Enovation Controls Murphy EMS PRO LITE Installation And Operation Manual

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EMS PRO LITE

Engine Monitoring System Controller

Installation and Operations Manual

2015-03-23 00-02-0787

Section 40

In order to consistently bring you the highest quality, full-featured products, we reserve the right to change our specifications and designs at any time.

Enovation Controls has made efforts to ensure the reliability of the EMS PRO LITE and to recommend safe use practices in system applications. Please note that in any application, operation and controller failures can occur. These failures might result in full control outputs or other outputs that might cause damage to or unsafe conditions in the equipment or process connected to the EMS PRO LITE.

To follow good engineering practices, electrical codes, and insurance regulations requires that you use independent external protective devices to prevent potentially dangerous or unsafe conditions. Assume that the EMS PRO LITE can fail with outputs full ON, outputs full OFF, or that other unexpected conditions can occur.

BEFORE BEGINNING INSTALL ATION O F

THIS MURPHY PRODUCT:

• This installation information is intended for all EMS PRO LITE Series models. A visual inspection of

this product before installation for any damage during shipping is recommended.

• Disconnect all electrical power to the machine. Failure to disconnect all electrical power connections before welding can result in damage to the panel and/or its components.

• It is your responsibility to have a qualified technician install the unit and make sure installation conforms to local codes.

• Observe all Warnings and Cautions in each section of these instructions.

• The EMS PRO LITE is designed for use in industrial environments. There might be potential difficulties in ensuring electromagnetic compatibility in other environments due to conducted as well as radiated disturbances.

• Please contact Eno vatio n Cont ro ls im mediately if you have any questions.

IMPORTANT! Improper use and operation of electronic products can be

dangerous. It is required that point-ofoperation guarding devices be installed and maintained. All such devices must meet OSHA and ANSI Machine safety standards. The manufacturer shall not accept any responsibility for installation, application, or safety of systems.

NOTES

CONTENTS

Introduction ................................................................................... 1

User Interface and Navigation ................................................... 1

Membrane Keypad .......................................................... 1

Key Switch....................................................................... 2

Stop Switch ..................................................................... 3

Screens Displayed .......................................................... 3

Quick Set Up ................................................................................ 7

Setting the Date/Time Clock ...................................................... 7

EMS PRO LITE on electronically-governed Engine .................. 8

EMS PRO LITE on mechanically-governed Engine .................. 8

Start/Stop Settings ..................................................................... 8

Transducer Start/Stop Types .......................................... 8

Pressure Start/Stop Type ................................................ 9

Level Start/Stop Type ...................................................... 9

2-Float Start/Stop Type ................................................. 10

Throttle Type............................................................................ 10

Throttle to Pressure ....................................................... 10

Throttle to Level ............................................................ 11

Tier 4 Emissions* ..................................................................... 11

Unit System – Metric or English .............................................. 13

Operating Instructions ................................................................ 15

AUTO Start/Stop Sequence .................................................... 15

Start Sequence ........................................................................ 15

Stop Sequence ........................................................................ 18

Manual Start/Stop Sequenc e ................................................... 19

Start Sequence ............................................................. 19

Stop Sequence .............................................................. 20

Special Features ...................................................................... 21

Shutdown History .......................................................... 21

Float Backup ................................................................. 21

Standby Mode ............................................................... 21

Menus ...................................................................................... 22

S-Number Description and Listing ................................ 22

P-Number Description and Listing ................................ 33

M-Number Description and Listing ................................ 35

Inputs and Outputs .................................................................. 38

Digital Inputs ................................................................. 38

Analog Inputs ................................................................ 39

Digital Outputs ............................................................... 40

PCBA Shunts ................................................................ 41

General Information ................................................................... 42

LCD Contrast Adjustment on Startup ...................................... 42

General Wiring Precautions ..................................................... 42

Diodes ........................................................................... 42

Wire power leads directly to battery post. ..................... 42

Pilot excessive loads ..................................................... 42

Use stranded wire for hookup ....................................... 43

Separate AC and DC wiring .......................................... 42

Wire standby battery charger directly to battery ........... 42

Special precautions for spark ignition engines.............. 42

Use shielded cable on magnetic pickup ........................ 42

Fuses ............................................................................. 42

Communications ...................................................................... 43

CAN ............................................................................... 43

RS-485 .......................................................................... 43

RS-232 .......................................................................... 43

CPU PCB Wiring Interface (J2) DB9 Connector ..................... 43

Description .................................................................... 44

Protocol ......................................................................... 44

Registers ....................................................................... 44

Entry Code Supplement ............................................................. 48

WARNING ..................................................................... 48

P-NUMBERS ................................................................. 48

S-NUMBERS ................................................................. 48

M-Numbers.................................................................... 48

Loading a Program .................................................................. 48

Installation .................................................................................. 49

EMS PRO LITE Dimensions .................................................... 49

EMS PRO LITE Wiring Diagram.............................................. 50

Specifications ............................................................................. 51

NOTES

Introduction

The EMS PRO LITE is a customizable pump-controller designed with dewatering and irrigation applications in mind.

EMS PRO LITE offers field-adjustable operating parameters without the need for a laptop computer. It can support both mechanical and J1939 electronic engines.

This unit offers selectable auto start/stop with auto-thr o ttli ng opt ions: Floats, and Transducer. A backlit operator-interface offers many easy-touse performance-enhancing features. The display is readable day or night.

The EMS PRO LITE is ideal for use with a remote modem or in a SCADA system offering Modbus® RTU protocol on either the RS232 or RS485 port.

NOTE: Your EMS PRO LITE must be modified to use these ports – changes include addit ion al wiri ng and enc l os ure modifications.

User Interface and Navigation

This section defines how to navigate through the EM S PRO LIT E user interface. It explains the screens and keys used to modify settings and how each works.

Membrane Keypad

The membrane keypad is made up of eight buttons. All of the functions for the EMS PRO LITE can be set using these eight buttons.

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UP arrow = Use the arrow keys to scroll through information on the front numbers.

Input

Description

AUTO

Functions described in the “Auto Start/Stop Sequence” of this document.

OFF

Disconnects control power to prevent the engine from starting or

modes.

MAN

Functions as described in the “MAN Start/Stop Sequence” in this document.

ICON

Description

START = In the “MAN” (manual) mode this initiates a start sequence.

STOP = In the “MAN” (manual) mode this initiates a stop sequence.

THROTTLE INCREASE = In the “MAN” (manual) mode this increases engine speed.

THROTTLE DECREASE = In the “MAN” (manual) mode this decreases engine speed.

MENU = Toggles between the front display and the password window, and allows user to exit menus.

display. Also, scroll through and increase values in the “S” & “P”

DOWN arrow = Use the arrow keys to scroll through information on the front display Also, scroll through and decrease values in the

ENTER = Scroll to the entry code and press Enter to get into or out of the M, S or P numbers group, or an indi vidually selected M, S or P number, to make changes. If changes were made, press Enter to exit, and your changes are saved.

Key Switch

The controller accepts inputs from a 3-position key switch. The three positions are AUTO, OFF, and MAN:

continuing to run through the control panel. The OFF position provides an immediate shutdown whenever the key switch is placed in this position while the engine is running in either the automatic or manual

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4-Up Screen

Entry Code

S-Number Screen

P-Number Screen

Screens Displayed

Screen Name

Description

FW Murphy / Murphy

From the 4-Up screen default, depending where in the

MURPHY, MURPHY, or ENOVATION CONTROLS.

BUILD XXXXX

The current BUILD is usually a 5-digit number. Make technical assistance.

PROGRAM

The current PROGRAM is usually an 8-digit number. requesting technical assistance.

Stop Switch

The Stop Switch is the large red push button on the front face of the EMS PRO LITE. When it is pushed in, it latches closed. If the Stop

Switch is pushed in, power to the controller is OFF. The Stop Switch must be pulled out to power the controller.

Screens Displayed

During normal operation, the controller allows you to scroll through a number of informative screen displays by using the

membrane keys. Below are several example screens.

The EMS PRO LITE screens described below may appear in an order that is different from listed.

/ Enovation Controls

XXXXXXXX

screen scroll you are, when you press the down arrow, the top line of the text page could be either FW

note of the build number. You will need it if requesting

Make note of the program number. You will need it if

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Screens Displayed

Screen Name

Description

LEAD SPD XXXX

If the controller is in AUTO mode, the internally the controller is in MANUAL, this does not display.

SELECTOR XXXX

This displays the position of the key: AUTO, or MAN.

CLOCK START

DAY OF THE WEEK

This line shows the present day of the week.

DD MMM YYYY

This line displays the present date

HH:MM:SS

This line shows the present time.

STATE:

The following are the different states the controller can

ST: (STATE XXXX)

This text line displays stat es the controller can execute

RPM

XXXXXXXXXX

generated lead/command speed is displayed in RPM. If

When a start signal is active, the display may include the following state or start options i n place of the Auto or Manual states.

START DELAY PRESSURE START STOP DELAY LEVEL START FLOAT START SCADA START

execute during operation:

during operation:

• NOT READY occurs when the key switch is in the OFF position. This is seen briefly while the controller is powering ON. No sequence occurs in this state.

• PANEL READY occurs when the key switch is in the AUTO position and no shutdowns have occurred. The controller is waiting for an auto start condition to occur.

• START D ELAY occurs when a start signal is active and the start delay is tim ing. The start signal must remain active throughout this delay before the auto sequence can continue.

• PRESTART occurs after the start delay expires. During the Prestart state, the prestart output is turned ON.

• WAIT FOR ECU occurs after the Prestart delay expires if “ECU” is selec ted in the engine type. During the WAIT state, the unit allows the ECU to warm-up prior to cranking.

• CRANK ON occurs when cycle cranking begins. During the crank-on state, the crank output is turned ON.

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Screens Displayed

Screen Name

Description

ST: (STATE XXXX),

• CRANK OFF occurs when cycle cranking begins.

FUEL XXX%

This displays the current fuel level as sensed from a sender.

SYS BAT XX.X VDC

This displays the current engine battery voltage.

SYS HRS or ECU

This displays the current total engine run time. The

ENG XXXX RPM

This displays the current engine RPM sensed either

OIL PR XXX PSI

This displays the current engine oil press ure as sensed

continued

During this state, the crank output is turned OFF.

