Enphase M250 Installation Manual

M250 SAFETY
M250 (M250-60-2LL) Safety
Important Safety Information
This document contains important instructions to use during installation of the Enphase M250 Microinverter™. To reduce the risk of electrical shock, and to ensure the safe installation and operation of the Enphase Microinverter, follow these in­structions. The following safety symbols and information indicate dangerous conditions and important safety instructions.
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Product Labels
WARNING: Hot surface.
Refer to product instructions.
Safety Instructions
DANGER: Before installing or using the Enphase Micro-
inverter, read all instructions and cautionary markings in the technical description, on the Enphase Microinverter System, and on the photovoltaic (PV) equipment.
DANGER: Do not use Enphase equipment in a manner
not specied by the manufacturer. Doing so may cause
death or injury to persons, or damage to equipment.
DANGER: Risk of Electrical Shock. Be aware that instal­lation of this equipment includes risk of electric shock.
Do not install the AC junction box without rst removing
AC power from the Enphase System.
DANGER: The Engage Cable terminator cap must not be installed while power is connected.
DANGER: Electric shock hazard. The DC conductors of this photovoltaic system are ungrounded and may be energized.
WARNING: Always de-energize the AC branch circuit before servicing. Never disconnect the DC connec-
tors under load. Disconnect DC connections rst, then
disconnect AC connections.
WARNING: The body of the Enphase Microinverter is the heat sink. Under normal operating conditions, the temperature is 15°C above ambient, but under extreme conditions the microinverter can reach a temperature of 80°C. To reduce risk of burns, use caution when work­ing with microinverters.
WARNING: The M250 may be paired only with a 60-cell PV module. The PV module DC conductors must be la-
beled “PV Wire” or “PV Cable” to be compliant with NEC
690.35(D) for Ungrounded PV Power Systems.
Safety and Advisory Symbols
DANGER! This indicates a hazardous situation, which if
not avoided, will result in death or serious injury.
WARNING! This indicates a situation where failure to
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⚠ ⚠
⚠ ⚠
follow instructions may be a safety hazard or cause equipment malfunction. Use extreme caution and follow instructions carefully.
WARNING! This indicates a situation where failure to follow instructions may result in burn injury.
NOTE: This indicates information particularly impor­tant for optimal system operation. Follow instructions closely.
WARNING: If the AC cable on the microinverter is dam­aged, do not install the unit.
WARNING: You must match the DC operating voltage range of the PV module with the allowable input voltage range of the Enphase Microinverter: 16-48V.
WARNING: The maximum open circuit voltage of the PV
module must not exceed the specied maximum input
voltage of the Enphase Microinverter: 48V DC.
WARNING: The M250 has eld-adjustable voltage and
frequency trip points that you may need to set, depend­ing upon local requirements. Only an authorized installer with the permission and following requirements of the local electrical authorities should make adjustments.
WARNING: Only use electrical system components ap­proved for wet locations.
WARNING: Only qualied personnel should trouble- shoot, install, or replace Enphase Microinverters or the Engage Cable and Accessories.
WARNING: Make sure protective sealing caps have been installed on all unused AC connectors. Unused AC connectors are live when the system is energized by the grid. Sealing caps may not be reused.
WARNING: Ensure that all AC and DC wiring is correct and that none of the AC or DC wires are pinched or damaged. Ensure that all AC junction boxes are properly closed.
WARNING: The microinverter must be installed under the module, out of rain and sun. Do not mount the micro-
inverter in a position that allows long-term exposure to direct sunlight or in a vertical orientation that allows water to collect in the DC connector recess. Do not install the microinverter black side up or vertically, with the DC con­nectors facing up.
WARNING: When installing the Engage Cable, secure any loose cable to minimize tripping hazard.
WARNING: Do not leave AC connectors on the Engage Cable uncovered for an extended period. If you do not
plan to replace the microinverter immediately, you must cover any unused connector with a sealing cap. Sealing caps may not be reused.
WARNING: Do not exceed the maximum number of microinverters in an AC branch circuit as listed in the
manual. You must protect each microinverter AC branch circuit with a 20A maximum breaker.
