ENMET LC1, LC2, LC4 Operation And Maintenance Manual

ENMET
680 Fairfield Court
Ann Arbor, MI 48108
734.761.1270 Fax 734.761.3220
www.enmet.com
1-4 Channel
Operation and Maintenance Manual
LC-Series Controller: 1-4 Channel
ENMET
Manual Revi s i on Date – June 13, 2017
Page | 1
Manual Part No. – 80003-050
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Table of Contents
1.0 INTRODUCTION .................................................................................................................................................................... 2
1.1 Unpack ............................................................................................................................................................................................. 2
1.2 Check Order ..................................................................................................................................................................................... 2
1.3 Serial Numbers................................................................................................................................................................................. 2
2.0 FEATURES ........................................................................................................................................................................... 3
2.1 Front panel features .......................................................................................................................................................................... 3
3.0 INSTALLATION ..................................................................................................................................................................... 4
4.0 WIRING THE LC SERIES ....................................................................................................................................................... 6
4.1 System Wiring ................................................................................................................................................................................. 6
4.1.1 Power Supply Module ..................................................................................................................................................................................... 7
4.1.3 Connections L C1............................................................................................................................................................................................. 8
4.1.4 Connections L C2............................................................................................................................................................................................. 9
4.1.5 Connections L C4........................................................................................................................................................................................... 10
4.2 Sensor Transmitter Installation ...................................................................................................................................................... 11
4.2.1 Example 2 Wire Sensor Transmitter ............................................................................................................................................................. 11
4.2.2 Example 3 Wire Sensor Transmitter ............................................................................................................................................................. 11
5.0 OPERATION ....................................................................................................................................................................... 12
5.1 LC-Series Microcontroller Module ................................................................................................................................................ 12
5.2 Analogue Output Configuration ..................................................................................................................................................... 14
5.2.1 4-20mA Current Source ................................................................................................................................................................................ 14
5.2.2 4-20mA Current Sink .................................................................................................................................................................................... 15
5.2.3 1-5V Voltage Output ..................................................................................................................................................................................... 16
6.0 MAINTENANCE .................................................................................................................................................................. 17
7.0 TECHNICAL DATA AND SPECIFICATIONS ............................................................................................................................. 18
8.0 TERMS AND CONDITIONS ................................................................................................................................................... 21
8.1 Ordering Information ..................................................................................................................................................................... 21
8.2 Delivery ......................................................................................................................................................................................... 21
8.3 Payment Terms .............................................................................................................................................................................. 21
8.4 Warranty Information and Guidelines ........................................................................................................................................... 21
8.5 Return Policy ................................................................................................................................................................................. 21
9.0 INSTRUCTIONS FOR RETURNING AN INSTRUM ENT FOR SERVICE ........................................................................................... 22
List of Figures
Figure 1: LC Series Front Panel Features .................................................................................................................................................. 3
Figure 2: Mounting LC Series ................................................................................................................................................................... 5
Reference Information:
NOTE: [important information about use of instrument]
AUTION: [affects equipment – if not followed may cause damage to instrument, sensor etc.…]
C
ARNING: [affects personnel sa fe ty – if not followed may cause bodily injury or death.]
W
Attention / Warning
Earth Ground
LC-Series Controller: 1-4 Channel
ENMET
Manual Revi s i on Date – June 13, 2017
Page | 2
Manual Part No. – 80003-050
1.0 Introduction
The LC Series Cont rol Units that provide facilities to monitor a wide variety of industry standard environme ntal a nd other sensors.
The LC1 provides 1 monitoring channel. The LC2 provides up to 2 monitoring channels. The LC4 provides up to 4 monitoring channels.
The LC-Series Controller has been designed to allow the use of any ENMET sensor transmitter and has been preprogrammed to match the sensor transmitters supplie d at time of delivery. The LC-Series can also be used with any manufactures sensor transmitter that can produce a voltage or current output within a specified range; however, it is advisable that you contact ENMET for proper setup and programming instructions. Care has been taken with the design of the MCU housings and internal chassis to facilitate ease of connection and wire termination. All on-site wiring to the system is via screw terminal connectors. The terminal cover has an internal label giving details of the external connections.