• RECRANK DELAY occurs if the engine speed drops below the “crank stop” set point before the “shutdown lockout delay” expires.

• WARMUP occurs after the engine starts. During this state, the controller throttles the engine to the warmup RPM until this delay expires.

• AT LOAD oc curs after the Warm-up delay ex pires . The low discharge pressure shutdown is armed when this delay expires.

• FILL MODE occurs after the Warm-up delay expires. Auto throttling to the minimum RPM set point occurs during this state.

• STOP DELAY occurs when a stop signal is active and the stop delay is timing. The stop signal must remain active throughout this delay before the auto sequence can continue.

• COOLDOWN occurs after the Stop Delay has expired. During the Cool down state, the controller throttles the engine to an idle.

• SHUTDOWN occurs if a shutdown condition i s detected. Reasons for shutdown include low oil pressure, high engine temperature, overspeed, etc. During this state, the engine is signaled to shutdown and all start signals are ignored until the state is reset by moving the key switch to the OFF position and then back to AUTO or MAN.

HRS XXXX.X

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prompt and data shown in this display is dependent on S#38 - ENGINE TYPE and S#39 - ECU HOUR SELECT.

from a magnetic pickup or as broadcast from the ECU.

from an electric gauge sender, or as broadcasted from the ECU.

Screens Displayed

Screen Name

Description

LEVEL XX.X

This displays the current system level as sensed from a

LOCAL THROT

This is only show if Local Throttle is selected in S-34.

SOOT LEVEL

This shows the soot level percentage from SPN 3719.

MEDIUM”, or “SOOT LEVEL HIGH”.

UREA LEVEL

This shows the urea level percentage from SPN 1761.

FIRST FOUR-UP

The first four-up screen should display Engine Oil

SECOND FOUR-UP

The second four-up screen should display Run Hours,

SHUTDOWN

This screen shows the last five shutdowns that have arrow up key past the four-up screen(s).

(IF SELECTED)

SCREEN (DEFAULT SCREEN)

ELECTRONIC ONLY SCREEN

SCREEN

transducer.

There are also 3 alarms associated with this Status sent from the ECU. The Alarms will be displayed on the Alarm line as “SOOT LEVEL LOW”, “SOOT LEVEL

Pressure, Engine Coolant Temp, Battery Voltage, & Engine RPM. This is the default screen when powering up the controller.

Fuel Consumption, Engine Load %, & Engine RPM. This screen can be viewed by pressing the arrow up key from the default screen.

occurred. This screen can be accessed by pressi ng the

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Quick Set Up

This section gives information on setting up specific functions within the controller such as time, date, engine type, Tier 4 activity, and Unit display type (Metric or US Standard). Other menus, such as the S-menu, Pmenu, and M-menu must also be setup before placing the unit in service.

NOTE: This section is a reference guide. We recommend you read this document completely, and ensure you understand it, before placing the controller in service.

Setting the Date/Time Clock

Setting up the clock is critical to many of the functions of the EMS PRO LITE. The clock includes the time (displayed in 24hr format), the date,

and the day of the week. Use the following steps to set the Clock.

1. Access the S Menu by pressing [Menu].

2. Use the [Up or Down Arrow] to increase or decrease

the value to reach the correct Entry Code (See Entry Code Supplement for Entry Codes).

3. When the Entry Code displays, press [Enter] to access the S menu.

NOTE: S1 through S6 are the S-Numbers used to set the clock. A complete guide to all S-Numbers is found in the

Menus section, page 22.

1. Press [Up or Down Arrow] to scroll through the SNumbers on the unit.

2. Press [Enter] when the setting you want to modify

displays.

3. Use the [Up or Down Arrow] to scroll to increase or decrease the value.

4. Press [Enter] when you are finished.

5. Repeat steps 3 through 6 for each clock and date

setting.

6. When setup is complete, exit the S Menu by pressing [Menu].

NOTE: The user must be out of the S or P number Editing

Mode to exit the menu.

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EMS PRO LITE on electronically-governed Engine

The EMS PRO LITE factory defaults are set to run on an electronically governed engine. See the following section to use the controller on a mechanically governed engine.

EMS PRO LITE on mechanically-governed Engine

To use the controller on a mechanically governed engine, follow the steps below:

1. Access the S Menu by pressing [Menu].

2. Use the [Up or Down Arrow] to scroll to the correct

Entry Code (See the section, Entry Code Supplement for Entry Codes, page 48).

3. When the Entry Code displays, press [Enter] to access the S menu.

4. Press the [Up Arrow] until (S38) ENGINE T YPE is displayed and press [Enter].

5. Press the [Up Arrow] until MECHANIC AL is highlighted, then press [Enter].

6. Press the [Up Arrow] until (S40) ENG THR TYPE displays and press [Enter].

7. Press the [Up Arrow] until MECHANICAL is highlighted, then press [Enter].

8. Press the [Down Arrow] until (S7) SPEED CALIB displays and press [Enter].

9. Press the [Up or Down Arrow] to enter the number of pulses per revolution (PULSES/REV) the magnetic pickup supplies to the controller and press [Enter].

10. Exit the S Menu by pressing [Menu].

Start/Stop Settings

The auto/start/stop types are Transducer (pressure and level), Floats, and Clock Start.

Transducer Start/Stop Types

Existing Transducer choices include None, Pressure Control, and Level Control.

Use the following step-by-step instructions to set up the Pressure Start/Stop Type and the Level Start/Stop Type.

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Pressure Start/Stop Type

The Pressure Start/Stop Type allows you to automatically start and stop the engine using a pressure transducer to measure low and high set points. Follow the steps below to set this start/stop feature.

1. Access the S Menu by pressing [Menu].

2. Press the [Up or Down Arrow] to scroll to the correct

Entry Code (See Entry Code Supplement, page 48).

3. Press the [Up or Down Arrow] until (S35) SRT/STP SEL is displayed and press [Enter].

4. Press the [Up Arrow] until TRANSDUCER is highlighted and press [Enter].

5. Press the [Up Arrow] until (S37) XDUCER TYPE is displayed and press [Enter].

6. Press the [Up Arrow] until PRESSURE CONTROL is highlighted and press [Enter].

7. Review and modify the settings for S-numbers S45 through S56 for Pressure Start/Stop Type. To modify, press [Enter] while the setting is highlighted. When finished with the modification, press [Enter] again. Refer to the S-Number table in Menus for a description of the S-Numbers settings.

8. When finished with the S45 through S56 settings, press [Menu] to exit.

Level Start/Stop Type

The Level Start/Stop Type allows you to automatically start and stop the engine using a level transducer to measure low and high set points. Follow the steps below to set this start/stop feature.

1. Access the S Menu by pressing [Menu].

2. Press the [Up or Down Arrow] to scroll to the correct

Entry Code (See Entry Code Supplement for Entry Codes).

3. Press the [Up or Down Arrow] until (S35) SRT/STP SEL is displayed and press [Enter].

4. Press the [Up Arrow] until TRANSDUCER is highlighted and press [Enter].

5. Press the [Up Arrow] until (S37) XDUCER TYPE displays and press [Enter].

6. Press the [Up Arrow] until LEVEL CONTROL is highlighted and press [Enter].

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7. Review and modify the settings for S57 through S71

for Level Start/Stop Type. To modify a setting, press [Enter] when the setting is highlighted. When finished with the modification pr es s [Enter] again. Refer to the S-Number table in Menus for a description of the SNumbers settings.

8. When finished with the (S57-S71) settings, press [Menu] to exit.

2-Float Start/Stop Type

The 2-Float Start/Stop Type allows you to automatically start/stop the engine by using two float contacts (see page 21 for a description of Float Operation). Follow the steps below to set this start/stop feature.

1. Access the S Menu by pressing [Menu].

2. Use the [Up or Down Arrow] to scroll to the correct

Entry Code (See Entry Code Supplement for Entry Codes).

3. Press the [Up or Down Arrow] until (S35) SRT/STP SEL is displayed and press [Enter].

4. Press the [Up Arrow] until FLOATS is highlighted then press [Enter].

5. Exit the S Menu by pressing [Menu].

Clock Start/Stop Type

Using the internal real time clock, the user can select up to (3) different start times per day. The clock start/stop feature can be used in conjunction with other start/stop types.

Throttle Type

This section outlines several different throttling methods from which to choose and how to set these for operation in the controller. ). Follow the steps below to set the type of throttling necessary for the application.

Throttle to Pressure

This type of throttling allows you to set a pressure you would like the controller to maintain when a transducer is used for discharge pressure.

1. Access the S Menu by pressing [Menu].

2. Press the [Up or Down Arrow] to scroll to the correct

Entry Code (See Entry Code Supplement for Entry Codes).

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3. Press the [Up or Down Arrow] until (S47) MAINTAIN PSI is displayed in the menu and press [Enter].

4. Press the [Up or Down Arrow] until the desired pressure to maintain is highlighted and press [Enter].

5. Press the [Up or Down Arrow] until (S48)

DEADBAND PSI is shown in the menu and press

[Enter].

6. Press the [Up or Down Arrow] until the desired deadband range is highlighted and press [Enter].

7. Press [Menu] to exit.

Throttle to Level

This type of throttling allows you to set a level you would like the controller to maintain when a transducer is used for Level.

1. Access the S Menu by pressing [Menu].

2. Press the [Up or Down Arrow] to scroll to the correct

Entry Code (See Entry Code Supplement for Entry Codes).

3. Press the [Up or Down Arrow] until (S59) MAINTAIN LEVEL is displayed in the menu and press [Enter].

4. Press the [Up or Down Arrow] until the desired pressure to maintain is highlighted and press [Enter].

5. Press the [Up or Down Arrow] until (S60) DEADBAND LEVEL is shown in the menu and press

[Enter].

