ENMET MEDAIR 2200 User Manual

Page 1
ENMET Corporation
PO Box 979 Ann Arbor, MI 48106-0979
www.enmet.com
M
EDAIR
2200
Operation and Maintenance
Manual
Manual part number 80002-042 MCN-13-009, 12/09/13
Page 2
Table of Contents
1.0 I
NTRODUCTION
1.1 Unpack ................................................................................................................................................................................ 1
1.2 Check Order ........................................................................................................................................................................ 1
1.3 Serial Numbers .................................................................................................................................................................... 1
2.0 I
NSTRUMENT FEATURES
2.1 Exterior Features ................................................................................................................................................................. 2
2.2 Display Panel Features ........................................................................................................................................................ 2
2.3 Circuit Board Features ........................................................................................................................................................ 4
3.0 I
NSTALLATION
3.1 Mounting of Instrument ...................................................................................................................................................... 5
3.2 Sample Air Supply .............................................................................................................................................................. 6
3.3 Power Supply ...................................................................................................................................................................... 6
3.4 Outputs ................................................................................................................................................................................ 6
3.4.1 Relay Contacts ......................................................................................................................................................... 7
3.4.2 Optional 4-20mA Outputs ........................................................................................................................................ 8
3.5 Installation Verification....................................................................................................................................................... 8
4.0 O
PERATION
4.1 Normal Operation Condition ............................................................................................................................................... 9
4.2 Alarm Set Points ................................................................................................................................................................. 9
4.3 Alarm Latching or Differential Settings ............................................................................................................................ 10
4.4 Audio Defeat ..................................................................................................................................................................... 10
4.5 Display .............................................................................................................................................................................. 10
4.6 Operational Menu.............................................................................................................................................................. 11
4.7 Fault Indications ................................................................................................................................................................ 12
4.7.1 Low Flow Indication .............................................................................................................................................. 12
4.7.2 Other Fault Indications .......................................................................................................................................... 12
4.8 Dew Point Sensor Response .............................................................................................................................................. 12
4.9 Hydrocarbon Sensor Response .......................................................................................................................................... 12
5.0 M
AINTENANCE
5.1 Cleaning Instructions ........................................................................................................................................................ 13
5.2 Maintenance Menu ............................................................................................................................................................ 13
5.2.1 Accessing Maintenance Menu ................................................................................................................................ 13
5.2.2 Maintenance Menu Flow Chart .............................................................................................................................. 14
5.3 Calibration for CO, O
5.3.1A Low Cal/ZeroCal Adjust....................................................................................................................................... 16
5.3.1B High Cal/SpanGas Adjust .................................................................................................................................... 16
5.3.2 Set 4 –20mA Transmitter Scale .............................................................................................................................. 17
5.3.3 Set Alarm Points ..................................................................................................................................................... 18
5.3.4 Set Alarm Delay ..................................................................................................................................................... 20
5.3.5 Relay Configuration ............................................................................................................................................... 21
5.3.6 Failsafe Configuration ........................................................................................................................................... 22
5.3.7 Set Output Span Range ........................................................................................................................................... 22
5.3.8 Set New Password .................................................................................................................................................. 23
5.3.9 Exit Maintenance Menu .......................................................................................................................................... 23
5.4 Sensor Replacement .......................................................................................................................................................... 24
5.4.1 Oxygen / Gas Sensor .............................................................................................................................................. 24
5.4.2 Calibration/Sensor Replacement ............................................................................................................................ 24
5.4.3A Low Cal/ZeroCal Adjust....................................................................................................................................... 26
5.4.3B High Cal/SpanGas Adjust .................................................................................................................................... 26
5.5 Dew Point Sensor .............................................................................................................................................................. 27
5.6 Flow Control Orifice / Pre-filter ........................................................................................................................................ 27
6.0 T
ECHNICAL DATA AND SPECIFICATIONS
7.0 R
EPLACEMENT PART NUMBERS
7.1 ENMET part numbers for sensors and replacement parts: ................................................................................................. 29
7.2 ENMET part numbers for Calibration equipment: ............................................................................................................. 29
8.0 WARRANTY .......................................................................................................................................................... 30
A
PPENDIX A: CO CHARACTERISTICS
A
PPENDIX B: GAS IONIZATION POTENTIALS
........................................................................................................................................................... 1
.............................................................................................................................................. 2
............................................................................................................................................................ 5
................................................................................................................................................................ 9
.......................................................................................................................................................... 13
HC and CO2 (Gas Channels) ........................................................................................................ 15
2,
...................................................................................................................... 28
................................................................................................................................. 29
............................................................................................................................... 31
...................................................................................................................... 32
Page 3
List of Figures
F
IGURE 1: EXTERNAL FEATURES OF THE MEDAIR
F
IGURE
1A: S
AMPLE AIR HOSE AND REGULATOR
F
IGURE 2: MEDAIR
F
IGURE 3: MEDAIR
F
IGURE
2A: R
F
IGURE 4: MEDAIR
F
IGURE 5: MEDAIR
F
IGURE 6: MEDAIR
F
IGURE 7: CONNECTION OF CALIBRATION GAS CYLINDER
F
IGURE 9: LOCATION OF GAS SENSOR AND DEW POINT MANIFOLDS
F
IGURE 7: CONNECTION OF CALIBRATION GAS CYLINDER
F
IGURE
10: C
2200 I
NTERIOR FEATURES
2200 M
ELAY, INPUT AND OUTPUT TERMINALS
2200 O 2200 O 2200 M
ARBON MONOXIDE CONCENTRATION
OUNTING DIMENSIONS
PERATIONAL DISPLAY PERATION MENU FLOW CHART
AINTENANCE MENU FLOW CHART
2200 ................................................................................................. 3
......................................................................................................... 3
.............................................................................................................. 4
......................................................................................................... 5
..................................................................................................... 6
......................................................................................................... 9
.......................................................................................... 11
. ..................................................................................... 14
........................................................................................... 16
........................................................................................... 26
...................................................................................................... 31
List of Tables
T
ABLE 1 : RELAY FAILSAFE SETTINGS
T
ABLE 2: SENSOR OUTPUT
T
ABLE 3: TYPICAL FACTORY ALARM SET POINTS
T
ABLE 4: FACTORY SET GAS ALARMS DELAY
.......................................................................................................................................... 8
Reference Information:
N
OTE
: [important information about use of instrument]
C
AUTION
: [affects equipment – if not followed may cause damage to instrument, sensor etc…]
.......................................................................................................................... 7
.......................................................................................................... 9
............................................................................................................. 20
............................................................................ 24
W
ARNING
:
Attention / Warning
!
Earth Ground
[affects personnel safety – if not followed may cause bodily injury or death.]
Page 4
MEDA
IR
2200 ENMET Corporation
1.0 Introduction
The MEDA supply systems. The instrument is available with up to 4 internal sensors. Available sensors include, but are not, limited to carbon monoxide (CO), carbon dioxide (CO2), Hydrocarbons (HC) for variations in the oxygen (O2) content and for dew point. The sensors can be used alone or up to four sensors can be used together. In the instrument, a sample of the compressed air is passed over each sensor and the resulting electrical outputs are used to evaluate the air for the target gases. Some features of the instruments are as follows:
Hydrocarbons (HC) are limited to gases with an ionization potential of 10.6 eV or less. See Appendix B for a list of gases and IPs.
N
OTE
: All specifications stated in this manual may change without notice.
1.1 Unpack
Unpack the service personnel and the commercial carrier involved immediately.
IR
2200 is a compressed air monitoring instrument that measures and detects certain hazards in medical air
continuous monitoring of the sample air continuous LCD display of gas and vapor concentrations menu driven operational and maintenance controls menu driven calibration procedure audio and visual alarms indicate unsafe conditions alarm relay contacts available on terminals a fault relay and visual fault alarm low air flow fault indication and display alarm acknowledgement capability including audio defeat mA outputs for each target gas
MEDA
IR
2200
and examine it for shipping damage. If such damage is observed, notify both ENMET customer
Regarding Damaged Shipments
N
OTE
: It is your responsibility to follow these instructions. If they are not followed, the carrier will
not honor any claims for damage.
This shipment was carefully inspected, verified and properly packaged at our company and delivered to the carrier in good condition.
When it was picked up by the carrier at ENMET, it legally became your company’s property.
If your shipment arrives damaged:
Keep the items, packing material, and carton “As Is.” Within 5 days of receipt, notify the carrier’s local office and request
immediate inspection of the carton and the contents.
After the inspection and after you have received written acknowledgment of the damage from the carrier, contact ENMET
Customer Service for return authorization and further instructions. Have your Purchase Order and Sales Order numbers available.
ENMET either repairs or replaces damaged equipment and invoices the carrier to the extent of the liability coverage, usually $100.00. Repair or replacement charges above that value are your company’s responsibility.
The shipping company may offer optional insurance coverage. ENMET only insures shipments with the shipping company when asked to do so in writing by our customer. If you need your shipments insured, please
ENMET Customer Service.
forward a written request to
Regarding Shortages
If there are any shortages or questions regarding this shipment, please notify ENMET Customer Service within 5 days of receipt at the following address:
ENMET Corporation
680 Fairfield Court
Ann Arbor, MI 48108
734-761-1270 734-761-3220 Fax
1.2 Check Order
Check, the contents of the shipment against the purchase order. Verify that the accessories on the order, ascertain that they are present. Check the contents of calibration kits. Notify ENMET customer service personnel of any discrepancy immediately.
MEDA
IR
2200
is received as ordered. If there are
1.3 Serial Numbers
Each
MEDA
IR
2200
is serialized. These numbers are on tags on the equipment and are on record in an ENMET database.
1
Page 5
MEDA
IR
2200 ENMET Corporation
2.0 Instrument Features
2.1 Exterior Features
The exterior of the instrument is shown in Figure 1. The exterior features are as follows:
Feature Description Enclosure
Input Port
An engineered thermoplastic box, approximately 10x8x6, with a clear hinged front cover. The entrance for the air sample and calibration gas. The quick release fitting mates with
one on the calibration adapter.
Front Cover Latch
A quick-release latch that holds the clear front cover in place, and is capable of being padlocked if desired.
Audio Alarm Mounting Flanges Sample Air Hose
A loud horn activated by certain alarm conditions. Flanges with holes for mounting the enclosure to a vertical surface. A five foot long hose to conduct a sample of the air from the source to the instrument.
The hose has a Female quick release fitting and Male ¼” NPT fitting. See Figure 1A.
N
OTE
: When connecting to a standard 55
PSI
USA Medical air system, Regulator is Not required.
2.2 Display Panel Features
The display panel, shown in Figure 1, is viewed through the clear front cover of the enclosure, and is accessed by opening the cover. Features are as follows:
Feature Description Display
Visual Alarms & Indicators
Pushbutton Switches
O
PTION
Switch
S
ELECT
Switch
Audio Defeat / Alarm Acknowledge Switch
A 2 line, 16 character per line, LCD with backlight. The numerical values of gas concentrations, and other information are displayed. On either sides of the display:
A red alarm LED for each sensor installed in the instrument, Low level alarm.
The top center of the panel:
A red alarm LED for all sensors installed in the instrument, High level alarm.
