Enphase IQ8-60-2-US, IQ8PLUS-72-2-US, IQ8M-72-2-US, IQ8A-72-2-US, IQ8H-240-72-2-US Installation Manual

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Page 1
INSTALLATION MAP
To Sheet / A la hoja de: ________
QUICK INSTALL GUIDE
Panel Group/Grupo de los paneles:
Azimuth/Azimut:
Tilt/Inclinación:
Sheet/Hoja _____ of/de _____
1 2 3 4 5 6 7
A
B
C
D
E
F
G
H
To Sheet / A la hoja de: ________
J
Installer/Instalador:Customer/Cliente:
8
N S E W N S E O
Install the Enphase IQ8 Series Microinverter
To install Enphase IQ8 Series Microinverters, read and follow all warnings and instructions in this guide and in the Enphase IQ8 Series Microinverter Installation and Operation Manual at enphase.com/support. Safety warnings are listed on the back page of this guide.
The Enphase Microinverter models listed in this guide do not require grounding electrode conductors (GEC), equipment grounding conductors (EGC), or grounded conductor (neutral). The microinverter has a Class II double-insulated rating, which includes ground fault protection (GFP). To support GFP, use only PV modules equipped with DC cables labeled PV Wire or PV Cable.
9
IMPORTANT: Enphase IQ8 Series Microinverters require the IQ Cable. An IQ Gateway is required to monitor performance of the IQ Microinverters. The Q Accessories work only with Enphase IQ8 Series Microinverters.
Note: After you log in to your Enphase Installer Platform account from Enphase Installer app, Scan the microinverter QR code and connect to the Enphase IQ Gateway to track the system installation progress.
PREPARATION
A ) Download the Enphase Installer App and open it to log
in to your Enphase Installer Platform account. With this app, scan the microinverter QR code and connect to the Enphase IQ Gateway to track system installation progress. To download, go to enphase.com/toolkit or scan the QR code at right.
B ) Refer to the following table and check PV module electrical compati-
bility at: enphase.com/en-us/support/module-compatibility.
Model DC connector Typical PV module* cell count
IQ8-60-2-US MC-4 locking type Pair with 60 cell /120-half-cell
IQ8PLUS-72-2-US IQ8M-72-2-US IQ8A-72-2-US
IQ8H-240-72-2-US IQ8H-208-72-2-US
* Enphase IQ8 Series Microinverters are compatible with bi-facial PV modules if
the temperature adjusted electrical parameters (maximum power, voltage and current) of the modules, considering the front side electrical parameters (i.e., 0% back side gain), are within the allowable microinverter input parameters range.
C ) In addition to the Enphase Microinverters, PV modules and racking,
you will need these Enphase IQ8 Series Microinverters:
• Enphase IQ Gateway (model ENV-IQ-AM1-240) communications gateway or Enphase IQ Combiner (check enphase.com for models): is required to monitor solar production.
To Sheet / A la hoja de: ________
• Tie wraps or cable clips (Q-CLIP-100)
• Enphase Sealing Caps (Q-SEAL-10): for any unused connectors on the Enphase IQ Cable
• Enphase Terminator (Q-TERM-10): one needed at the end of each AC cable segment
• Enphase Disconnect Tool (Q-DISC-10)
• Enphase IQ Cable:
MC-4 locking type Pair with 60 cell / 120-half-cell, 66
MC-4 locking type Pair with 60 cell /120-half-cell, 66
modules
cell, or 72 cell / 144-half-cell
cell, or 72 cell / 144-half-cell
D ) Check that you have these other items:
AC junction box.
Tools: screwdrivers, wire cutter, voltmeter, torque wrench, sockets, and wrenches for mounting hardware
E ) Protect your system with lightning and/or surge suppression devices. It
is also important to have insurance that protects against lightning and electrical surges.
F ) Plan your AC branch circuits to meet the following limits for maximum
number of microinverters per branch when protected with a 20-amp over-current protection device (OCPD).
Maximum* IQ8 Series Microinverters per AC branch circuit (sin­gle-phase)
IQ8 (240V) IQ8+ (240V) IQ8M (240V)
16 13 11
IQ8A (240V) IQ8H (240V) IQ8H (208V)
11 10 9
* Limits may vary. Refer to local requirements to dene the number of
microinverters per branch in your area.
