1.2 Check Order ..................................................................................................................................................... 1
1.3 Serial Numbers ................................................................................................................................................. 1
2.0 I
NSTRUMENT FEATURES
2.1 Exterior Features .............................................................................................................................................. 1
2.2 Display Panel Features ..................................................................................................................................... 2
2.3 Circuit Board Features ...................................................................................................................................... 4
3.0 I
NSTALLATION
3.1 Mounting of Instrument .................................................................................................................................... 5
3.2 Power Supply ................................................................................................................................................... 6
4.6 Operational Menu ........................................................................................................................................... 11
5.2 Maintenance Menu ......................................................................................................................................... 13
5.2.1 Accessing Maintenance Menu .............................................................................................................. 13
5.2.2 Maintenance Menu Flow Chart ............................................................................................................ 14
5.3.1B High Cal/SpanGas Adjust .................................................................................................................. 17
5.3.2 Set 4 –20mA Transmitter Scale ............................................................................................................ 17
5.3.3 Set Alarm Points ................................................................................................................................... 18
5.3.4 Set Alarm Delay.................................................................................................................................... 20
5.3.7 Set Output Span Range ......................................................................................................................... 22
5.3.8 Set New Password ................................................................................................................................ 23
5.3.9 Exit Maintenance Menu ........................................................................................................................ 23
[affects personnel safety – if not followed may cause bodily injury or death.]
Page 4
GSM-60 ENMET Corporation
Corporation
734-761-1270
734-761-3220 Fax
1.0 Introduction
The GSM-60 is a sample draw monitoring instrument that measures and detects certain toxic hazards gases. The GSM-60 was
designed primarily for monitoring one area with a single sampling hose, either for an individual gas or multiple gases. The
instrument has one sampling pump and one flow sensor. The instrument is available with up to 4 internal sensors. Available
sensors include, but are not, limited to carbon monoxide (CO), carbon dioxide (CO2), Hydrocarbons (HC) and variations in the
oxygen (O2) content. The sensors can be used alone or up to four sensors can be used together. Some applications require
monitoring of more then one area. If two sampling hoses are connected to one GSM-60 the flow sensor can only detect a total
flow fault condition. For example, a pump failure or both sampling hoses being blocked. The system can not detect a flow
fault if only one of the two sampling hoses is blocked. Flowmeters should be installed in both sampling lines to provide a
visual indication of proper flow. In the instrument, a 24 VDC sampling pump pass air over each sensor and the resulting
electrical outputs are used to evaluate the air for the target gases.
The GSM-60 is a highly adaptable instrument. Some adaptations require an addendum be added to the manual to facilitate use
of the instruments with these adaptations. If addendum is needed, see page(s) between sections replacement part numbers and
warranty.
Some features of the instruments are as follows:
continuous monitoring of the sample air alarm relay contacts available on terminals continuous LCD display of gas and vapor concentrations menu driven operational and maintenance controls low air flow fault indication and display menu driven calibration procedure alarm acknowledgement capability including audio defeataudio and visual alarms indicate unsafe conditions mA outputs for each target gas
Hydrocarbons (HC) are limited to gases with an ionization potential of 10.6 eV or less. See Appendix B for a list of gases and
IPs.
N
OTE
: All specifications stated in this manual may change without notice.
1.1 Unpack
Unpack the
the commercial carrier involved immediately.
GSM-60
and examine it for shipping damage. If such damage is observed, notify both ENMET customer service personnel and
Regarding Damaged Shipments
N
OTE
: It is your responsibility to follow these instructions. If they are not followed, the carrier will not honor
any claims for damage.
This shipment was carefully inspected, verified and properly packaged at our company and delivered to the carrier in good condition.
When it was picked up by the carrier at ENMET, it legally became your company’s property.
If your shipment arrives damaged:
• Keep the items, packing material, and carton “As Is.” Within 5 days of receipt, notify the carrier’s local office and request
immediate inspection of the carton and the contents.
• After the inspection and after you have received written acknowledgment of the damage from the carrier, contact ENMET Customer
Service for return authorization and further instructions. Have your Purchase Order and Sales Order numbers available.
ENMET either repairs or replaces damaged equipment and invoices the carrier to the extent of the liability coverage, usually $100.00.
Repair or replacement charges above that value are your company’s responsibility.
The shipping company may offer optional insurance coverage. ENMET only insures shipments with the shipping company when
asked to do so in writing by our customer. If you need your shipments insured, please
Customer Service.
Regarding Shortages
If there are any shortages or questions regarding this shipment, please notify ENMET Customer Service within 5 days of receipt at the
following address:
ENMET
680 Fairfield Court
Ann Arbor, MI 48108
1.2 Check Order
Check, the contents of the shipment against the purchase order. Verify that the
the order, ascertain that they are present. Check the contents of calibration kits. Notify ENMET customer service personnel of any
discrepancy immediately.
1.3 Serial Numbers
Each
GSM-60
is serialized. These numbers are on tags on the equipment and are on record in an ENMET database.
a fault relay and visual fault alarm
forward a written request to ENMET
GSM-60
is received as ordered. If there are accessories on
2.0 Instrument Features
2.1 Exterior Features
The exterior of the instrument is shown in Figure 1. The exterior features are as follows:
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GSM-60 ENMET Corporation
Feature Description
Enclosure
Input Port
An engineered thermoplastic box, approximately 10x8x6, with a clear hinged front cover.
The entrance for the air sample and calibration gas. The quick release fitting mates with
one on the calibration adapter.
Front Cover Latch
A quick-release latch that holds the clear front cover in place, and is capable of being
padlocked if desired.
Audio Alarm
Mounting Flanges
Output Port
A loud horn activated by certain alarm conditions.
Flanges with holes for mounting the enclosure to a vertical surface.
The exit to exhaust the air sample and calibration gas. Laur fitting.
2.2 Display Panel Features
The display panel, shown in Figure 1, is viewed through the clear front cover of the enclosure, and is accessed by opening the
cover. Features are as follows:
Feature Description
Display
Visual
Alarms & Indicators
Pushbutton Switches
•O
PTION
Switch
•S
ELECT
Switch
•Audio Defeat / Alarm
Acknowledge
Switch
A 2 line, 16 character per line, LCD with backlight.
The numerical values of gas concentrations, and other information are displayed.
On either sides of the display:
A red alarm LED for each sensor installed in the instrument, Low level alarm.
The top center of the panel:
A red alarm LED for all sensors installed in the instrument, High level alarm.
Near the center of the panel:
A green power indicator LED
A red fault alarm indicator LED
There are three of these, located near the center of the panel; they are yellow
rectangular membrane switches. They are:
The top left switch.
Directly to the right of the
OPTION
switch.
Directly below the
OPTION
switch.
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GSM-60 ENMET Corporation
O2
CO
Quick Release Fitting
Faul
t LED
SELECT
OPTION
Switch
A
/
*Visual Alarm O2
*Visual Alarm CO
Mounting Flanges
H2S
ppm
*Visual Alarm
See *note below
Display,
Channel #1
Channel #3
Channel #4
Channel #2
ALARM 2
Sample Output Port
(See *note below)
Visual Alarm 2
CO reading O2 reading
H2S reading
see *note below
(If Oxygen option is installed)
See *note below
Dew Point
(
If Dew Point option
is installed)
LARM ACKNOWLEDGE
A
LARM DEFEAT
Switch
ppm
OPTION
%
Input Port
Sample/Calibration
Switch
Power LED
SELECT
POWER
FAULT
ALARM
ACKNOWLEDGE
Front Cover Latch
Audio Alarm
2 places
Figure 1: External Features of the GSM-60
*
N
OTE
: Typical gas reading & alarm locations, depending on instrument configuration, alarms & readings
may be in alternate locations
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GSM-60 ENMET Corporation
Pow
er Input
Sensor PiD (HC)
Relay Terminals
Sensor/Transmitter
Fuse Holders
Sensor
Digital Communication
Ground Screw
4 –
20mA Output
Sampling Pump
2.3 Circuit Board Features
The Display Panel is hinged on the left and is released by unscrewing the 2 screws located in the right corners. After releasing
the panel, it is swung to the left, exposing the interior of the enclosure. The Circuit Board is mounted at the back surface of the
enclosure interior. Features are shown in Figure 2.
Feature Description
Relay Terminals
Output Terminals
HC Manifold
Sensor Manifold
Filter, Particulate
Sensor Terminals
J16, J18, J19
Flow Sensor
This group of terminals is located at the left side of the Circuit Board.
For the contacts for each of four alarm relays, and for the contacts of a fault relay.
One 4-20mA output per active channel. 2 channels/outputs per connector.