OTE: All specifications stated in this manual may change without notice.
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1.1 Unpack
Unpack the LC-Series Controller and exa mine it for shipping da mage. If such damage is observed, notify both ENMET customer service personnel and the commercial carrier involved immediately.
Regarding Damaged Shipments
OTE: It is your responsibility to follow these instructions. If they are not followed, the carrier will not honor any claims for
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damage.
This shipment was carefully inspected, verified and properly packaged at ENMET and delivered to the carrier in good
condition.
 When it was picked up by the carrier at ENMET, it legally became your company’s property.  If your shipment arrives damaged :
Keep the items, packing material, and carton “As Is.” Within 5 days of receipt, notify the carrier’s local office and
request immediate inspection of t he carton and the contents.
After the inspection and after you have received written acknowledgment of the damage from the carrier, contact
ENMET Customer Service for return authorization and further instructions. P le a se have your Purchase Order and Sales Order numbers available.
ENMET either repairs or replaces damaged equipment and invoices the carrier to the extent of the liability coverage, usually
$100.00. Repair or replacement charges above that value are your company’s responsibility.
The shipping company may offer optional insurance coverage. ENMET only ins ures shipments with t he shipping company
when asked to do so in writing by our customer. If you need your shipments insured, please forward a written request to ENMET Custo me r Service.
Regarding Shortages
If there are any shortages or questions regarding this shipment, please notify ENMET Customer Service within 5 days of receipt at the following address:
ENMET
680 Fairfield Court
Ann Arbor, MI 48108
734-761-1270 Fax 734-761-3220
Toll Free: 800-521-2978
1.2 Check Order
Check, the contents of the shipme nt against t he purchase order. Verify that the LC-Series Controller is received as ordered. If there are accessories on the order, ascertain that they are present. Check the contents of calibration kits. Notify ENMET customer service personnel of any discrepancy immediately.
1.3 Serial Numbers
Each LC-Series Controller is serialized. These numbers are on tags on the equipment and are on record in an ENMET database.
LC-Series Controller: 1-4 Channel
ENMET
Manual Revi s i on Date – June 13, 2017
Page | 3
Manual Part No. – 80003-050
LED
Description
Power
Green LED for Power
AL3
Red LED indication of Alarm Level 3
AL2
Red LED indication of Alarm Level 2
AL1
Red LED indication of Alarm Level 1
Fault
Yellow LED, Lower most, indication of Fault Condition
Keypad Buttons, 4
programming
Menu – Main Select Switch
Display
Graphic display simultaneously showing reading for each channel and sensor type
C1 60 %
CO2
Display
Power LED
Fault LED
Alarm 1, 2 & 3 LED
Alarm Acknowledgment Switch
Menu Switch
Increase & Decrease Switches
2.0 Features
The LC-Series Controller houses all of the components required to implement a sophisticated and reliable monitor ing system (alarm relays etc.). See Figure 1 for location of features:
2.1 Front panel features
See Figure 1 for location of features.
2 as indicated in figure 1 that ar e used during normal operation and 2 that are used during setup and
Increase – Menu Option, used in setup & progr amming Decrease – Change Swit ch, used i n s etup & pro gramming Alarm Ac k nowled g me n t – Ho rn Defect Switch
An Audible signal is also provided by a sounder mounted within Microcontroller module. This provides a local audible tone during alarm or conditions.
LEL
CH4
C2 0.0 %v/v
Figure 1: LC Series Front Panel Features
LC-Series Controller: 1-4 Channel
ENMET
Manual Revi s i on Date – June 13, 2017
Page | 4
Manual Part No. – 80003-050
LC-2 Control Unit
4.585
[116.4]
2.968 [75.4]
5.937
[150.8]
.38
[9.6]
7.39
[188]
5.26
[134]
6.30
[160.0]
LC-1 CONTROL UNIT
7.656
[194.4]
4.764
[121.0]
9.528
[242.0]
11.02 [280]
6.14 [156]
8.58
[218.0]
.39
[10.0]
3.0 Installation
The LC-Series Controller is fully tested pr ior to delivery. However, it is recommended that the LC-Series Controller system be checked after installation is co mple te .