G ) Size the AC wire gauge to account for voltage rise. Select the correct
wire size based on the distance from the beginning of the Enphase IQ Cable to the breaker in the load center. Design for a voltage rise total of less than 2% for these sections. Refer to the Voltage Rise Technical Brief at enphase.com/support for more information.
Best practice: Center-feed the branch circuit to minimize voltage rise in
a fully-populated branch.
K
L
M
Scan completed map and upload it to Enphase. Click “Add a New System” at https://enlighten.enphaseenergy.com. Use this map to build the virtual array in Enphase Installer Platform’s Array Builder.
Escanee el mapa completo y cárguelo en Enphase. Haga clic en “Añadir nuevo sistema” en https://enlighten.enphaseenergy.com. Utilice este mapa para crear el conjunto de paneles virtual en el Creador de conjuntos de paneles de Enphase Installer Platform.
To Sheet / A la hoja de: ________
Gateway Serial Number Label / Número de serie de Gateway
Enphase Customer Support: enphase.com/en-us/support/contact
Cable model Connector
spacing*
Q-12-10-240 1.3m Portrait (all) 240
Q-12-17-240 2.0m Landscape (60- and 66-cell) 240
Q-12-20-200 2.3m Landscape (72-cell) 200
*Allows for 30cm of cable slack
PV module orientation
AC junction box
Connectors per box
DC connector
Tie wraps or cable clips
Enphase IQ8 Series Microinverter
(horizontal installation shown, vertical installation also allowed).
Terminator
Enphase IQ Cable
AC connector
© 2021 Enphase Energy. All rights reserved. Enphase, the Enphase logo, Enphase IQ8 Series microinverters (IQ8, IQ8+, IQ8A, IQ8H and IQ8M ), Enphase Installer Platform, Enphase IQ Gateway, and other trademarks or service names are the trademarks of Enphase Energy, Inc. Data subject to change. Rev02-10-23-2021.
Page 2
INSTALLATION
Position the Enphase IQ Cable
1
A ) Plan each cable segment to allow connectors on the Enphase IQ Cable
to align with each PV module. Allow extra length for slack, cable turns,
and any obstructions. B ) Mark the approximate centers of each PV module on the PV racking. C ) Lay out the cabling along the installed racking for the AC branch circuit. D ) Cut each segment of cable to meet your planned needs.
WARNING: When transitioning between rows, secure the cable to
the rail to prevent cable or connector damage. Do not count on the
Position the Junction Box
2
A ) Verify that AC voltage at the site is within range:
Service Type and Voltage: L1 - L2
240 V single phase 211 to 264 VAC 208 V single phase 183 to 229 VAC
B ) Install a junction box at a suitable location on the racking. C ) Provide an AC connection from the junction box back to the electricity
network connection using equipment and practices as required by local
jurisdictions.
Mount the Microinverters
3
A ) Mount the microinverter horizontally bracket side up or vertically. Always
place it under the PV module, protected from direct exposure to rain, sun,
and other harmful weather events. Allow a minimum of 1.9 cm (3/4”)
between the roof and the microinverter. Also allow 1.3 cm (1/2”) between
the back of the PV module and the top of the microinverter.
For vertical mount, also maintain > 30 cm (12”) clearance from the edges of
the PV module to protect the microinverter from direct exposure to rain, UV,
and other harmful weather events.
WARNING: Install the microinverter under the PV module to avoid
direct exposure to rain, UV, and other harmful weather events. Do
B ) Torque the mounting fasteners (1/4-inch or 5/16-inch) as follows. Do
not over torque.
6 mm (1/4 inches) mounting hardware: 5 N m (45 to 50 in-lbs)
8 mm (5/16 inches) mounting hardware: 9 N m (80 to 85 in-lbs)
When using UL 2703 mounting hardware, use the manufacturer’s recommended torque value
Horizontal mount:
Vertical mount:
connector to withstand tension.
not mount the microinverter upside down.
DC connector
AC connector
Create an Installation Map
4
Create a paper installation map to record microinverter serial numbers and position in the array.
A ) Peel the removable serial number label from each microinverter
and afx it to the respective location on the paper installation map.
B ) Peel the label from the IQ Gateway and afx it to the installation
map.
C ) Always keep a copy of the installation map for your records.