The PiD sensor is installed into this housing.
The sample manifold, the carbon monoxide, carbon dioxide and oxygen sensors are
located under this housing.
Removes contaminate from air sample line.
Sensor/Transmitter connectors 24VDC 4-20mA Input
Particulate Filter
Manifold
Horn Terminal
(6 places)
Terminals
J16, J18, J19
1.0 Amp
J21
Terminals
4 places
Input Port Fitting
Terminals
Manifold
Audio Alarm
Location
Terminal J23
Output Port Fitting
Figure 2: GSM-60 Interior Features
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GSM-60 ENMET Corporation
Mounting Holes
3.0 Installation
3.1 Mounting of Instrument
The GSM-60 should be located near the air to be monitored. Sampling lines should be no more then 50 feet long. It is
recommended that Teflon® (PTFE) lined tubing be used. Quick disconnect fittings are supplied for use with 1/8” ID tubing.
Mount the instrument on an appropriate vertical surface using the mounting flanges provided. Avoid areas with excessive
vibration or temperature extremes. The holes in the flanges are 0.31 inch in diameter and form a 6 x 10.75 inch rectangle. See Figure 3.
It is recommended to use #8 drywall anchors and screws for mounting the GSM-60 to a drywall/sheetrock surface.
0.31” dia. 4 places
Dimensions are in inches.
Figure 3: GSM-60 Mounting Dimensions
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GSM-60 ENMET Corporation
Input Connecto
r
DC
GND
mA
Input Connector
DC
GND
mA
Input Connector
DC
GND
mA
Connector 2
Connector 1
Ground Screw J21
Power Input
Terminal J23
3.2 Power Supply
The input power can vary from 100 to 240VAC, 50/60 Hz. Mains power should be connected to the Power Input Terminal J23
and the ground screw J21. See Figure 2 for location.
W
ARNING
:
Continuous gas detection and alarm systems (110VAC/220VAC / 24VDC/12VDC powered) become inoperative upon
loss of primary power. Contact factory for specifications and pricing of backup battery systems.
Upon supplying air and power to the instrument:
The green power on LED is lit.
The display backlight is lit, and instrument will step through a start-up sequence: unit serial number, software revision and
gases monitored may be shown on the display.
The instrument may go into alarm briefly, but the sensors stabilize quickly. If the instrument persists in alarm, acknowledge the
alarm by pressing the
AUDIO DEFEAT
/
ALARM ACKNOWLEDGE
switch. If alarm persists longer than 30 minutes, call ENMET
customer service personnel.
3.3 Inputs / Outputs
Two types of alarm outputs are available, relay contacts and 4-20mA outputs.
Channel 3 & 4
4-20mA Output
Relay 1
24V
Channel 1
Alarm 1
Relay 2
Channel 2
Alarm 1
Relay 3
Channel 3
Alarm 1
Relay 4
Channel 4
Alarm 1
Relay 5
Channel 1-4
Alarm 2
Relay 6
Ch 1-4 / System
Fault
Channel 1 & 2
4-20mA Output
Connector RS485
Connector RS232
Connector RS485
24V
24V
Figure 2A: Relay, Input and Output Terminals
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GSM-60 ENMET Corporation
Heavier than Air Gas
Sens
or Location
Bottled LP (liquefied petroleum)
Lighter than Air Gas
Sensor Location
Natural gas (methane)
Same Density as Air Gas
Sensor Location
3.3.1 Sensor/Transmitter Connection
Sensor/Transmitters are connected to the GSM-60 control unit with two or three-conductor wiring, use the correct oiltight
fitting. Size of wire depends on the distance between the sensor/transmitter and the control unit.
See Recommended Wire Gauge Table below.
2 Wire for Sensors/Transmitter
3 Wire for Sensors/Transmitter
Position Function Position Function
1 Power +24 VDC
1
Power +24 VDC
2 Not Used 2 Power Ground
3 Signal/Return to Ground 3 Signal
Gases have different densities. Some are heavier than air and concentrate at the bottom of a space. Some are lighter than air
and gather at the top. Consider the density of the gas you want the sensor to detect when you install the sensor. Some
examples are given below.
Carbon Monoxide 4-6 feet above the (generally uniform) floor.
• DO N
• Avoid locating anywhere near a vent or window or near an outside
Near ceiling.
• DO N
• DO N
OT
locate directly above or beside gas appliances (ovens,
heaters).
doorway.
OT
locate directly above appliances where it is subject to direct
exposure to heat or steam.
OT
locate in direct air currents of windows, doors, or vents.
If you have a question involving the location of a unit or sensor, please contact your distributor or ENMET personnel. A
technician will analyze the question and recommend a location.
3.3.2 Relay Contacts
Relay contacts are available for each alarm; these are SPDT, rated at 10Amp at 110VAC, and may be latching or non-latching
as required by the application.
They are accessed on the terminals next to each relay see Figure 2 & 2A. The contact positions are noted on the circuit board
next to each terminal.
Relays may also be configured as failsafe or non-failsafe. The default alarm relay configuration is for latching mode, and
failsafe. They may be reconfigured in the maintenance menu. See section 5.3.5 & 5.3.6
The PC Board is labeled for the relays in their un-energized state. If the relay is configured for failsafe, then this is also the alarm
condition state. Non-failsafe configured relays in the alarm state, are the reverse of the PC board labeling. Note that the
Fault(FLT) relay cannot be set to operate in a Non-Failsafe mode. Please see the Table 1:
Interior wall; 18-24" from floor.
7
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GSM-60 ENMET Corporation
Position
Failsafe
-
Alarm
Non-Failsafe
-
Alarm
Channel 1
Channel 2
Channel 3
Channel 4
Table 1 : Relay Failsafe Settings
J5 Relay 1 - NO Normally Open Normally Closed
J5 Relay 1 - COM Common Common
J5 Relay 1 - NC Normally Closed Normally Open
J6 Relay 2 - NO Normally Open Normally Closed
J6 Relay 2 - COM Common Common
J6 Relay 2 - NC Normally Closed Normally Open
J8 Relay 3 - NO Normally Open Normally Closed
J8 Relay 3 - COM Common Common
J8 Relay 3 - NC Normally Closed Normally Open
J10 Relay 4 - NO Normally Open Normally Closed
J10 Relay 4 - COM Common Common
J10 Relay 4 - NC Normally Closed Normally Open
J14 Relay 5 - NO Normally Open Normally Closed
J14 Relay 5 - COM Common Common
J14 Relay 5 - NC Normally Closed Normally Open
J15 Relay 6/FLT - NO Normally Open N/A
J15 Relay 6/FLT - COM Common N/A
J15 Relay 6/FLT - NC Normally Closed N/A
Relays can be linked to specific alarms. The table below shows the default relay links. They may be changed in the
maintenance menu if required. See Section 5.0.
Relay 1 Low Alarm
Relay 2 Low Alarm
Relay 3 Low Alarm
Relay 4 Low Alarm
Relay 5 High Alarm High Alarm High Alarm High Alarm
In addition, there is a fault relay, which changes state whenever the instrument is in a fault condition. The contact positions are
noted on the circuit board next to each terminal. See Figure 2A. The coil of this relay is energized when the instrument is in
the non-fault state; the contact conditions given on the circuit board next to the terminal, are for the non-energized state, which
is identical to the fault state.
These relay contacts can be used to operate auxiliary alarms or other functions. It is recommended that power for auxiliary
equipment be supplied from an independent power source, separate from the GSM-60. Place a hole in the enclosure for a wire
exit, and use appropriate cable fittings. Be sure to note the location and depth of hardware inside the enclosure.
3.3.3 Optional 4-20mA Outputs
Isolated 4-20 mA outputs are available for data logging or other purposes. An output is supplied for each sensor supplied in a
particular instrument, and can be added when a sensor is added in the field. These outputs are available on the Connector 1 for
channels 1 & 2 and Connector 2 for channels 3 & 4.
4mA corresponds to a sensor reading at the bottom of the instrument range and 20mA corresponds to a full scale reading.
Standard ranges are shown in Table 2.
Table 2: Sensor Output
Sensor 4mA 20mA
CO 0 50
O2 0 30
CO2 0 5000
HC 0 100
Wiring requirements are the same as for the relays.
3.4 Installation Verification
All instruments are calibrated at the factory. You may, if a calibration kit is available, calibrate the any and all gas channels of
the instrument 24 hours after installation to verify proper installation and instrument operation. See Section 5.0, Maintenance,
for calibration instructions. Calibration is also recommended after the first month of operation. Subsequent calibrations should
be performed every 3 months. The dew point sensor can not be calibrated in the field.
