ENMET RECON-4 User Manual

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ENMET Corporation
PO Box 979 Ann Arbor, MI 48106-0979
www.enmet.com
RECON/4
Manual
Manual Part Number 80006-004
MCN-467, 08/17/12
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Table of Contents
1.0 INTRODUCTION.............................................................................................................................................................................. 1
1.1 U
NPACK
............................................................................................................................................................................................ 1
1.2 C
HECK ORDER
1.3 S
ERIAL NUMBERS
2.0 FEATURES ........................................................................................................................................................................................ 2
2.1 RECON/4
2.2 RECON/4 D
2.3 RECON/4 P
3.0 OPERATION RECON/4 .................................................................................................................................................................. 4
3.1 A
CTIVATE
3.1.1 Display Conservation ................................................................................................................................................................ 4
3.2 D
EACTIVATE
3.3 RECON/4 A
3.4 RECON/4 S
3.5 RECON/4 B
4.0 CALIBRATION ................................................................................................................................................................................. 5
4.1 C
ALIBRATION EQUIPMENT
5.0 TECHNICAL DATA AND SPECIFICATIONS ............................................................................................................................. 6
6.0 WARRANTY ..................................................................................................................................................................................... 6
.................................................................................................................................................................................. 1
............................................................................................................................................................................. 1
ELEMENTS
ISPLAY FEATURES
USHBUTTON FUNCTION
RECON/4 ........................................................................................................................................................................ 4
RECON/4.................................................................................................................................................................... 4
LARM
TATUS CHECK
ATTERY CHARGING
........................................................................................................................................................................ 2
........................................................................................................................................................ 3
................................................................................................................................................. 3
............................................................................................................................................................................ 4
................................................................................................................................................................ 4
....................................................................................................................................................... 4
................................................................................................................................................................ 5
List of Illustrations
F
IGURE 1:
F
IGURE 2:
F
IGURE 3: CALIBRATION OF
RECON/4 F RECON/4 D
EATURES
ISPLAY
............................................................................................................................................... 2
.................................................................................................................................................. 3
RECON/4 ...................................................................................................................................... 5
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RECON/4 ENMET Corporation
1.0 Introduction
The RECON/4 is a portable multi-gas detector, monitoring continuously and simultaneously. It is widely used in areas where explosion-proof instruments are required or possible toxic gas leaks. Examples: underground tunnels or mining industry. For the protection of the life, health and avoid damage of equipment.
N
OTE
: All specifications stated in this manual may change without notice.
1.1 Unpack
Unpack the RECON/4and examine it for shipping damage. If such damage is observed, notify both ENMET customer service personnel and the commercial carrier involved immediately.
Regarding Damaged Shipments
N
OTE
: It is your responsibility to follow these instructions. If they are not followed, the carrier will not honor
any claims for damage.
This shipment was carefully inspected, verified and properly packaged at our company and delivered to the carrier in good condition.
When it was picked up by the carrier at ENMET, it legally became your company’s property.
If your shipment arrives damaged:
Keep the items, packing material, and carton “As Is.” Within 5 days of receipt, notify the carrier’s local office and
request immediate inspection of the carton and the contents.
After the inspection and after you have received written acknowledgment of the damage from the carrier, contact
ENMET Customer Service for return authorization and further instructions. Have your Purchase Order and Sales Order numbers available.
ENMET either repairs or replaces damaged equipment and invoices the carrier to the extent of the liability coverage, usually $100.00. Repair or replacement charges above that value are your company’s responsibility.
The shipping company may offer optional insurance coverage. ENMET only insures shipments with the shipping company when asked to do so in writing by our customer. If you need your shipments insured, please forward a written request to ENMET Customer Service.
Regarding Shortages
Items included with the RECON/4
Instrument
Charger
Calibration Cover
Screwdriver
Alligator Clip
Manual
If there are any shortages or questions regarding this shipment, please notify ENMET Customer Service within 5 days of receipt at the following address:
ENMET Corporation
680 Fairfield Court
Ann Arbor, MI 48108
734-761-1270 734-761-3220 Fax
1.2 Check Order
Check, the contents of the shipment against the purchase order. Verify that the RECON/4is received as ordered. If there are accessories on the order, ascertain that they are present. Check the contents of calibration kits. Notify ENMET customer service personnel of any discrepancy immediately.
1.3 Serial Numbers
Each RECON/4is serialized. These numbers are on tags on the equipment and are on record in an ENMET database.