Afx serial number labels
Manage the Cabling
5
A ) Use cable clips or tie wraps to attach the
cable to the racking. The cable must be supported at least every 1.8 m (6 feet).
B ) Dress any excess cabling in loops so
that it does not contact the roof. Do not form loops smaller than 12 cm (4.75 inches) in diameter.
Connect the Microinverters
6
A ) Connect the microinverter. Listen for a click as the connectors
engage.
B ) Cover any unused connectors on the AC cable with Enphase
Sealing Caps. Listen for a click as the sealing caps engage.
WARNING: Install sealing caps on all unused AC connectors as
these connectors become live when the system is energized.
Sealing caps are required for protection against moisture ingress.
To remove a sealing cap or AC connector, you must use an Enphase disconnect tool.
Cable clip
7
Terminate the Unused End of the Cable
A ) Remove 13 mm (1/2”) of the cable sheath from
the conductors. Use the terminator loop to measure.
Terminator Body
13mm
B ) Slide the hex nut onto the cable. There is a grommet inside of the
terminator body that should remain in place.
C ) Insert the cable into the terminator body so that each of the two
wires land on opposite sides of the internal separator.
Internal View
D ) Insert a screwdriver into the slot on the top of the terminator to
hold it in place, and torque the nut to 7 Nm.
E ) Hold the terminator body stationary
with the screwdriver and turn only the hex nut to prevent the conductors from twisting out of the separator.
F ) Attach the terminated cable end to the
PV racking with a cable clip or tie wrap so that the cable and terminator do not touch the roof.
WARNING: The terminator can not be re-used. If you
unscrew the nut, you must discard the terminator.
Complete Installation of the Junction Box
8
A) Connect the Enphase IQ Cable into the junction box.
B) The IQ Cable uses the following wiring color code:
Wire Colors
Black – L1 Red – L2
Connect the PV Modules
9
DANGER! Electric shock hazard. The DC conductors of
this PV system are ungrounded and may be energized.
A ) If required, attach the Enphase DC bulkhead adapters to the microin-
verters. Make sure they are fully seated. Do not reverse the adapter
connections.
B ) Connect the DC leads of each PV module to the DC input connectors
or adapters of the microinverter.
C ) Check the LED on the connector side of the microinverter. The LED
ashes six times when DC power is applied.
D ) Mount the PV modules
above the microinverters.
DC connector
Energize the System
10
A ) Turn ON the AC disconnect or circuit breaker for the branch circuit.
B ) Turn ON the main utility-grid AC circuit breaker. Your system will start
producing power after a ve-minute wait time.
C ) Check the LED on the connector side of the microinverter:
LED Indicates
Flashing green Normal operation. AC grid function is normal and there is
Flashing orange
Flashing red The AC grid is either not present or not within specication. Solid red
communication with the IQ Gateway. The AC grid is normal but there is no
communication with the IQ Gateway.
There is an active “DC Resistance Low, Power Off” condition. To reset, refer to the Enphase IQ Gateway Installation and Operation Manual at: http://www.enphase.com/support.
Status LED
AC connector
ACTIVATE MONITORING AND CONTROLS
After you have installed the microinverters, follow the procedures in the Enphase IQ Gateway Quick Install Guide to activate system monitoring, set up grid management functions, and complete the installation.
Connecting the IQ Gateway
Detecting devices
Connecting to Enphase Installer Platform
Registering the system
Building the virtual array
Enphase Connector Rating
Enphase Connectors on the cable assemblies in the following table have a maximum current of 20 A, a maximum OCPD of 20 A, and maximum ambient temperature of
-40° to +79° C (-40° to +174.2° F) and are rated for disconnection under load.
Part Number Model Maximum Voltage
840-00387 Q-12-10-240 250 VAC 840-00388 Q-12-17-240 250 VAC 840-00389 Q-12-20-200 250 VAC 840-00385 Q-DCC-2 100 VDC
PV Rapid Shutdown Equipment (PVRSE)
This product is UL Listed as PV Rapid Shut Down Equipment and conforms with NEC-2014 and NEC-2017 section 690.12 and C22.1-2015 Rule 64-218 Rapid Shutdown of PV Systems, for AC and DC conductors, when installed according to the following requirements:
• Microinverters and all DC connections must be installed inside the array boundary. Enphase further
requires that the microinverters and DC connections be installed under the PV module to avoid direct exposure to rain, UV, and other harmful weather events.