8
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GSM-60 ENMET Corporation
CO
0
O2 20.9
CO
PPM
O2
%
H2S
CO2
PPM
4.0 Operation
4.1 Normal Operation Condition
With the GSM-60 installed as described in Section 3, and in clean air, the POWER green LED is on, the display is lit and the
information on the display is as shown in Figure 4 Display, for the sensor(s) installed in the GSM-60. The red alarm and fault
LEDs are not lit.
PPM
Example of display with CO(ch 1), H2S (ch 2), Oxygen(ch 3) and CO2(ch 4)options installed
H2S 0 CO2 300
Figure 4: GSM-60 Operational Display
4.2 Alarm Set Points
There are two alarm set points for each installed channel of the GSM-60. The factory settings of these alarm set points are
shown in Table 3.
These alarm set points can be changed within limits; see the maintenance section of this manual for the procedure.
If the CO concentration increases above that of the alarm set point, the associated red LED is lit, the associated relay
changes state, and the audio alarm is activated.
If the dew point increases above that of the alarm set point, the associated red LED is lit, the associated relay changes state,
and the audio alarm is activated.
If the oxygen content of the sample air decreases below the deficiency alarm set point, the associated red LED is lit, the
associated relay changes state, and the audio alarm is activated.
If the oxygen content of the sample air exceeds that of the abundance alarm set point, the associated red LED is lit, the audio
alarm is activated, and both the oxygen alarm relay and the oxygen high alarm relay change state.
The HC sensor can only detect and alarm to hydrocarbons with an Ionization Potential of less then 10.6 eV. See Appendix
B.
The HC sensor is broad range in nature and is unable to differentiate between different hydrocarbons.
The Alarm 1 differential value is the delay of the GSM-60 staying in alarm condition until after the measured reading has
returned past the alarm point by the differential value. Example: If the alarm set point is Λ 10 and the differential is 2, the
GSM-60 will go into alarm at 10 and stay in alarm until the reading has dropped below 8.
Gas Alarm 1, Flashing LED Alarm 2, Steady LED
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GSM-60 ENMET Corporation
4.3 Alarm Latching or Differential Settings
An instrument is shipped with the alarms in the latching mode. The alarms may be independently configured in the nonlatching mode or differential setting by use of the maintenance menu.
See Section 5.3.3, for setting alarm 1 and alarm 2.
Standard Setting
I
N THE LATCHING MODE
alarm relay contacts do not revert to the non-alarm state, until the
: at the cessation of the condition which causes an alarm, the alarm indications do not cease, and the
AUDIO DEFEAT / ALARM ACKNOWLEDGE
switch is
pressed. An alarm can also be acknowledged by pressing the switch during the alarm condition; then at the cessation of the
alarm condition, alarm indications cease and alarm relays revert to the non-alarm state. After an alarm is acknowledged,
alarms in the latching configuration are re-armed to latch at the next alarm condition.
I
N THE NON-LATCHING MODE
: at the cessation of the condition that causes an alarm, the alarm indications automatically
cease, and the alarm relay contacts revert to the non-alarm state.
Differential Setting
The Alarm 1 differential value is the delay of the GSM-60 staying in alarm condition until after the measured reading has
returned past the alarm point by the differential value. Example: If the alarm point is Λ 10 and the differential is 2, the
GSM-60 will go into alarm at 10 and stay in alarm until the reading has dropped below 8.
4.4 Audio Defeat
Pressing the
alarm LEDs continue to function, in the alarm state, during an alarm condition. As long as the alarm condition persists, the
audio alarm will “chirp” every 20 seconds.
If after 15 minutes the alarm condition continues the audio alarm will reactivate at full intensity.
If any other alarm condition occurs while the audio alarm has been silenced it will force the audio alarm to reactivate
immediately.
AUDIO DEFEAT /ALARM ACKNOWLEDGE
switch during an alarm temporarily silences the audio alarm. Relays and
4.5 Display
In clean air a display is shown in Figure 4. This position of the display is termed the "operational display". As explained
below, the display can be used to view other information by using the
Concentrations of CO and CO2 are given in PPM (parts per million parts of air). Dew point is given in degrees Fahrenheit at
55
PSIG
; this can be changed to degrees Centigrade by pressing the SELECT switch. Oxygen concentration is given in percent
by volume.
When sample flow is reduced below a limit, the bottom line of the display flashes “Low Flow Alarm”.
OPTION
and
SELECT
switches.
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GSM-60 ENMET Corporation
3
4
vL19.5
D 500
23.5
1000
S
(O2)
(H2S)
(CO2)
PPM
30.0
5000
123456
6
4.6 Operational Menu
The operational menu allows the user to:
View alarm set point concentration values
View alarm ascending/descending trigger, latching and delay configurations
Enter the maintenance menu with the proper Password.
The operational menu is accessed with the
5,
Pressing the
Pressing the
OPTION
SELECT
switch is indicated with a "O"
switch is indicated with a "S".
If the instrument is left at any location in the operational or maintenance menus, other than the operational display, with no
action taken for a period of 45 seconds, it returns to the operational display.
CH-1 CH CH-2 CH-
S
No
Function
O
Relays
6=ON
66666
No
S
Function
O
CH1 SCALE (CO)
0 – 50
PPM
O
Λ
L10 A1
vL-40
S
for each active channel
CH2 SCALE
O
0 – 50
O
CH3 SCALE
0.0 – 30.0 %
O
CH4 SCALE
0 – 5000
No
S
Λ
Function
O
Λ
L20 A2 Λ
Λ
L39
Λ
No
S
Function
O
ALARM1 Delays
(Seconds)
Alternating
O
50 mASPAN
68
No
S
Function
O
O
Enter Maint Menu
OPTION
PPM
S
S
S
5 5
5 5
Enter Password
_
and
SELECT
switches. The operational menu flow chart is shown in Figure
- Indicates alarm triggered on
increasing value of reading
v - Indicates alarm triggered on
decreasing value of reading
Displays are examples of Alarms
L – Indicates alarm is in latching
mode.
(no L present) – Indicates alarm
is in non-latching mode.
Displays are examples of Alarms
D – Indicates alarm is in
Differential Setting.
(no D present) – Indicates alarm
is in Standard Setting.
No
S
Function
See Maintenance Menu Diagram
Figure 5: GSM-60 Operation Menu Flow Chart
11
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GSM-60 ENMET Corporation
4.7 Fault Indications
4.7.1 Low Flow Indication
A flow sensor is used to furnish a low flow indication. When the sample air pressure drops below preset levels, the fault light
and audio alarm are activated, and the display flashes “Low Flow Alarm”. If two sampling hoses are connected to one GSM-60, the flow sensor can only detect a total flow fault condition. For example: a pump failure or both sampling hoses being
blocked. The system can not detect a flow fault if only one of the two sampling hoses is blocked.
4.7.2 Other Fault Indications
Other fault indications are associated with sensor zero and calibration activities, and are described in the maintenance Section
5.0 of this manual.
4.8 Hydrocarbon Sensor Response
If a Hydrocarbon (HC) sensor is supplied with the GSM-60 instrument, it designed to detect hydrocarbon gases and vapors
with an ionization potential (IP) of 10.6 eV or less. Hydrocarbons with an IP of greater then 10.6 eV will NOT be detected.
Please see Appendix B for a list of common gases and vapors and their respective IP rating.
Unless otherwise noted Isobutylene is used as a calibration and reference gas.
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GSM-60 ENMET Corporation
Enter Password
CO
PPM
O2
%
H2S
O
S
S
Enter Maint Menu
Changes digit indicated by underscore cursor
O
Valid
!
5.0 Maintenance
The GSM-60 requires periodic sensor calibration and replacement. Calibration of toxic gas and oxygen sensor should be
performed immediately following installation, one month after installation and every 3 months thereafter. HC sensor should be
calibrated on a monthly bases. Oxygen and CO sensor have an estimated lifetime of 1 – 2 years. The CO2 sensor has an
estimated lifetime of 3 years. Other sensors vary. Sensors should be replaced when they will not calibrate or shortly before the
end of the estimated lifetime.
5.1 Cleaning Instructions
C
AUTION
5.2 Maintenance Menu
5.2.1 Accessing Maintenance Menu
: Never spray a cleaning solution on the surfaces of the GSM-60 devices.
Clean the exterior of the GSM-60 enclosures with a mild soap solution on a clean, damp cloth. Do not soak the cloth with
solution so that moisture drips onto, or lingers on, external surfaces.
Under no circumstances should organic solvents such as paint thinner be used to clean instrument surfaces.
The GSM-60 maintenance menu is accessed by entering the proper password with the
OPTION
and
SELECT
switches. See
Section 5.2.2 Figure 6 for full Maintenance Menu flow chart.