CAUTION: The MCU Control Units and associated modules contain no user serviceable parts. Refer all servicing to qualified service personnel
The LC series control units must be mounted in a non-hazardous location where there is no risk of the presence of potentially explosive gas
Either a 100-240VAC 50/60 Hz supply or a 24V DC supply can be used to power the control unit The location of installation should be chosen with regard to the followin g:
This equipment should not be located near to known sources of heat. Operating personnel should be within convenient reach of the equipment and within audible distance of alarms Maximum loop lengths of cable run and cable inductance to resistance ratios must not exceed limits shown in the relevant
loop diagrams
Avoid mounting this equipment near potential sources of elec tr ic a l inter fer ence e.g. motors, switch gear, radio transmitters etc.
Mounting details for the LC Controller enclosures are located below:
LC-Series Controller: 1-4 Channel
ENMET
Manual Revi s i on Date – June 13, 2017
Page | 5
Manual Part No. – 80003-050
LC-4 Control Unit
Figure 2: Mounting LC Series
LC-Series Controller: 1-4 Channel
ENMET
Manual Revi s i on Date – June 13, 2017
Page | 6
Manual Part No. – 80003-050
4.0 Wiring the LC Series
The electrical installation should conform to appropriate electrical codes, such as the National Electrical Code in the United States.
ARNING: The compliance o f the installation to appropriate codes is not ENMET’s responsibility.
W
4.1 System Wiring
All connections should be made according to the appropriate sensor or loop diagram for the configuration required. It is advised that ‘Bootlace Ferrules’ or ‘flat blade crimps’ be used for tidy and reliable connections of wires into the Control Unit and Detector Head connectors
Power Supply Input
An isolating switch should be provided between the power source and the MCU control units to allow the supply to be easily disconnected. This should incorporate over current protection or a circuit breaker. Alternatively, a fused supply would suffice
AC Mains Connection
The power supply board has three screw terminals connector assigned for the connection of an AC supply. Pin 1 = Ear th Pin 2 = Live i nput Pin 3 = Neutral input Recommendation for mains input cable. 3-Core – 16 AWG Conductors having cross sectional area of 0.75mm
DC Voltage Connection
The power supply board has two screw terminals assigned for the connection of a DC supply Pin 4 = +24V DC input Pin 5 = 0V D C input
Cable Routing
Due to the low signal levels generated by gas detectors it is recommended that all wiring to the sensors by segregated away from AC mains or other high voltage/power lines to avoid interference. Cable Screening
The use of a screened cable is recommended for the installation of all detector heads. The screening is used to minimize the effects of electrical interference generated by external equipment e.g. motors, switchgear etc. The correct strategy for connecting the screens depends upon the area in which the detector head is to be used (i.e. hazardous/ non-hazardous). In all cases the screen should not be connected at the detector head
2
minimum (24/0.2)
LC-Series Controller: 1-4 Channel
ENMET
Manual Revi s i on Date – June 13, 2017
Page | 7
Manual Part No. – 80003-050
TRACO
®
POWER
FG
AC(N)
AC(L)
Input: 100 – 240 VAC
47-63 Hz
0.375 A max
Output: 24VDC / 625 mA
TML 15124
Fault relay
Fuse 1
Fuse 2
1 2 3 4 5 6 7 8 9 10 11 12
Common L3 Alarm
Relay
Power Switch
4.1.1 Power Supply Module
The Power Supply is sit uated on the LHS of the main PCB within the encl osure and provide s the power for the whole system. The power supply is a standard item and does not require any modifications regardless of the type and quantity of detector heads being used.
There are two power source options available to the system 100-240V AC Mains Supply, connectors 1, 2 and 3 18 to 28V DC Supply, connectors 4 and 5 There are two fuses situated on the main PCB. These are: FS1 (T1.0A) AC s upply Fuse FS2 (T500mA) DC Supply F us e
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