Near the center of the panel:
A green power indicator LED A red fault alarm indicator LED
There are three of these, located near the center of the panel; they are yellow rectangular membrane switches. They are:
The top left switch.
Directly to the right of the
OPTION
switch.
Directly below the
OPTION
switch.
2
Page 6
MEDA
N
:
O2
CO
Male Quick Release Fitting
See note below
Fault LED
SELECT
OPTION
Switch
A
/
*Visual Alarm O2
*Visual Alarm CO
Mounting Flanges
Dew
Point
*Visual Alarm
See *note below
Display,
Channel #1
Channel #3
Channel #4
Channel #2
ALARM 2
Female Quick Release
¼” NPT
Male¼” NPT Fitting
Female Quick Release
IR
2200 ENMET Corporation
Visual Alarm 2
(See *note below)
Dew Point
(
If Dew Point option
is installed)
LARM ACKNOWLEDGE
A
LARM DEFEAT
Switch
CO reading O2 reading
Dew Point reading
(If Oxygen option is installed) See *note below
ppm
%
Switch Power LED
see *note below
Input Port
Sample/Calibration
Front Cover Latch
Audio Alarm
2 places
Figure 1: External Features of the MEDA
*
N
OTE
: Typical gas reading & alarm locations, depending on instrument configuration, alarms &
IR
2200
readings may be in alternate locations
N
OTE
: When connecting to a standard 55
To Air System
OTE
Sample Air Hose, 5ft Supplied with Monitor
Typical facility air line pressures range from about 55 to 125
regulator can be connected to the inlet of the MEDA
PSI
USA Medical air system, Regulator is Not required.
IR
2200 and should be set at 55
Regulator not supplied with the monitor
to Inlet Port to MEDA
Example of Regulator, Not Supplied with Monitor
IR
2200
Figure 1A: Sample Air Hose and Regulator
to Sample Port
PSI
. The outlet pressure of the
PSI, ± 5 PSI
.
3
Page 7
MEDA
Power Input
Audio
Sensor Dew Point
Relay Terminals
Aux Terminals
Dew Point Terminal
Optional
Fuse Holders
Sensor
Digital Communication
Ground Screw
Dew Point Manifold
4 –
20mA Output
IR
2200 ENMET Corporation
2.3 Circuit Board Features
The Display Panel is hinged on the left and is released by unscrewing the 2 screws located in the right corners. After releasing the panel, it is swung to the left, exposing the interior of the enclosure. The Circuit Board is mounted at the back surface of the enclosure interior. Features are shown in Figure 2.
Feature Description Relay Terminals
Output Terminals Sensor Manifold
Dew Point Manifold
Flow Sensor
Horn Terminal
(6 places)
This group of terminals is located at the left side of the Circuit Board. For the contacts for each of four alarm relays, and for the contacts of a fault relay. One 4-20mA output per active channel. 2 channels/outputs per connector. The sample manifold, the carbon monoxide, carbon dioxide and oxygen sensors are
located under this housing. The dew point sensor is installed into this housing.
Terminals
4 places
Terminals
Optional (2 places)
0.630 Amp (2 places)
J21
Terminal J23
Figure 2: MEDA
IR
2200 Interior Features
Manifold
If Dew Point option is installed
If Dew Point option is installed
Alarm
4
Page 8
MEDA
Mounting Holes
IR
2200 ENMET Corporation
3.0 Installation
3.1 Mounting of Instrument
The MEDA where the air is being used. The MEDA reaches the users.
Mount the instrument on an appropriate vertical surface using the mounting flanges provided. Avoid areas with excessive vibration or temperature extremes. The holes in the flanges are 0.31 inch in diameter and form a 6 x 10.75 inch rectangle. See Figure 3.
It is recommended to use #8 drywall anchors and screws for mounting the MEDA surface.
0.31” dia. 4 places
IR
2200 should be located near the pipe or tank containing the air to be monitored, and upstream from
IR
2200 must be installed such that it samples the compressed air before it
IR
2200 to a drywall/sheetrock
Dimensions are in inches.
Figure 3: MEDA
IR
2200 Mounting Dimensions
5
Page 9
MEDA
Connector
Connector
Connector
Connector 2
Connector 1
Ground Screw J21
Power Input
IR
2200 ENMET Corporation
3.2 Sample Air Supply
Tap the pipe or tank containing the breathing air and use appropriate fittings to connect the sample input hose. The instrument is designed to operate from an air supply pressure 55
PSIG
.
The sample air exits the instrument from the hole plug located on the bottom of the enclosure. Take care not to obstruct this exit port.
3.3 Power Supply
The input power can vary from 100 to 240VAC, 50/60 Hz. Mains power should be connected to the Power Input Terminal J23 and the ground screw J21. See Figure 2 for location.
W
!
ARNING
:
Continuous gas detection and alarm systems become inoperative upon loss of primary power.
Upon supplying air and power to the instrument:
The green power on LED is lit. The display backlight is lit, and instrument will step through a start-up sequence: unit serial number, software
revision and gases monitored may be shown on the display.
The instrument may go into alarm briefly, but the sensors stabilize quickly. If the instrument persists in alarm, acknowledge the alarm by pressing the A
UDIO DEFEAT
/ A
LARM ACKNOWLEDGE
switch. If alarm persists longer than
30 minutes, call ENMET customer service personnel.
3.4 Outputs
Two types of alarm outputs are available, relay contacts and 4-20mA outputs.
Channel 3 & 4 4-20mA Output
Dew Point Sensor
4-20mA Input
4-20mA Input
Terminal J23
Relay 1 Channel 1 Alarm 1
Relay 2 Channel 2 Alarm 1
Relay 3 Channel 3 Alarm 1
Relay 4 Channel 4 Alarm 1
Relay 5 Channel 1-4 Alarm 2
Relay 6 System Fault
Channel 1 & 2 4-20mA Output
Connector RS485
Connector RS232
Connector RS485
Figure 2A: Relay, Input and Output Terminals
6
Page 10
MEDA
Position
Fai
lsafe
-
Alarm
Non-Failsafe
-
Alarm
Channel 1
Channel 2
Channel 3
Channel
4
IR
2200 ENMET Corporation
3.4.1 Relay Contacts
Relay contacts are available for each alarm; these are SPDT, rated at 10Amp at 110VAC, and may be latching or non­latching as required by the application.
They are accessed on the terminals next to each relay see Figure 2 & 2A. The contact positions are noted on the circuit board next to each terminal.
Relays may also be configured as failsafe or non-failsafe. The default alarm relay configuration is for latching mode, and failsafe. They may be reconfigured in the maintenance menu. See section 5.3.5 & 5.3.6
The PC Board is labeled for the relays in their un-energized state. If the relay is configured for failsafe, then this is also the alarm condition state. Non-failsafe configured relays in the alarm state, are the reverse of the PC board labeling. Note that the Fault(FLT) relay cannot be set to operate in a Non-Failsafe mode. Please see the Table 1 below:
Table 1 : Relay Failsafe Settings
J5 Relay 1 - NO Normally Open Normally Closed J5 Relay 1 - COM Common Common J5 Relay 1 - NC Normally Closed Normally Open J6 Relay 2 - NO Normally Open Normally Closed J6 Relay 2 - COM Common Common J6 Relay 2 - NC Normally Closed Normally Open J8 Relay 3 - NO Normally Open Normally Closed J8 Relay 3 - COM Common Common J8 Relay 3 - NC Normally Closed Normally Open J10 Relay 4 - NO Normally Open Normally Closed J10 Relay 4 - COM Common Common J10 Relay 4 - NC Normally Closed Normally Open J14 Relay 5 - NO Normally Open Normally Closed J14 Relay 5 - COM Common Common J14 Relay 5 - NC Normally Closed Normally Open J15 Relay 6/FLT - NO Normally Open N/A J15 Relay 6/FLT - COM Common N/A J15 Relay 6/FLT - NC Normally Closed N/A
Relays can be linked to specific alarms. The table below shows the default relay links. They may be changed in the maintenance menu if required. See Section 5.0.
Relay 1 Low Alarm Relay 2 Low Alarm Relay 3 Low Alarm Relay 4 Low Alarm Relay 5 High Alarm High Alarm High Alarm High Alarm
In addition, there is a fault relay, which changes state whenever the instrument is in a fault condition. The contact positions are noted on the circuit board next to each terminal. See Figure 2A. The coil of this relay is energized when the instrument is in the non-fault state; the contact conditions given on the circuit board next to the terminal, are for the non-energized state, which is identical to the fault state.
These relay contacts can be used to operate auxiliary alarms or other functions. It is recommended that power for auxiliary equipment be supplied form an independent power source, separate for the MEDA the enclosure for a wire exit, and use appropriate cable fittings. Be sure to note the location and depth of hardware inside the enclosure.
7
IR
2200. Place a hole in
Page 11
MEDA
IR
2200 ENMET Corporation
3.4.2 Optional 4-20mA Outputs
Isolated 4-20 mA outputs are available for data logging or other purposes. An output is supplied for each sensor supplied in a particular instrument, and can be added when a sensor is added in the field. These outputs are available on the Connector 1 for channels 1 & 2 and Connector 2 for channels 3 & 4.
4mA corresponds to a sensor reading at the bottom of the instrument range and 20mA corresponds to a full scale reading. Standard ranges are shown in Table 2.
Table 2: Sensor Output
Sensor 4mA 20mA CO 0 50
Dew Point -112 °F 68 °F O2 0 30 CO2 0 5000 HC 0 100
Wiring requirements are the same as for the relays.
3.5 Installation Verification
All instruments are calibrated at the factory. You may, if a calibration kit is available, calibrate the any and all gas channels of the instrument 24 hours after installation to verify proper installation and instrument operation. See Section 5.0, Maintenance, for calibration instructions. Calibration is also recommended after the first month of operation. Subsequent calibrations should be performed every 3 months. The dew point sensor can not be calibrated in the field.
8
Page 12
MEDA
CO
0
O2 20.9
CO
PPM
O2
%
CO2
PPM
IR
2200 ENMET Corporation
4.0 Operation
4.1 Normal Operation Condition
With the MEDA is lit and the information on the display is as shown in Figure 4 Display, for the sensor(s) installed in the MEDA
2200. The red alarm and fault LEDs are not lit.
IR
2200 installed as described in Section 3, and in clean air, the POWER green LED is on, the display
IR
DEW POINT
DP -20 CO2 300
Example of display with CO(ch 1), Dew Point((ch 2), Oxygen(ch 3) and CO2(ch 4)options installed
Figure 4: MEDA
IR
2200 Operational Display
4.2 Alarm Set Points
There are two alarm set points for each installed channel of the MEDA points are shown in Table 3.
IR
2200. The factory settings of these alarm set
Table 3: Typical Factory Alarm Set Points
Typical Channel #
1 Carbon Monoxide 10 ppm 20 ppm 2 Dew point 35°Fahrenheit at 55 3 Oxygen Deficiency 19.5 % by volume 23.5 % by volume 4 Carbon Dioxide 500 ppm 1000 ppm
4 or Hydrocarbon 5 ppm 10 ppm
These alarm set points can be changed within limits; see the maintenance section of this manual for the procedure. If the CO concentration increases above that of the alarm set point, the associated red LED is lit, the associated
relay changes state, and the audio alarm is activated.