• The array boundary is dened as 305 mm (1 ft.) from
the array in all directions, or 1 m (3 ft.) from the point of entry inside a building.
This rapid shutdown system must be provided with an initiating device and (or with) status indicator which
must be installed in a location accessible to rst
responders, or be connected to an automatic system which initiates rapid shutdown upon the activation of a system disconnect or activation of another type of emergency system.
The initiator shall be listed and identied as a
disconnecting means that plainly indicates whether it is in the “off” or “on” position. Examples are:
• Service disconnecting means
• PV system disconnecting means
• Readily accessible switch or circuit breaker
The handle position of a switch or circuit breaker is suitable for use as an indicator. Refer to NEC or CSA C22.1-2015 for more information. Additionally, in a prominent location near the initiator device, a placard or label must be provided with a permanent marking including the following wording: ’PHOTOVOLTAIC SYSTEM EQUIPPED WITH RAPID SHUTDOWN’ The term ‘PHOTOVOLTAIC’ may be replaced with ‘PV.’
The placard, label, or directory shall be reective, with all
letters capitalized and having a minimum height of 9.5 mm (3/8 in.) in white on red background.
SAFETY
IMPORTANT SAFETY INSTRUCTIONS SAVE THIS INFORMATION. This guide contains
important instructions to follow during installation of the Enphase IQ8, IQ8+, IQ8A, IQ8H, and IQ8M microinverters.
WARNING: Hot surface.
WARNING: Refer to safety instructions.
DANGER: Risk of electric shock.
Refer to manual
Double-Insulated
Safety Symbols
DANGER: Indicates a hazardous situation,
which if not avoided, will result in death or
+
serious injury. WARNING: Indicates a situation where failure
to follow instructions may be a safety hazard
*
or cause equipment malfunction. Use extreme caution and follow instructions carefully.
WARNING: Indicates a situation where failure to follow instructions may result in burn injury.
;
NOTE: Indicates information particularly
important for optimal system operation.
General Safety
DANGER: Risk of electric shock. Do not use
Enphase equipment in a manner not specied
+
by the manufacturer. Doing so may cause death or injury to persons, or damage to equipment.
DANGER: Risk of electric shock. Be aware that installation of this equipment includes risk of
+
electric shock. DANGER: Risk of electric shock. The DC
conductors of this photovoltaic system are
+
ungrounded and may be energized. DANGER: Risk of electric shock. Always de-en-
ergize the AC branch circuit before servicing.
+
Never disconnect the DC or AC connectors under load.
General Safety, continued
DANGER: Risk of electric shock. Risk of re.
Only use electrical system components
+
approved for wet locations.
DANGER: Risk of electric shock. Risk of re. Only qualied personnel should troubleshoot,
+
install, or replace Enphase Microinverters or the Enphase IQ Cable and Accessories.
DANGER: Risk of electric shock. Risk of re.
Ensure that all AC and DC wiring is correct and
+
that none of the AC or DC wires are pinched or damaged. Ensure that all AC junction boxes are properly closed.
DANGER: Risk of electric shock. Risk of re. Do
not exceed the maximum number of microin-
+
verters in an AC branch circuit as listed in this guide. You must protect each microinverter AC branch circuit with a 20A maximum breaker or fuse, as appropriate.
DANGER: Risk of electric shock. Risk of re. Only qualied personnel may connect the
+
Enphase Microinverter to the utility grid. WARNING: Risk of equipment damage. Enphase
male and female connectors must only be mated
*
with the matching male/female connector. WARNING: Before installing or using the
Enphase Microinverter, read all instructions and
*
cautionary markings in the technical descrip­tion, on the Enphase Microinverter System, and on the photovoltaic (PV) equipment.
WARNING: Do not connect Enphase Microin­verters to the grid or energize the AC circuit(s)
*
until you have completed all of the installation procedures and have received prior approval from the electrical utility company.
WARNING: When the PV array is exposed to light, DC voltage is supplied to the PCE.
*
NOTE: To ensure optimal reliability and to meet
warranty requirements, install the Enphase Microinverters and Enphase IQ Cable according to the instructions in this guide.