Entrance to the maintenance menu is guarded with a four-digit Password. The factory default setting of the password is 1270.
When a valid numerical password is inserted, the user is allowed to enter the maintenance menu.
To enter the maintenance menu. Press the
OPTION
switch until “Enter Maint Menu” is displayed then press
SELECT
switch for
the Enter Password menu. Enter the valid password as described below.
In the "Enter Maint Menu" position
Press the
SELECT
switch "Enter Password T 0" is displayed. Press
SELECT
switch once, to move cursor to next digit,
this will be the first digit of the password.
In theT000 position, the underline cursor is under the left digit.
Press the
Press the
OPTION
SELECT
switch to change the left digit; select the correct digit.
switch, which locks the digit in place and moves the cursor one digit to the right.
Continue this process until the four-digit password is complete. When a valid password is inserted in this manner, the display is
transferred to the "Calibration" portion of the menu. If an invalid password is inserted you are returned to the Enter Maint
Menu display.
To Calibration
See Section 5.2.2 Figure 6 for full Maintenance Menu flow chart.
1270
Invalid
Enter Password
T0000
Locks underscored digit and moves cursor to next digit
O = Option Switch
S = Select Switch
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GSM-60
O
S
Press
O
to return to top of maintenance menu.
Press
See Section
To/From
Display
Changes digit indicated by underscore cursor
Valid
Invalid
Locks underscored digit and moves cursor to next digit
See Section 5.3.8
Press
O
until the channel to be
Calibrated
is displayed
See Section
Alarm
1
Press
O
until the gas alarm to be
Set
is displayed
See Section
Alarm
2
Press
O
until the gas alarm to be
Set
is displayed
See Section
Alarm Delay
Press
O
until the gas alarm delay to be
Set
is displayed
See Section
O
Ch 1, 2, 3, 4
Pressing
O
changes letter indicated by underscore cursor
See Section
Relay
Failsafes
Pressing
O
changes Failsafe setting from ON to OFF
See Section
Press
See Section
If installed
O
mA Output Span
Press
O
until the gas span to be
Set
is displayed
See Section
ENMET
Corporation
5.2.2 Maintenance Menu Flow Chart
The maintenance menu diagram is shown in Figure 6 Maintenance Menu Flow Chart. From the operational display, press
the
OPTION
Operational
switch 6 times; "EnterMAINTENANCE Menu" is displayed.
From Operational Menu
Press
O
PTION
Enter Maint Menu
(6)
O
(6 times)
S
Enter Password
0000
O
S
Locks underscored digit and moves cursor to next digit
O = Press Option
S = Press Select
MAINTENANCE MENU
Calibration
O
MAINTENANCE MENU
Scale mA Xmtrs
MAINTENANCE MENU
Set Alarm1
O
MAINTENANCE MENU
Set Alarm2
O
MAINTENANCE MENU
Set Alarm Delays
O
MAINTENANCE MENU
Configure Alarms
S
Select (Gas)
S
Select (Gas)
S
S
S
S
Calibration
Scale mA Xmtrs
Select: XX
Select: XX
Select: XX
R1 L
PTION
5.3 for calibration instructions.
PTION
until gas to be Set-Up is displayed
O
5.3.2 for transmitter set-up instructions.
PTION
5.3.3 for setting alarms instructions.
PTION
5.3.3 for setting alarms instructions.
PTION
5.3.4 for setting alarms instructions.
PTION
5.3.5 for configuring relay instructions.
MAINTENANCE MENU
Relay Failsafes
O
MAINTENANCE MENU
mA Output Span
O
MAINTENANCE MENU
Set New Password
O
MAINTENANCE MENU
Exit maint menu
S
S
S
R:1 Failsafe ON
Select: (Gas)
Password
XXXX
PTION
ELECT
to return to operational menu.
S
5.3.9 for instructions on how to exit Maintenance Menus.
O
S
PTION
5.3.6 for configuring relay failsafe instructions.
PTION
5.3.7 for output span instructions.
Changes digit indicated by underscore cursor
for changing password instructions.
Figure 6: GSM-60 Maintenance Menu Flow Chart.
14
Page 18
GSM-60
O
S
S
XX 11
LowCal:
0
000
S
XX 14
S
each digit
Default Calibration Points
ENMET
Corporation
5.3 Calibration for CO, O
HC and CO2 (Gas Channels)
2,
Calibration is the process of setting the instrument up to read accurately when exposed to a target gas. This is a two step
process. A Low Calibration sets clean air reference point and the High Calibration function sets the sensitivity of the
instrument.
Calibration equipment is available from
ENMET
Corporation to calibrate the
GSM-60
. A list of needed material is in Section
7.0. A calibration adapter will have a fitting for the gas cylinder on one side, and a quick-disconnect to attach to the instrument
on the other.
You may exit the calibration section, at any time, by
pressing and holding
the
OPTION
switch for 3 seconds, if entering
calibration section by mistake or calibration gas is not available.
Wait 24 hours after initially supplying air and power to the
open the Front Panel to make adjustment. The calibration functions are operated through the
GSM-60
sensor before initial calibration. It is not necessary to
OPTION
and
SELECT
switches on
the front panel.
After entering a valid password to maintenance menu, see Section 5.2.1, the calibration section is the first menu section; enter
by pressing the
SELECT
switch.
Supply sensor with clean air for LowCal/ZeroCal setting and apply calibration gas for HiCal/SpanGas setting.
Press the
Press the
Press the
0" is displayed in the lower portion of display. This is the LowCal setting,
SELECT
OPTION
SELECT
switch "Calibration Select XX" is displayed.
XX =
the gas to be calibrated
switch, if needed, to change to the gas to be calibrated.
switch, the gas & current reading are displayed in upper portion of display. The mV reading & "LowCal
usually zero
, clean air must be supplied to the
sensor. This reading needs to be at or near zero. If it is not then a cylinder of clean 20.9 air should be used. See Figure 7 if
this is required.
Press the
SELECT
switch, that moves the cursor one digit to the right when the last digit is accepted the display will move
to "HiCal xx" gas calibration. xx = the level of gas to be used for calibration. The mV reading is shown in the upper right
hand corner of the display.
Apply calibration gas to sensor. See Figure 7. After about 1 minute and mV reading has stabilized.
Press the
SELECT
switch, that moves the cursor one digit to the right, when the last digit is accepted and the calibration is
successful the display will momentarily show Cal OK then slope and off set readings, before returning to the Calibration
Menu
Repeat above steps for each channel to be calibrated.
*N
OTE
: Instruments equipped with an oxygen sensor programmed with a range of 0 to 15% by volume require 99.999 % Nitrogen
(
ENMET
(
ENMET
To continue on too next section Press the
Press
Corporation part number 03295-100) be used for the LowCal/ZeroXCal setting and 5% by volume Oxygen
part number 03296-050) be used for HiCal/Span setting
OPTION
OPTION
switch until “Exit maint menu” appears and then press
switch.
SELECT
switch to return the instrument to the
Operational Display
Example:
From Valid Password Entry
MAINTENANCE MENU
Calibration
Full Calibration Flow Chart, for CO
Calibration
Select (Gas)
O
Press OPTION until the gas to be
Calibrated is displayed
Gas LowCal HiCal
CO 0 20
O2 N/A* 20.9*
CO2 0 1000
HC 0 10
CO:
each digit
CO:
HiCal: 0000
O = Press Option
S = Press Select
15
Page 19
GSM-60
Calibrati
on/Sample Port
Cylinder Valve
Quick Disconnect
Calibration Adepter with Humidifier
- MOS
N
Fitting
and Regulator
ENMET
OTE
:
With twin tube input, the non-calibration
line must be plugged.
Corporation
2 places
To Cylinder of Gas
Plug
Cylinder of Gas
Humidifier
GSM-60
Example of Regulator
with
OPTIONAL TWIN TUBE INPUT
Figure 7: GSM-60 Calibration Connections
Calibration Process for MOS Sensors
The following calibration procedure must be followed whenever a 60 series part number appear in the part number of the
instrument,
Humidification is required when calibration is performed. In addition to the standard flow demand regulator, cylinder of
calibration gas you need
Warning: Be sure that the flow direction is correct,
5.3.1A Low Cal/ZeroCal Adjust
A Low Cal function should be performed only when the
cylinder of 20.9% oxygen to provide a clean air reference if necessary. Attach the cylinder to the calibration adapter, attach the
adapter to the instrument and allow gas to flow over the sensor for up to 4 minutes.
Enter the maintenance menu by repeatedly pressing
GSM-60
The first menu available is the Low Cal/ZeroCal.