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RECON/4 ENMET Corporation
2.0 Features
2.1 RECON/4 elements
See Figure 1 for location of features:
I
TEM
F
EATURE
Visual Alarm
1
Display
2
Audio Alarm
3
Pushbutton
4 5 Input Port 6 Sensors 7 D-Ring 8 Alligator-Type Clip
9 Belt Clip 10 Label 11 Port
D
ESCRIPTION
Red indicators clearly visible on 3 sides and located at the tip of the RECON/4. LED’s activate when alarm thresholds are exceeded.
The color Liquid Crystal Display (LCD) allows messages to be read clearly Time and Battery status indications, See Section 2.2 for features.
Quadrant Color coded for displaying data for each gas Loud buzzer located on the front of the RECON/4
The audio alarm (buzzer) is on when the unit is in alarm. To turn the RECON/4 Power On/Off, See Section 2.3 for functions. Calibration gas input port. Detection area Attached to alligator clip To clip to outside of clothing for hands-free operation To clip to belt or pocket for hands-free operation Instrument serial number and gases Socket connection for battery charger or computer connection
Figure 1: RECON/4 Features
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RECON/4 ENMET Corporation
2.2 RECON/4 Display Features
See Figure 2 for location of display features.
Color LCD, Display Item Function
Figure 2: RECON/4 Display
2.3 RECON/4 Pushbutton Function Pushbutton Function
Turn on: Press and hold for 1second, the RECON/4 is power on. Turn off: Press and hold for more than 3 seconds, the RECON/4 is power off. Audio: When in alarm, press it once and the audio will silence. Vibration: When in alarm, after audio alarm is silenced, press it once and
vibratory alarm will stop.
RECON/4 status: When the RECON/4 is on, press it to check max gas level,
min gas level, STEL, TWA, current time, serial number and version number.
Calibration: See Section 4.0.
x y z { | } ~
Time
Quadrant Gas Data, color coded
Battery status
Gas Type, each quadrant
TWA or STEL alert
Gas Measurement, each quadrant
Unit of Measure, each quadrant
High or Low Alarm Indication
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RECON/4 ENMET Corporation
3.0 Operation RECON/4
C
AUTION
: RECON/4 is set to auto zero calibrate after turning on. Turn on the RECON/4 in clean air. Incorrect readings will
occur if the RECON/4 is turned on in contaminated air.
3.1 Activate RECON/4
Press and hold the button for 1second and then release it. After the buzzer gives a short sound once, the RECON/4 is on. The RECON/4 will display ENMET information and run a self test. The display will indicate “Starting Warming up” with each test listed below
Example: Alarm, Vibrator, “High alarm”, “Low alarm”, “STEL” and “TWA”. After that, it enters detecting status. At this time, it displays the concentration of O2, H2S, CO and Combustible gas in the
environment.
3.1.1 Display Conservation
Following the warm up, to conserve battery life, the display will fade to black in about 30 seconds. An audio confidence “chirp” will activate every 3 minutes to indicate the RECON/4 is active.
N
OTE
: Pressing the button or any gas detected event will recall the display.
3.2 Deactivate RECON/4
To turn the RECON/4 off, press and hold the button for 3 seconds, the buzzer gives a short sound twice and long sound once. The RECON/4 is now off.
3.3 RECON/4 Alarm
(1) When the gas concentration reaches the preset alarm levels, the RECON/4 will activate relative alarms: The LED lights flash, audio alarm sounds and vibratory alarm activates.
The user can cancel audio and vibratory alarm by pressing and releasing the button: The first press will cancel audio alarm, and the second to cancel vibration.
(2) When the RECON/4 is kept in an environment with the target toxic gas, if the gas concentration is more than the maximum average level of TWA or STEL, the RECON/4 will give TWA or STEL alert. At this time, the user can also cancel the audio and vibratory alarming by pressing the button as described in above Section (1).
Alarms sound when its sensor faults or at low battery status. Please refer to the LCD display for details.
3.4 RECON/4 Status Check
When the RECON/4 is on and in non-alarm status, press and release the button, the LCD screen will display max. gas level and min. level*, STEL**, TWA**, current time, serial number(SN) and version number(VER) in turn.
N
OTE
: *Only O2 sensor has such indication.
**Only toxic gas sensors have STEL and TWA alert.
3.5 RECON/4 Battery Charging
When the battery voltage is low, the RECON/4 will not function properly. To recharge the batteries of the RECON/4: The RECON/4 must be Off, connect the AC connector plugs of the charger to a 110VAC or 220VAC outlet and plug the charging
cable into the RECON/4. The detector will activate automatically and indicates that it is being charged. When the charging cycle is completed, the display will indicate full charge.
