks makes the ASR-10 a complex system.
Figure 6 shows the ASR-10’s main components as a complete system.
WHEEL ASSEMBLY
m
ONLY)
9. KEYPAD/DISPLAY
BOARD
I
6. KEYBOARD
13. PATCH SELECT
I
(KPC
BOARD
ON
RACK)
I
BmON
BOARD
I
I
(KFfBOAROONLY)
I
--------s-s
,,-----a
Figure 6 - ASR Block Diagram
ASR Service Manual
7
Important
The block diagram also represents the modular design of the ASR-10. Each one of the main components
represented in the diagram can be replaced, if necessary, without disturbing the other components in the
system. Looking at the diagram you see:
1. Disk Drive
2. Power Supply Board
3. Digital Jack Board
4. Digital I/O Board
5. Digital Board
6. Keyboard (KPC Board on Rack)
Data storage and retrieval device.
Converts AC voltages to regulated DC and unregulated AC and DC to
be distributed throughout the system.
Connections to facilitate the use of the optional digital I/O board. MIDI
jacks, CV pedal jack, and footswitch jacks
Optional board that enables the ASR-10 to use digital audio data directly
from a digital source, such as DAT. It also allows the ASR-10 to output
digital audio data directly to a digital recorder, such as DAT.
The engine of the ASR-10. It has the microprocessor, the sound
processor, operating system memory, sound memory, effects processor,
and floppy disk controller. It also has the circuitry to control all inputs
to and outputs from the system.
Sends performance information (note on, note off, pressure) to the ASR-
10 digital board. Also handles communications to and from the
keypad/display board.
7. Analog Jack Board
8. Analog Board
9. Keypad/Display Board
10. SCSI Board
ll.OEX6sr
.12.
Pitch and Mod. Wheel
Board
Assembly
Has the input pre-amp circuitry on it, all of the audio inputs and outputs
(except for OEX-6).
Converts analog audio signals into digital audio signals and passes them
to the digital board. Converts digital audio signals to analog audio
signals and supplies them to the audio outputs and headphone amplifier
Transmits button presses to the digital board through the keyboard, and
receives display data from the digital board through the keyboard. See
figure 7 for further details.
Allows access to SCSI devices for storage and retrieval of data, and disk
track digital recording. It is an optional board on the ASR- 10 keyboard.
Optional board on the ASR-10 keyboard. Adds three additional stereo D
to A converters for six additional analog outputs.
Transmits pitch and modulation wheel movements to the digital board. It
is not included on the ASR-10 rackmount.
8
ASR Service Manual
ImDortant
13. Patch Select Button Board
Transmits patch select button presses to the digital board. It is not
included on the ASR-10 rackmount.
The ASR-10 was designed with the analog and digital sections on different boards, and the analog and digital
jack boards separate, for some specific reasons.
l
Only the digital board requires a four-layer circuit board so there is a cost savings using a two-layer board
for the analog section.
l
It is easier to break the connections between the analog board and the digital board to install the optional
optically isolated SCSI board. This ensures that no matter how much digital noise is induced on the digital
board due to SCSI, it won’t reach the analog section.
l
Having separate jack boards allows the interface points with the outside world to be placed away from
circuitry that can be damaged by Electra Static Discharge that can be introduced at these points. This
decreases the instruments susceptibility to damage from ESD.
Keyboard and Rack Similarities
The Keyboard and the Rack use the same operating system (OS.) disk. The ASR-88 uses different EPROMs.
All circuit boards except the keypad/display board are the same for both the keyboard and the rack. However,
there are physical differences that will require you to specify for which unit you are ordering parts.
Instead of a Poly-Key keyboard assembly, the Rack has a KPC simulator board. The KPC simulator board
passes information between the keypad/display board and the digital board (like the keyboard does for the
keyboard unit). In the rest of this manual, whenever you see “keyboard,” substitute KPC simulator for the
Rack and keyboard adapter board for the ASR-88 (except where otherwise noted). The ASR Rack has the
OEX-6sr Output Expander and SCSI Interface (SP-3) built-in. These two expanders are options for the
Keyboard unit. Digital I/O is an option for all ASR models. The ASR-88 has 16Meg of RAM standard, and
SCSI. The ASR-88 has a keyboard adapter board instead of a KPC board.