NOTE: Provide support for the Enphase IQ Cable
at least every 1.8 m (6 feet).
NOTE: Perform all electrical installations in
accordance with all applicable local electrical codes, such as the Canadian Electrical Code, Part 1 and NFPA 70 (NEC).
NOTE: Protection against lightning and resulting
voltage surge must be in accordance with local standards.
Microinverter Safety
DANGER: Risk of electric shock. Risk of re. Do
not attempt to repair the Enphase Microinverter;
+
it contains no user-serviceable parts. If it fails, contact Enphase customer service to obtain an RMA (return merchandise authorization) number and start the replacement process. Tampering with or opening the Enphase Microinverter will void the warranty.
DANGER: Risk of re. The DC conductors of
the PV module must be labeled “PV Wire”
+
or “PV Cable” when paired with the Enphase Microinverter.
WARNING: You must match the DC operating voltage range of the PV module with the
*
allowable input voltage range of the Enphase Microinverter.
WARNING: The maximum open circuit voltage
of the PV module must not exceed the specied
*
maximum input DC voltage of the Enphase Microinverter. Refer to the Enphase Compatibility Calculator at: https://enphase.com/en-us/support/
module-compatibility to verify PV module
electrical compatibility with microinverter. Use IQ8 Series microinverters only with compatible PV modules as per Enphase compatibility calculator. Using electrically incompatible PV module voids Enphase warranty
Enphase Customer Support: enphase.com/en-us/support/contact
WARNING: Risk of equipment damage. Install the microinverter under the PV module to avoid
*
direct exposure to rain, UV, and other harmful weather events. Always install the microinverter bracket side up. Do not mount the microinverter upside down. Do not expose the AC or DC con­nectors (on the Enphase IQ Cable connection, PV module, or the microinverter) to rain or condensation before mating the connectors.
Microinverter Safety, continued
WARNING: Risk of equipment damage. The
Enphase Microinverter is not protected from
*
damage due to moisture trapped in cabling systems. Never mate microinverters to cables that have been left disconnected and exposed to wet conditions. This voids the Enphase warranty.
WARNING: Risk of equipment damage. The Enphase Microinverter functions only with a
*
standard, compatible PV module with appropriate ll-factor, voltage, and current ratings. Unsup­ported devices include smart PV modules, fuel cells, wind or water turbines, DC generators, and non-Enphase batteries, etc. These devices do not behave like standard PV modules, so operation and compliance is not guaranteed. These devices may also damage the Enphase Microinverter by exceeding its electrical rating, making the system potentially unsafe.
WARNING: Risk of skin burn. The chassis of the
;
Enphase Microinverter is the heat sink. Under normal operating conditions, the temperature could be 20°C above ambient, but under extreme conditions the microinverter can reach a temperature of 90°C. To reduce risk of burns, use caution when working with microinverters.
NOTE: The Enphase Microinverter has
adjustable voltage and frequency trip points that
may need to be set within grid prole, depending
upon local requirements. Contact Enphase customer service to request a new custom
grid prole If there is no pre-existing grid prole
meeting local AHJ requirements.
Enphase IQ Cable Safety
DANGER: Risk of electric shock. Do not install
the Enphase IQ Cable terminator while power
+
is connected.
DANGER: Risk of electric shock. Risk of re.
When stripping the sheath from the Enphase
+
IQ Cable, make sure the conductors are not damaged. If the exposed wires are damaged, the system may not function properly.
DANGER: Risk of electric shock. Risk of re.
Do not leave AC connectors on the Enphase
+
IQ Cable uncovered for an extended period. You must cover any unused connector with a sealing cap.
DANGER: Risk of electric shock. Risk of re. Make
sure protective sealing caps have been installed
+
on all unused AC connectors. Unused AC connectors are live when the system is energized.
WARNING: Use the terminator only once. If you open the terminator following installation,
*
the latching mechanism is destroyed. Do not reuse the terminator. If the latching mechanism is defective, do not use the terminator. Do not circumvent or manipulate the latching mechanism.
WARNING: When installing the Enphase IQ Cable, secure any loose cable to minimize
*
tripping hazard
NOTE: When looping the Enphase IQ Cable,
do not form loops smaller than 12 cm (4.75 inches) in diameter.
NOTE: If you need to remove a sealing cap, you
must use the Enphase disconnect tool.
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