W
ARNING
:
DO NOT start the battery
adversely affected. Always charge the battery in normal ambient air. Do not charge the RECON/4 in a hazardous area to be monitored, to avoid fire or explosion. Disconnect the charger after 24 hours, failure to do so will damage the battery.
charge process with the RECON/4 power on; otherwise the charge speed will be
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RECON/4 ENMET Corporation
Description of Part
Part Number
4.0 Calibration
C
AUTION
: The RECON/4 will Auto Zero when you enter the calibration menu. Please fully charge the RECON/4 and put the
instrument into a clean air environment before proceeding with this procedure.
The RECON/4 is capable of calibrating all active channels at the same time. However, you may elect to calibrate individual gas sensors. During calibration, the RECON/4 automatically determines if a single gas or multi gas is being applied.
With the RECON/4 ON, Press and hold the button, the RECON/4 will turn OFF; continue to press the button until the instrument restarts. The Display will show Calibration followed by Warming Up, and will list the proper concentrations of calibration gasses.
After warming up, the RECON/4 begins Zero calibration (Zero Cal). A bar graph will appear indicating the zero calibration
time (1 minute). Connect the gas cylinder to the regulator and the calibration cover. DO NOT open the valve on the regulator.
When Zero Cal is complete the screen will display Span Cal and a bar graph and the active sensors with their associated
reference numbers. Note: The RECON/4 is comparing internal data to the sensor reference numbers listed in the display. The bar graph will fill from left to right. Note sensor reference numbers. If they are stable (not changing), proceed to the next step. If they are changing wait for the bar graph to fill (4 minutes). At completion of the 4 minutes the calibration process will automatically continue and the display will now indicate Cal Span Time 2 Min and a % sign.
At completion of the 4 minute Span Cal, or when you see that the reference numbers for the sensors are stable, connect the
calibration cover to the RECON/4
Open the valve on the regulator to apply the calibration gas. The bar graph will fill in and the % sigh will change to indicate
the calibration completion time. Do not press the button on the RECON/4 or interrupt the gas flow during this procedure.
The RECON/4 will automatically analyze the gas and process the calibration. After calibration, the screen will display the calibrated gas(es) name and relative data. For each calibrated sensor you will see
two sets of calibration numbers, Zero and Span for each sensor that detected calibration gas, and then the RECON/4 will automatically turn off. If you do not see both sets of numbers for the sensor(s), calibration was not completed successfully. Note: The RECON/4 automatically determines if a single or multi gas is applied, you will only see calibration numbers for the gas/gases that are being applied; the remaining sensors are not affected.
If you are calibrating individual sensors repeat the above process If the calibration was unsuccessful wait one hour and repeat the calibration procedure
Gas Cylinder
Regulator
Calibration Cover
4.1 Calibration Equipment
ENMET part numbers
Regulator Assembly for 34, aluminum cylinders 02506-002
Use with
Gas Cylinder, aluminum 40ppm H2S, 34 liter 03314-040
Gas Cylinder, Mixed Gas, aluminum 34 liter 500ppm CO, 40ppm H2S, 50%LEL CH4, 20.9%O2, balance N2
Regulator Assembly for 34 liter steel cylinders 02506-004
Use with
Gas Cylinder, steel 50%LEL Methane, 34liter 03220-050 Gas Cylinder, steel 20.9% O2, 34 liter 03296-209 Gas Cylinder, steel 500ppm CO, 34 liter 03219-500
Sensor Cover Assembly Recon/4 02615-025
Figure 3: Calibration of RECON/4
03388-001
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RECON/4 ENMET Corporation
5.0 Technical Data and Specifications
Electrical Power
Operation
Mechanical
N
OTE
: All specifications stated in this manual may change without notice.