If the dew point increases above that of the alarm set point, the associated red LED is lit, the associated relay
changes state, and the audio alarm is activated.
If the oxygen content of the sample air decreases below the deficiency alarm set point, the associated red LED is
lit, the associated relay changes state, and the audio alarm is activated.
If the oxygen content of the sample air exceeds that of the abundance alarm set point, the associated red LED is lit,
the audio alarm is activated, and both the oxygen alarm relay and the oxygen high alarm relay change state.
The HC sensor can only detect and alarm to hydrocarbons with an Ionization Potential of less then 10.6 eV.
See Appendix B.
The HC sensor is broad range in nature and is unable to differentiate between different hydrocarbons. The Alarm 1 differential value is the delay of the MEDA
reading has returned past the alarm point by the differential value. Example: If the alarm set point is Λ 10 and the differential is 2, the MEDA
Gas Alarm 1, Flashing LED Alarm 2, Steady LED
PSIG
50°Fahrenheit at 55
IR
2200 staying in alarm condition until after the measured
IR
2200 will go into alarm at 10 and stay in alarm until the reading has dropped below 8.
PSIG
9
Page 13
MEDA
IR
2200 ENMET Corporation
4.3 Alarm Latching or Differential Settings
An instrument is shipped with the alarms in the latching mode. The alarms may be independently configured in the non-latching mode or differential setting by use of the maintenance menu.
See Section 5.3.3, for setting alarm 1 and alarm 2.
Standard Setting
I
N THE LATCHING MODE
cease, and the alarm relay contacts do not revert to the non-alarm state, until the
ACKNOWLEDGE
switch is pressed. An alarm can also be acknowledged by pressing the switch during the alarm
: at the cessation of the condition which causes an alarm, the alarm indications do not
AUDIO DEFEAT / ALARM
condition; then at the cessation of the alarm condition, alarm indications cease and alarm relays revert to the non­alarm state. After an alarm is acknowledged, alarms in the latching configuration are re-armed to latch at the next alarm condition.
I
N THE NON-LATCHING MODE
: at the cessation of the condition that causes an alarm, the alarm indications
automatically cease, and the alarm relay contacts revert to the non-alarm state.
Differential Setting
The Alarm 1 differential value is the delay of the MEDA
reading has returned past the alarm point by the differential value. Example: If the alarm point is Λ 10 and the differential is 2, the MEDA
IR
2200 will go into alarm at 10 and stay in alarm until the reading has dropped below
8.
IR
2200 staying in alarm condition until after the measured
4.4 Audio Defeat
Pressing the Relays and alarm LEDs continue to function, in the alarm state, during an alarm condition. As long as the alarm condition persists, the audio alarm will “chirp” every 20 seconds.
If after 15 minutes the alarm condition continues the audio alarm will reactivate at full intensity. If any other alarm condition occurs while the audio alarm has been silenced it will force the audio alarm to
reactivate immediately.
AUDIO DEFEAT / ALARM ACKNOWLEDGE
switch during an alarm temporarily silences the audio alarm.
4.5 Display
In clean air a display is shown in Figure 4. This position of the display is termed the "operational display". As explained below, the display can be used to view other information by using the
Concentrations of CO and CO2 are given in PPM (parts per million parts of air). Dew point is given in degrees Fahrenheit at 55
PSIG
; this can be changed to degrees Centigrade by pressing the SELECT switch. Oxygen
concentration is given in percent by volume. When sample flow is reduced below a limit, the bottom line of the display flashes “Low Flow Alarm”.
OPTION
and
SELECT
switches.
10
Page 14
MEDA
3
4
S
IR
2200 ENMET Corporation
4.6 Operational Menu
The operational menu allows the user to:
View alarm set point concentration values View alarm ascending/descending trigger, latching and delay configurations Enter the maintenance menu with the proper Password.
The operational menu is accessed with the Figure 5,
Pressing the Pressing the
OPTION SELECT
switch is indicated with a "O"
switch is indicated with a "S".
If the instrument is left at any location in the operational or maintenance menus, other than the operational display, with no action taken for a period of 45 seconds, it returns to the operational display.
CH-1 CH­ CH-2 CH-
S
No Function
O
Relays 123456
6=ON
666666
No
S
Function
O
CH1 SCALE (CO)
0 – 50
O
Λ
L10 A1 vL19.5
vL-40
PPM
Λ
D 500
S
for each active channel
CH2 SCALE (DP)
O
-112 – 68 F
O
CH3 SCALE
0.0 – 30.0 %
O
CH4 SCALE (CO2)
0 – 5000
No
S
Function
O
Λ
L20 A2 Λ 23.5
Λ
L39
Λ
1000
No
S
Function
O
ALARM1 Delays
(Seconds)
Alternating
O
50 mASPAN 30.0
68 5000
No
S
Function
O
O
Enter Maint Menu
OPTION
S
(O2)
S
S
5 5
5 5
Enter Password
_
PPM
and
SELECT
switches. The operational menu flow chart is shown in
O = Press Option switch S = Press Select switch
Displays are examples of gases:
Channel 1 = Carbon Monoxide Channel 2 = Dew Point Channel 3 = Oxygen Channel 4 = Carbon Dioxide
6 - Indicates relay is engaged Displays are examples of Alarms
Λ
- Indicates alarm triggered on increasing value of reading
v - Indicates alarm triggered on
decreasing value of reading
Displays are examples of Alarms
L – Indicates alarm is in latching
mode.
(no L present) – Indicates alarm
is in non-latching mode.
Displays are examples of Alarms
D – Indicates alarm is in
Differential Setting.
(no D present) – Indicates alarm
is in Standard Setting.
No
S
Function
See Maintenance Menu Diagram
Figure 5: MEDA
IR
2200 Operation Menu Flow Chart
11
Page 15
MEDA
IR
2200 ENMET Corporation
4.7 Fault Indications
4.7.1 Low Flow Indication
A flow sensor is used to furnish a low flow indication. When the sample air pressure drops below approximately 0.3 LPM, the fault light and audio alarm are activated, and the display flashes “Low Flow Alarm”.
4.7.2 Other Fault Indications
Other fault indications are associated with sensor zero and calibration activities, and are described in the maintenance Section 5.0 of this manual.
4.8 Dew Point Sensor Response
It is a characteristic of the MEDA through it, than it does to add moisture to a sample by passing moist air though it. Therefore, the time response of the instrument to a step change from moist to dry air is slower, then the response to a step change from dry to moist air.
It is the nature of most materials to absorb and release moisture at different rates. In general, it typically takes longer for a system to establish moisture equilibrium when going form a high to low humidity than it does to go from low to high. The MEDA instrument is first put on the air line if the Dew Point is less than 0°F. The sensor T90 response time is 10 seconds for a –40° to +50°F step change and 240 seconds for a +50° to –40°F step change. The delivery apparatus such as regulators, piping and tubing account for the additional response time of the instrument as a system.
IR
2200 is no different. It may take up to 12 hours to establish moisture equilibrium when the
IR
2200 that it takes more time to extract moisture from a sample by passing dry air
4.9 Hydrocarbon Sensor Response
If a Hydrocarbon (HC) sensor is supplied with the MEDA and vapors with an ionization potential (IP) of 10.6 eV or less. Hydrocarbons with an IP of greater then 10.6 eV will NOT be detected. Please see Appendix B for a list of common gases and vapors and their respective IP rating. Unless otherwise noted Isobutylene is used as a calibration and reference gas.
IR
2200 instrument, it designed to detect hydrocarbon gases
12
Page 16
MEDA
Enter Password
CO
PPM
O2
%
O
S
S
Enter Password
0000
Enter
Maint Menu
Changes digit indicated by underscore cursor
Locks underscored digit and moves cursor to next digit
O
Valid
Invalid
!
IR
2200 ENMET Corporation
5.0 Maintenance
The MEDA should be performed immediately following installation, one month after installation and every 3 months thereafter. HC sensor should be calibrated on a monthly bases. Oxygen and CO sensor have an estimated lifetime of 1 – 3 years. The CO2 sensor has an estimated lifetime of 3-5 years. Sensors should be replaced when they will not calibrate or shortly before the end of their estimated lifetime.
The dew point probe (sensor) can not be field calibrated. Dew point sensors should be replaced every two years.
5.1 Cleaning Instructions
C
AUTION
Clean the exterior of the MEDA cloth with solution so that moisture drips onto, or lingers on, external surfaces.
Under no circumstances should organic solvents such as paint thinner be used to clean instrument surfaces.
5.2 Maintenance Menu
5.2.1 Accessing Maintenance Menu
The MEDA switches. See Section 5.2.2 Figure 6 for full Maintenance Menu flow chart.
Entrance to the maintenance menu is guarded with a four-digit Password. The factory default setting of the password is 1270. When a valid numerical password is inserted, the user is allowed to enter the maintenance menu.
To enter the maintenance menu. Press the switch for the Enter Password menu. Enter the valid password as described below.
In the "Enter Maint Menu" position
Press the In the T000 position, the underline cursor is under the left digit.
Press the Press the
Continue this process until the four-digit password is complete. When a valid password is inserted in this manner, the display is transferred to the "Calibration" portion of the menu. If an invalid password is inserted you are returned to the Enter Maint Menu display.
IR
2200 requires periodic sensor calibration and replacement. Calibration of toxic gas and oxygen sensor
: Never spray a cleaning solution on the surfaces of the MEDA
IR
2200 enclosures with a mild soap solution on a clean, damp cloth. Do not soak the
IR
2200 maintenance menu is accessed by entering the proper password with the
SELECT
OPTION
switch "Enter Password T 0" is displayed. Press
switch until “Enter Maint Menu” is displayed then press
digit, this will be the first digit of the password.
OPTION
switch to change the left digit; select the correct digit.
SELECT
switch, which locks the digit in place and moves the cursor one digit to the right.
IR
2200 devices.
SELECT
OPTION
and
switch once, to move cursor to next
SELECT
SELECT
DEW POINT
Example: Password Display (with factory installed password entered) and Flow Chart below.
(6)
To Calibration See Section 5.2.2 Figure 6 for full Maintenance Menu flow chart.
1270
T
O = Option Switch S = Select Switch
13
Page 17
MEDA
O
S
Press
Press
See Section
Display
S
O
S
Changes digit indicated by underscore cursor
Locks underscored digit and moves cursor to next digit
O
Valid
Invalid
O
S
O
Changes digit indicated by underscore cursor
O
S
Press
See Section
O
S
Alarm 1
Press
See Section
O
S
Alarm 2
Press
See Section
O
S
Alarm Delay
Press
See Section
O
S
Ch 1, 2, 3, 4
Pressing
See Section
O
S
Relay
Failsafes
Pressing
See Section
Press
See Section
If installed
O
S
O
S
Press
See Section
IR
2200 ENMET Corporation
5.2.2 Maintenance Menu Flow Chart
The maintenance menu diagram is shown in Figure 6 Maintenance Menu Flow Chart. From the operational display, press the
To/From
Operational
OPTION
switch 6 times; "Enter MAINTENANCE Menu" is displayed.