Communications Path
It is important that you completely understand the communications path
of
the ASR.
Please read this
carefully.
The ASR digital board, keypad/display board and keyboard are complete computer systems in themselves,
each with its own microprocessor and operating software. The modules communicate with each other using
serial communication ports. Whenever a key is played on the keyboard, for example, the keyboard assembly
microprocessor transmits this information to the microprocessor on the digital board.
The keypad/display board communicates with the digital board through the keyboard. Whenever the digital
board wants to put a message on the display, it sends the message to the keyboard which then passes it on to
the display. Whenever a button is pressed on the control panel, the keypad/display board’sends the message to
the keyboard which, in turn, passes it on to the digital board.
The communications path is shown in Figure 7. The digital board communicates with the keyboard over a
two-line asynchronous interface carried by the 20-pin keyboard ribbon cable. The keyboard communicates
with the keypad/display board over a three-line synchronous interface that is carried over to the digital board
via the 20-pin ribbon cable, then up to the keypad/display board via the 24-pin ribbon cable.
ASR Service Manual
9
Imoortant
Due to the complexity of the modules involved, it is often difficult to determine which module is at fault when
a communications problem occurs.
KEYPAD/DISPLAY BOARD
1
DIGITAL BOARD
DATA DATA CLOCK
IN
/
I
OUTOUT
DATA DATA
IN
ASYNCHRONOUS
OUT
PORT
DATA
DATA CLOCK
I
Figure 7 - Communications Path
I
24 PIN DISPLAY
CABLE
If a communication problem occurs (i.e., no display or no response to button presses or keys), it could be
something as simple as a bad cable, or it could be a problem in one of the modules. To help you identify a
faulty module, a Communication Test Board is available from ENSONIQ Customer Service*. The
Communication Test Board simulates the operation of the keyboard and can be used as a “known good”
module in place of the keyboard for troubleshooting.
*This is the same communications test board that was sent out to service centers in 1990 to troubleshoot
polypressure keyboard problems.
IMPORTANT!
When using the Communication Test Board, keep in mind that it is sensitive to static discharge. Handle the
board by the edges and store it in the anti-static shipping bag when not in use.Do not let the board short out
when testing, place an insulator (cardboard, paper, etc.) underneath it,
Attaching the Communications Test Board
If an ASR has a communications problem, turn the unit off and unplug the 20-pin keyboard ribbon cable from
the digital board at connector J7. Plug the 20-pin ribbon cable from the Communication Test Board into
57.
This will eliminate the keyboard as a variable. Turn the system on. If the communications problem persists,
you know the keyboard is not at fault. If communication is restarted, however, the keyboard is at fault.
There is one further complication. Since the communications path between the keyboard and keypad/display
board is routed through the digital board, there is a remote possibility that the printed circuit connections
10
ASR Service Manual
Important
between the two connectors are defective. If you have an ASR that has a problem communicating with its
keypad/display board, you may want to verify continuity between the connectors on the digital board.
Turn off the power and unplug the 20-pin ribbon cable from the ASR digital board at J7 and the ASR 24-pin
display cable from the digital board at Jl. Using an ohmmeter, verify continuity between the following points
on the digital board:
57 (20~Din
connector)
J 1
(24-Din
connector)
Pin 1
to
Pin 9
Pin3to Pin 10
Pin 5
to
Pin 11
TROUBLESHOOTING
Often the faulty module in an ASR can be determined through normal use. Sometimes, it is difficult to
isolate the problem. The following flowcharts can help you diagnose units that appear dead (no display).
When troubleshooting an ASR, always disconnect any expansion devices that may be present (such as the
SCSI Interface or OEX-6sr Output Expander). This will prevent a faulty expander from complicating your
troubleshooting. Remember, when you take out the SCSI board, connect the analog board to the digital
board via a 34 pin ribbon cable to J6 on the digital board and Jl on the analog board.
The following pages include troubleshooting information:
Pao,e
Problem
12
AC Line Voltages
13
Power Supply Voltage Check Points
14
ASR with Incorrect Analog Power Supply Voltages (flow chart)
15
ASR with Incorrect Digital Power Supply Voltages (flow chart)
16
Display Self-test Chart
17
ASR with No LEDs Lit (flow chart)
18
ASR with All LEDs Lit, No Display (flow chart)
19
ASR Foot Switch and Patch Select Inputs
20
ASR-88 Keyboard
ASR Service Manual
Checking the Power Supply
CHECKING THE POWER SUPPLY
Some ASR-10 problems may be related to a faulty power supply, transformer or line filter. You should
check these before troubleshooting the rest of the unit. Measure continuity across all the fuses to
make sure they are not blown.