Press the
examples
Fill the humidifier with clean water to about ¾ full, connect the flow demand regulator to one side of the humidifier and
connect the other side of the humidifier to the
GSM-60
With the cylinder regulator and humidifier assembled follow the above steps to complete the calibration process
Maintenance Menu flow chart.
SELECT
If the Low Cal/ZeroCal is successful
04652-6200-0000, 04652-7083-6000
ENMET
humidifier assembly part number 037000-000
instrument
switch 4 times to perform a Low Cal.
, The display will change to Hi Cal/SpanGas.
GSM-60
calibration/sampling port.
note the arrow on the humidifier
GSM-60
OPTION
sensor are exposed to clean uncontaminated air. Use a
switch, until the maintenance menu is displayed. See Figure 6,
, failure to do so will cause damage to the
If you wish to Hi Cal/SpanGas the sensor apply calibration gas. Proceed to gas calibration Section 5.3.1B
If you wish to Exit the maintenance menu, Press and
release. Then press
OPTION
switch until “Exit maint menu” appears and then press
hold
OPTION
switch until the Maintenance Menu is displayed then
SELECT
switch to return the instrument to
the Operational Display
If the Low Cal/ZeroCal is Not successful,
sensor is outside of safe parameters to Low Cal, a “SLP/Off Set err” will be
indicated. Repeat Section 5.3.1 Low Cal/ZeroCal Adjust making sure to use a cylinder of 20.9% Oxygen.
16
Page 20
GSM-60
O
S
S
MAINTENANCE MENU
Set Up
S
each digit
S
each digit
5.3.1B High Cal/SpanGas Adjust
A High Cal/Span Gas should only be preformed after a successful Low Cal/ZeroCal has been completed.
Press the
to "
HiCal
SELECT
switch, that moves the cursor one digit to the right when the last digit is accepted the display will move
xx
" gas calibration. xx = the level of gas to be used for calibration. The mV reading is shown in the upper right
hand corner of the display.
Apply calibration gas to sensor. See
Press the
SELECT
switch, that moves the cursor one digit to the right, when the last digit is accepted and the calibration is
Figure 7
. After about 1 minute and mV reading has stabilized.
successful the display will momentarily show Cal OK then slope and off set readings, before returning to the Calibration
Menu
Repeat above steps for each channel to be calibrated.
To continue on too next section Press the
Press
OPTION
switch until “Exit maint menu” appears and then press
OPTION
switch.
SELECT
switch to return the instrument to the
Operational Display
5.3.2 Set 4 –20mA Transmitter Scale
This section of the maintenance menu is installed when there are 4-20mA style sensors for dew point or other gases. This
function is normally performed at the factory and is not usually required to be performed in the field unless a new transmitter
is installed.
After entering a valid password into maintenance menu, the Scale mA Xmtrs section is the second menu section, if it is
installed, enter by pressing the
Press the
Press the
Press the
Press the
SELECT
OPTION
SELECT
SELECT
switch "
switch, if needed, to change to the gas to be set up.
switch,
switch, that moves the cursor one digit to the right when the last digit is accepted the display move to the
full Scale mA Xmtrs menu
Press the
Press the
SELECT
SELECT
switch,
switch, that moves the cursor one digit to the right when the last digit is accepted the display will return
to the Scale mA Xmtrs menu
Repeat these steps for each 4 –20mA transmitter.
Press
OPTION
switch until “Exit maint menu” appears and then press
Operational Display
Example:
Sensor/Transmitter Set Up Flow Chart
Scale mA Xmtrs
S
ELECT
switch
mA Xmter Scale: Select
XX
" is displayed.
“Ch#: mAXmter: 4mA: 0000”
“Ch#: mAXmter: 20mA: 0000”
O
mA Xmtr Scale
Select (Gas)
CH#: XX mA Xmter
4mA: 0000
Press O
is displayed
is displayed
is displayed
SELECT
PTION
until the gas to be
CH#: XX mA Xmter
20mA: 0000
XX =
the gas to be set up.
switch to return the instrument to the
O = Press Option
S = Press Select
ENMET
Corporation
17
Page 21
GSM-60 ENMET Corporation
5.3.3 Set Alarm Points
Factory alarm set points are discussed in Section 4.2, See Table 1. To change the alarm points, you must enter the
maintenance menu.
Entrance to the maintenance menu is guarded with a four-digit Password. The factory default setting of the password is
1270. When a valid numerical password is inserted, the user is allowed to enter the maintenance menu.
In the "Enter Maint Menu" position
Press the
this will be the first digit of the password.
In theT000 position, the underline cursor is under the left digit.
Press the
Press the
Continue this process until the four-digit password is complete. When a valid password is inserted in this manner, the display
is transferred to the "Calibration" portion of the menu. If an invalid password is inserted you are returned to the Enter Maint
Menu display.
After entering a valid password:
Press the
Press the
Press the
Press the
character, Λ for ascending trigger point or V for descending trigger point indicator.
Press the
Press the
Press the
Press the
If STD is selected, "ALARM 1 V L " is displayed.
The next character is the latching indicator L or NOL press the
The next character is the negative sign – press the
The next characters are the alarm 1 value, press the
When the last digit is accepted display returns to the "Set Alarm1" position.
If DIFF is selected, "ALARM 1
The next characters are the alarm 1 value, press the
Press the
"ALARM 1
The next characters are the alarm 1 differential value, press the
Press the
When the last digit is accepted display returns to the "Set Alarm1" position.
Note: The Alarm 1 differential value is the delay of the GSM-60 staying in alarm condition until after the measured reading
has returned past the alarm point by the differential value. Example: If the alarm set point is Λ 10 and the differential is 2, the
GSM-60 will go into alarm at 10 and stay in alarm until the reading has dropped below 8.
Repeat for each sensor alarm 1 to be changed.
Press the
Repeat as for alarm 1 using the STD section.
Press
Display
SELECT
OPTION
SELECT
OPTION
SELECT
OPTION
SELECT
OPTION
SELECT
OPTION
SELECT
SELECT
SELECT
OPTION
OPTION
switch "Enter Password T 0" is displayed. Press
SELECT
switch once, to move cursor to next digit,
switch to change the left digit; select the correct digit.
switch, which locks the digit in place and moves the cursor one digit to the right.
switch until; “Maintenance Menu Set Alarm1” appears on display.
switch, "ALARM1 Select: XX" is displayed. XX = the gas of alarm point to be changed.
switch until, desired gas is displayed.
switch; "ALARM 1 V " is displayed, with the flashing placeholder underscore cursor, under the left most
switch to toggle between Λ and V; select the correct indicator.
switch to lock in the correct indicator. "ALARM 1
STD
" is displayed
switch to toggle between STD and DIFF; select the correct indicator.
switch to lock in the correct indicator.
DIFF Λ 000
OPTION
" is displayed.
OPTION
switch to toggle the negative sign.
OPTION
OPTION
switch to select each digit of the value
switch to select each digit of the value
switch to toggle the latching mode.
switch to lock in the correct character and move the cursor to the right.
DIFF BAND 000
" is displayed, press the
OPTION
switch to select each digit of the value.
OPTION
switch to select each digit of the value
switch to lock in the correct character and move the cursor to the right.
switch to move to alarm 2, "Set ALARM2" is displayed.
switch until “Exit maint menu” appears, then press
SELECT
switch to return the instrument to the Operational
18
Page 22
GSM-60 ENMET Corporation
S
O
S
O
S
Alarm 2 -
Select:
XX
MAINTENANCE MENU
Set Alarm2
Changes character indicated by underscore cursor
Locks underscored character and moves cursor to next
O
Press
O
until the channel to be
Set
is displayed
Alarm 2
V L 0
000
O
S
S
O
O
S
Locks selection
S
0
00
L–010
Ala
rm 1
O
S
S
O
S
O
S
S
TL
Alarm 1
O
S
Locks selection
O
S
Example: Set Alarms Flow Chart
Displays are examples of Alarms
Λ -
Indicates alarm triggered on increasing value of reading
v
-
Indicates alarm triggered on decreasing value of reading
L-
Indicates alarm is set for latching
NO
L-
Indicates alarm is set for non-latching
O = Press Option
S = Press Select
STD – Indicates alarm in standard setting, can be set in latched or non-latched mode
DIFF – Indicates alarm in differential setting, instrument will stay in alarm beyond the alarm set point by the differential value
MAINTENANCE MENU
Set Alarm1
Alarm 1 -
Select: XX
Press O
PTION
until the channel to be Set is displayed
S
TD
Λ
Alarm 1
Λ
Alarm 1
STD
Λ
DIFF
Toggles status between Λ increasing trigger and v decreasing trigger
Locks selection
Toggles status between Standard and D
Alarm 1
Λ
DIFF 000
Alarm 1 DIFF BAND
Toggles status between
Latching and Non Latching
Changes character indicated
by underscore cursor
Locks underscored character and
moves cursor to next digit
PTION
IFF
Changes character indicated by
underscore cursor
Locks underscored character and
moves cursor to next digit
Changes character indicated by
underscore cursor
Locks underscored character and
moves cursor to next digit
See Section 4.2 Table 3 for factory alarm set points.