From Operational Menu
O
PTION
Press
(6 times)
O = Press Option S = Press Select
Enter Maint Menu
(6)
MAINTENANCE MENU
Calibration
MAINTENANCE MENU
Scale mA Xmtrs
MAINTENANCE MENU
Set Alarm1
MAINTENANCE MENU
Set Alarm2
MAINTENANCE MENU
Set Alarm Delays
Enter Password
0000
Calibration
Select (Gas)
Scale mA Xmtrs
Select (Gas)
Select: XX
Select: XX
Select: XX
until the channel to be
O
PTION
for calibration instructions.
5.3
until gas to be
O
PTION
for transmitter set-up instructions.
5.3.2
until the gas alarm to be
O
PTION
for setting alarms instructions.
5.3.3
until the gas alarm to be
O
PTION
for setting alarms instructions.
5.3.3
until the gas alarm delay to be
O
PTION
for setting alarms instructions.
5.3.4
Set-Up
Calibrated
is displayed
is displayed
Set
is displayed
Set
Set
is displayed
is displayed
MAINTENANCE MENU
Configure Alarms
MAINTENANCE MENU
Relay Failsafes
MAINTENANCE MENU
mA Output Span
MAINTENANCE MENU
Set New Password
MAINTENANCE MENU
Exit maint menu
Figure 6: MEDA
R1 L
R:1 Failsafe ON
mA Output Span
Select: (Gas)
Password
XXXX
to return to top of maintenance menu.
O
PTION
to return to operational menu.
S
ELECT
for instructions on how to exit Maintenance Menus.
5.3.9
IR
S
2200 Maintenance Menu Flow Chart.
14
changes letter indicated by underscore cursor
O
PTION
for configuring relay instructions.
5.3.5
changes Failsafe setting from ON to OFF
O
PTION
for configuring relay failsafe instructions.
5.3.6
until the gas span to be
O
PTION
for output span instructions.
5.3.7
is displayed
Set
Locks underscored digit and moves cursor to next digit
See Section 5.3.8
for changing password instructions.
Page 18
MEDA
O
S
S
Calibration
Select (Gas)
MAINTENANCE MENU
Calibration
CO:XX11
LowCal:
0
000
S
each digit
CO:XX14
HiCal:
0
000
S
each digit
Default Calibration Points
IR
2200 ENMET Corporation
5.3 Calibration for CO, O
HC and CO2 (Gas Channels)
2,
Calibration is the process of setting the instrument up to read accurately when exposed to a target gas. This is a two step process. A Low Calibration sets clean air reference point and the High Calibration function sets the sensitivity of the instrument.
Calibration equipment is available from ENMET Corporation to calibrate the MEDA
IR
2200. A list of needed
material is in Section 7.0. A calibration adapter will have a fitting for the gas cylinder on one side, and a quick­disconnect to attach to the instrument on the other.
You may exit the calibration section, at any time, by pressing and holding the
OPTION
switch for 3 seconds, if entering
calibration section by mistake or calibration gas is not available. Wait 24 hours after initially supplying air and power to the MEDA
necessary to open the Front Panel to make adjustment. The calibration functions are operated through the
SELECT
switches on the front panel.
IR
2200 sensor before initial calibration. It is not
OPTION
After entering a valid password to maintenance menu, see Section 5.2.1, the calibration section is the first menu section; enter by pressing the
SELECT
switch.
Supply sensor with clean air for LowCal/ZeroCal setting and apply calibration gas for HiCal/SpanGas setting.
Press the Press the Press the
SELECT OPTION SELECT
switch "Calibration Select XX" is displayed. XX = the gas to be calibrated
switch, if needed, to change to the gas to be calibrated.
switch, the gas & current reading are displayed in upper portion of display. The mV reading &
"LowCal 0" is displayed in the lower portion of display. This is the LowCal setting, usually zero, clean air must be supplied to the sensor. This reading needs to be at or near zero. If it is not then a cylinder of clean 20.9 air should be used. See Figure 7 if this is required.
Press the
SELECT
switch, that moves the cursor one digit to the right when the last digit is accepted the display
will move to "HiCal xx" gas calibration. xx = the level of gas to be used for calibration. The mV reading is shown in the upper right hand corner of the display.
Apply calibration gas to sensor. See Figure 7. After about 1 minute and mV reading has stabilized. Press the
SELECT
switch, that moves the cursor one digit to the right, when the last digit is accepted and the calibration is successful the display will momentarily show Cal OK then slope and off set readings, before returning to the Calibration Menu
Repeat above steps for each channel to be calibrated. To continue on too next section Press the
Press
OPTION
switch until “Exit maint menu” appears and then press
OPTION
switch.
SELECT
switch to return the instrument to the
Operational Display
Example: Full Calibration Flow Chart, for CO From Valid Password Entry
Press O
O
Calibrated
PTION
until the gas to be
is displayed
Gas LowCal HiCal
CO 0 20 O2 N/A 20.9 CO2 0 1000 HC 0 10
and
N
OTE
: The dew point sensor/probe can not be calibrated in the field and should be replaced every two years.
O = Press Option S = Press Select
15
Page 19
MEDA
Cylinder Valve
Calibration/Sample
IR
2200 ENMET Corporation
Port
and Regulator
Cylinder of Gas
Figure 7: Connection of Calibration Gas Cylinder
5.3.1A Low Cal/ZeroCal Adjust
A Low Cal function should be performed only when the MEDA air. Use a cylinder of 20.9% oxygen to provide a clean air reference if necessary. Attach the cylinder to the calibration adapter, attach the adapter to the instrument and allow gas to flow over the sensor for up to 4 minutes.
Enter the maintenance menu by repeatedly pressing
Figure 6, MEDA
IR
2200 Maintenance Menu flow chart.
OPTION
The first menu available is the Low Cal/ZeroCal. Press the
SELECT
switch 4 times to perform a Low Cal.
If the Low Cal/ZeroCal is successful, The display will change to Hi Cal/SpanGas.
If you wish to Hi Cal/SpanGas the sensor apply calibration gas. Proceed to gas calibration Section 5.3.1B If you wish to Exit the maintenance menu, Press and hold then release. Then press
OPTION
switch until “Exit maint menu” appears and then press
instrument to the Operational Display
IR
2200 sensor are exposed to clean uncontaminated
switch, until the maintenance menu is displayed. See
OPTION
switch until the Maintenance Menu is displayed
SELECT
switch to return the
If the Low Cal/ZeroCal is Not successful, sensor is outside of safe parameters to Low Cal, a “SLP/Off Set err”
will be indicated. Repeat Section 5.3.1 Low Cal/ZeroCal Adjust making sure to use a cylinder of 20.9% Oxygen.
5.3.1B High Cal/SpanGas Adjust
A High Cal/Span Gas should only be preformed after a successful Low Cal/ZeroCal has been completed.
Press the
SELECT
switch, that moves the cursor one digit to the right when the last digit is accepted the display
will move to "HiCal xx" gas calibration. xx = the level of gas to be used for calibration. The mV reading is shown in the upper right hand corner of the display.
Apply calibration gas to sensor. See Figure 7. After about 1 minute and mV reading has stabilized. Press the
SELECT
switch, that moves the cursor one digit to the right, when the last digit is accepted and the
calibration is successful the display will momentarily show Cal OK then slope and off set readings, before returning to the Calibration Menu.
If High Cal is not successful, sensor is outside of safe parameters to High Cal, a Cal Slop Err will be indicated.
Verify calibration gas is correct and that the gauge on the regulator shows pressure in the cylinder. Repeat above steps for each channel to be calibrated. To continue on too next section Press the
Press
OPTION
switch until “Exit maint menu” appears and then press
OPTION
switch.
SELECT
switch to return the instrument to the
Operational Display
16
Page 20
MEDA
O
mA Xmtr Scale
Scale mA Xmtrs
Set Up
CH#: XX
mA Xmter
4mA:
0
000
S
each digit
CH#: XX
mA Xmter
20mA:
0000
S
each digit
IR
2200 ENMET Corporation
5.3.2 Set 4 –20mA Transmitter Scale
This section of the maintenance menu is installed when there are 4-20mA style sensors for dew point or other gases. This function is normally performed at the factory and is not usually required to be performed in the field unless a
new transmitter is installed. Consult the factory before entering this section of the maintenance menu. After entering a valid password into maintenance menu, the Scale mA Xmtrs section is the second menu section, if it
is installed, enter by pressing the S
Press the Press the Press the Press the
move to the full Scale mA Xmtrs menu
Press the Press the
will return to the Scale mA Xmtrs menu
Repeat these steps for each 4 –20mA transmitter. Press
Operational Display
Example: Sensor/Transmitter Set Up Flow Chart
MA INTEN ANCE M ENU
OPTION
,1
SELECT OPTION SELECT SELECT
SELECT SELECT
switch "mA Xmter Scale: Select XX" is displayed. XX = the gas to be set up.
switch, if needed, to change to the gas to be set up.
switch, “Ch#: mAXmter: 4mA: 0000” is displayed switch, that moves the cursor one digit to the right when the last digit is accepted the display
switch, “Ch#: mAXmter: 20mA: 0000” is displayed switch, that moves the cursor one digit to the right when the last digit is accepted the display
switch until “Exit maint menu” appears and then press
S,2
ELECT
Select (Gas)
switch
O
Press O
PTION
is displayed
until the gas to be
O = Press Option S = Press Select
SELECT
switch to return the instrument to the
Example
: Set up values
DP -112F 68F
,1 N ,2 N
OTE
: Press
OPTION
OTE
: Consult the factory before entering or making any adjustments.
do not press
SELECT
, Consult the factory prior to selecting
17
SELECT
.
Page 21
MEDA
IR
2200
5.3.3 Set Alarm Points
Factory alarm set points are discussed in Section 4.2, See Table 1. To change the alarm points, you must enter the maintenance menu.
Entrance to the maintenance menu is guarded with a four-digit Password. The factory default setting of the password is 1270. When a valid numerical password is inserted, the user is allowed to enter the maintenance menu.
In the "
Enter Maint Menu
Press the
digit, this will be the first digit of the password.
In the
Press the
Press the
Continue this process until the four-digit password is complete. When a valid password is inserted in this manner, the display is transferred to the " returned to the Enter Maint Menu display.
After entering a valid password
Press the
Press the
Press the
Press the
left most character, Λ for ascending trigger point or V for descending trigger point indicator.
Press the
Press the
Press the
Press the
If
STD
is selected, "
The next character is the latching indicator L or
The next character is the negative sign – press the
The next characters are the alarm 1 value, press the
When the last digit is accepted display returns to the "
If
DIFF
The next characters are the alarm 1 value, press the
Press the
"
ALARM 1
Press the
The next characters are the alarm 1 differential value, press the
Press the
When the last digit is accepted display returns to the "
Note:
The Alarm 1 differential value is the delay of the measured reading has returned past the alarm point by the differential value. and the differential is 2, the below 8.
Repeat for each sensor alarm 1 to be changed.
Press the
Repeat as for alarm 1 using the
Press
Operational Display
SELECT
T000
position, the underline cursor is under the left digit.