Make sure that all the cable connections are secure and correct. Plug the ASR-10 in and turn it on.
After it has warmed up for five minutes, begin to test the voltages at the points shown in Figures 8 and 9.
It is normal for Line Voltage to vary
+/-
10%. If the voltages vary outside the allowable limits, follow
the procedure described under TESTING THE POWER SUPPLY UNLOADED (pp. 14-15) before
replacing it.
The voltage and part number of the chassis mount transformer are on the label on the top of the
transformer. The power supply part number is silk-screened near the center of the power supply PC
board. The chassis mount transformer part numbers for the ASR-10 are:
1OOV
1450000722230V
12OV
1450000342240V
1450000352
1450000932
These lugs are on the
power supply board.
v
NOTE: Wiring
is the same for
the ASR-10 Rack
Filter 1
Power Switch
green wire
Tground
I
to
case)
TR=top
BR=bottom right lug
TL=top left lug
BL=bottom left lug
right lug
Rear of ASR-10 Keyboard Unit
Analog Board Regulator Voltages
There are seven regulators (VRl through VR7) attached to the analog board heat sink. On the keyboard
(J
version, you can easily check to make sure that they are generatin,
voltages are silkscreened onto the analog board next to the regulator name. Place your ground
the correct voltages. The correct
(-)
probe
on the tab of VR5. To measure the output, place the other probe on pin 3 of the regulator (when the
regulator legs are closest to you, pin 3 is the right leg). It is normal for the voltage to vary f 5%.
12
ASR Service Manual
Checking The Power Supply
POWER SUPPLY VOLTAGE CHECK POINTS
Below are the voltage ranges for proper operation of each fully loaded supply and the pins to read across
with the voltmeter (see Figure 9). It is normal for line voltage to vary +/- 10%.
Designation
Where Used
Connector Pins Allowable range Units
+,-
Digital Supply
digital
54
193
18.7 to 22.8
VACrms
Analog Supply
XXil0g
54
496
17.1 to 20.9
VACrms
Display Filament display
54
799
5.1 to 6.2
VACrms
Display Offset
display
54
92
-25.0 to -30.6
VDC
+5D 1
digital
52
172
i4.75 to
+5.25VDC
+5D2
digitalJ2
3-4
+4.75
to
+5.25VDC
+VD
display/digital/kbd J 1
12
+10.9
to
+12.1VDC
+VAlLUlal0g
53
193
+24.4
to
+29.8VDC
+VA2
aIMlog
53
2,3
+9.5
to
+11.6VDC
-VA1
Wtl0g
53
534
-27.6 to -33.8VDC
-VA2
TilldOg
53
694
-10.9 to -12.1VDC
J2 was marked Xl on some early versions of the power supply board. These voltages can also be
measured on the digital board (near the J2-power connector) with the ground
(-)
probe on the digital
board heat sink:
+5D
1 at FB3; +5D2 at FB2; and +VD at FB 1.
On keyboard units, the 53 power supply voltages may be measured at 53 of the analog board.
:l
and F2
:3
and F4
.,
and
F7
29
li%”
El
22OL240
0
120
t F6
1
Gil
T5 orange
T6 white
T8 blue
‘I7 red
Tl
and T2 are green
transformer wires
Figure 9
-
ASR- 10 Power Supply Board
UL rated fuses
(lOOV,12OV,24OV)
1.6A fast blow
4.OA
fast blow
1.6A fast blow
l.OA slow blow
2.OA
fast blow
Fuse Ratings (as of October 1995)
IEC 127 rated fuses
(230V units only)
Where Used
Tl
.OA slow blowAnalog
F4.OA
fast blow
+VD:DigitaL/Display/bdfSCWDI-10
F
1.6A
fast blowDisplay
Tl.OA slow blow
Analog
F2.OA
fast blow
Line Fuse
ASR Service Manual
13
Checking the Power Supply
TESTING THE POWER SUPPLY UNLOADED
If the power supply readings exceed the indicated tolerance it is possible that a defective component one
of the other boards is drawing the power supply down. In this case, you should test the power supply
unloaded before proceeding. This involves unplugging circuit boards from the power supply one at a
time to see what board might be causing the incorrect readings. The procedure for doing this is shown in
the flow charts, figures 8 and 9.