6. Press the [Up or Down Arrow] until the desired deadband range is highlighted and press [Enter].

7. Press [Menu].to exit.

Tier 4 Emissions*

*Murphy products are compliant with requirements for U.S. EPA Emission

Standard ‒ Tier 4 Interim and EU Emissions Standard ‒ Stage IIIB for diesel

engines. These engines, when fitted with a DPF (Diesel Particulate Filter), can self-clean the filter of particulates. The self-cleaning process is known as Regeneration. EMS PRO LITE offers two tier levels: Tier 3 and Tier 4. The following S-numbers are associated with emission control actions: S73 (Tier Rating), S74 (Tier State), and S75 (Request DPF Regen) and can be seen in the S-number table on page 22.

NOTICE: Enovation Controls does not control the Emissions ECU, please consult with your engine manufacturer for specific emissions operation.

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If you are using the EMS PRO LITE on an Interim Tier 4 engine, please read and understand the information for the following S-numbers: S73, S74, and S75 in the S-number table, page 22. Also, read and understand the following information and steps to set up Tier 4 Emission options. The controller displays the SOOT level on the display when the engine has been de-rated and/or when regeneration (regen) is required to return to normal service. You must set S73 (Tier Rating) to Tier 4 for these options to be available.

• If S74 (Tier State) is set to Auto DPF Regen, the ECU performs a regen automatically. This only occurs if the ECU conditions allow.

• If S75 (Request DPF Regen) is set to YES, the controller commands the ECU to perform a regen. This only occurs if ECU conditions allow.

• If S75 (Request DPF Regen) is set to NO, Inhibit Regen is active and no regen occurs.

To use the controller on a Tier 4 engine, follow the steps below:

1. Access the S Menu by pressing [Menu].

2. Press the [Up or Down Arrow] to scroll to the correct

Entry Code (See Entry Code Supplement for Entry Codes).

3. Press the [Up or Down Arrow] until S73 (Tier Rating)

is displayed in the menu and press [Enter].

4. Press the [Up or Down Arrow] until TIER 4 is

highlighted and press [Enter].

5. Press the [Up or Down Arrow] until S74 (Tier State)

is highlighted and press [Enter]. The default value is set to INHIBIT. To select Auto DPF Regen use the

[Up or Down Arrow] to highlight the text and press [Enter].

To use the Request DPF Regen feature, follow these steps (If all the conditions for a regen to occur are not met, this request could be ignored by the ECU):

1. Access the S Menu by pressing [Menu]

2. Press the [Up or Down Arrow] and scroll to the

correct Entry Code (See Entry Code Supplement for Entry Codes).

3. Press the [Up or Down Arrow] until S75 (Request

DPF Regen) is displayed in the menu and press

[Enter].

4. Press the [Up Arrow] until YES is highlighted and

press [Enter].

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NOTE: Once the regen has started, allow this menu to display until the regen is complete and NO is displayed on the menu.

5. Press [Menu] to exit the S Menu.

Unit System – Metric or English

This setting allows you to change the default units from English units (PSI and the units:

F) to Metric units (kPa & °C). Use the following steps to change

1. Access the S Menu by pressing [Menu]

2. Press the [Up or Down Arrow] and scroll to the correct Entry

Code (See Entry Code Supplement for Entry Codes).

3. Press the [Up or Down Arrow] until S72 (Unit System) is displayed in the menu and press [Enter].

4. Press the [Up or Down Arrow] until METRIC is highlighted and press [Enter].

5. Press [Menu] to exit the S Menu.

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THIS PAGE INTENTIONALLY LEFT BLANK

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Operating Instructions

AUTO Start/Stop Sequence

The following choices are available in the “Start/Stop type” S-Numbers:

• Floats (2 contacts): Both contacts close for start and

both contacts re-open for stop.

• Transducer: Starting and stopping is controlled by S-

Number set points. System pressure and level are

available in the “transducer type” S Number. NOTE: SCADA S TAR T. If the engine is not already running, an auto start can b e done

through the Modbus start/stop register. This feature does not operate if the engine is already running via either a Floats or Transducer state (See Register 40012 on page 45).

Start Sequence

When the AUTO-OFF-MAN key switch is in the AUTO position (with no failures present), the SELECTOR text line shows AUTO and the STATE text line shows PANEL READY.

Important - When the key is in the AUTO position, and ECU is selected for engine type, the ECU enable output will turn ON for a period of 5 minutes. After a 5-minute period of inactivit y, without a start signal or key press, the output will become inactive. This has no affect on the start sequence.

If Mechanical is selected for engine type, the following shutdown/alarm circuits are armed:

• LOW FUEL ALARM (If set point is above 0%).

• LOW FUEL SHUTDOWN (If set point is above 0%).

If the fuel/ECU output is not already on, the fuel/ECU enable output will be turned ON.

NOTE: NO SPEED SIGNAL Shutdown occurs (when enabled) if the controller does not

read a frequency within 3 seconds after cranking begins.

When a start condition occurs, the controller initiates an auto start sequence. The SELECTOR text line displays the start type while the STATE text line displays START DELAY.

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 The start condition must remain active throughout the start

delay, or the delay will reset to zero.

• When the “START DELAY” expires, the following will occur:

 The STATE: text line will display “PRESTART DELAY”.  The “prestart delay” begins timing.  The prestart output turns ON.

• When the “PRESTART DELAY” expires, the following will occur:

 The STATE: text line will display “CRANK ON/OFF”.  The following shutdown circuits are armed:

- Low Coolant Level

- High/Low Oil Level

- High Discharge Pressure

- Overspeed

- Overcrank

- Low Fuel Level (Self-clearing alarm only)

- XDUCER OOR (Out of Range) HIGH (Only if float backup not selected)

- XDUCER OOR (Out of Range) LOW (Only if float backup not selected)

- High System Level (Self-clearing alarm or shutdown)

- LO System Level (Self-clearing alarm or shutdown)

• The fuel/ECU enable output is turned ON.

NOTE the following: WAIT FOR ECU: If ECU is selected in engine type, the

controller will go through a fixed 10-second delay to allow the ECU to warm up prior to cranking.

A NO SPEED SIGNAL shutdown will occur (when enabled) if the controller does not read a frequency within 3 seconds after cranking begins.

 The Alt excite output is turned ON.  The crank output is turned ON and cycle cranking begins at

this point for all engine types. NOTE: CYCLE CRANKING If the engine does not start on the first crank, the controller will

de-energize the starter output for the rest cycle.

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NOTE: OVERCRANK

If the engine fails to start after the number of cranking attempts is exceeded, OVERCRANK will be indicated on the display. The auto start sequence will be stopped, requiring manual reset of the controller. The controller is reset by moving the panel key switch to the "OFF" position.

• When the engine speed rises above the crank stop set point, the following will o c c ur :

 The STATE: text line will display “WARMUP”  The “warm-up delay” begins timing  The crank output is turned OFF  The prestart output is turned OFF  The internal hourmeter begins recording engine run hours  The engine is throttled to the “WARMUP RPM” set point

NOTE: When you set the Engine Type, if you selected Mechanical, the throttle actuator will throttle the engine. If you

set Electronic, the ECU throttling is determined by what you selected in the ECU THROTTL E TY P E.

 The “shutdown lockout” delay begins timing. When this delay

expires, the following shutdowns are armed:

- Low Oil Pressure

- High Engine Temperature

- Loss of Speed

- ALT Fail/Low Bat

NOTES

If the engine speed drops below the “crank stop” set point before the “shutdown lockout” delay expires, the “re-crank” delay begins timing. When this delay expires, cycle cranking will resume.

If the engine speed drops below the “crank stop” set point after the “shutdown lockout” delay expires, the engine will be shutdown on LOSS OF SPEED.

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NOTE: If Electronic is selected for Engine Type, the ECU will

control and arm engine shutdowns. The exceptions are any shutdowns external to the ECU, in which case the controller will arm engine shutdowns.

• When the “warm-up delay” expires, the following will occur:

 The STATE: Text line will display “FILL MODE”  The “fill mode” delay begins timing, and the engine is

throttled to and remains at the “minimum RPM” set point

• When the “fill mode” delay expires the following will occur:

 The engine is released to auto throttle determined by what is

selected in the “system throttle type”

 The STATE: text line will display “AT LOAD”  The “at load” delay begins timing  When the “at load” delay expires, the LOW DISCHARGE

PRESSURE shutdown is armed (if selected)

Stop Sequence

• When a stop condition occurs, the controller initiates an auto stop sequence.

 The STATE: text line will display “STOP DELAY”.  The stop condition must remain active throughout the stop

delay, or the delay will reset to zero.

• When the “stop delay” expires, the following occurs:

 The SELECTOR: text line will display “AUTO” and the

STATE: text line will display “COOLDOWN”

 The engine is throttled to the cooldown RPM set point  The “low discharge pressure” shutdown is ignored

• When the “cooldown delay” expires, the following will occur:

 The SELECTOR: text line will display “AUTO” and the

STATE: text line will display “PANEL READY”

 The Fuel Output/ECU enable is turned OFF  The Alt excite output is turned OFF  The internal hour meter stops recording engine run hours  All shutdowns are ignored  Controller will “Go to Sleep” after 30 minutes of inactivity

once engine has shutdown to conserve battery life. The controller will awake once any key is pressed or input is enabled (This is Standby Mode)

 The controller is now waiting and ready for another start

sequence to occur

Section 40 00-02-0787 2015-03-23 ~ 18 ~

Low Coolant Level

High/Low Oil Level

High/Low Discharge Pressure

Overspeed

Overcrank

Low Fuel Level (Self-clearing alarm only)

Xducer OOR (Out of Range) High, (Only if float backup not selected)

Xducer OOR (Out of Range) Low, (Only if float backup not selected)

High System Level (Self-clearing alarm or shutdown)

Lo System Level (Self-clearing alarm or shutdown) Auxiliary 1 (configurable)

Manual Start/Stop Sequence

There is only one start option in Manual Mode.

Start Sequence

• When you place the AUTO-OFF-MAN key switch in the MAN position (with no failures present) the SELECTOR text line will display MAN. The STATE text line will display PANEL READY.

• When the key is turned to the MAN position and ECU is selected for engine type, the ECU enable output turns ON for a period of 5 minutes. After a 5-minute period of inactivity without a start signal or key press start sequence if Mechanical is selected as the engine type.

NOTE: A NO SPEED SIGNAL shutdown will occur (when enabled) if the controller does not read a frequency within 3 seconds after cranking begins.