OPTION SELECT
OPTION SELECT OPTION SELECT
OPTION SELECT OPTION SELECT
is selected, "
SELECT
DIFF BAND 000
OPTION
SELECT
OPTION
OPTION
switch until “Exit maint menu” appears, then press
switch until;
switch, "
switch until, desired gas is displayed.
switch; "
switch to toggle between Λ and V; select the correct indicator.
switch to lock in the correct indicator. "
switch to toggle between
switch to lock in the correct indicator.
ALARM 1
ALARM 1
switch to lock in the correct character and move the cursor to the right.
switch to select each digit of the value.
switch to lock in the correct character and move the cursor to the right.
switch to move to alarm 2, "
ENMET Corporation
" position
switch "
Enter Password T 0
" is displayed. Press
SELECT
switch once, to move cursor to next
switch to change the left digit; select the correct digit.
switch, which locks the digit in place and moves the cursor one digit to the right.
Calibration
" portion of the menu. If an invalid password is inserted you are
:
“Maintenance Menu Set Alarm1”
ALARM1 Select: XX ALARM 1
V
L " is displayed.
V
" is displayed, with the flashing placeholder underscore cursor, under the
" is displayed.
STD
and
NO
DIFF
L
press the
OPTION
OPTION
Set Alarm1
Λ DIFF 000
" is displayed, to
" is displayed, to
OPTION
set alarm 1 differential
set alarm 1 value
Set Alarm1
MEDA
MEDA
IR
2200
will go into alarm at 10 and stay in alarm until the reading has dropped
Set ALARM2
STD
section.
ALARM 1
; select the correct indicator.
switch to toggle the negative sign.
appears on display.
XX =
the gas of alarm point to be changed.
STD
" is displayed
OPTION
switch to toggle the latching mode.
switch to select each digit of the value
" position.
.
switch to select each digit of the value
.
OPTION
switch to select each digit of the value
" position.
IR
2200
staying in alarm condition until after the
Example
: If the alarm set point is Λ 10
" is displayed.
SELECT
switch to return the instrument to the
18
Page 22
MEDA
S
O
S
O
S
Alarm 2 -
Select:
XX
MAINTENANCE MENU
Set Alarm2
Changes character indicated by underscore cursor
Locks underscored character and moves cursor to next
O
Press
O
until the channel to be
Set
is displayed
Alarm 2
V L 0
000
O
S
S
MAINTENANCE MENU
Set Alarm1
Alarm 1 -
Select: XX
O
Press
until the channel to be
is displayed
STD
Alarm 1
O
S
D
Locks selection
S
Alarm 1 DIFF
BAND
0
00
L–010
Alarm 1
O
S
S
S
Alarm 1
O
S
Locks selection
S
TL
Alarm 1
O
S
Locks selection
Alarm 1
DIFF
0
00
S
IR
2200
Example:
Displays are
Set Alarms Flow Chart
examples
Λ -
Indicates alarm triggered on increasing value of reading
v
-
Indicates alarm triggered on decreasing value of reading
L-
Indicates alarm is set for latching
NO
L-
Indicates alarm is set for non-latching
STD
– Indicates alarm in standard setting, can be set in latched or non-latched mode
DIFF
– Indicates alarm in differential setting, instrument will stay in alarm beyond the alarm set point by the differential value
of Alarms
O
PTION
Toggles status between Λ increasing trigger and v decreasing trigger
Λ
O = Press Option S = Press Select
Set
ENMET Corporation
Toggles status between Standard and
DIFF
S
TD
Toggles status between
Λ
Λ
Latching and Non Latching
Changes character indicated by underscore cursor
Locks underscored character and moves cursor to next digit
PTION
Λ
IFF
Changes character indicated by
O
underscore cursor
Locks underscored character and moves cursor to next digit
Changes character indicated by
O
underscore cursor
Locks underscored character and moves cursor to next digit
See Section 4.2 Table 3 for factory alarm set points.
19
Page 23
MEDA
O
S
MAINTENANCE MENU
Set Alarm Delays
S
O
S
Alarm Delay -
Changes digit indicated by underscore cursor
Locks underscored digit and moves cursor to next digit
O
Select:
XX
Alarm Delay -
0
005
IR
2200
5.3.4 Set Alarm Delay
The alarms may be set to delay by 1 second increments, up to 255 seconds. Alarm delays are factory set to 5 seconds.
To change an alarm delay, you must enter the maintenance menu. Press the Menu” is displayed then press in Section 5.2.1. See Table 4 below for factory set delays. A space is provided to record changes.
After entering a valid password:
Press the
Press the
Press the
Press the
Press the
Press the is accepted display returns to the "
Repeat for each sensor alarm delay to be changed.
Press Operational Display
Example:
OPTION SELECT OPTION SELECT OPTION SELECT
OPTION
Set Alarm Delay Flow Chart
ENMET Corporation
switch until;
switch, "
ALARM Delay Select: XX
SELECT
switch for the Enter Password menu. Enter the valid password as described
“Maintenance Menu Set Alarm Delay”
" is displayed.
OPTION
appears on display.
XX =
switch until “Enter Maint
the gas alarm to be changed.
switch until, desired gas is displayed.
switch; "
ALARM Delay = 0000
" is displayed, with the underscore cursor under the left digit.
switch to change the left digit; select the correct digit.
switch to lock in the correct digit and move the cursor one digit to the right. When the last digit
Set Alarm Delay
switch until “Exit maint menu” appears and then press
Press Option until the channel to be
" position.
SELECT
Set
switch to return the instrument to the
is displayed
O = Press Option S = Press Select
Table 4: Factory Set Gas alarms Delay
Gas Delay CO 5 sec
DP 5 sec O2 5 sec CO2 5 sec
20
Page 24
MEDA
Channel 1
Channel 2
Channel 3
Channel 4
O
S
MAINTENANCE MENU
Configure Alarms
Pressing
Pressing
IR
2200
5.3.5 Relay Configuration
To change a relay configuration you must enter the maintenance menu. Press the Maint Menu” is displayed then press described below.
In the "
Enter Maint Menu
Press the digit, this will be the first digit of the password.
In the
Press the
Press the Continue this process until the four-digit password is complete. When a valid password is inserted in this manner, the display is transferred to the " returned to the Enter Maint Menu display.
After entering a valid password:
Press the
Press the
Press the
L
= Low Alarm, H = High Alarm, B = Both Alarms, T = No Relay linked to channel
Press the
Press Operational Display
Example:
SELECT
T000
position, the underline cursor is under the left digit.
OPTION SELECT
OPTION SELECT OPTION
SELECT
OPTION
switch until “Exit maint menu” appears and then press
Set Relay Configuration Flow Chart
ENMET Corporation
OPTION
switch until “Enter
SELECT
switch for the Enter Password menu. Enter the valid password as
" position
switch "
Enter Password T 0
" is displayed. Press
SELECT
switch once, to move cursor to next
switch to change the left digit; select the correct digit.
switch, which locks the digit in place and moves the cursor one digit to the right.
Calibration
" portion of the menu. If an invalid password is inserted you are
switch until “Configure Alarms” is displayed
switch to enter the Configure Alarms menu
switch to set relay configuration as needed, see below for indications
switch to lock setting and move to next, channel and relay
Ch 1,2,3,4 R1 L
Ch 1 2 3 4 R2 L
Ch 1 2 3 4 R3 L
Ch 1 2 3 4 R4 L
Ch 1 2 3 4 R5
H H H H
SELECT
O
PTION
changes letter indicated by underscore cursor
S
ELECT
Locks underscored digit and moves cursor to next digit
O = Press Option S = Press Select
switch to return the instrument to the
The table below shows the default relay links.
Relay 1 Low Alarm Relay 2 Low Alarm Relay 3 Low Alarm Relay 4 Low Alarm Relay 5 High Alarm High Alarm High Alarm High Alarm
Relays can be linked to specific alarms.
N
OTE
:
Each operating channel must be linked to at least 1 relay.
21
Page 25
MEDA
MAINTENANCE MENU
mA Output Span
mA OUTPUT SPAN
Select: CO
mA OUTPUT SPAN
_
50 CO
MAINTENANCE MENU
Relay
Failsafes
S
Pressing
Relay
Failsafes
R: 1 Failsafe ON
Relay
Failsafes
R: 2 Failsafe ON
Relay
Failsafes
R: 3 Failsafe ON
Relay
Failsafes
R: 4 Failsafe ON
Relay
Failsafes
R: 5 Failsafe ON
IR
2200
5.3.6 Failsafe Configuration
To change a relay failsafe configuration you must enter the maintenance menu. Press the “Enter Maint Menu” is displayed then press password as described below.
In the "
Enter Maint Menu
Press the
digit, this will be the first digit of the password.
In the
Press the
Press the switch, which locks the digit in place and moves the cursor one digit to the right. Continue this process until the four-digit password is complete. When a valid password is inserted in this manner, the display is transferred to the " returned to the Enter Maint Menu display.
After entering a valid password:
Press the
Press the
Press the
Press the
Press Operational Display
Example:
O
SELECT
T000
position, the underline cursor is under the left digit.
OPTION
OPTION SELECT OPTION SELECT
OPTION
switch until “Exit maint menu” appears and then press
Set Relay Failsafe Configuration Flow Chart
S
ENMET Corporation
SELECT
OPTION
switch for the Enter Password menu. Enter the valid
switch until
" position
switch "
Enter Password T 0
" is displayed. Press
SELECT
switch once, to move cursor to next
switch to change the left digit; select the correct digit.
Calibration
" portion of the menu. If an invalid password is inserted you are
switch until “Relay Failsafes” is displayed
switch to indicate relay to be set.
switch to set relay indicated, On or Off as appropriate.
switch to cycle through each of the 5 relays, return to “Maintenance Menu Relay Failsafes”
SELECT
PTION
O
changes Failsafe setting from ON to OFF
Continue pressing
Changing the setting of each relay as needed, using the
to cycle through all 5 relays
ELECT
switch to return the instrument to the
switch
Option
S
O = Press Option S = Press Select
5.3.7 Set Output Span Range
To change 4-20 mA output range. This range is set at the factory and should not be changed, contact information.
Press the
Press Operational Display
Example:
O
OPTION
OPTION
switch to continue to next section of maintenance menu.
switch until “Exit maint menu” appears and then press
Set Output Span Flow Chart
S
S
S
SELECT
O
Press
PTION
until the channel to be
O
O
Changes
S
Locks underscored digit and moves cursor to next digit
digit indicated by underscore cursor
switch to return the instrument to the
Set
is displayed.
O = Press Option S = Press Select
ENMET
for
22
Page 26
MEDA
MAINTENANCE MENU
Set New Password
Password
0000
S
IR
2200
ENMET Corporation
5.3.8 Set New Password
To change the password, you must enter the maintenance menu. Press the displayed then press
SELECT
switch for the Enter Password menu. Enter the valid password as described in Section 5.2.1.
To set a new password, after inserting a valid password,
Press the
Press the
Use the
Press the
When all four digits of the new password have been selected, "
OPTION SELECT
OPTION
SELECT
switch until; "
switch; "
Set New Password”
Password T1270
is displayed.
" is displayed, with the underscore cursor under the left digit.
switch to change the left digit, when the desired digit is displayed.
switch to lock the digit in place and move the cursor one digit to the right.