/
Incorrect analog power
\
INCORRECT ANALOG POWER
SUPPLY VOLTAGES
(Analog Supply, Display
+VAl, +VAZ, -VA& -VA2)
Fiient,
Disconycf
the OEX-6sr cable from J2
$1
Turn the unit OFF. Disconnect the
Analog Jack board cable from J4 on the
dieital
board. Turn the unit ON.
NO
Replace the Analog Jack
Board (see Section G).
Figure 10
Incorrect Analog Power
Supply Voltages
-
14
ASR Service Manual
Checking The Power Supply
Incomct
digital power supply voltags
INCORRECT DIGITAL
TumtheunitOFF Checkthefuscs.
Vetifythetbe
pmpcr Line Voltage is present Turn the unit ON.
POWER SUPPLY VOLTAGES
(Digital Supply +5Dl, +5D2,+VD)
NO+=)
Simulator cable from J7 of tbe digital board. Turn theunit
Simulator (see Section E).
Turn tbc unit Off. Disconnect tbcCpin Disk Drive power
cable
From
tbc keypad/display board. Turn dx unit ON.
I
l
Replace the Disk Drive
T-0+(
(see section IQ.
Turn tbzunit Off. Disconnect the ‘I-pin cable between the
power supply and the KcypxVDisplay Board. Turn the unit ON.
Turn the unit OFF. If present. disc-t tbc Digital I/O
cable fmm 19 on he didtal board. Turn the unit ON.
I
Turn the unit
OFF. If
prescn~
disc-t
tbc
SCSI
cables
fmm J4 and 16 on the digital board.
TUTI
the unit ON.
YES
v
Turn bc unit Off. Disconnect the
pwa
supply
cable fmm I2 on the digital board. Turn the unit ON.
Replace tbe Power Supply Board
(WC
Section C).
Figure
ll-
Incorrect Digital Power
Supply Voltages
ASR Service Manual
I.5
Checking the Display
DISPLAY SELF-TEST MODE
When the keypad/display is receiving power from the power supply but is not in proper communication
with the digital board, the keypad/display board enters self-test mode. In self-test mode, the display
remains blank until you press the buttons on the control panel. Pressing various control panel buttons
will cause the display to print characters, home the cursor, etc.*
Using Self-test Mode to Diagnose the Keypad/Display Board
1.
If the unit comes in with a blank display, but is in self-test mode (i.e., the display prints
characters when buttons are pressed according to the chart below) this indicates the problem is either
the digital board or the communication link between the digital board, keyboard and the
keypad/display board. Before replacing anything, check all connections, particularly the 20-pin cable
to the keyboard.
If pressing buttons causes only the leftmost character of the display to change, this usually indicates a
defective cable connection (20-pin ribbon cable) between the digital board and keyboard or possibly
a bad keyboard.
2.
If the unit is in self-test mode but the display does not respond according to the chart below,
the problem is most likely in the keypad/display board. If certain buttons do not function properly
during normal ASR-10 operation, test them while the display is in self-test mode.
If you can’t isolate a problem that seems related to the display, the display can be forced into Self-test
mode using the following procedure. With the power off, face the front of the unit, then jumper the
minus
to
(-)
side of C83 (located below
JS).
On power up, the display will stay in self-test as long as the jumper is connected, allowing you to
J5,
the digital jack board connector) to pin 1 of U64
(74F74,
next
check the keypad/display board independently. The chart below details how the control panel buttons
are mapped in self-test mode:
8
EFFECT SELECT*BYPASS
SAMPLE
RECORD
STOP/CONTINUE
PLAY
Displav Reads:
4.
;
;Home Cursor)
Space
&
;
(Home Cursor)
5.
4
2.
>
0.
5
6.
16
ASR Service Manual
Checking the Display
TROUBLESHOOTING AN
ASR-10 WITH NO LEDS LIT
connections making
YES
NO
I
Check
Kevboard/KPC
YES
Are the disulav
voltages correct?