WARNING: Do not connect Enphase Microinverters to the grid or energize the AC circuit(s) until you have com-
pleted all of the installation procedures and have received prior approval from the electrical utility company.
WARNING: Do not attempt to repair the Enphase Micro­inverter; it contains no user-serviceable parts. If it fails,
contact Enphase customer service to obtain an RMA (return merchandise authorization) number and start the replacement process. Tampering with or opening the Enphase Microinverter will void the warranty.
WARNING: Be aware that only qualied personnel must
connect the Enphase Microinverter to the utility grid.
WARNING: The Engage Cable terminator cap is intended for one-time use only. If you open the termina-
tor after initial installation, the latching mechanism is destroyed and the terminator cap cannot be used again. If the latching mechanism is defective, the terminator must not be used. The latching mechanism must not be circumvented or manipulated.
WARNING: When stripping the sheath from the Engage Cable, make sure that the conductors are not damaged.
If the exposed wires are damaged, the system may not function properly.
WARNING: Perform all electrical installations in accor­dance with all applicable local electrical codes and the
National Electrical Code (NEC), ANSI/NFPA 70.
NOTE: Check the labeling on the Engage Cable drop
connectors to be sure that the cable matches the electri­cal utility service at the site. Use 208 VAC (208 VAC three-phase) Engage Cable at sites with three-phase 208 VAC service, or use 240 VAC Engage Cable at sites with 240 VAC single-phase service.
NOTE: There are two release-holes in the drop con-
nector on the cable. These are not for mounting but are used to disconnect the connector. Keep these release holes clear and accessible.
NOTE: Protection against lightning and resulting voltage
surge must be in accordance with local standards.
NOTE: Many PV modules have a central stiffening brace.
In these cases, do not position the connector and micro­inverter at the exact center of the PV module. Instead, position the drop connectors so that the connectors do
not conict with the braces.
NOTE: If you need to remove a sealing cap, you must
use the Enphase disconnect tool or a #3 Phillips screw­driver. Sealing caps may not be reused.
NOTE: The M250 works with 240 VAC single-phase util-
ity service or with 208 VAC three-phase utility service
NOTE: When installing the Engage Cable and accesso-
ries, adhere to the following:
• Do not expose the connection to directed, pressurized
liquid (water jets, etc.).
• Do not expose the connection to continuous immer­sion.
• Do not expose the AC connector to continuous tension
(e.g., tension due to pulling or bending the cable near the connection).
• Use only the connectors and cables provided.
• Do not allow contamination or debris in the connectors.
• Use the cable and connectors only when all parts are
present and intact.
• Fit the connections using only the prescribed tools.
• Use the terminator to seal the conductor end of the
Engage Cable; no other method is allowed.
NOTE: Do not use the shipping cap to cover unused
connectors. The shipping cap does not provide an adequate environmental seal. Enphase sealing caps are required for the system to be UL compliant and to protect against moisture ingress.
NOTE: Completely install all microinverters and all sys-
tem AC connections prior to installing the PV modules.
Installation Map
You can build the system map manually, or you can use the ArrayGun feature from the Enphase Installer Toolkit to easily
build and congure a system. For more information, refer to
http://enphase.com/products/arraygun.
To manually build the Installation Map:
Peel the removable serial number label from each microinverter and afx it to the respective location on the
installation map.
Peel the label from the Envoy and afx it to the installation
map.
Log in to Enlighten.
Scan the installation map and upload it to the System
Activation form online.
Use Array Builder to create the virtual array using the installation map as your reference.
To see the Array Builder demo, refer to http://enphase.com/support/videos.
N S E W
(circle one)
To Sheet: ________
04
REVISION:
140-00003
DOCUMENT NUMBER:
INSTALLATION MAP
Installer information:Customer information:
To Sheet: ________
ENPHASEENERGY.COM
Envoy Serial Label
To Sheet: ________
Panel Group:
Azimuth:
Tilt:
1 2 3 4 5 6 7
sheet _____ of _____
A
B
C
D
E
F
G
H
J
To Sheet: ________
K
L
M
Scan completed map and upload it to Enphase. Click
“Add New System” at www.enlighten.enphaseenergy.com.