Set New Password
Record the new password; without it, the maintenance menu cannot be reentered once you exit the Maintenance Menu. If the password is lost, call
From the "
 
Example:
Password XXXX
Press the
Press the
SELECT OPTION
Set Password Flow Chart
ENMET
customer service personnel.
" position,
switch to return to Set New Password section.
switch; to continue to "
S
T
exit MAINTENANCE Menu
O
Changes digit indicated by underscore cursor
S
Locks underscored digit and moves cursor to next digit
O
OPTION
"
switch until “Enter Maint Menu” is
" is displayed.
O = Press Option S = Press Select
5.3.9 Exit Maintenance Menu
From the "
 
Example:
exit MAINTENANCE Menu
Press the
Press the
SELECT OPTION
switch to resume the operational display.
switch to reenter the maintenance menu at the "
Exit Maintenance Menu Flow Chart
MAINTENANCE MENU
Exit maint menu
O
" position
CH-1 CH-3 CH-2 CH-4
Calibration
MAINTENANCE MENU
Calibration
" position.
23
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MEDA
Dew Point Probe Manifold
Gas Sensor Manifold
IR
2200
ENMET Corporation
5.4 Sensor Replacement
5.4.1 Oxygen / Gas Sensor
A Gas sensor must be replaced when it can no longer be calibrated. To replace a sensor, perform the following steps.
Turn off the electrical power. The sample air can continue to flow.
Open the display panel and remove the four manifold retention screws and remove the manifold. See Figure 9.
Remove the old sensor, and replace it with a new sensor.
C
AUTION
:
Some new sensors come with a shorting clip that must be removed before installation, for proper operation.
See Figure 8.
Replace the manifold.
Turn on the electrical power.
Remove Shorting Clip from Cell if Present
Retaining Screw, 4 places
MOS
CO2
Bottom View of Sensor
Sensor
Figure 8: Shorting Clip
Retaining Screw, 2 places
Ref: Orifice & Pre-filter
Figure 9: Location of Gas Sensor and Dew Point Manifolds
5.4.2 Calibration/Sensor Replacement
Sensor replacement requires that a Factory calibration be preformed. Factory calibration allows the instrument to properly set operational parameters for each sensor
Calibration is the process of setting the instrument up to read accurately when exposed to a target gas. This is a two step process. A Low Calibration sets clean air reference point and the High Calibration function sets the sensitivity of the instrument.
Calibration equipment is available from material is in Section 7.0. A calibration adapter will have a fitting for the gas cylinder on one side, and a quick­disconnect to attach to the instrument on the other.
You may exit the calibration section, at any time, by calibration section by mistake or calibration gas is not available.
Wait 24 hours after initially supplying air and power to the necessary to open the Front Panel to make adjustment. The calibration functions are operated through the
SELECT
switches on the front panel.
ENMET
Corporation to calibrate the
pressing and holding
MEDA
IR
the
2200
sensor before initial calibration. It is not
MEDA
OPTION
IR
2200
. A list of needed
switch for 3 seconds, if entering
OPTION
and
24
Page 28
MEDA
O
S
S
Calibration
Select (Gas)
MAINTENANCE MENU
Calibration
CO:XX11
LowCal:
0
000
S
each digit
CO:XX14
HiCal:
0
000
S
each digit
Default Calibration Points
IR
2200
ENMET Corporation
After entering a valid password to maintenance menu, see Section 5.2.1, the calibration section is the first menu section; enter by pressing the
SELECT
switch.
Supply sensor with clean air for LowCal/ZeroCal setting and apply calibration gas for HiCal/SpanGas setting.
Press the
Press and
SELECT
Hold
the
switch "
OPTION
Calibration Select XX
" is displayed.
XX =
the gas to be calibrated
switch, until the letter F appears in the upper right hand corner of the display. The F
indicates that the instrument is in the Factory Calibration Mode
Press the
Press the "
LowCal 0
OPTION SELECT
switch, if needed, to change to the gas to be calibrated.
switch, the gas & current reading are displayed in upper portion of display. The mV reading &
" is displayed in the lower portion of display. This is the LowCal setting,
usually zero
be supplied to the sensor. This reading needs to be at or near zero. If it is not then a cylinder of clean 20.9 air should be used. See Figure 7 if this is required.
Press the will move to "
SELECT
HiCal xx
switch, that moves the cursor one digit to the right when the last digit is accepted the display
" gas calibration. xx = the level of gas to be used for calibration. The mV reading is
shown in the upper right hand corner of the display.
Apply calibration gas to sensor. See Figure 7. After about 1 minute and mV reading has stabilized.
Press the
SELECT
switch, that moves the cursor one digit to the right, when the last digit is accepted and the calibration is successful the display will momentarily show Cal OK then slope and off set readings, before returning to the Calibration Menu
Repeat above steps for each channel to be calibrated. To continue on too next section Press the
Press
OPTION
switch until “Exit maint menu” appears and then press
OPTION
switch.
SELECT
switch to return the instrument to the
Operational Display
Example:
Full Calibration Flow Chart, for CO
From Valid Password Entry
Press O
O
Calibrated
PTION
until the gas to be
is displayed
Gas LowCal HiCal
CO 0 20 O2 N/A 20.9 CO2 0 1000 HC 0 10
, clean air must
O = Press Option S = Press Select
N
OTE
:
The dew point sensor/probe can not be calibrated in the field and should be replaced every two years.
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MEDA
Cylinder Valve
Calibration/Sample
IR
2200
Port
ENMET Corporation
and Regulator
Cylinder of Gas
Figure 7: Connection of Calibration Gas Cylinder
5.4.3A Low Cal/ZeroCal Adjust
A Low Cal function should be performed only when the air. Use a cylinder of 20.9% oxygen to provide a clean air reference if necessary. Attach the cylinder to the calibration adapter, attach the adapter to the instrument and allow gas to flow over the sensor for up to 4 minutes.
Enter the maintenance menu by repeatedly pressing Figure 6,
MEDA
IR
2200
Maintenance Menu flow chart. The first menu available is the Low Cal/ZeroCal. Press the
SELECT
switch 4 times to perform a Low Cal.
If the Low Cal/ZeroCal is successful
, The display will change to Hi Cal/SpanGas.
If you wish to Hi Cal/SpanGas the sensor apply calibration gas. Proceed to gas calibration Section 5.3.1B If you wish to Exit the maintenance menu, Press and then release. Then press
OPTION
switch until “Exit maint menu” appears and then press
instrument to the Operational Display
MEDA
OPTION
hold
IR
2200
sensor are exposed to clean uncontaminated
switch, until the maintenance menu is displayed. See
OPTION
switch until the Maintenance Menu is displayed
SELECT
switch to return the
If the Low Cal/ZeroCal is Not successful,
sensor is outside of safe parameters to Low Cal, a “SLP/Off Set err”
will be indicated. Repeat Section 5.3.1 Low Cal/ZeroCal Adjust making sure to use a cylinder of 20.9% Oxygen.
5.4.3B High Cal/SpanGas Adjust
A High Cal/Span Gas should only be preformed after a successful Low Cal/ZeroCal has been completed.
Press the will move to "
SELECT
HiCal xx
switch, that moves the cursor one digit to the right when the last digit is accepted the display
" gas calibration. xx = the level of gas to be used for calibration. The mV reading is
shown in the upper right hand corner of the display.
Apply calibration gas to sensor. See Figure 7. After about 1 minute and mV reading has stabilized.
Press the
SELECT
switch, that moves the cursor one digit to the right, when the last digit is accepted and the calibration is successful the display will momentarily show Cal OK then slope and off set readings, before returning to the Calibration Menu.
If High Cal is not successful
, sensor is outside of safe parameters to High Cal, a Cal Slop Err will be indicated.
Verify calibration gas is correct and that the gauge on the regulator shows pressure in the cylinder.
Repeat above steps for each channel to be calibrated. To continue on too next section Press the
Press
OPTION
switch until “Exit maint menu” appears and then press
OPTION
switch.
SELECT
switch to return the instrument to the
Operational Display
26
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MEDA
IR
2200
ENMET Corporation
5.5 Dew Point Sensor
Unlike the CO and O2 sensors, the dew point sensor cannot be field calibrated. To assure correct performance, the dew point sensor should be replaced every two years.
5.6 Flow Control Orifice / Pre-filter
A 0.005-inch diameter orifice is used to set the flow rate and to drop the air pressure. A pre-filter is in line to help prevent clogging. In well-maintained medical air systems, this orifice should not clog. However, if difficulty is experienced in maintaining flow rate with assured inlet pressure, remove air pressure from the equipment and examine this orifice and pre-filter; replace it if necessary.
Orifice location will depend on instrument sensor configuration. Orifice and pre-filter are located at the output point of the dew point probe manifold or on the inlet line to the gas sensor manifold.
27
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IR
2200
ENMET Corporation
6.0 Technical Data and Specifications
Electrical Power
Storage and Transport
Operation
Mechanical
Outputs
Sensors Type Range Response Time Life
N
OTE
: All specifications stated in this manual may change without notice.
CO 0 – 50 ppm T90 = 30 seconds 1 – 3 years Dew Point -112 - +68°F T90 = 10 seconds for –40°F to 50°F step change 2 years O2 0 – 30% T90 = 15 seconds 1 – 2 years CO2 0 – 5000 ppm T90 = 30 seconds 3 – 5 years HC 0 – 100 ppm T90 = 30 seconds 1 – 2 years
15 Amp fused branch circuit 100-240 VAC
0.9 A 50/60 Hz
Board Mounted Fuse FH2, 0.630A, 5 x 20mm
Temperature: preferred Relative Humidity Atmospheric Pressure
Temperature: Relative Humidity Atmospheric Pressure Air Line Pressure Dimensions: Weight: Material:
Strain relief: 5-12 mm OD
Relays:
Analog: 4-20 mA x 3 Digital: Audio: 95 db at 2 ft
-20° to +60°C (-4° to +140°F) 0° to +20°C (32° to 68°F) 0 - 99% RH, non-condensing 20 to 36 inHg (68 to 133 kPa)
0° to +40°C (32° to +104°F) 0 - 99% RH, non-condensing 20 to 36 inHg (68 to 133 kPa)
55
PSI
(± 5
PSI
11 x 9 x 6 inches (4.3 x 3.5 x 2.4 cm) 8 lbs (3.6 kg) Engineered thermoplastic with hinged front cover
SPDT Resistive Load Inductive Load 10A at 110 VAC 7.5A at 110 VAC 10A at 30 VDC 5A at 30 VDC
RS-232 – Modbus RS-485 – Modbus
)
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MEDA
IR
2200
7.0 Replacement Part Numbers
7.1 ENMET part numbers for sensors and replacement parts:
Part number Description
03009-005 Dew Point Probe
03053-000 Sensor, CO2 67025-1114 Sensor, Oxygen 67025-1200 Sensor, CO 03028-000 Sensor, PID, 10.6 eV 03028-005 Sensor, Replacement lamp, PID, 10.6 eV 73540-701 Orifice 73583-700 Pre-filter, orifice 64002-630 Fuse, 0.630 Amp 5x20mm 06008-004 Sensor Gasket 65057-011 Terminal plug, 3 position 65057-012 Terminal plug, 4 position 65057-010 Terminal plug, 2 position
ENMET Corporation
7.2 ENMET part numbers for Calibration equipment:
Part number Description
03219-020 Gas Cylinder, 20 ppm CO in air, (Steel Cylinders) 03296-209 Gas Cylinder, 20.9% oxygen in nitrogen, (Steel Cylinders) 03700-500 Calibration Adapter, CO, O2 (Steel Cylinders) 03223-1000 Gas Cylinder, 1000 ppm CO2 in air, (Aluminum Cylinders) 03700-501 Calibration Adapter, CO2 (Aluminum Cylinders) 03290-010 Gas Cylinder, 10 ppm Isobutylene, (Steel Cylinders)
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IR
2200
ENMET Corporation
8.0 WARRANTY
ENMET
of one year from date of shipment from calibration and expendable parts such as calibration gas, filters, batteries, etc... Equipment believed to be defective should be returned to
ENMET
limitations, and returned prepaid to any location in the United States by the most economical means, e.g. Surface UPS/FedEx Ground. If an expedient means of transportation is requested during the warranty period, the customer is responsible for the difference between the most economical means and the expedient mode. liable for any loss or damage caused by the improper use of the product. The purchaser indemnifies and saves harmless the company with respect to any loss or damages that may arise through the use by the purchaser or others of this equipment.