(53
on Dower
suoolv)
NO
Test the
Dower
su~ulv
unloaded. Go to Incorrect
Power Supolv Voltages
Fimre 12
-
No LEDs Lit
ASR Service Manual
17
Checking the Display
ALL LEDS LIT,
NO DISPLAY
z
Are the power supply
voltages correct?
YES
*
Force the unit into self-test mode
Jumper the negative (left) side
Cl9 to
Din
13 of
U20.
TROUBLESHOOTING AN ASR-10
WITH ALL LEDS LIT, NO DISPLAY
Reulace the KevboardXPC
imulator board (see Section
18
NO
Repair and retest.
Figure
13
-
All LEDs Lit, No Displav
ASR Service Manual
Kevboard and Footswitch
Inuuts
The ASR-10 Keyboard and the KPC Simulator Board
The Poly-Key
-r~
Pressure Keyboard on the ASR-10 (and the KPC simulator board on the Rack) is a
complex module that contains its own computer and software. So, when necessary, you will be
swapping it out as a whole unit. Display information sent to and from the digital board is processed
through the keyboard/KPC simulator. What might appear to be a frozen display, therefore, could be a
bad keyboard/KPC simulator. For more troubleshooting hints, see Communications Path p. 10.
The 20-pin Ribbon Cable
(Kevboard/K.PC
Simulator)
When reconnecting this cable to the digital board, make sure that the striped side is aligned with pin 1
and that the cable is not r&-pinned. If the cable & mis-pinned or installed backward, fuses F3 and F4
on the power supply board will blow. NOTE: If one fuse blows, the other will blow also; you must
replace both.
ASR-10 Foot Switch and Patch Select Inputs
Foot Switch Jack
A single pedal foot switch (like the SW-5) plugged into the Ft. SW. jack is always a Sustain pedal.
When a dual foot switch (piano-type, like the SW-lo) is plugged into the Ft. SW. jack, the right pedal is
always a Sustain pedal and the left pedal is programmable (OFF, FX MODSRC, SAMPL YES, or
STOP/CONT).
To check to see what the left foot switch is set to, press Edit, then press
System*MIDI
repeatedly until the display shows LEFTFf SWITCH=OFF (default).
Although the foot switch jack is mounted on the digital jack board, the foot switch signals go to the
keyboard, where they are sensed by the keyboard microprocessor.
Patch Select Jack
A single pedal foot switch (like the SW-5) plugged into the Patch Select jack causes the ASR-10 to think
that the left patch select button is always down
(X0).
The single pedal acts as the right patch select
button (XX).
When a dual foot switch (piano-type, like the SW-lo) is plugged into the patch select jack, the right acts
as the right patch select button and the left pedal acts as the left patch select button.
ASR Service Manual
19
ASR-88 Kevboard
ASR-88 KEYBOARD
The ASR-88 uses the same keyboard as the KT-88 that has “bubble” switches, the ASR-88 keyboard is
only different in the adapter board. Instead of mechanical switches, this keyboard has a molded rubber
bubble under each key. The keyboard circuit board has conductive carbon contacts printed on it (which
appear as small black strips under each key). Each rubber bubble also has small conductive carbon dots
printed on the inside. The bubbles are made in strips which attach to the circuit board using small nubs.
The nubs on a strip are pushed through holes in the circuit board, in order to hold the strip in place.
As a key is pressed, it forces the bubble down until the carbon dots on the bubble hit the carbon contacts
on the circuit board. This completes the circuit. The circuit has two contacts per key, a back contact and
a front contact. The back contact closes first when a key is pressed, then the front contact closes. We
measure the amount of time between when the back contact closes and when the front contact closes.
This tells us how fast the key was hit, making the keyboard “velocity-sensitive”. In other words, we can
tell how hard the musician is playing and can adjust the volume and brightness of the sound in response
to the playing style. Each bubble switch also has a diode in series with it for proper circuit operation.
Key Response Problems
Although bubble switches are more reliable than mechanical switches, there are still many things that
can go wrong with this keyboard. If the bubble switches don’t switch in the proper order (first the back
contact, then the front contact) or if the switches don’t make clean contact, several problems can occur.