Use this map to build the virtual array in Enlighten’s Array Builder.
M250 QUICK INSTALL GUIDE
Installing the M250 Microinverter (M250-60-2LL)
NOTE: The M250 meets the requirements of NEC 690.35. Because the DC circuit is isolated and insulated from ground, the M250 does not require that you install a GEC between microinverters. To support this feature, the PV module must be equipped with DC cables labeled “PV Wire” or “PV Cable.”
Read the included safety information and follow all warnings and instructions in the M250 Installation and Operation Manual at http://www.enphase.com/support before installing the Enphase M250™ Microinverter.
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Connect the Envoy® Communications Gateway™ a. Connect the Envoy to power and Internet according to the Envoy Quick
Install Guide.
b. Look for the + Web indication on the LCD screen. c. Leave the Envoy running while you install the microinverters
so that any required Envoy software up­grade completes.
Warning: Do not remove power from
the Envoy if the LCD displays:
“Upgrading. . . Do Not Unplug.”
Position the Enphase Engage™ Cable a. Lay out the cabling along the installed racking for the AC branch circuit.
b. Install an appropriately rated, off-the-shelf junction box at a
suitable location on the racking.
See notes in Step Details on back.
Envoy
AC power
cord
broadband router
Ethernet cable
terminator
Engage
Cable
drop
connector
AC junction
box
cable ties
connects to drop connector
M250
DC connectors
Check the drop connector labels to
be sure that you have the right cable.
You must use 240 VAC cable for single-phase
or 208 VAC cable for three-phase.
M250 Microinverter Quick Install Guide
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Attach the Microinverters to the PV Racking a. Mark the approximate centers of each PV
module on the PV racking. See notes in Step Details on back.
b. Mount the microinverter under the PV mod-
ule, away from rain and sun. Do not mount the microinverter in a position that allows long-term exposure to direct sunlight or in a vertical orienta­tion that allows water to collect in the DC connec­tor recess.
c. Torque the microinverter fasteners as follows. Do
not over torque:
5 N m (45-50 in-lbs) for 6 mm (1/4”) hardware
9 N m (80-85 in-lbs) for 8 mm (5/16”) hardware
NOTE: The M250 meets the requirements of NEC 690.35. Because the DC circuit is isolated and insulated from ground, the M250 does not require a GEC. For further informa-
tion, refer to: http://enphase.com/global/les/
M250-and-Ungrounded-Array.pdf.
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Connect the Microinverters a. Remove and discard the temporary shipping
cap from the cable connector and connect the microinverter. Listen for two clicks as the connectors engage.
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Dress the Cable a. Attach the cabling to the rack using cable clips
or tie wraps.
cable clip
release holes
Keep the drop connector release holes clear and accessible.
b. Dress any excess cabling in loops so that it does
not contact the roof.
b. Cover any unused connectors with sealing
caps. Listen for two clicks as the connectors engage. See notes in Step Details on back.
Do not use shipping caps to cover
unused connectors. The shipping cap
does not provide an adequate
environmental seal.
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Terminate the Unused End of the Cable a. Remove 60 mm (2.5”) of the cable sheath from
the conductors.
b. Check that all terminator parts are present.
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Connect the Cable to the AC Junction Box
Connect the cable into the AC branch circuit junction box. See notes in Step Details on
back.
hex nut
c. Slide the hex nut onto the cable.
d. Insert the cable end all the way into the wire
organizer (up to the stop).
e. Attach the cap.
wire organizer
bend wires down into recesses of wire organizer and trim to length
cap
place cap over the wire organizer
hold the cap with the discon­nect tool or a #2 screwdriver
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Complete the Installation Map
Build the map manually, or use the Array Gun tool to map the system. For more information, go to
http://enphase.com/products/arraygun.