This warranty is expressly given in lieu of all other warranties, either expressed or implied, including that of merchantability, and all other obligations or liabilities of
ENMET
other than that, which is set forth herein.
NOTE:
    
There is Return for Repair Instructions and Form on the last pages of this manual. This form can be copied or used as needed.
Manual Part Number:
80002-042
October 2006
MCN-344, 03/23/06 MCN-345, 04/12/06 MCN-346, 04/21/06 MCN-351, 08/21/06 MCN-353, 11/03/06 MCN-363, 02/28/07 MCN-369, 06/18/07 MCN-391, 11/15/07 MCN-395, 01/09/08 MCN-398, 03/10/08 MCN-422, 06/16/09 MCN-439, 08/20/10 MCN-469, 10/30/12 MCN-13-009, 12/09/13
warrants new instruments to be free from defects in workmanship and material under normal use for a period
ENMET
ENMET
confirms that the product is defective, it will be repaired or replaced at no charge, within the stated
neither assumes nor authorizes any representative or other person to assume for it any obligation or liability
When returning an instrument to the factory for service: Be sure to include paperwork. A purchase order, return address and telephone number will assist in the expedient repair and return of your unit. Include any specific instructions. For warranty service, include date of purchase If you require an estimate, please contact
within the warranty period (transportation prepaid) for inspection. If the evaluation by
. The warranty covers both parts and labor excluding instrument
ENMET
ENMET
Corporation.
that may arise in connection with this equipment.
ENMET
shall not be
30
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IR
2200
ENMET Corporation
Appendix A: CO Characteristics
The Characteristics and Effects of Carbon Monoxide Carbon monoxide is a colorless odorless toxic gas generated by incomplete combustion of a hydrocarbon fuel in air. It
may be present where internal combustion engines, furnaces, boilers, and other combustion devices are present. It is toxic when inhaled because of its great affinity to hemoglobin, the oxygen carriers in the red cells of the blood. CO replaces the oxygen normally carried by the hemoglobin, and thus inhibits the delivery of oxygen throughout the body; the victim suffers from oxygen deficiency, and may die from asphyxiation. The symptoms and degree of danger resulting from exposure to CO depend upon the concentration of the gas and the length of exposure; this is shown in Figure 10. The assessment of the degree of danger that he or she is exposed to.
Based upon knowledge of the effects of CO, the Occupational Safety and Health Authority (OSHA) has set limits on exposure to CO in the workplace. These are 35 ppm (parts CO per million parts air) as an time weighted average for an eight hour day, and a maximum exposure of 200 ppm. For compressed air line applications, OSHA requires Grade D breathing air supplied, using a Compressed Gas Association (CGA) definition (G-7.1). Depending on interpretation of the OSHA respiratory standard, 10 ppm and 20 ppm CO have been used as maximum limits and standard instrument alarm points.
If a CO sensor is installed, the adjustable, but cannot be set below 5 ppm or above 50 ppm.
The curves below are for percent Carboxyhemaglobin with 50% being the top curve, 5% the bottom. %COHb is a measure of the amount of hemoglobin occupied by CO rather than oxygen. CO effects upon children, adults engaging in physical activity, and smokers, are more pronounced.
MEDA
IR
2200
instrument is employed to warn the user of the presence of CO, and to facilitate the
MEDA
IR
2200
has two preset alarm set points, at 10 ppm and 20 ppm CO, which are
Figure 10: Carbon Monoxide Concentration
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MEDA
IP (eV)
IP (eV)
IR
2200
Appendix B: Gas Ionization Potentials
Chemical Name A
2-Amino pyridine 8.00 p-tert-Butyltoluene 8.28 Acetaldehyde 10.21 s-Butyl amine 8.70 Acetamide 9.77 s-Butyl benzene 8.68 Acetic acid 10.69 sec-Butyl acetate 9.91 Acetic anhydride 10.00 t-Butyl amine 8.64 Acetone 9.69 t-Butyl benzene 8.68 Acetonitrile 12.20 trans-2-Butene 9.13 Acetophenone 9.27
Acetyl bromide 10.55 1-Chloro-2-methylpropane 10.66 Acetyl chloride 11.02 1-Chloro-3-fluorobenzene 9.21 Acetylene 11.41 1-Chlorobutane 10.67 Acrolein 10.10 1-Chloropropane 10.82 Acrylamide 9.50 2-Chloro-2-methylpropane 10.61 Acrylonitrile 10.91 2-Chlorobutane 10.65 Allyl alcohol 9.67 2-Chloropropane 10.78 Allyl chloride 9.90 2-Chlorothiophene 8.68 Ammonia 10.20 3-Chloropropene 10.04 Aniline 7.70 Camphor 8.76 Anisidine 7.44 Carbon dioxide 13.79 Anisole 8.22 Carbon disulfide 10.07 Arsine 9.89 Carbon monoxide 14.01
B
1,3-Butadiene (butadiene) 9.07 Chlorine 11.48 1-Bromo-2-chloroethane 10.63 Chlorine dioxide 10.36 1-Bromo-2-methylpropane 10.09 Chlorine trifluoride 12.65 1-Bromo-4-fluorobenzene 8.99 Chloroacetaldehyde 10.61 1-Bromobutane 10.13 α-Chloroacetophenone 9.44 1-Bromopentane 10.10 Chlorobenzene 9.07 1-Bromopropane 10.18 Chlorobromomethane 10.77 1-Bromopropene 9.30 Chlorofluoromethane (Freon 22) 12.45 1-Butanethiol 9.14 Chloroform 11.37 1-Butene 9.58 Chlorotrifluoromethane (Freon 13) 12.91 1-Butyne 10.18 Chrysene 7.59 2,3-Butadione 9.23 Cresol 8.14 2-Bromo-2-methylpropane 9.89 Crotonaldehyde 9.73 2-Bromobutane 9.98 Cumene (isopropyl benzene) 8.75 2-Bromopropane 10.08 Cyanogen 13.80 2-Bromothiophene 8.63 Cyclohexane 9.80 2-Butanone (MEK) 9.54 Cyclohexanol 9.75 3-Bromopropene 9.70 Cyclohexanone 9.14 3-Butene nitrile 10.39 Cyclohexene 8.95 Benzaldehyde 9.53 Cyclo-octatetraene 7.99 Benzene 9.25 Cyclopentadiene 8.56 Benzenethiol 8.33 Cyclopentane 10.53 Benzonitrile 9.71 Cyclopentanone 9.26 Benzotrifluoride 9.68 Cyclopentene 9.01 Biphenyl 8.27 Cyclopropane 10.06 Boron oxide 13.50 m-Chlorotoluene 8.83 Boron trifluoride 15.56 o-Chlorotoluene 8.83 Bromine 10.54 p-Chlorotoluene 8.70 Bromobenzene 8.98
Bromochloromethane 10.77 1,1-Dibromoethane 10.19 Bromoform 10.48 1,1-Dichloroethane 11.12 Butane 10.63 1,1-Dimethoxyethane 9.65 Butyl mercaptan 9.15 1,1-Dimethylhydrazine 7.28 cis-2-Butene 9.13 1,2-Dibromoethene 9.45 m-Bromotoluene 8.81 n-Butyl acetate 10.01 1,2-Dichloroethane 11.12 n-Butyl alcohol 10.04 1,2-Dichloropropane 10.87 n-Butyl amine 8.71 1,3-Dibromopropane 10.07 n-Butyl benzene 8.69 1,3-Dichloropropane 10.85 n-Butyl formate 10.50 2,2-Dimethyl butane 10.06 n-Butyraldehyde 9.86 2,2-Dimethyl propane 10.35 n-Butyric acid 10.16 2,3-Dichloropropene 9.82 n-Butyronitrile 11.67 2,3-Dimethyl butane 10.02 o-Bromotoluene 8.79 3,3-Dimethyl butanone 9.17 cis-Dichloroethene 9.65
p-Bromotoluene 8.67
Chemical Name
C
Carbon tetrachloride 11.47
D
1,2-Dichloro-1,1,2,2-tetrafluoroethane (Freon 114)
ENMET Corporation
12.20
32
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IP (eV)
IP (eV)
IR
2200
ENMET Corporation
Chemical Name (D continued)
Decaborane 9.88 2-Furaldehyde 9.21 Diazomethane 9.00 Fluorine 15.70 Diborane 12.00 Fluorobenzene 9.20 Dibromochloromethane 10.59 Formaldehyde 10.87 Dibromodifluoromethane 11.07 Formamide 10.25 Dibromomethane 10.49 Formic acid 11.05 Dibutylamine 7.69 Freon 11 (trichlorofluoromethane) 11.77 Dichlorodifluoromethane (Freon 12) 12.31 Freon 112 (1,1,2,2-tetrachloro-1,2-difluoroethane) 11.30 Dichlorofluoromethane 12.39 Freon 113 (1,1,2-trichloro-1,2,2-trifluororethane) 11.78 Dichloromethane 11.35 Freon 114 (1,2-dichloro-1,1,2,2-tetrafluoroethane) 12.20 Diethoxymethane 9.70 Freon 12 (dichlorodifluoromethane) 12.31 Diethyl amine 8.01 Freon 13 (chlorotrifluoromethane) 12.91 Diethyl ether 9.53 Freon 22 (chlorofluoromethane) 12.45 Diethyl ketone 9.32 Furan 8.89 Diethyl sulfide 8.43 Furfural 9.21 Diethyl sulfite 9.68 m-Fluorotoluene 8.92 Difluorodibromomethane 11.07 o-Fluorophenol 8.66 Dihydropyran 8.34 o-Fluorotoluene 8.92 Diiodomethane 9.34 p-Fluorotoluene 8.79 Diisopropylamine 7.73
Dimethoxymethane (methylal) 10.00 1-Hexene 9.46 Dimethyl amine 8.24 2-Heptanone 9.33 Dimethyl ether 10.00 2-Hexanone 9.35 Dimethyl sulfide 8.69 Heptane 10.08 Dimethylaniline 7.13 Hexachloroethane 11.10 Dimethylformamide 9.18 Hexane 10.18 Dimethylphthalate 9.64 Hydrazine 8.10 Dinitrobenzene 10.71 Hydrogen 15.43 Dioxane 9.19 Hydrogen bromide 11.62 Diphenyl 7.95 Hydrogen chloride 12.74 Dipropyl amine 7.84 Hydrogen cyanide 13.91 Dipropyl sulfide 8.30 Hydrogen fluoride 15.77 Durene 8.03 Hydrogen iodide 10.38 m-Dichlorobenzene 9.12 Hydrogen selenide 9.88 N,N-Diethyl acetamide 8.60 Hydrogen sulfide 10.46 N,N-Diethyl formamide 8.89 Hydrogen telluride 9.14 N,N-Dimethyl acetamide 8.81 Hydroquinone 7.95 N,N-Dimethyl formamide 9.12