• To achieve a start condition, press the green start key. This will initiate the “prestart delay” after the start key is pressed, the following will o c c ur :

• When the “PRESTART DELAY” expires, the following will occur:

, the output becomes inactive. This has no affect on the

 The following shutdown/alarm circuits are armed:

1. LOW FUEL ALARM (if set point is above 0%).

2. LOW FUEL SHUTDOWN (if set point is above

0%). (fuel level factory default on aux. 1 input)

 The STATE: text line will display “PRESTART DELAY”  The “prestart delay” begins timing.  The prestart output turns ON.

 The STATE: text line will display “CRANK ON/OFF”.  The following shutdown circuits are armed:

Section 40 00-02-0787 2015-03-23 ~ 19 ~

• If the Fuel/ECU Enable output is not already ON, the Fuel/ECU

Enable will be turned ON.

NOTES: WAIT FOR ECU. If ECU is selected in engine type, the

controller will go through a fixed 10-sec ond de lay to allow the ECU to warm up prior to cranking.

A NO SPEED SIGNAL shutdown occurs (when enabled) if the controller does not read a frequency within 3 seconds after cranking begins.

 The Alt excite output is turned ON.  The crank output is turned ON and cycle cranking begins at

this point for all engine types.

NOTES CYCLE CRANKING - If the engine does not start on the first

crank, the controller will de-energize the starter output for the rest cycle.

OVERCRANK - If the engine fails to start after the number of cranking attempts is exceeded, OVERCRANK will be indicated on the display. The auto start sequence will be stopped, requiring manual reset of the controller. The controller is reset by moving the panel key switch to the "OFF" position.

• After the crank cycle has finished, the following will occur:

 The STATE text line displays “AT LOAD”.  The “shutdown lockout” delay begins timing. When this delay

expires, the following shutdowns/alarms are armed:

o ALT FAIL/LOW BAT.

Stop Sequence

• When the red stop key is pressed, the following will occur:

 The SELECTOR: text line will display “MAN” and the

STATE: text line will display “COOLDOWN”.

 The engine is throttled to a cooldown RPM set point by the

operator.

NOTE: If you do not manually throttle down the engine, it will not idle down in COOLDOWN before the engine is shut down.

 The “low discharge pressure” shutdown is ignored.

Section 40 00-02-0787 2015-03-23 ~ 20 ~

• When the “cooldown delay” expires, the following will occur: The SELECTOR text line will display “AUTO” and the STATE text line will display “PANEL READY”.

 The fuel/ECU enable is turned OFF.  The Alt excite output is turned OFF.  The internal hourmeter stops recording engine run hours.  All shutdowns are ignored.  When the engine is shutdown, the Controller will “Go to

Sleep” after 30 minutes of inactivity to conserve battery life. The controller ‘wakes’ once any key is pressed or input is enabled. This is Standby Mode.

 The controller is now waiting and ready for another start

sequence to occur.

Special Features Shutdown History

The Controller stores the last ten (10) shutdowns that have occurred due to system malfunctions. This record is found in the P-numbers with the date and time stamp of the shutdown. The Shutdown history screen also displays the last 5 shutdowns without date and time stamping.

Float Backup

• If the level transducer fails high or low, a shutdown occurs.

• If the float backup feature is enabled, a shutdown will not occur and

the controller will start and stop on floats.

• If the engine is already running, it will remain running until a float stop occurs. During backup float operation, the engine is throttled to the maximum RPM set point.

NOTE: This feature remains in effect until the controller is reset, even if the transducer comes back into range. The start/stop and throttle types will have to be set back to TRANSDUCER to resume normal operation.

Standby Mode

Standby Mode will occur when the engine is not running and the controller has not seen any activity for 30 minutes. The standby mode will turn OFF the LCD backlight and heater while in this mode. Any activity will take the controller out of standby mode into active or ready state (e.g., Start condition becomes active or operator presses a key on the membrane).

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S-#

Description

Manual ‘EXIT’ from the S-number setup mode. Press “menu to exit”

Set Time Minutes To adjust the minute portion of the Real Time

Set Time Hours: To adjust the hour portion of the Real Time Clock.

Set Date Day: To adjust the day portion of the date display.

Set Date Month: To adjust the month.

Set Date Year: To adjust the year.

Set Day of Week: Adjusts day of week Sunday through Saturday. Day

SPEED CALIB: (Note - S7 is only visible if S38 = Mechanical.)

Menus

The EMS PRO LITE has S-number, P-number, and M-number menus. This section contains a table for each number type that lists available numbers and a description of the function of each number. See the Entry Code Supplement for information on accessing the number menus.

S-Number Description and Listing

The S-numbers are the adjustable variables used for customizing the controller to your specific application. You must set S-numbers before trying to use the controller. The S-numbers shown on your controller depend on what is selected for numbers: S35, S36, S37, S38, S39, S40, and S73.

Clock.

advances with date.

This setting is used to calibrate the speed signal so that the controller will display engine RPM. Simply enter the number of Pulses per revolution the magnetic pickup or alternator supplies to the controller. Another way to set this variable is to get the engine running at a known RPM and then change the number until the top line matches your known RPM. The resulting number is the pulses per revolution.

Factory set to 120.

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S-#

Description

OVERSPEED: This setting allows you to enter the highest speed the

LOCKOUT DELAY: This delay is used to ignore conditions such as

S10

LOP @ LOW SPD: The EMS PRO LITE Controller gives you two oil-

S11

LOP @ HI SPD: This set poi nt is the higher oil-pressure shutdown-

S12

LOP LO SPEED: Set this to your engine idle speed. If the engine is

engine can run before damage is caused. If the controller senses that the engine has exceeded this speed, it will signal the engine to shutdown. Factory set to 2000.

low oil pressure when the engine first starts to allow the pressure time to reach its normal operating range (adjustable from 1 to 60 seconds). Factory set to 30.

pressure shutdown-points. For engines that develop very little oil pressure at an idle, you put a lower shutdown setting in this set point. The controller automatically changes the shutdown point between the Low Speed Shutdown point and the High Speed Shutdown point. Factory set to 15.

point that is referred to in LOP @ LOW SPD (S10) above. This is the point at which you want the engine to shutdown during normal highspeed engine operation. By shutting down the engine at a higher oil pressure, you can avert damage that could be caused by waiting to shut down the engine at the lower set point needed to accom moda te an idle. Factory set to 30.

running at this speed, an idle for example, and the oil pressure reaches the set point selected in S10, the controller will initiate an automatic shutdown. Factory set to 600.

Section 40 00-02-0787 2015-03-23 ~ 23 ~

S-#

Description

S13

LOP HI SPEED: Set this to your engine maximum speed. If the

S14

HI ENG TEMP: Adjust this setting to the engine-jacket water

S15

LOW FUEL LEVEL: Enter in the fuel level that will cause a self-

S16

LOW FUEL SHUTDOWN: Enter the fuel level that will cause a

S17

ALT FAIL/LOW BAT: Enter in the alternator fail/low battery-voltage

S18

WARMUP DLY: You can adjust this variable to the number of

engine is running at this speed, and the oil pressur e rea che s the set point selected in S11, the controller will initiate an automatic shutdown. Factory set to 1600.

The Graph above shows how the set point changes between your high-speed set point and low-speed set point. As the engine speed increases, the controller automati cal ly raises the oil-pressure shutdown set point along a straight line between the two set points you entered.

temperature you do not want to exceed. If the controller senses a temperature higher than this set point, it will initiate an automatic shutdown. Factory set to 220.

clearing alarm to occur. This alarm is disabled when set to 0%.Factory set to 0%. (see S76 and S77 for aux.1 input configuration)

shutdown to occur. This alarm is disabled when set to 0%. Factory set to 0%.(see S76 and S77 for aux.1 input configuration)

alarm value that will cause a self-clearing alarm to occur. When the alarm is active, it must increase 0.2 VDC above this set point to clear. Factory set to 13.0 VDC.

seconds you want your engine to warm-up before it engage s the clutch and throttles up to an at load condition (adjustable from 1 to 9,999 seconds). Factory set to 180.

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S-#

Description

S19

COOLDOWN DLY: You can adjust this variable to the number of

S20

CRANK TIME: Set this delay to the desired amount of time you want

S21

REST TIME: Set this delay to the desired amount of time you want

S22

RECRANK DELAY: This delay is used to adjust the amount of time

S23

CRANK STOP RPM: This RPM set point is used to adjust where the

S24

CRANK ATTEMPTS: Set the number of attempts you would like the

S25

WARMUP RPM: This is the engine RPM the controll er will throttle the

S26

COOLDOWN RPM: This is the engine RPM the controller will throttle

S27

MIN ENG RPM: When throttling in the AT LOAD state, the engine will

seconds you wish to cool down your engine before it shuts OFF after a stop signal is received (adjustable from 1 to 9,999 seconds). Factory set to 180.

each engine-cranking attempt to last. Consult your engine manual for recommended cranking and resting times (adjustable from 1 to 30 seconds). Factory set to 10.

each rest period between cranking attempts to last. Consult your engine manual for recommended resting and cranking times (adjustable from 1 to 30 seconds). Factory set to 10.

the controller will wait for the engine to stop moving before attempting another crank if a false s tart occurs. During a false sta rt, the engine starts but then dies before the LOCKOUT DELAY (S9) has expired (adjustable from 1 to 30 seconds). Factory set to 10.

controller releases the starter during cranking. Set this to the RPM the engine attains just as it starts. Set this way, the starter is not unnecessarily engaged after the engine starts. This is how the controller senses whether the engine is running or not. Factory set to

300.

controller to try an engine start. If the engine fails to start after the number of attempts you have selected, it will fail and display OVERCRANK on the front display. This shutdown requires a manual reset. Factory set to 6.

engine to during warm-up in auto mode. Consult the engine manu al for the optimum warm-up speed. (adjustable from 1 to 9,999 seconds) Factory set to 600.

the engine to during cooldown. Consult the engine manual for the optimum cooldown speed. Factory set to 600.

not throttle below this set point. Factory set to 750.

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S-#

Description

S28

MAX ENG RPM: When throttling in the AT LOAD state, the engine will

S29

RATE INC RPM: This set point is used to customize how fast or slow

S30

RATE DEC RPM: This set point is used to customize how fast or slow

S31

THR MIN PULS: (S31 is onl y visible if S40 = Mechanical.)