19
Page 23
GSM-60
O
S
MAINTENANCE MENU
Set Alarm Delays
S
O
S
Alarm Delay -
Changes digit indicated by underscore cursor
Locks underscored digit and moves cursor to next digit
O
Select:
XX
Alarm Delay -
0
005
5.3.4 Set Alarm Delay
The alarms may be set to delay by 1 second increments, up to 255 seconds. Alarm delays are factory set to 5 seconds.
To change an alarm delay, you must enter the maintenance menu. Press the
displayed then press
See Table 4 below for factory set delays. A space is provided to record changes.
After entering a valid password:
Press the
Press the
Press the
Press the
Press the
Press the
accepted display returns to the "Set Alarm Delay" position.
Repeat for each sensor alarm delay to be changed.
Press
Operational Display
Example:
OPTION
SELECT
OPTION
SELECT
OPTION
SELECT
OPTION
Set Alarm Delay Flow Chart
SELECT
ENMET
OPTION
switch until “Enter Maint Menu” is
switch for the Enter Password menu. Enter the valid password as described in Section 5.2.1.
Corporation
switch until; “Maintenance Menu Set Alarm Delay” appears on display.
switch, "ALARM Delay Select: XX" is displayed.
XX =
the gas alarm to be changed.
switch until, desired gas is displayed.
switch; "ALARM Delay = 0000" is displayed, with the underscore cursor under the left digit.
switch to change the left digit; select the correct digit.
switch to lock in the correct digit and move the cursor one digit to the right. When the last digit is
switch until “Exit maint menu” appears and then press
Press Option until the channel to be
SELECT
Set
switch to return the instrument to the
is displayed
O = Press Option
S = Press Select
Table 4: Factory Set Gas alarms Delay
Gas Delay
CO 5 sec
H2S 5 sec
O2 5 sec
CO2 5 sec
20
Page 24
GSM-60
Channel 1
Channel 2
Channel 3
Channel 4
O
S
MAINTENANCE MENU
Configure Alarms
Pressing
Pressing
5.3.5 Relay Configuration
To change a relay configuration you must enter the maintenance menu. Press the
is displayed then press
In the "Enter Maint Menu" position
Press the
this will be the first digit of the password.
In the T000 position, the underline cursor is under the left digit.
Press the
Press the
Continue this process until the four-digit password is complete. When a valid password is inserted in this manner, the
display is transferred to the "Calibration" portion of the menu. If an invalid password is inserted you are returned to the
Enter Maint Menu display.
After entering a valid password:
Press the
Press the
Press the
L
= Low Alarm, H = High Alarm, B = Both Alarms, T = No Relay linked to channel
Press the
Press
Operational Display
Example:
SELECT
OPTION
SELECT
OPTION
SELECT
OPTION
SELECT
OPTION
switch "Enter Password T 0" is displayed. Press
switch to change the left digit; select the correct digit.
switch, which locks the digit in place and moves the cursor one digit to the right.
switch until “Configure Alarms” is displayed
switch to enter the Configure Alarms menu
switch to set relay configuration as needed, see below for indications
switch to lock setting and move to next, channel and relay
switch until “Exit maint menu” appears and then press
Set Relay Configuration Flow Chart
SELECT
Ch 1,2,3,4
R1 L
Ch 1 2 3 4
R2 L
Ch 1 2 3 4
R3 L
OPTION
ENMET
switch until “Enter Maint Menu”
Corporation
switch for the Enter Password menu. Enter the valid password as described below.
Ch 1 2 3 4
R4 L
Ch 1 2 3 4
R5
H H H H
SELECT
SELECT
O
PTION
changes letter indicated by underscore cursor
S
ELECT
Locks underscored digit and moves cursor to next digit
O = Press Option
S = Press Select
switch once, to move cursor to next digit,
switch to return the instrument to the
The table below shows the default relay links.
Relay 1 Low Alarm
Relay 2 Low Alarm
Relay 3 Low Alarm
Relay 4 Low Alarm
Relay 5 High Alarm High Alarm High Alarm High Alarm
Relays can be linked to specific alarms.
N
OTE
: Each operating channel must be linked to at least 1 relay.
21
Page 25
GSM-60
MAINTENANCE MENU
mA Output Span
mA OUTPUT SPAN
Select: CO
mA OUTPUT SPAN
_
50 CO
MAINTENANCE MENU
Relay
Failsafes
S
Pressing
Relay
Failsafes
R: 1 Failsafe ON
Relay
Failsafes
R: 2 Failsafe ON
Relay
Failsafes
R: 3 Failsafe ON
Relay
Failsafes
R: 4 Failsafe ON
Relay
Failsafes
R: 5 Failsafe ON
5.3.6 Failsafe Configuration
To change a relay failsafe configuration you must enter the maintenance menu. Press the
Menu” is displayed then press
In the "Enter Maint Menu" position
Press the
this will be the first digit of the password.
In the T000 position, the underline cursor is under the left digit.
Press the
Press the switch, which locks the digit in place and moves the cursor one digit to the right.
Continue this process until the four-digit password is complete. When a valid password is inserted in this manner, the
display is transferred to the "Calibration" portion of the menu. If an invalid password is inserted you are returned to the
Enter Maint Menu display.
After entering a valid password:
Press the
Press the
Press the
Press the
Press
Operational Display
Example:
O
SELECT
OPTION
OPTION
SELECT
OPTION
SELECT
OPTION
switch "Enter Password T 0" is displayed. Press
switch to change the left digit; select the correct digit.
switch until “Relay Failsafes” is displayed
switch to indicate relay to be set.
switch to set relay indicated, On or Off as appropriate.
switch to cycle through each of the 5 relays, return to “Maintenance Menu Relay Failsafes”
switch until “Exit maint menu” appears and then press
Set Relay Failsafe Configuration Flow Chart
S
SELECT
ENMET
OPTION
Corporation
switch until “Enter Maint
switch for the Enter Password menu. Enter the valid password as described below.
SELECT
SELECT
PTION
O
changes Failsafe setting from ON to OFF
Continue pressing
Changing the setting of each relay as needed, using the
to cycle through all 5 relays
ELECT
switch once, to move cursor to next digit,
switch to return the instrument to the
switch
Option
S
O = Press Option
S = Press Select
5.3.7 Set Output Span Range
To change 4-20 mA output range. This range is set at the factory and should not be changed, contact
Press the
Press
Operational Display
Example:
O
OPTION
OPTION
switch to continue to next section of maintenance menu.
switch until “Exit maint menu” appears and then press
Set Output Span Flow Chart
S
S
S
SELECT
O
Press
PTION
until the channel to be
O
O
Changes
S
Locks underscored digit and moves cursor to next digit
digit indicated by underscore cursor
switch to return the instrument to the
Set
is displayed.
O = Press Option
S = Press Select
ENMET
for information.
22
Page 26
GSM-60
O
S
MAINTENANCE MENU
Set New Password
Password
0000
O
S
S
ENMET
Corporation
5.3.8 Set New Password
To change the password, you must enter the maintenance menu. Press the
then press
SELECT
switch for the Enter Password menu. Enter the valid password as described in Section 5.2.1.
To set a new password, after inserting a valid password,
Press the
Press the
Use the
Press the
OPTION
SELECT
OPTION
SELECT
switch until; "Set New Password” is displayed.
switch; "Password T1270" is displayed, with the underscore cursor under the left digit.
switch to change the left digit, when the desired digit is displayed.
switch to lock the digit in place and move the cursor one digit to the right.
When all four digits of the new password have been selected, "Set New Password" is displayed.
Record the new password; without it, the maintenance menu cannot be reentered once you exit the Maintenance Menu. If the
password is lost, call
From the "Password
Press the
Press the
Example:
Set Password Flow Chart
SELECT
OPTION
ENMET
XXXX
customer service personnel.
" position,
switch to return to Set New Password section.
switch; to continue to "exit MAINTENANCE Menu"
Changes digit indicated by underscore cursor
T
Locks underscored digit and moves cursor to next digit
OPTION
switch until “Enter Maint Menu” is displayed
O = Press Option
S = Press Select
5.3.9 Exit Maintenance Menu
From the "exit MAINTENANCE Menu" position
Press the
Press the
Example:
MAINTENANCE MENU
SELECT
OPTION
switch to resume the operational display.
switch to reenter the maintenance menu at the "Calibration" position.