To manually build the map, peel the removable se-
rial number label from each microinverter and afx
it to the respective location on the map included with this guide.
serial number labels
Connect the PV Modules a. Mount the 60-cell PV modules above the micro-
inverters.
rotate the hex nut with your hand or a wrench until the latching mechanism meets the base– do not over torque
f. Attach the terminated cable end to the PV
racking with a cable clip or tie wrap.
Never unscrew the hex nut. This action
can twist and damage the cable.
b. Connect the DC leads of each 60-cell PV mod-
ule to the DC input connectors of their corre­sponding microinverter.
The status LED on the underside of each M250
lights green six seconds after DC power is applied. It remains lit solid for two minutes, fol­lowed by six green blinks. After that, red blinks indicate that no grid is present. This is because the system is not yet energized.
status LED
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Energize the System a. If applicable, turn ON the AC disconnect or circuit
breaker for the branch circuit.
b. Turn ON the main utility-grid AC circuit breaker.
Your system will start producing power after a ve-minute wait time.
Use the Envoy to Complete System Setup
Refer to the to the Envoy Quick Install Guide for details on the following steps:
a. An automatic device scan runs for eight hours af-
ter the Envoy is installed. If this scan has expired, start a new scan:
Press and hold the Envoy menu button (on the right side of the Envoy).
Release the menu button when the LCD screen displays Enable Device Scan.
b. Check that the LCD shows a
complete device count after about 30 minutes.
c. Use the Envoy menu button
to select Enable Commu- nication Check. Ensure at least three level bars show on the LCD.
d. When all devices are de-
tected, stop the scan. To do this, use the Envoy menu button to select Disable Device Scan.
Envoy menu button (rear view)
Step Details
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NOTE: Verify that AC voltage at the site is within range:
240 Volt AC Single-Phase 208 Volt AC Three-Phase
L1 to L2 211 to 264 VAC L1 to L2 to L3 183 to 229 VAC
L1, L2, to N 106 to 132 VAC L1, L2, L3 to N 106 to 132 VAC
WARNING: Only use electrical system components approved for wet locations.
WARNING: Do not exceed the maximum number of microin­verters in an AC branch circuit as listed in the table below. Each branch circuit must be protected by a dedicated circuit breaker of 20 A or less.
Service type Max M250s per branch
240 VAC single-phase 16
208 VAC three-phase 24
WARNING: Size the AC wire gauge to account for voltage drop for both the branch circuit and all upstream conductors lead­ing back to the PCC. See Circuit Calculations for M250 at http://www.enphase.com/support.
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DANGER: ELECTRIC SHOCK HAZARD. THE DC CONDUCTORS OF THIS PHOTOVOLTAIC SYSTEM ARE UNGROUNDED AND MAY BE ENERGIZED.
WARNING: Allow a minimum of 1.9 cm (0.75”) between the
roof and the microinverter. Also allow 1.3 cm (0.50”) between the back of the PV module and the top of the microinverter.
NOTE: Torque the microinverter fasteners to the values shown. Do not over torque:
• 1/4” mounting hardware – 5 N m (45-50 in-lbs)
• 5/16” mounting hardware – 9 N m (80-85 in-lbs)
Using a power screwdriver is not recommended due to the risk of thread galling.
NOTE: The AC output neutral is not bonded to ground inside the microinverter.
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WARNING: Install sealing caps on all unused AC connectors as these become live when the system is energized by the utility. The IP67-rated sealing caps are required for protection against moisture ingress.
NOTE: To remove a sealing cap, you must use the Enphase disconnect tool or a #3 Phillips screwdriver.
disconnect
tool
Enphase Energy, Inc.
1420 N. McDowell Blvd. Petaluma, CA 94954 USA
info@enphaseenergy.com http://www.enphase.com
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NOTE: The Engage Cable uses the following wiring scheme.
240 Volt AC Single-Phase Wires 208 Volt AC Three-Phase Wires
Black – L1 Red – L2 White – Neutral Green – Ground
NOTE: The green wire acts as equipment ground (EGC).
© 2013 Enphase Energy Inc. All rights reserved.
Black – L1 Red – L2 Blue – L3 White – Neutral Green – Ground
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