S32

THR FDBK DLY: This set point is used to adjust the amount of time

S33

THR SENSITIVITY: (S33 is visible only if S40 = Mechanical.)

not throttle above this set point. Factory set to 1600.

the controller will increase the engine RPM while throttling. Experiment with this number until the proper throttling is achieved. (All engines) Factory set to 10.

the controller will decrease the engine RPM while throttling. Experiment with this number until the proper throttling is achieved. (All engines) Factory set to 10.

This set point is used to allow further customization of the way controller throttles the engine. Higher numbers will cause the throttling outputs to stay active for longer periods of time when the system is throttling either up or down. If the engine is hunting then lower the value. If the engine never reaches the set point then increase the value (Used with MECHANICAL engine throttle type S40). Factory set to 8400.

the controller waits to sample the change made by the previous throttle pulse. If the system pressure, for example, takes a long time to change based on engine speed changes, this set point sh ould be increased. However, if the system pressure responds quickly then set the variable to a smaller value. (Used with MECHANICAL engine throttle type S40) Factory set to 2.

This set point adjusts the throttle sensitivi ty when it closes in on the desired set point. Higher numbers cause it to make coarser signal adjustments when approac hing a set point than lower numbers. This set point is used to keep the controller from overshooting or undershooting the set point. Lower the number if the controller is hunting. Raise the value if the controller does not achieve the desired set point. (Used with MECHANICAL engine throttle type S40) Factory

set to 700.

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S-#

Description

S34

SET ADJ DLY: This delay allows the controller to stop adjusting the

S35

STRT/STP SEL: Enter the type of auto start/stop required: FLOATS or

S36

SYS THR TYPE: Enter the type of system auto throttling required,

S37

XDUCER TYPE: (S37 is only visible if S35 = Transducer.)

S38

ENGINE TYPE: Enter “ECU-J1939” for diesels with ECU/J1939

S39

ECU HOUR SELECT: When set to “ECU-J1939” the hourmeter

S40

ENG THR TYPE: Enter MECHANICAL, ECU-J1939, or ANALOG for

engine RPM for this delay. It allows for a settling time after mak ing a speed adjustment (adjustable from 1 to 9,999 seconds). (All engines) Factory set to 1.

TRANSDUCER. Factory set to FLOATS. When set to FLOATS:

• Empty: Wire one side of a N.O. low float to digital input 3. Wire one s ide of N.O. high float to digital 4.

• Fill: Wire one side of N.C. low float to digital input 4. Wire one side of N.C. high float to digital input 3. The opposite side of the contacts should be wired to common ground.

MAXIMUM RPM, TRANSDUCER, or LOCAL THROTTLE. Factory set to MAX RPM.

Enter the transducer type used: NONE, PRESSURE CONTROL, LEVEL CONTROL. Factory set to NONE.

communications. Enter “MECHANICAL” for engines that do not have an ECU-J1939. When “ECU-J1939” is selected, engine parameter s are read from the ECU-J1939. Factory set to ECU.

display will show data from SPN247. If set to “SYSTEM”, the hourmeter display shows the Internal Hourmeter. Factory set to ECU-J1939. (Note: This display is only visible if “ENGINE TYPE” (S38) is set to ECU-J1939. If S38 is set to MECHANICAL, the hourmeter display will default to the internal hourmeter.)

the engine throttle type. MECHANICAL uses digital outputs for throttling with both ECU-J1939 and Mechanical engine types, while J1939 only works if you selected ECU-J1939 in S38. ANALOG is reserved for future enhancements. Factory Set to J1939. (Note:

Section 40 00-02-0787

When using MECHANICAL THR Type, refer to S31-S33 f or setu p.)

2015-03-23 ~ 27 ~

S-#

Description

S41

SENDER TYPES: (S41 is only visible if S38=Mechanical.)

S42

START DLY: Set this delay on engine start to the number of seconds

S43

PRESTART DLY: The time the prestart output is turned ON prior to

S44

STOP DLY: Set this delay on engine stop to the number of seconds

S45

START PSI: (S45 is only visible if S35 = Transducer & S37 = Pressure.) When “pressure” is selected in the start / stop type, an auto

S46

STOP PSI: (S46 is only visible if S35 = Transducer & S37 = Pressure.) When “pressure” is selected in the start / stop type, an auto

S47

MAINTAIN PSI: (S47 is only visible if S35 = Transducer & S37 =

S48

DEADBAND PSI: (S45 is only visible if S35 = Transducer & S37 =

This set point allows you to select between Murphy-resistive sending units or VDO-resistive sending units for Pressure and Temperature senders. Factory set to MURPHY.

that the start signal mus t be present before the controller accepts it and initiates an auto start sequence (adjustable from 1 to 9,999 seconds). Factory set to 1.

cranking the engine (adjustable from 1 to 9,999 seconds). Factory set to 1.

that the stop signal must be present before the controller accepts it and initiates a stop sequence (adjustable from 1 to 9,999 seconds). Factory set to 1.

start will occur when the discharge pressure drops to this set point. (adjustable from 0 to 1000 PSI) Factory set to 40.

stop will occur when the discharge pressure rises to this set point. (adjustable from 0 to 1000 PSI) Factory set to 60.

Pressure.) When “pressure” is selected in the throttle type, the engine will be throttled between the “minimum” and “maximum” rpm set points to maintain this pressure. (adjustable from 0 to 1000 PSI) Factory set to 50.

Pressure.) When PRESSURE is selected in the throttle type, no throttling will occur while the pressure is in the deadband. This set point extends above and below the maintain set point (adjustable from 0 to 50 PSI). Factory set to 2.

Section 40 00-02-0787 2015-03-23 ~ 28 ~

S-#

Description

S49

HI DISCH PSI: (S45 is only visible if S35 = Transducer & S37 =

S50

LOW DISCH PSI: (S45 is only visible if S35 = Transducer & S37 =

S51

AT LOAD DLY: (S45 is only visible if S35 = Transducer & S37 =

S52

FILL MODE DLY: (S45 is only visible if S35 = Transducer & S37 =

S53

PRESSURE MAX: (S45 is only visible if S35 = Transducer & S37 =

S54

PRESSURE MIN: (S45 is only visible if S35 = Transducer & S37 =

S55

PSI XDUCER MAX CNT: (S45 is only visible if S35 = Transducer &

Pressure.) When “pressure” is selected in either the start / stop or throttle type, an immediate shutdown will occur if the pressure rises to this set point. (adjustable from 0 to 1000 PSI) Factory set to 90. Entering “0” disables this function. When enabled, pressure is displayed on the front dis play regardless what is entered in S35 and S36.

Pressure.) When “pressure” is selected in either the start / stop or throttle type, an immediate shutdown will occur if the pressure drops to this set point (adjustable from 0 to 1000 PSI) Factory set to 25. Entering “0” disables this function. When enabled, pressure is displayed on the front display regardless what is entered in S35 and S36.

Pressure.) This delay begins timing after the warm-up delay expires. The Low Discharge Pressure shutdown is armed when this delay expires (adjustable from 1 to 9,999 seconds). Factory set to 180.

Pressure.) This delay begins timing after the warm-up delay expires. The engine is held at the minimum RPM set point until this delay expires (adjustable from 1 to 9,999 seconds). Factory set to 0.

Pressure.) Set this to the maximum value of the pressure transducer. For example, if the transducer range is 0-100 PSI, enter 100. (adjustable from 0 to 5000 PSI) Factory set to 100 PSI.

Pressure.) Set this to the minimum value of the pressure transducer. For example, if the transducer range is 0-100 PSI, enter 0. Factory set to 0.

S37 = Pressure.) With 5 VDC or 20mA applied to the analog channel, make the top line read the same value as the bottom line. Factory set to 904. (This is the setting for 4-20mA signal) If the transducer is 0-5 VDC, enter 1023 in this set point.

Section 40 00-02-0787 2015-03-23 ~ 29 ~

S-#

Description

S56

PSI XDUCER MIN CNT: (S45 is only visible if S35 = Transducer &

S57

START LEVEL: (S57 is only visible if S35 = Transducer and S37 =

S58

STOP LEVEL: (S58 is only visible if S35 = Transducer and S37 =

S59

MAINTAIN LEVEL: (S59 is only visible if S35 = Transducer and S37 =

S60

DEADBAND LEVEL: (S60 is only visible if S35 = Transducer and S37

S61

LEVEL OFFSET: (S61 is only visible if S35 = Transducer and S37 =

S37 = Pressure.) With 1 VDC or 4mA applied to the analog channel, make the top line read the same value as the bottom line. Factory set to 181. (If transducer is 0-5 VDC, enter 0 in this set point)

Level.) When “level” is selected in the start / stop type, an auto start will occur when the system level reaches this set point. (adjustable from 0 to 100.0 FT) Factory set to 15.0 FT.

Level.) When “level” is selected in the start / stop type, an auto stop will occur when the system level reaches this set point. (adjustable from 0 to 100.0 FT) Factory set to 5.0 FT.

Level.) When “level” is selected in the throttle type, the engine will be throttled between the “minimum” and “maximum ” rpm set points to maintain this level. (adjustable from 0 to 100.0 FT) Factory set to

10.0 FT.

= Level.) When “level” is selected in the throttle type, no throttling will occur while the level is in the deadband. This set point extends above and below the maintain set point. (adjustable from 0 to 100.0 FT) Factory set to 1.0 FT.

Level.) Enter in feet the distance from the bottom of the tank or sump to the transducer. This value is added to the actual level reading.

Factory set to 0.0

Section 40 00-02-0787 2015-03-23 ~ 30 ~

S-#

Description

S62

LEVEL TYPE: (S62 is only visible if S35 = Transducer and S37 =

S63

HIGH LEVEL: (S63 is only visible if S35 = Transducer and S37 =

S64

LOW LEVEL: (S64 is only visible if S35 = Transducer and S37 =

S65

LEVEL MAX: (S65 is only visible if S35 = Transducer and S37 =

S66

LEVEL MIN: (S66 is only visible if S35 = Transducer and S37 =

S67

LVL CNT MAX: (S67 is only visible if S35 = Transducer and S37 =

Level.) Enter type of level control required. The choices are “Empty”, “Fill”, or “Proportional”. Empty starts on high and stops on low. Fill starts on low and stops on high. S57 and S58 should be set accordingly. Proportional throttling is dedicated to EMPTY. The engine is throttled to the maximum rpm set point if the level is at or above the start level. As the level drops, the engine will be throttled down proportionally. When the level drops to the stop set point, the engine will be at the mini m um rpm set point, and an auto stop will occur. Factory set to Empty. NOTE: This set point does not apply to FLOATS.