These include:
lKeys that don’t sound at all
lErratic keys that “chatter” as they are played, held or released
lKeys that sound much louder than other keys
lKeys that sound much quieter that other keys
These problems can be caused by several things, including:
lOpen or shorted traces on the circuit boards
lBad or dirty carbon contacts on the circuit boards
lBad or dirty carbon contacts on the bubbles
lTom or otherwise damaged bubbles
lBubble strips that are installed backward
lInterference between the key and the bubble (such as foreign material trapped between the key and
the bubble)
lImproper alignment between the key and the bubble
l Bad diodes
Usually failures will fall into two categories; either one key is bad, or a group of keys is bad.If a group
of keys is bad, all the keys may be grouped together (usually a group of eight) or they may be spread
across the keyboard (usually every eighth key).
If keys fail in a group of eight or every eighth key fails, the problem is most likely an open or shorted
trace on the circuit board or a problem with the keyboard processor board (that is mounted to the bottom
of the keyboard).
20
ASR Service Manual
ASR-88 Keyboard
If only one key is bad (or if groups of keys are bad but not in groups of eight or every eighth key), the
problem could be any of the above. The first thing to do is remove the key and see if there is anything
obviously wrong with the bubble:
Look for damage to the bubble itself.
If the bubble is damaged, the circuit board must be removed so the strip can be replaced.
Check that the bubble strip is seated flat against the circuit board.
If the strip is improperly seated, use an appropriate tool (a straightened paper clip works well; don’t
use a sharp tool as it can puncture the rubber strip) to force the nubs on the strip into the holes on the
circuit board. The strip should lay flat against the circuit board.
Check that the bubble isn’t backward. If installed correctly, the deeper of the two bubble
contacts should be at the rear of the keyboard.
If the strip is in backward, remove the circuit board, pull the strip off the circuit board, turn it around
and reinstall it.
Remove any foreign material caught between the bubble and the key.
See if the plunger on the key makes proper contact with the top of the bubble.
If the piunger on the key forces the bubble down unevenly (with one side of the bubble being much
higher than the other side), loosen the screws that hold the circuit board in place and slide the circuit
board over slightly to better align the key and the bubble, then re-tighten the screws,
Check that both diodes for that key are inserted properly (the banded end of all diodes should
face the same way).
If a diode is in backward, the circuit board must be removed and the diode must be unsoldered,
reversed and re-soldered.
Check that both diodes for that key are working properly.
Select the “diode check” setting on an ohmmeter and test the diodes. The diode should conduct
when the negative (black) lead of the ohmrneter is on the cathode (banded) end of the diode and the
positive (red) lead of the ohmmeter is on the anode (unbanded) end of the diode. The diode should
not conduct when the negative (black) lead of the ohmmeter is on the anode (unbanded) end of the
diode and the positive (red) lead of the ohmmeter is on the cathode (banded) end of the diode. If a
diode is bad, replace it with a lN914B diode.
If there is no obvious problem, remove the circuit board:
lExamine the circuit board for short circuits.
These are usually caused by solder bridging. Touch up any shorts with a soldering iron and/or razor
knife.
lLook for open traces.
These usually occur at the break-away points along the edge of the board and near the connectors.
Solder a wire jumper in place to fix any broken connections.
lRemove the bubble strip and clean both the circuit board contacts and the bubble contacts
with alcohol and a cotton swab.
Allow them to air dry before putting the bubbles back on the circuit board.
If after all this the keyboard still doesn’t work properly, replace the entire keyboard assembly.
ASR Service Manual
21
ASR-88 Keyboard
Pressure Response Problems
The ASR-88 keyboard, like the KT-88 and TS-12, has mono pressure response. This allows a
modulation effect to increase as you press harder on a key. Pressing harder on any key will affect all
other keys. To produce mono pressure, two pressure sensitive strips are inside the keyboard assembly.
Pressing on a key exerts a downward pressure on the strips. Two strips are used because of the large
88-
note span. The signals from the two strips are combined by the mono pressure circuit that resides on the
keyboard processor board that is mounted to the bottom of the 88-note keyboard near the wheel
assembly. Note that it is normal for pressure response to vary depending on the number of keys being
pressed.
If pressure response is not working properly, check the alignment of the pressure strips, and make sure
they are securely connected to the keyboard adapter board. Replacement of the pressure strips is not
practical on this keyboard assembly, if there is damage to the pressure strips, replace the entire keyboard
assembly.
22
ASR Service Manual
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