Exit Maintenance Menu Flow Chart
CH-1 CH-3
Exit maint menu
CH-2 CH-4
O
MAINTENANCE MENU
Calibration
23
Page 27
GSM-60
Gas Sensor Manifo
ld
To Pump
Orifice
ENMET
5.4 Sensor Replacement
5.4.1 Gas/Oxygen Sensor
A Gas sensor must be replaced when it can no longer be calibrated. To replace a sensor, perform the following steps.
Turn off the electrical power. The sample air can continue to flow.
Open the display panel and remove the four manifold retention screws and remove the manifold. See Figure 9.
Remove the old sensor, and replace it with a new sensor.
C
AUTION
:
Some new sensors come with a shorting clip that must be removed before installation, for proper operation. See
Figure 8.
Replace the manifold.
Turn on the electrical power.
Remove Shorting Clip
from Cell if Pr esent
Corporation
Bottom View of Sensor
PiD (HC) Sensor Manifold
Figure 8: Shorting Clip
Retaining Screw, 4 places
Figure 9: Location of Gas Sensor and PiD(HC) Manifolds
5.4.2 Calibration/Sensor Replacement
Sensor replacement requires that a Factory Calibration be preformed. Factory Calibration allows the instrument to properly set
operational parameters for each sensor.
Calibration is the process of setting the instrument up to read accurately when exposed to a target gas. This is a two step
process. A Low Calibration sets clean air reference point and the High Calibration function sets the sensitivity of the
instrument.
Calibration equipment is available from
7.0. A calibration adapter will have a fitting for the gas cylinder on one side, and a quick-disconnect to attach to the instrument
on the other.
You may exit the calibration section, at any time, by
calibration section by mistake or calibration gas is not available.
Wait 24 hours after initially supplying air and power to the
open the Front Panel to make adjustment. The calibration functions are operated through the
the front panel.
ENMET
Corporation to calibrate the
pressing and holding
GSM-60
the
sensor before initial calibration. It is not necessary to
GSM-60
OPTION
. A list of needed material is in Section
switch for 3 seconds, if entering
OPTION
and
SELECT
switches on
24
Page 28
GSM-60
Default Calibration Points
O
S
S
Calibration
Select (Gas)
MAINTENANCE MENU
Calibration
CO:XX11
LowCal:
0
000
S
each digit
CO:XX14
HiCal:
0
000
S
each digit
After entering a valid password to maintenance menu, see
by pressing the
SELECT
switch.
Section 5.2.1
, the calibration section is the first menu section; enter
Supply sensor with clean air for LowCal/ZeroCal setting and apply calibration gas for HiCal/SpanGas setting.
Press the
Press and
SELECT
Hold
the
switch "
OPTION
Calibration Select
XX
" is displayed.
XX =
the gas to be calibrated
switch, until the letter F appears in the upper right hand corner of the display. The F indicates
that the instrument is in the Factory Calibration Mode.
Press the
Press the
0
" is displayed in the lower portion of display. This is the LowCal setting,
OPTION
SELECT
switch, if needed, to change to the gas to be calibrated.
switch, the gas & current reading are displayed in upper portion of display. The mV reading & "
usually zero
, clean air must be supplied to the
sensor. This reading needs to be at or near zero. If it is not then a cylinder of clean 20.9 air should be used. See Figure 7
if this is required.
Press the
to "
HiCal
SELECT
switch, that moves the cursor one digit to the right when the last digit is accepted the display will move
xx
" gas calibration. xx = the level of gas to be used for calibration. The mV reading is shown in the upper right
hand corner of the display.
Apply calibration gas to sensor. See
Press the
SELECT
switch, that moves the cursor one digit to the right, when the last digit is accepted and the calibration is
Figure 7
. After about 1 minute and mV reading has stabilized.
successful the display will momentarily show Cal OK then slope and off set readings, before returning to the Calibration
Menu
Repeat above steps for each channel to be calibrated.
*N
OTE
:
Instruments equipped with an oxygen sensor programmed with a range of 0 to 15% by volume require 99.999 % Nitrogen
(
ENMET
(
ENMET
To continue on too next section Press the
Press
Corporation part number 03295-100) be used for the LowCal/ZeroXCal setting and 5% by volume Oxygen
part number 03296-050) be used for HiCal/Span setting
OPTION
OPTION
switch until “Exit maint menu” appears and then press
switch.
SELECT
switch to return the instrument to the
Operational Display
Example:
From Valid Password Entry
Full Calibration Flow Chart, for CO
Press O
O
Calibrated
PTION
until the gas to be
is displayed
Gas LowCal HiCal
CO 0 20
O2 N/A* 20.9*
CO2 0 1000
HC 0 10
ENMET
Corporation
LowCal
25
O
= Press Option
S = Press Select
Page 29
GSM-60 ENMET Corporation
Cylinder Valve
Calibration/Sample Port
Quick Disconnect
Calibration Adepter with Humidifier
- MOS
N
OTE
:
Fitting
With twin tube input, the non-calibration
line must be plugged.
2 places
and Regulator
Cylinder of Gas
Humidifier
GSM-60 with O
Example of Regulator
Plug
To Cylinder of Gas
PTIONAL TWIN TUBE INPUT
Figure 7: GSM-60 Calibration Connections
Calibration Process for MOS Sensors
The following calibration procedure must be followed whenever a 60 series part number appear in the part number of the
instrument, examples 04652-6200-0000, 04652-7083-6000
Humidification is required when calibration is performed. In addition to the standard flow demand regulator, cylinder of
calibration gas you need ENMET humidifier assembly part number 037000-000
Fill the humidifier with clean water to about ¾ full, connect the flow demand regulator to one side of the humidifier and
connect the other side of the humidifier to the GSM-60 calibration/sampling port.
Warning: Be sure that the flow direction is correct, note the arrow on the humidifier, failure to do so will cause damage to the
GSM-60 instrument
With the cylinder regulator and humidifier assembled follow the above steps to complete the calibration process
5.4.3A Low Cal/ZeroCal Adjust
A Low Cal function should be performed only when the GSM-60 sensor are exposed to clean uncontaminated air. Use a
cylinder of 20.9% oxygen to provide a clean air reference if necessary. Attach the cylinder to the calibration adapter, attach the
adapter to the instrument and allow gas to flow over the sensor for up to 4 minutes.
Enter the maintenance menu by repeatedly pressing
GSM-60 Maintenance Menu flow chart.
The first menu available is the Low Cal/ZeroCal.
Press the
SELECT
switch 4 times to perform a Low Cal.
If the Low Cal/ZeroCal is successful, The display will change to Hi Cal/SpanGas.
If you wish to Hi Cal/SpanGas the sensor apply calibration gas. Proceed to gas calibration Section 5.3.1B
If you wish to Exit the maintenance menu, Press and hold
release. Then press
OPTION
switch until “Exit maint menu” appears and then press
the Operational Display
If the Low Cal/ZeroCal is Not successful, sensor is outside of safe parameters to Low Cal, a “SLP/Off Set err” will be
indicated. Repeat Section 5.3.1 Low Cal/ZeroCal Adjust making sure to use a cylinder of 20.9% Oxygen.
OPTION
switch, until the maintenance menu is displayed. See Figure 6,
OPTION
switch until the Maintenance Menu is displayed then
SELECT
switch to return the instrument to
26
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GSM-60 ENMET Corporation
5.4.4B High Cal/SpanGas Adjust
A High Cal/Span Gas should only be preformed after a successful Low Cal/ZeroCal has been completed.
Press the
SELECT
switch, that moves the cursor one digit to the right when the last digit is accepted the display will move
to "HiCal xx" gas calibration. xx = the level of gas to be used for calibration. The mV reading is shown in the upper right
hand corner of the display.
Apply calibration gas to sensor. See Figure 7. After about 1 minute and mV reading has stabilized.
Press the
SELECT
switch, that moves the cursor one digit to the right, when the last digit is accepted and the calibration is
successful the display will momentarily show Cal OK then slope and off set readings, before returning to the Calibration
Menu
Repeat above steps for each channel to be calibrated.
To continue on too next section Press the
Press
OPTION
switch until “Exit maint menu” appears and then press
OPTION
switch.
SELECT
switch to return the instrument to the
Operational Display
5.5 Flow Control Orifice
A 0.0225-inch diameter orifice is used to set the flow rate. In well-maintained medical air systems, this orifice should not clog.