Level.) When “empty” is selected in S62, a self-clearing alarm will occur if the level reaches this set point. A shutdown occurs with “fill” in S62. Factory set to 20.0 FT.

Level.) When “fill” is selected in S62, a self-clearing alarm will occur if the level reaches this set point. A shutdown occurs with “fill” in S62. Factory set to 1.0 FT.

Level.) Set this to the maximum value of the level transducer. For example, if the transducer range is 0-10.0 FT, enter 10.0. (adjustable from 0 to 100 FT) Factory set to 20 FT.

Level.) Set this to the minimum value of the level transducer. For example, if the transducer range is 0-10.0 FT, enter 0. (adjustable from 0 to 100 FT) Factory set to 0.

Level.) With 5 VDC or 20mA applied to the analog channel , make the top line read the same value as the bottom line. Factory set to 904. (This is the setting for 4-20mA signal). If the transducer is 0-5 VDC, enter 1023 in this set point.

Section 40 00-02-0787 2015-03-23 ~ 31 ~

S-#

Description

S68

LVL CNT MIN: (S68 is only visible if S35 = Transducer and S37 =

S69

LVL XDCR OOR HI: (S69 is only visible if S35 = Transducer and S37

S70

LVL XDCR OOR (out of range) LO: (S70 is only visible if S35 =

S71

ENBL FLT BCKP: (Enable Float Backup) (S71 is only visible if S35 =

S72

UNIT SYSTEM: Enter either Metric or English for displayed values.

S73

TIER RATING: Set to either Tier3 or Tier4 for electroni c engines.

S74

TIER4 STATE:

Level.) With 1 VDC or 4mA applied to the analog channel, make the top line read the same value as the bottom line. Factory set to 181. (If transducer is 0-5 VDC, enter 0 in this set point)

= Level.) When “level” is selected in the start / stop (S35) or throttle type (S36), and “No” is selected in the float backup enable (S71), a shutdown will occur if the transducer’s raw count reaches this set point. Factory set to 1000. This feature is not available if the transducer is 0-5 VDC.

Transducer and S37 = Level.) When “level” is selected in the start / stop (S35) or throttle type (S36), and “No” is selected in the float backup enable (S71), a shutdown will occur if the transducer’s raw count reaches this set point. Factory set to 100. This feature is not available if the transducer is 0-5 VDC.

Transducer and S37 = Level.) The choices are “YES” or “NO”: “YES” will cause the float switches to take control of the system if the transducer fails on OOR high or low. “NO” causes a shutdown if the transducer fails on OOR high or low. During float backup operation, the controller will remain on float operation until the controller is manually reset. Factory set to No.

Factory set to English.

Factory set to Tier3.

This option is only available if S73 (Tier Rating) is set to Tier 4. Select the Regen option that best suits your application. The options to choose are AUTO DPF REGEN or INHIBIT DPF REGEN. Factory

set to INHIBIT DPF REGEN.

Section 40 00-02-0787 2015-03-23 ~ 32 ~

S-#

Description

S75

REQUEST DPF REGEN:

S76

AUX. SWITCH 1:

S77

AUX. CONFIG 1:

P-

Number

Name

Description

Press to exit.

SUN SEL

Set this to YES if you want to start your

Factory set to NO.

MON SEL

Set this to YES if you want to start your

Factory set to NO.

TUE SEL

Set this to YES if you want to start your

Factory set to NO.

This option is only available if: S73 (Tier Rating) is set to Tier 4 S38 (Engine Type) is set to ECU Engine RPM is above S23 (Crank Stop RPM) ECU output (Output 1) i s ON. Selecting YES initiates a regen. After pushing YES, the display will go from NO to YES when the regen is complete. Allow the controller to return to NO before exiting the S-number. The controller will remain at this S number until the regen is complet e. Factory set to NO.

Enter either N.O. or N.C. for external switch type

Factory set to N.O.

Enter either FUEL LEVEL or AUX 1 Shutdown

Factory set to FUEL LEVEL.

P-Number Description and Listing

The EMS PRO LITE Controller has P-numbers in addition to the Snumbers previously configured. These are accessed in the same manner but using a different access code. See the Entry Code Supplement for this code number.

Section 40 00-02-0787 2015-03-23 ~ 33 ~

engine on SUNDAY. Set it to NO if you want to lock out the start time on this day.

engine on MONDAY. Set it to NO if you want to lock out the start time on this day.

engine on TUESDAY. Set it to NO if you want to lock out the start time on this day.

P-

Number

Name

Description

WED SEL

Set this to YES if you want to start your

Factory set to NO.

THR SEL

Set this to YES if you want to start your

Factory set to NO.

FRI SEL

Set this to YES if you want to start your

Factory set to NO.

SAT SEL

Set this to YES if you want to start your

Factory set to NO.

CLK A RUN TM

This set-point lets you set in the amount of

set to 0.0.

CLK A HR

This set-point lets you set the clock hour you

set to 00.

P10

CLK A MIN

This set-point lets you set the clock minute

portion Factory set to 00.

P11

CLK B RUN TM

This set-point lets you set in the amount of

set to 0.0.

P12

CLK B HR

This set-point lets you set the clock hour you

set to 00.

P13

CLK B MIN

This set-point lets you set the clock minute

portion Factory set to 00.

engine on WEDNESDAY. Set it to NO if you want to lock out the start time on this day.

engine on THURSDAY. Set it to NO if you want to lock out the start time on this day.

engine on FRIDAY. Set it to NO i f you want to lock out the start time on this day.

engine on SATURDAY. Set it to NO if you want to lock out the start time on this day.

time you would like your engine to run on your first start time. You have three available start times per day (A, B, and C). Factory

would like to start in 24hr format. For example, if you want to start in the 3 o'clock in the afternoon hour, set it to 15. Factory

you would like to start. For example, if you want to start at 8:30 in the morning, you would adjust this until i t read 30 in the minute

time you would like your engine to run on your first start time. You have three available start times per day (A, B, and C). Factory

would like to start in 24hr format. For example, if you want to start in the 3 o'clock in the afternoon hour, set it to 15. Factory

you would like to start. For example, if you want to start at 8:30 in the morning, you would adjust this until i t read 30 in the minute

Section 40 00-02-0787 2015-03-23 ~ 34 ~

P-

Number

Name

Description

P14

CLK C RUN TM

This set-point lets you set in the amount of

set to 0.0.

P15

CLK C HR

This set-point lets you set the clock hour you

set to 00.

P16

CLK C MIN

This set-point lets you set the clock minute

portion Factory set to 00.

P17

DISCH PSI @ (IF SELECTED)

If Pressure Start/Stop is selected, this shows controller initiated the last failure shutdown.

P18

LEVEL @ SHDN

If Level Start/Stop is selected, this shows controller initiated the last failure shutdown.

P19

OIL PSI @ SHDN

Shows what the engine oil pressure was shutdown.

P20

ENG TEMP @

Shows what the engine-ja cket water the last failure shutdown.

P21

FUEL LVL @

Shows what the engine fuel level was when shutdown.

P22

RPM @ SHDN

Shows what the engine speed was when the controller initiated the last failure shutdown.

P23

LAST

Shows what caused the last failure shutdown occurred.

P23 to

##th

P23to P32 store the 2nd through the 10th

time the shutdown occurred.

M-0

A Manual EXIT from the S-nu mber set up mode. Press to exit

RS232 Slave

This is Modbus slave address for the RS232 port.

RS485 Slave

This is Modbus slave address for the RS485 port. Factory set to 1.

time you would like your engine to run on your first start time. You have three available start times per day (A, B, and C). Factory

would like to start in 24hr format. For example, if you want to start in the 3 o'clock in the afternoon hour, set it to 15. Factory

you would like to start. For example, if you want to start at 8:30 in the morning, you would adjust this until i t read 30 in the minute

P32

SHDN

(IF SELECTED)

SHDN

SHUTDOWN

what the discharge pressure was when the

what the system level was when the

when the controller Initiated the last failure

temperature was when the controller initiated

the controller initiated the last failure

and the time (in running hours) that it

cause of failure shutdown with the date and

M-Number Description and Listing

Factory set to 1.

Section 40 00-02-0787 2015-03-23 ~ 35 ~

Hex View

For reading ram locations from 0000H to FFFFH.

Factory set to 00H.

Force Output

Using the down arrow to move the cursor under

and off by using the down arrow.

Force LED

This allows the user to force the LEDs ON when LEDs are working.

An Out 1 Duty

The VDC on the analog out channel can be value. Factory set to 0.

Factory Setups

Select YES to force factory settings into all of the

number.

SCADA ALARM

Selecting yes will enable the SCADA comm. alarm. Factory set to NO.

SCADA AL DLY

This delay is only used if the SCADA alarm

packets resume on the port.

M10

SYS V MAX

This number calibrates the controller to the

Factory set to 30.5.

M11

Run HRS RST

This is the 1000 portion of the engine running

hours in 1000’s. Factory set to 0.

M12

Tenth HR RST

This is the 100.0 portion of the engine running

hours in 100.0’s. Factory set to 0.

M13

Oil P Lockout

This is a bubble timer to ignore fluctuations in the (adjustable from 1 to 4 sec onds) Factory set to 1.