Working Voltage 3.6VDC, Lithium battery, rechargeable Operation Time Approximate 8 hours, continuous, non-alarm condition Charge Time Approximately 6 hours Temperature Range -20°C to +50°C Relative Humidity 5 to 95% RH, non-condensing Dimensions 2.6 x 4.6 x 1.2 inches (66 x 116 x 31 mm) Weight 7 ounce (200g) Ingress Protection IP 65 Approval Designed to be Intrinsically Safe
6.0 WARRANTY
ENMET warrants new instruments to be free from defects in workmanship and material under normal use for a period of one year from date of shipment from ENMET. The warranty covers both parts and labor excluding instrument calibration and expendable parts such as calibration gas, filters, batteries, etc... Equipment believed to be defective should be returned to ENMET within the warranty period (transportation prepaid) for inspection. If the evaluation by ENMET confirms that the product is defective, it will be repaired or replaced at no charge, within the stated limitations, and returned prepaid to any location in the United States by the most economical means, e.g. Surface UPS/FedEx Ground. If an expedient means of transportation is requested during the warranty period, the customer is responsible for the difference between the most economical means and the expedient mode. ENMET shall not be liable for any loss or damage caused by the improper use of the product. The purchaser indemnifies and saves harmless the company with respect to any loss or damages that may arise through the use by the purchaser or others of this equipment.
This warranty is expressly given in lieu of all other warranties, either expressed or implied, including that of merchantability, and all other obligations or liabilities of ENMET which may arise in connection with this equipment. ENMET neither assumes nor authorizes any representative or other person to assume for it any obligation or liability other than that which is set forth herein.
NOTE: When returning an instrument to the factory for service:
Be sure to include paperwork. A purchase order, return address and telephone number will assist in the expedient repair and return of your unit. Include any specific instructions. For warranty service, include date of purchase If you require an estimate, please contact ENMET Corporation.
There are Return for Repair Instructions and Form on the last pages of this manual. This Form can be copied or used as needed.
Manual Part Number 80006-004
April 2008 MCN-411, 12/10/08 MCN-417, 06/22/09 MCN-467, 08/17/12
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PO Box 979 680 Fairfield Court Ann Arbor, Michigan 48106-0979
734.761.1270 Fax 734.761.3220
Returning an Instrument for Repair
ENMET instruments may be returned to the factory or any one of our Field Service Centers for regular repair service or calibration. The ENMET Repair Department and Field Service Centers also perform warranty service work.
When returning an instrument to the factory or service center for service, paperwork must be included which contains the following information:
A purchase order number or reference number.  A contact name with return address, telephone and fax numbers  Specific instructions regarding desired service or description
of the problems being encountered.
Date of original purchase and copy of packing slip or invoice
for warranty consideration.
If a price estimate is required, please note it accordingly and be
sure to include a fax number.
Providing the above information assists in the expedient repair and return of your unit.
Failure to provide this information can result in processing delays.
ENMET charges a one hour minimum billing for all approved repairs with additional time billed to the closest tenth of an hour. All instruments sent to ENMET are subject to a minimum evaluation fee, even if returned unrepaired. Unclaimed instruments that ENMET has received without appropriate paperwork or attempts to advise repair costs that have been unanswered, after a period of 60 days, may be disposed of or returned unrepaired COD with the evaluation fee.
Service centers may have different rates or terms. Be sure to contact them for this information.
Repaired instruments are returned by UPS/FedEx Ground and are not insured unless otherwise specified. If expedited shipping methods or insurance is required, it must be stated in your paperwork.
Note: Warranty of customer installed components.
If a component is purchased and installed in the field, and fails within the warranty term, it can be
returned to ENMET and will be replaced, free of charge, per ENMETs returned goods procedure.
If the entire instrument is returned to ENMET Corporation with the defective item installed, the item will
be replaced at no cost, but the instrument will be subject to labor charges at half of the standard rate.
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Mailing Address:
Shipping Address:
Repair Return Form
ENMET Corporation PO Box 979 Ann Arbor, Michigan 48106
Phone Number: 734.761.1270 FAX Number: 734.761.3220
Your Mailing Address:
Contact Name: __________________________ Your Phone: _______________________ Your PO/Reference Number: _______________ Your FAX: _______________________
ENMET Corporation Attn: Repair Department 680 Fairfield Court Ann Arbor, Michigan 48108
Your Shipping Address:
Payment Terms: K COD
(Check one) K VISA / MasterCard______________________ ________ ________
Card number Expiration Card Code
K American Express______________________ ________ ________
Card number Expiration Card Code
Name as it appears on the credit card___________________________________
Return Shipping Method:
K UPS: K Ground K 3 Day Select K Next Day Air K ND Air Saver K 2-Day Air K UPS Account number: ________________________
K Federal Express: K Ground K Express Saver K P-1 K Standard K 2-Day Air K FedEx Account number: ________________________
Would you like ENMET to insure the return shipment? K No K Yes Insurance Amount: $_________________
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