However, if difficulty is experienced in maintaining flow rate examine this orifice; replace it if necessary.
Orifice location will depend on instrument sensor configuration.
6.0 Technical Data and Specifications
N
OTE
: All specifications stated in this manual may change without notice.
Electrical Power
Storage and
Transport
Operation
Mechanical
Outputs
Examples of Sensors Type Range
*N
OTE
: Response time is dependent on sampling length.
15 Amp fused branch circuit
100-240 VAC
0.9 A
50/60 Hz
Board Mounted Fuse FH2, 0.630A, 5 x 20mm
CO 0 – 50 ppm T90 = 30 seconds 1 – 3 years
O2 0 – 30% T90 = 15 seconds 1 – 2 years
CO2 0 – 5000 ppm T90 = 30 seconds 3 – 5 years
HC 0 – 100 ppm T90 = 30 seconds 1 – 2 years
Others
-20° to +60°C (-4° to +140°F)
0° to +20°C (32° to 68°F)
0 - 99% RH, non-condensing
20 to 36 inHg (68 to 133 kPa)
0° to +40°C (32° to +104°F)
0 - 99% RH, non-condensing
20 to 36 inHg (68 to 133 kPa)
11 x 9 x 8 inches (27.9 x 22.9 x 20.3 cm)
8 lbs (3.6 kg)
Engineered thermoplastic with hinged front cover
5 – 12 mm OD
SPDT
Resistive Load Inductive Load
10A at 110 VAC 7.5A at 110 VAC
10A at 30 VDC 5A at 30 VDC
4-20 mA x 3
RS-232 – Modbus
RS-485 – Modbus
95 db at 2 ft
*
Typical Response Time
Contact ENMET Corporation
Life
27
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GSM-60 ENMET Corporation
7.0 Replacement Part Numbers
7.1 ENMET part numbers for sensors and replacement parts:
Part number Description
03053-000 Sensor, CO2
67025-1114 Sensor, Oxygen
03015-014 Sensor, MOS 812
03016-014 Sensor, MOS 813
03028-XXX Sensor, PID, 10.6 eV
Contact ENMET Corporation
67025-XXXX Sensor, Toxic
Contact ENMET Corporation
03028-005 Sensor, Replacement lamp, PID, 10.6 eV
73540-002 Orifice
64002-1000 Fuse, 1.0 Amp 5x20mm
06008-004 Sensor Gasket
65057-011 Terminal plug, 3 position
65057-012 Terminal plug, 4 position
65057-010 Terminal plug, 2 position
73089-004 Filter Assembly, Particulate
04018-128 Pump, Replacement for instrument s/n 118 and above
04018-118 Pump, Replacement for instrument s/n 117 and below
Consult ENMET Corporation or your distributer for more information
7.2 ENMET part numbers for Calibration equipment:
Part number Description
03219-020 Gas Cylinder, 20 ppm CO in air
03296-209 Gas Cylinder, 20.9% oxygen in nitrogen
03510-001 Regulator Assembly, Flow Demand CO, O2 (steel cylinders)
03223-1000 Gas Cylinder, 1000 ppm CO2 in air,
03510-002 Regulator Assembly, Flow Demand CO2 (aluminum cylinders)
03290-010 Gas Cylinder, 10 ppm Isobutylene in air
Consult ENMET Corporation or your distributer for more information
28
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GSM-60 ENMET Corporation
8.0 WARRANTY
ENMET warrants new instruments to be free from defects in workmanship and material under normal use for a period of one
year from date of shipment from ENMET. The warranty covers both parts and labor excluding instrument calibration and
expendable parts such as calibration gas, filters, batteries, etc... Equipment believed to be defective should be returned to
ENMET within the warranty period (transportation prepaid) for inspection. If the evaluation by ENMET confirms that the
product is defective, it will be repaired or replaced at no charge, within the stated limitations, and returned prepaid to any
location in the United States by the most economical means, e.g. Surface UPS/FedEx Ground. If an expedient means of
transportation is requested during the warranty period, the customer is responsible for the difference between the most
economical means and the expedient mode. ENMET shall not be liable for any loss or damage caused by the improper use of
the product. The purchaser indemnifies and saves harmless the company with respect to any loss or damages that may arise
through the use by the purchaser or others of this equipment.
This warranty is expressly given in lieu of all other warranties, either expressed or implied, including that of merchantability,
and all other obligations or liabilities of ENMET which may arise in connection with this equipment. ENMET neither assumes
nor authorizes any representative or other person to assume for it any obligation or liability other than that which is set forth
herein.
NOTE: When returning an instrument to the factory for service:
Be sure to include paperwork.
A purchase order, return address and telephone number will assist in the expedient repair and return of your unit.
Include any specific instructions.
For warranty service, include date of purchase
If you require an estimate, please contact ENMET Corporation.
There is Return for Repair Instructions and Form on the last pages of this manual. This form can be copied or used as needed.
The Characteristics and Effects of Carbon Monoxide
Carbon monoxide is a colorless odorless toxic gas generated by incomplete combustion of a hydrocarbon fuel in air. It may be
present where internal combustion engines, furnaces, boilers, and other combustion devices are present. It is toxic when
inhaled because of its great affinity to hemoglobin, the oxygen carriers in the red cells of the blood. CO replaces the oxygen
normally carried by the hemoglobin, and thus inhibits the delivery of oxygen throughout the body; the victim suffers from
oxygen deficiency, and may die from asphyxiation. The symptoms and degree of danger resulting from exposure to CO depend
upon the concentration of the gas and the length of exposure; this is shown in Figure 10. The GSM-60 instrument is employed
to warn the user of the presence of CO, and to facilitate the assessment of the degree of danger that he or she is exposed to.
Based upon knowledge of the effects of CO, the Occupational Safety and Health Authority (OSHA) has set limits on exposure
to CO in the workplace. These are 35 ppm (parts CO per million parts air) as an time weighted average for an eight hour day,
and a maximum exposure of 200 ppm. For compressed air line applications, OSHA requires Grade D breathing air supplied,
using a Compressed Gas Association (CGA) definition (G-7.1). Depending on interpretation of the OSHA respiratory standard,
10 ppm and 20 ppm CO have been used as maximum limits and standard instrument alarm points.
If a CO sensor is installed, the GSM-60 has two preset alarm set points, at 10 ppm and 20 ppm CO, which are adjustable, but
cannot be set below 5 ppm or above 50 ppm.
The curves below are for percent Carboxyhemaglobin with 50% being the top curve, 5% the bottom. %COHb is a measure of
the amount of hemoglobin occupied by CO rather than oxygen. CO effects upon children, adults engaging in physical activity,
and smokers, are more pronounced.
PO Box 979
680 Fairfield Court
Ann Arbor, Michigan 48106-0979
734.761.1270 Fax 734.761.3220
Returning an Instrument for Repair
ENMET instruments may be returned to the factory or any one of our Field Service Centers for regular repair
service or calibration. The ENMET Repair Department and Field Service Centers also perform warranty
service work.
When returning an instrument to the factory or service center for service, paperwork must be included which
contains the following information:
A purchase order number or reference number.
A contact name with return address, telephone and fax numbers
Specific instructions regarding desired service or description
of the problems being encountered.
Date of original purchase and copy of packing slip or invoice
for warranty consideration.
If a price estimate is required, please note it accordingly and be
sure to include a fax number.
Providing the above information assists in the expedient repair and return of your unit.
Failure to provide this information can result in processing delays.
ENMET charges a one hour minimum billing for all approved repairs with additional time billed to the closest
tenth of an hour. All instruments sent to ENMET are subject to a minimum evaluation fee, even if returned
unrepaired. Unclaimed instruments that ENMET has received without appropriate paperwork or attempts to
advise repair costs that have been unanswered, after a period of 60 days, may be disposed of or returned
unrepaired COD with the evaluation fee.
Service centers may have different rates or terms. Be sure to contact them for this information.
Repaired instruments are returned by UPS/FedEx Ground and are not insured unless otherwise
specified. If expedited shipping methods or insurance is required, it must be stated in your paperwork.
Note: Warranty of customer installed components.
If a component is purchased and installed in the field, and fails within the warranty term, it can be
returned to ENMET and will be replaced, free of charge, per ENMET’s returned goods procedure.
If the entire instrument is returned to ENMET Corporation with the defective item installed, the item will
be replaced at no cost, but the instrument will be subject to labor charges at half of the standard rate.
Page 39
Mailing Address:
Shipping Address:
Repair Return Form
ENMET Corporation
PO Box 979
Ann Arbor, Michigan 48106
Contact Name: __________________________ Your Phone: _______________________
Your PO/Reference Number: _______________ Your FAX: _______________________