M14

Can 0 Address

This is the source address for can port 0. Factory set to 3.

the correct output. From left to right, outputs are 1-7. Turn on the output using the up arrow button,

they are not active. This action is to ensure the

increased and decreased by changing the duty

applicable S, P, and M numbers. After pressing YES, the display will go from NO to YES. Allow the controller to return to NO before exiting the M

enable (M8) is set to YES. There is only one set point for both ports (232 and 485), but they each have their own timers. The delay starts timing on power up of the unit. The delay is restarted anytime a MODBUS packet is received on the associated port. If the delay times-out an alarm only message is displayed: SCADA FAILURE. This warning message ends as soon as MODBUS

incoming battery voltage. Improper readings may occur on sender inputs if this set point is not 30.5.

hourmeter. This set point can be used reset the hourmeter to zero, or enter the correct running

Section 40 00-02-0787 2015-03-23 ~ 36 ~

oil pressure reading and prevent false shutdowns.

M15

Can 0 Arbitrary

This is to allow the can 0 source address to be

Factory set to CAPABLE YES.

M16

CAN 0 TERM RES

This is one of the two CAN ports on the Control ler. M20 is the other. Factory set to YES.

M17

Lost Can 0 DLY

If can data is not present throughout this delay, a from 1 to 10 sec.). Factory set to 3.

M18

Can 1 Address

This is the source address for can port 1. Factory set to 234.

M19

Can 1 ARBITRA

This is to allow the can 1 source address to be

Factory set to CAPABLE YES.

M20

Can1 TERM RES

This is one of the two CAN ports on the Controller. M16 is the other. Factory set to YES.

M21

Lost Can 1 DLY

If can data is not present throughout this delay, a from 1 to 10 sec.). Factory set to 3.

M22

TSC1 SCAN

This sets an auto scan feature for the controller to TSC1 throttling.

M23

DROOP VALUE

This display shows the state of the droop factor.

M24

DROOP VALUE

DROOP VALUE ENABLE: This is reserved for

Factory set to NO.

M25

Config Mode

Selecting YES allows the download and upload on RS232. Factory set to NO.

M26

No Speed SIG

Selecting yes enables the no speed signal

crank attempt. Factory set to NO.

M27

THROT Dead

When throttling across the can bus, throttling will

rpm’s). Factory set to 10.

M28

Backlight

Select NO to turn the backlight OFF. Factory set to Backlight ON.

arbitrary, beginning at whatever is set in M14.

J1939 com failure shutdown will occur (adjustable

arbitrary, beginning at whatever is set in M18.

J1939 com failure shutdown will occur (adjustable

find the source address. The engine is set for

The state is calculated at-load, and has the following values: NO - this means that droop is not used on the ECU.

YES -This means that droop is used on the ECU. UNKNOWN - This means the program was not

able to determine the use of droop. (This value is set by the controller and is not adjustable.)

Factory set to YES.

future disabling of auto droop calculatio ns.

shutdown. This shutdown occurs if a speed signal is not present in the first 3 seconds of the first

Section 40 00-02-0787 2015-03-23 ~ 37 ~

stop when the actual rpm is within this value from the target. Set point (adjustable from 1 to 100

M29

DSP Contrast

Lighten the text to a minimum of 8 or darken the text to a maximum of 35. Factory set to 25.

M30

Heater

The heater is regulated by the Control ler that

Controller. Factory set to Heater OFF.

M31

Power ECU

Selecting yes allows ECU data to be shown on enable output for 3 minutes. Factory set to YES.

The following are Raw Count displays. Display settings are not changeable.

M32

Inputs 1-4

An X means the input is turned on. I1-8 0000

0000.

M33

Outputs 1-12

An X means the output is turned on. O1-12 0000 0000 0000.

M34

LED 1-2

An X means the LED is turned on. L1-2 00.

M35

Analog in 0

This displays the raw count value of analog 0. Range 0-1023.

M36

Analog in 1

This displays the raw count value of analog 1. Range 0-1023.

M37

Analog in 2

This displays the raw count value of analog 2. Range 0

M38

Analog in 5

This displays the raw count value of analog 5. Range 0-1023.

M39

Analog in 6

This displays the raw count value of analog 6. Range 0-1023.

M40

Analog in 7

This displays the raw count value of analog 7. Range 0-1023.

M41

Analog in 9

This displays the raw count value of analog 9. Range 0-1023.

Digital Input

Description

Connector

Auto Position of Key Switch

Man Position of Key Switch

Float or Start Contact

Pin G 9 Pos. Conn.

Float or Start Contact

Pin B 9 Pos. Conn.

adjusts the heater depending on the ambient temperature. Turning this to ON could damage the

the front display. Selecting YES turns on the ECU

-1023.

Inputs and Outputs

When wiring to the EMS PRO LITE Controller, please refer to the schematic (included in the box with the controller) illustrating connector pin outs for the following list of dedicated Inputs & Outputs:

Digital Inputs

Section 40 00-02-0787 2015-03-23 ~ 38 ~

Analog

Input

Engine Temperature

Murphy ES2T or VDO

to Default to Murphy Senders.

Pin W, 21 Pos.

Engine Oil Pressure

(Murphy ES2P or VDO).

Pin X, 21 Pos.

Reserved

Auxiliary 1 configurable

Murphy ES2F (factory default)

Pin J, 9 Pos Co nn

Discharge Pressure

4-20mA

Pin 4, 9 Pos

Reserved

8 Reserved

System Level

4-20mA

Pin D, 9 Pos.

input for level.

Reserved

Analog Inputs

Description Sending Unit Type Connector

Sender

Transducer

Set in SENDER TYPE S ( S3 9 )

Set in SENDER TYPE S (S39h) to Default to Murphy Senders.

Sending Transducer

Conn.

Conn. supplies

transducer power & can be fused

Pin A, 9 Pos Conn.

is transducer input.

Conn. supplies

transducer power

Pin H, 9 Pos. Conn.

is the transducer

Digital Outputs

All Outputs are Pilot Duty. The first three outputs (DO 1-3) are B+

FET’s rated 8-32VDC at 1Amp. The remaining nine (9) outputs (DO 4-

12), are open collector transistor outputs that sink to ground when active, 100 mA, 32 V rated DO 10 drives an internal relay, R2. Consult the engine manufacturer to determine if the current draw is too large and a separate remote relay is needed.

Section 40 00-02-0787 2015-03-23 ~ 39 ~

Digital

Output

Description

Connector

Fuel/Ignition/ECU Enabl e (B+)

Pin G, 21 Pos. Conn. from R1 relay

Reserved

Alt Excite (B+)

Throttle Decrease (Murphy Throttle Actuator AT-03069)

Pin R, 21 Pos. Conn

Throttle Increase ((Murphy Throttle Actuator AT-03069)

Pin S 21 Pos. Conn

Reserved

7 Reserved

Prestart (B-)

Pin E, 9 Pos Conn

Reserved

Crank (B+)

Pin D, 21 Pos. Conn. from R2 relay

Reserved

PCBA Shunts

Reference this section for default positions of the Shunt Jumpers on the PCBA’s.

RS485 Terminating Resistor (LK3 Shunt):

This shunt allows a terminating resistor to be used on the RS485 port. (Default ON)

• ON – (Jumper Installed) allows the terminating resistor to be present.

• OFF – (Jumper Removed) removes terminating resistor from the RS485.

Sender Shunt (LK5 Shunt):

This shunt controls sender power (Default ON). This shunt must be installed to use senders. It can be removed when no senders are being used to reduce heat buildup inside the controller. This is only of interest in systems with battery voltage of 12VDC.

• ON – (Jumper Installed) allows sender resistor power for Mechanical engines using senders.

• OFF – (Jumper Removed) When the program is not using senders, this shunt can be removed.

Section 40 00-02-0787 2015-03-23 ~ 40 ~

General In form ation

LCD Contrast Adjustment on Startup

If the front display is not viewable upon power up, the contrast setting may be incorrectly adjusted. To correct this, follow the steps below:

1. Remove power on the unit.

2. Hold in the “Hare” button and apply power.

3. Continue to hold the “Hare” button for at least 2 seconds after

power up, and then release it.

4. Look for a counting number in the mid to lower portion of the display. It may take up to 30 seconds for this number to become visible.

5. When the number becomes visible to an acceptable contrast level press the “Hare” button again to store the new setting.

General Wiring Precautions

There are steps that can be taken during initial installation that can increase the life of the unit. These steps may take a few extra minutes to do at the time of installation; but they can save time and expense in the future. Enovation Controls strongly recommends taking these precautionary actions.

Diodes

Place suppression diodes across all inductive loads. These loads typically include pilot relays, solenoid valves, starter solenoids, etc. This helps increase contact life and eliminates a source of electrical interference.

Wire power leads directly to battery post.

This helps minimize noise generated from battery chargers and alternators, and voltage dro ps during cranking.

Pilot excessive loads

Many of the outputs on the EMS PRO LITE Controller are rated for low current, control type loads. Do not run high current loads directly to the controller.

Section 40 00-02-0787 2015-03-23 ~ 41 ~

Use stranded wire for hookup

Solid wire transmits vibration and is more likely to crystallize and break when subjected to movement.

Separate AC and DC wiring

Never run AC and DC handling wiring together. AC signals can be coupled into the control circuits leading to erratic operation.

Wire standby battery charger directly to battery

Standby chargers must be wired directly to the battery. Failure to do this may result in erratic operation due to electronic "noise" coupled into the microprocessor.

Special precautions for spark ignition engines

Magnetos and ignition coils produce high voltage and cause high frequency interference. The EMS PRO LITE Controller is designed to filter out much of this interference; however, precautions must be taken to protect the controller. Sender and shutdown wiring must be routed away from the magneto and spark coil wiring. Resistor spark plugs and spark plug wires reduce electrical interference and may be required in especially "noisy" environments. An external relay piloted by the ECU/Fuel internal relay will be required if the ignition is to be controlled.

Use shielded cable on magnetic pickup

Shielded cable is recommended for connecting the magnetic pickup to the EMS PRO LITE Controller. This helps prevent signal loss and the possible coupling of

electrical interference into the relativ e ly sensit ive speed sen s ing circ uit. Ground the shield wire on the customer’s end.

NOTE: Proper care during instal lat ion will he lp the EMS PRO LITE Controller live a long and troub le-free operating life. If for any reason a question arises during installation, feel free to call Enovation Controls Technical Support.

Fuses

There is one 10A fuse installed in the controller. It is on the faceplate and is used for the main power to the panel (Glass SAE type).