o-Dichlorobenzene 9.06 1-Iodo-2-methylpropane 9.18 p-Dichlorobenzene 8.95 1-Iodobutane 9.21 p-Dioxane 9.13 1-Iodopentane 9.19 trans-Dichloroethene 9.66 1-Iodopropane 9.26
E
Epichlorohydrin 10.20 2-Iodopropane 9.17 Ethane 11.65 Iodine 9.28 Ethanethiol (ethyl mercaptan) 9.29 Iodobenzene 8.73 Ethanolamine 8.96 Isobutane 10.57 Ethene 10.52 Isobutyl acetate 9.97 Ethyl acetate 10.11 Isobutyl alcohol 10.12 Ethyl alcohol 10.48 Isobutyl amine 8.70 Ethyl amine 8.86 Isobutyl formate 10.46 Ethyl benzene 8.76 Isobutyraldehyde 9.74 Ethyl bromide 10.29 Isobutyric acid 10.02 Ethyl chloride (chloroethane) 10.98 Isopentane 10.32 Ethyl disulfide 8.27 Isophorone 9.07 Ethyl ether 9.51 Isoprene 8.85 Ethyl formate 10.61 Isopropyl acetate 9.99 Ethyl iodide 9.33 Isopropyl alcohol 10.16 Ethyl isothiocyanate 9.14 Isopropyl amine 8.72 Ethyl mercaptan 9.29 Isopropyl benzene 8.69 Ethyl methyl sulfide 8.55 Isopropyl ether 9.20 Ethyl nitrate 11.22 Isovaleraldehyde 9.71 Ethyl propionate 10.00 m-Iodotoluene 8.61 Ethyl thiocyanate 9.89 o-Iodotoluene 8.62 Ethylene chlorohydrin 10.52 p-Iodotoluene 8.50 Ethylene diamine 8.60
Ethylene dibromide 10.37 Ketene 9.61 Ethylene dichloride 11.05
Ethylene oxide 10.57 2,3-Lutidine 8.85 Ethylenelmine 9.20 2,4-Lutidine 8.85 Ethynylbenzene 8.82 2,6-Lutidine 8.85
Chemical Name F
H
I
2-Iodobutane 9.09
K L
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IP (eV)
IP (eV)
IR
2200
ENMET Corporation
Chemical Name M
2-Methyl furan 8.39 2-Pentanone 9.38 2-Methyl napthalene 7.96 2-Picoline 9.02 1-Methyl napthalene 7.96 3-Picoline 9.02 2-Methyl propene 9.23 4-Picoline 9.04 2-Methyl-1-butene 9.12 n-Propyl nitrate 11.07 2-Methylpentane 10.12 Pentaborane 10.40 3-Methyl-1-butene 9.51 Pentane 10.35 3-Methyl-2-butene 8.67 Perchloroethylene 9.32 3-Methylpentane 10.08 Pheneloic 8.18 4-Methylcyclohexene 8.91 Phenol 8.50 Maleic anhydride 10.80 Phenyl ether (diphenyl oxide) 8.82 Mesityl oxide 9.08 Phenyl hydrazine 7.64 Mesitylene 8.40 Phenyl isocyanate 8.77 Methane 12.98 Phenyl isothiocyanate 8.52 Methanethiol (methyl mercaptan) 9.44 Phenylene diamine 6.89 Methyl acetate 10.27 Phosgene 11.77 Methyl acetylene 10.37 Phosphine 9.87 Methyl acrylate 9.90 Phosphorus trichloride 9.91 Methyl alcohol 10.85 Phthalic anhydride 10.00 Methyl amine 8.97 Propane 11.07 Methyl bromide 10.54 Propargyl alcohol 10.51 Methyl butyl ketone 9.34 Propiolactone 9.70 Methyl butyrate 10.07 Propionaldehyde 9.98 Methyl cellosolve 9.60 Propionic acid 10.24 Methyl chloride 11.28 Propionitrile 11.84 Methyl chloroform (1,1,1-trichloroethane) 11.00 Propyl acetate 10.04 Methyl disulfide 8.46 Propyl alcohol 10.20 Methyl ethyl ketone 9.53 Propyl amine 8.78 Methyl formate 10.82 Propyl benzene 8.72 Methyl iodide 9.54 Propyl ether 9.27 Methyl isobutyl ketone 9.30 Propyl formate 10.54 Methyl isobutyrate 9.98 Propylene 9.73 Methyl isocyanate 10.67 Propylene dichloride 10.87 Methyl isopropyl ketone 9.32 Propylene imine 9.00 Methyl isothiocyanate 9.25 Propylene oxide 10.22 Methyl mercaptan 9.44 Propyne 10.36 Methyl methacrylate 9.70 Pyridine 9.32 Methyl propionate 10.15 Pyrrole 8.20 Methyl propyl ketone 9.39
-Methyl styrene 8.35 Quinone 10.04 Methyl thiocyanate 10.07
Methylal (dimethoxymethane) 10.00 Stibine 9.51 Methylcyclohexane 9.85 Styrene 8.47 Methylene chloride 11.32 Sulfur dioxide 12.30 Methyl-n-amyl ketone 9.30 Sulfur hexafluoride 15.33 Monomethyl aniline 7.32 Sulfur monochloride 9.66 Monomethyl hydrazine 7.67 Sulfuryl fluoride 13.00 Morpholine 8.20
n-Methyl acetamide 8.90 o-Terphenyls 7.78
N
1-Nitropropane 10.88 1,1,1-Trichloroethane 11.00 2-Nitropropane 10.71 Naphthalene 8.12 2,2,4-Trimethyl pentane 9.86 Nickel carbonyl 8.27 o-Toluidine 7.44 Nitric oxide, (NO) 9.25 Tetrachloroethane 11.62 Nitrobenzene 9.92 Tetrachloroethene 9.32 Nitroethane 10.88 Tetrachloromethane 11.47 Nitrogen 15.58 Tetrahydrofuran 9.54 Nitrogen dioxide 9.78 Tetrahydropyran 9.25 Nitrogen trifluoride 12.97 Thiolacetic acid 10.00 Nitromethane 11.08 Thiophene 8.86 Nitrotoluene 9.45 Toluene 8.82 p-Nitrochloro benzene 9.96 Tribromoethene 9.27
O
Octane 9.82 Tribromomethane 10.51 Oxygen 12.08 Trichloroethene 9.45 Ozone 12.08 Trichloroethylene 9.47
P
1-Pentene 9.50 Trichloromethane 11.42 1-Propanethiol 9.20 Triethylamine 7.50 2,4-Pentanedione 8.87 Trifluoromonobromo-methane 11.40
Chemical Name (P continued)
Q S
T
Tribromofluoromethane 10.67
Trichlorofluoromethane (Freon 11) 11.77
1,1,2,2-Tetrachloro-1,2-difluoroethane (Freon 112)
1,1,2-Trichloro-1,2,2-trifluoroethane (Freon 113)
11.30
11.78
34
Page 38
MEDA
IP (eV)
IP (eV)
IR
2200
ENMET Corporation
Chemical Name (T continued)
Trimethyl amine 7.82 Water 12.59 Tripropyl amine 7.23
V
o-Vinyl toluene 8.20 m-Xylene 8.56 Valeraldehyde 9.82 o-Xylene 8.56 Valeric acid 10.12 p-Xylene 8.45 Vinyl acetate 9.19 Vinyl bromide 9.80 Vinyl chloride 10.00 Vinyl methyl ether 8.93
2,4-Xylidine 7.65
Chemical Name W
X
Notes:
35
Page 39
PO Box 979 680 Fairfield Court Ann Arbor, Michigan 48106-0979
734.761.1270 Fax 734.761.3220
Returning an Instrument for Repair
ENMET instruments may be returned to the factory or any one of our Field Service Centers for regular repair service or calibration. The ENMET Repair Department and Field Service Centers also perform warranty service work.
When returning an instrument to the factory or service center for service, paperwork must be included which contains the following information:
A purchase order number or reference number. A contact name with return address, telephone and fax numbers Specific instructions regarding desired service or description
of the problems being encountered.
Date of original purchase and copy of packing slip or invoice
for warranty consideration.
If a price estimate is required, please note it accordingly and be
sure to include a fax number.
Providing the above information assists in the expedient repair and return of your unit.
Failure to provide this information can result in processing delays.
ENMET charges a one hour minimum billing for all approved repairs with additional time billed to the closest tenth of an hour. All instruments sent to ENMET are subject to a minimum evaluation fee, even if returned unrepaired. Unclaimed instruments that ENMET has received without appropriate paperwork or attempts to advise repair costs that have been unanswered, after a period of 60 days, may be disposed of or returned unrepaired COD with the evaluation fee. Service centers may have different rates or terms. Be sure to contact them for this information.
Repaired instruments are returned by UPS/FedEx Ground and are not insured unless otherwise specified. If expedited shipping methods or insurance is required, it must be stated in your paperwork.
Note: Warranty of customer installed components.
If a component is purchased and installed in the field, and fails within the warranty term, it can
be returned to ENMET and will be replaced, free of charge, per ENMETs returned goods procedure.
If the entire instrument is returned to ENMET Corporation with the defective item installed, the
item will be replaced at no cost, but the instrument will be subject to labor charges at half of the standard rate.
Page 40
Mailing Address:
Shipping Address:
Repair Return Form
ENMET Corporation PO Box 979 Ann Arbor, Michigan 48106
Phone Number: 734.761.1270 FAX Number: 734.761.3220
Your Mailing Address:
Contact Name: __________________________ Your Phone: _______________________ Your PO/Reference Number: _______________ Your FAX: _______________________
Payment Terms: K COD
(Check one) K VISA / MasterCard______________________ ________ ________
Card number Expiration Card Code
K American Express______________________ ________ ________
Card number Expiration Card Code
Name as it appears on the credit card___________________________________
ENMET Corporation Attn: Repair Department 680 Fairfield Court Ann Arbor, Michigan 48108
Your Shipping Address:
Return Shipping Method:
K UPS: K Ground K 3 Day Select K Next Day Air K ND Air Saver K 2-Day Air K UPS Account number: ________________________
K Federal Express: K Ground K Express Saver K P-1 K Standard K 2-Day Air K FedEx Account number: ________________________
Would you like ENMET to insure the return shipment? K No K Yes Insurance Amount: $_________________
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