Enphase QD-SEAL-10 Installation Manual

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QUICK INSTALL GUIDE
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(Models QD-CONN-10F and QD-CONN-10M)
Install the Enphase Three-Phase
Field Wireable Connectors
Use Enphase Three-Phase Field Wireable QD Connectors with an Enphase QD Cable or a 10AWG or a 12AWG eld extension cable to:
• Easily connect QD Cables on the roof without complex wiring
• Use a mated pair of connectors to end-feed the branch circuit with an AC connection
• Use a Male connector along with a QD-LINKFW-10 center tap adapter cable to center-feed the branch circuit with an AC connection
• Use mated pairs of connectors to connect with a remote part of the array
PREPARATION
For full installation instructions for the Enphase IQ8D Microinverters, read and follow all warnings and instructions in this guide and in the Enphase IQ8D Commercial PV Design Guide and IQ8D Microinverter System manual at: enphase.com/support.
Check that you have Enphase Three-Phase Field Wireable QD Connectors as needed for your installation. Both female and male connectors are sold in packs of ten:
• Three-Phase Field Wireable QD Connector (female): (QD-CONN-10F)
• Three-Phase Field Wireable QD Connector (male): (QD-CONN-10M)
Make sure you have the following recommended tools:
• Screwdriver blade width 4mm to 3.2mm (1/8”) (recommended tool to torque
the screw on contact carrier and to disconnect eld wireable connector).
• 30mm wrench
PARTS
FEMALE CONNECTOR PARTS
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MALE CONNECTOR PARTS
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1. Cable gland
2. Seal
3. Housing
4. Contact carriers
1. Cable gland
2. Seal
3. Housing
4. Contact carriers
WARNING: Risk of equipment failure. Do not mix
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male and female connector parts when assem­bling connectors.
Corporate Headquarters Contact Information Enphase Energy Inc. 47281 Bayside Parkway Fremont, CA 94538 USA
Enphase Customer Support: enphase.com/en-us/support/contact
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ASSEMBLY
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1 Nm
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4.5 Nm
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Follow the steps to assemble Enphase Field Wireable QD Connectors for three-phase.
FEMALE
A) Prepare the cable:
• Push the cable gland over the cable.
• If there are multiple seals, select a seal that ts your cable
diameter. Seal ranges are: 8-12mm / 12-16mm / 16-21mm.
• Push the housing with seal over the cable.
• Strip 42mm from the cable.
• Strip 12mm from the conductors.
NOTE : Do not use PE pin when using connector with 4 core QD
Cable.
B) Connect the conductors to the contact carrier. Match the assign-
ment according to the label on the contact carrier.
WARNING: Ensure that the correct connection for Line, Neutral,
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match according to the label on the contact carrier. In case of mismatch, phase balance of system will be affected.
NOTE: For exible wires, we recommend using ferrules acc. to
DIN 46228 that are crimped with jointing clamp.
C) Torque the contact carrier screws to 1 Nm.
MALE
D) Push the contact carrier into the housing until it snaps in audibly.
E) Tighten the cable gland to a torque of 4.5 Nm.
WARNING: Observe the permitted bending radius during installation.
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The degree of protection might fail if the bend radius is exceeded.
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4.5 Nm
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Loosening the cable
• Loosen the cable gland.
• Use the screwdriver to release the contact carrier on both sides.
• Pull the contact carrier from the housing.
• Loosen the screws on the contact carrier, and loosen the wires.
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FIELD WIREABLE QD CONNECTORS - THREE-PHASE
DISCONNECT (if needed)
To disconnect Enphase Three-Phase Field Wireable QD Connectors, release the two connectors by pressing down the snap with a screw­driver. You can then separate the connectors
* WARNING: Never plug in or disconnect the connectors under load.
The connectors are not suitable for interrupting the current.
SAFETY
IMPORTANT SAFETY INSTRUCTIONS. SAVE THIS INFORMATION.
Follow all safety and assembly instructions when installing En­phase Three-Phase Field Wireable QD Connectors.
Safety Symbols
DANGER: This indicates a hazardous situation, which if
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not avoided, will result in death or serious injury. WARNING: This indicates a situation where failure to
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follow instructions may be a safety hazard or cause equipment malfunction. Use extreme caution and follow instructions carefully.
WARNING: Risk of burn. Failure to follow instructions
;
may result in burn injury. NOTE: This indicates information particularly important
for optimal system operation.
Safety Instructions
DANGER: Risk of electric shock. Do not use Enphase
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equipment in a manner not specied by the manufacturer.
Doing so may cause death or injury to persons, or damage to equipment.
DANGER: Risk of electric shock. Be aware that installation
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of this equipment includes risk of electric shock. Do not use
without rst removing AC power from the Enphase System.
Disconnect the power coming from the photovoltaics before servicing or installing.
DANGER: Risk of electric shock. Never plug in or disconnect
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the connectors under load. The connectors are not suitable for interrupting the current.
DANGER: Risk of electric shock. Risk of re. Before making
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any connections verify that the circuit breakers are in the off position. Double check all wiring before applying power.
DANGER: Risk of electric shock. Risk of re. Only use
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electrical system components approved for wet locations,
including but not limited to conduit ttings. DANGER: Risk of electric shock. Risk of re. Only qualied
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personnel should install, troubleshoot, or replace the En­phase Three-Phase Field Wireable QD Connector.
DANGER: Risk of electric shock. Improper use of the Three-
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Phase Field Wireable QD Connector or its components may
result in a shock, re or explosion. To reduce these risks,
disconnect all wiring before attempting any maintenance.
DANGER: Risk of electric shock. Risk of re. Ensure that all
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AC and DC wiring is correct and that none of the AC wires are pinched, shorted, or damaged.
DANGER: Risk of electric shock. Risk of re. Do not attempt
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to repair or alter the Enphase Three-Phase Field Wireable QD Connector.
DANGER: Risk of electric shock. Risk of re. Make sure the
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conductors are not damaged. If the exposed wires are dam­aged, the system may not function properly.
WARNING: Risk of equipment damage. Enphase male and
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female connectors must only be mated with the matching male/female connector.
WARNING: Risk of equipment damage. This product is
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intended for operation in an environment having a maximum ambient temperature of 105°C(221°F).
WARNING: When installing the cabling, secure any loose
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cable to minimize tripping hazard WARNING: Before installing or using the Enphase Three-
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Phase Field Wireable QD Connector, read all instructions and cautionary markings in the technical description, on the Enphase System, and on the photovoltaic (PV) equipment.
WARNING: For eld connections, use 10 or 12 AWG wires
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insulated for a minimum of 75°C. NOTE: Using unapproved attachments or accessories may
result in damage or injury. NOTE: When looping the Enphase QD Cable, do not form
loops smaller than 3.62 inches (9.2 cm) in diameter. NOTE: Perform all electrical installations in accordance with
all applicable local electrical codes: the Canadian Electri­cal Code, part 1; the National Electrical Code (NEC); ANSI requirements; and NFPA 70.
NOTE: To ensure optimal reliability and to meet warranty re-
quirements, install the Enphase Three-Phase Field Wireable QD Connectors according to the instructions in this guide.
NOTE: Protection against lightning and resulting voltage
surge must be in accordance with local standards.
NOTE: For exible wires, we recommend using ferrules acc.
to DIN 46228 that are crimped with jointing clamp. NOTE: Cable used with Enphase Three-Phase Field Wireable
QD Connectors must meet the following requirements:
• Min/max outer insulation diameter (including the clear second insulator): 8mm / 21mm
• Wire size: 12 AWG to 10 AWG
Enphase Customer Support: enphase.com/en-us/support/contact
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