Section 40 00-02-0787 2015-03-23 ~ 42 ~

EMS PRO LITE

Hardware Assignment

Program Function

RS-485 +

SCADA

RS-485 -

SCADA

Ground

Battery +

EMS PRO LITE Pin

Assignment

Hardware

Assignment

Program Function

Assignment

RS-232 RX

SCADA

RS-232 TX

SCADA

Ground

7 RS-232 RTS

RS-232 CTS

Communications CAN

CAN port designated for J1939 communications.

RS-485

RS-485 port designated for Modbus RTU (slave) for SCADA. Modbus is available on this port using the Modbus map detailed in the Registers section on the following page.

NOTE: Modification to controller is required to use these ports – changes include additional wiring and enclosure modifications.

CPU PCB WIRING INTERFACE LIST (JP5) MOLEX 4 PIN CONNECTOR

Pin Assignment

Assignment

RS-232

RS-232 port designated for Modbus RTU (slave) for SCADA and to upload the actual operating program.

NOTE: Modification to controller enclosure is required to use these ports.

CPU PCB Wiring Interface (J2) DB9 Connector

Section 40 00-02-0787 2015-03-23 ~ 43 ~

Description

The EMS PRO LITE implements a MODBUS RTU style communications protocol. The following describes the communications, and the register and coil implementation for the EMS PRO LITE.

Protocol

The EMS PRO LITE controller will reply to MODBUS RTU communications. This communications protocol uses RS232 or RS485 standards set to 9600-baud rate, no parity, eight (8) bits and one (1) stop bit.

• MODBUS® function code 03 - Read Holding Register

Status: Reads the binary contents of the holding register in the EMS PRO LITE controller.

• MODBUS® function code 06 - Preset Single Register:

Presets a value into a single holding register.

• MODBUS® function code 16 - Preset Multipl e

Registers: Presets values in a sequence of holding registers.

Registers

Registers are adjustable or varying data locations within the controller whose value is an integer value not just ON or OFF. They can represent the system analog input for flow or pressure. The registers could be an adjustable system parameter such as delay on start. The following is a list of the registers that can be accessed. The maximum number of registers that can be read at one time is 125. The starting address of the registers is 40001.

NOTE: If a query is made to the EMS PRO LITE controller beyond the published amount of registers, the EMS PRO LITE controller ignores the message as an invalid query.

Section 40 00-02-0787 2015-03-23 ~ 44 ~

40007

Read Only

Cooldown Delay Timing: (1) yes, (0) no.

TYPE DESCRIPTION

40001 40002 40003 40004 40005 40006

Read Only Running Hours, upper byte. Read Only Running hours, lower byte. Read Only Engine RPM Read Only Battery Voltage. (12.5 will read 125) Read Only Oil Pressure. Read Only Engine Temperature.

System Status: Bits description follows: Bit 0 (LSB) Auto Ready: (1) yes, (0) no. Bit 1 Prestart Timing: (1) yes, (0) no. Bit 2 Start Delay Timing: (1) yes, (0) no. Bit 3 Warm-up Delay Timing: (1) yes, (0) no. Bit 4 Fill Mode: (1) yes, (0) no. Bit 5 At Load: (1) yes, (0) no. Bit 6 Stop Delay Timing: (1) yes, (0) no.

Bit 7

Section 40 00-02-0787 2015-03-23 ~ 45 ~

Bit 8 Common Failure: (1) yes, (0) no. Bit 9 Spare. Bit 10 Spare. Bit 11 Spare. Bit 12 Spare. Bit 13 Spare. Bit 14 Spare. Bit 15 (MSB) Spare.

40008

Read Only

High Engine Temperature: (1) yes , (0) no.

High Discharge Pressure: (1) yes, (0) no.

Low Discharge Pressure: (1) yes, (0) no.

Loss of Pressure Sender: (1) yes, (0) no.

40009

Read Only

Low Fuel Level Shutdown: (1) yes, (0) no.

TYPE DESCRIPTION

Shutdown Status: Bits description follows: Bit 0 (LSB) Low Oil Pressure: (1) yes, (0) no.

Bit 1

Bit 2 Spare Bit 3 Spare Bit 4 Loss of Speed: (1) yes, (0) no. Bit 5 No Speed Signal: (1) yes, (0) no. Bit 6 Overspeed: (1) yes, (0) no. Bit 7 Overcrank: (1) yes, (0) no.

Bit 8

Bit 9

Bit 10 High System Level: (1) yes, (0) no. Bit 11 Low System Level: (1) yes, (0) no.

Bit 12

Bit 13 Spare Bit 14 Spare Bit 15 Spare Shutdown Status: Bits description follows: Bit 0 Reserved Bit 1 Low Fuel Level Alarm: (1) yes, (0) no.

Bit 2

Bit 3 Spare. Bit 4 Spare. Bit 5 Spare.

Section 40 00-02-0787 2015-03-23 ~ 46 ~

40009,

Read only

40010

Read Only

Discharge Pressure. Current discharge pressure.

40011

Read Only

40012

Read / Write

40013

Read / Write

40014 40037

Read Only

Reserved

TYPE DESCRIPTION

cont.

through

Bit 6 Spare. Bit 7 Spare. Bit 8 Spare. Bit 9 Spare. Bit 10 Spare. Bit 11 Spare. Bit 12 Spare. Bit 13 Spare. Bit 14 Spare. Bit 15 (MSB) Spare.

System Level. Current system level. Engine Start / Stop. (1) yes, (0) no. Maximum RPM Set Point.

Section 40 00-02-0787 2015-03-23 ~ 47 ~

Entry Code Supplement

WARNING

Knowledge of these codes allows you to set the operating parameters of the controller. You can customize the operation to fit your specific application. Keep this number unknown to anyone you do not want to have access to customization features.

P-NUMBERS

The P-numbers contain clock functions and the shutdown history. The code number is 61.

S-NUMBERS

The S-numbers contain critical information and control functions. Be sure that only qualified personnel have access to this entry code. The code number is 64.

M-Numbers

Please call Enovation Controls Technical Support to access this entry code.

Loading a Program

If a new program is needed, always perform a factory setup after loading into the EMS PRO LITE.

Section 40 00-02-0787 2015-03-23 ~ 48 ~

Installation

EMS PRO LITE Dimensions

This section contains the EMS PRO LITE dimensions and connection schematics. Mount the EMS PRO LITE in a location that is accessible to the operator. Use connection harnesses to connect to the I/O and the engine.

Enclosure – Front

Enclosure – Bottom

Section 40 00-02-0787 2015-03-23 ~ 49 ~

EMS PRO LITE Wiring Diagram

Drawing Notes for the Wiring Diagram (00-02-0814) that is at the center of this manual.

In addition, the wiring diagram can be found on the Enovation Controls Web site: http://www.fwmurphy.com/

Section 40 00-02-0787 2015-03-23 ~ 50 ~

Specifications

Operating Voltage: 8 VDC Minimum to 14.4 VDC Maximum (Designed

to work on 12 VDC systems).

Operating Temperature: -40 Storage Temperature: -40° to 80°C (-40° to 176°F) Environmental Sealing: IP65 Relative Humidity: 95%RH @ 60°F (140°C) Standby Current: 140mA @ 12VDC for standby current. 600mA Max @

12VDC when not in standby.

CAN Bus: SAE J1939 Compliant Enclosure: Polycarbonate NEMA 4 (UL/cUL listed) Analog Inputs: 6 Analog Inputs designated via program; sender/ground

digital 4-20mA, 0-5 VDC. Digital Inputs: 4 Digital Inputs high/low (Both Battery+ and ground are detected as active inputs. An inactive input floats at approximately 1/2 B+). Frequency: 1 optically isolated input for speed reference, magnetic pickup, (2VAC-50VAC RMS, 30-10kHz).

Fuel Sender Input: 33 Ohm full, 240 Ohm empty Analog Output: 4-20mA or .4 to 4.2VDC (used for .4 – 4.2V throttling) Digital Outputs: 6 Digital Outputs; 3 FET B+ (rated at 1A), 3 Open

Collector sink-to-ground 100 mA (one of these is used to pilot a relay)

User Interface: 8-button keypad, Graphical display, back-lit. Communications: RS485, RS232, CAN J1939, CAN 2.0B ports Shipping Weight: 7 lb. (3.2 kg) Shipping Dimensions: 12x12x10 (304.8x304.8x254 mm) Real-time Clock: 24hr Format

to 80°C (-40 to 176°F)

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2015-03-23 ~ 51 ~

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Enovation Controls Murphy EMS PRO LITE Installation And Operation Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

Introduction

User Interface and Navigation

Membrane Keypad

Key Switch

Stop Switch

Screens Displayed

Quick Set Up

Setting the Date/Time Clock

EMS PRO LITE on electronically-governed Engine

EMS PRO LITE on mechanically-governed Engine

Start/Stop Settings

Transducer Start/Stop Types

Pressure Start/Stop Type

Level Start/Stop Type

2-Float Start/Stop Type

Clock Start/Stop Type

Throttle Type

Throttle to Pressure

Throttle to Level

Tier 4 Emissions*

Unit System – Metric or English

Operating Instructions

AUTO Start/Stop Sequence

Start Sequence

Stop Sequence

Manual Start/Stop Sequence

Start Sequence

Stop Sequence

Float Backup

Standby Mode

Menus

S-Number Description and Listing

P-Number Description and Listing

M-Number Description and Listing

Inputs and Outputs

Digital Inputs

Analog Inputs

Digital Outputs

PCBA Shunts

General In form ation

LCD Contrast Adjustment on Startup

General Wiring Precautions

Diodes

Wire power leads directly to battery post.

Pilot excessive loads

Use stranded wire for hookup

Separate AC and DC wiring

Wire standby battery charger directly to battery

Special precautions for spark ignition engines

Use shielded cable on magnetic pickup

Fuses

RS-485

CPU PCB WIRING INTERFACE LIST (JP5) MOLEX 4 PIN CONNECTOR

RS-232

CPU PCB Wiring Interface (J2) DB9 Connector

Description

Protocol

Registers

Entry Code Supplement

WARNING

P-NUMBERS

S-NUMBERS

M-Numbers

Loading a Program

Installation

EMS PRO LITE Dimensions

EMS PRO LITE Wiring Diagram

Specifications