Enhance ATX12V Version 1.3 Power Supply Design Guide

ATX12V Power Supply Design Guide
Version 1.3
Revision History
Version Release Date Notes
1.0 Feb, 2000 Public release
1.1 Aug, 2000 Increase 3.3 V current; add more explanation for power sharing; do minor edits and format fixes
1.2 Jan, 2002 Section 3.2.3 Typical Power Distribution. Change +5V loading on all power supplies distribution tables defined in DG to 0.3A
Section 3.3.2 PS_ON# . Add text “The power supply should not latch into a shutdown state when PS_ON# is driven active by pulses between 10ms to 100ms during the decay of the power rails.”
Section 3.2.3.2 Remove –5V from all power distribution tables.
1.3 April, 2003 Update Power and Current guidance
Added efficiency guidance at typical and light load
Increased min efficiency at full load from 68% to 70%
Serial ATA connector definition added
Acoustic levels added for low noise power supply design
Reformat and update revision table
Update Disclaimers
Remove guidelines for ATX
Remove guidance for –5V rail
ATX12V Power Supply Design Guide Version 1.3
Updated guidance for Energy Star and stand by efficiency
IMPORTANT INFORMATION AND DISCLAIMERS
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Copyright 2002, 2003 Intel Corporation. All rights reserved.
*
Other names and brands may be claimed as the property of others.
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ATX12V Power Supply Design Guide
Version 1.3
Contents
1. Introduction.....................................................................................................................6
1.1. Scope ...........................................................................................................................6
1.2. ATX12V as Compared with ATX Power Supply ..................................................................6
1.2.1. Key Changes for ATX12V Version 1.3..................................................................6
2. Applicable Documents.................................................................................................7
3. Electrical...........................................................................................................................8
3.1. AC Input ........................................................................................................................8
3.1.1. Input Over-current Protection...............................................................................8
3.1.2. Inrush Current Limiting ........................................................................................8
3.1.3. Input Under-voltage.............................................................................................9
3.1.4. Regulatory.........................................................................................................9
3.1.5. Catastrophic Failure Protection............................................................................9
3.2. DC Output.....................................................................................................................10
3.2.1. DC Voltage Regulation........................................................................................10
3.2.2. Remote Sensing ................................................................................................10
3.2.3. Typical Power Distribution ...................................................................................10
3.2.4. Power Limit / Hazardous Energy Levels................................................................13
3.2.5. Efficiency ..........................................................................................................14
3.2.6. Output Ripple/Noise...........................................................................................15
3.2.7. Output Transient Response.................................................................................17
3.2.8. Capacitive Load..................................................................................................17
3.2.9. Closed-loop Stability...........................................................................................18
3.2.10. +5 VDC / +3.3 VDC Power Sequencing ..............................................................18
3.2.11. Voltage Hold-up Time........................................................................................18
3.3. Timing / Housekeeping / Control ......................................................................................18
3.3.1. PWR_OK..........................................................................................................19
3.3.2. PS_ON#............................................................................................................19
3.3.3. +5 VSB .............................................................................................................20
3.3.4. Power-on Time ...................................................................................................21
3.3.5. Risetime............................................................................................................21
3.3.6. Overshoot at Turn-on / Turn-off.............................................................................21
3.3.7. Reset after Shutdown .........................................................................................21
3.3.8. +5 VSB at AC Power-down.................................................................................21
3.4. Output Protection...........................................................................................................22
3.4.1. Over-voltage Protection.......................................................................................22
3.4.2. Short -circuit Protection.......................................................................................22
3.4.3. No-load Operation ..............................................................................................22
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ATX12V Power Supply Design Guide Version 1.3
3.4.4. Over-current Protection.......................................................................................22
3.4.5. Over-temperature Protection ................................................................................23
3.4.6. Output Bypass...................................................................................................23
4. Mechanical.......................................................................................................................24
4.1. Labeling / Marking..........................................................................................................24
4.2. Physical Dimensions ......................................................................................................24
4.3. Airflow / Fan..................................................................................................................27
4.4. AC Connector ................................................................................................................28
4.5. DC Connectors ..............................................................................................................28
4.5.1. ATX Main Power Connector .................................................................................30
4.5.2. +12 V Power Connector ......................................................................................30
4.5.3. Auxiliary Power Connector for Configurations with +3.3 VDC Output > 18 A or +5 V
Output > 24 A...................................................................................................30
4.5.4. Peripheral Connector(s)......................................................................................31
4.5.5. Serial ATA Power Connector...............................................................................31
4.5.6. Floppy Drive Connector .......................................................................................31
5. Environmental .................................................................................................................33
5.1. Temperature..................................................................................................................33
5.2. Thermal Shock (Shipping) ...............................................................................................33
5.3. Humidity .......................................................................................................................33
5.4. Altitude.........................................................................................................................33
5.5. Mechanical Shock .........................................................................................................33
5.6. Random Vibration ..........................................................................................................34
5.7. Acoustics......................................................................................................................34
6. Electromagnetic Compatibility...................................................................................35
6.1. Emissions.....................................................................................................................35
6.2. Immunity .........................................................................................................................35
6.3. Input Line Current Harmonic Content and Line Flicker........................................................36
6.4. Magnetic Leakage Fields................................................................................................36
7. Reliability..........................................................................................................................36
7.1. Component De-rating......................................................................................................36
8. Safety................................................................................................................................37
8.1. North America...............................................................................................................37
8.2. International...................................................................................................................38
8.3. Proscribed Materials ......................................................................................................38
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ATX12V Power Supply Design Guide
Version 1.3
Figures
Figure 1. Cross loading Graph for 220W configuration......................................................................11
Figure 2. Cross loading Graph for 250W configuration......................................................................12
Figure 3. Cross loading Graph for 300W configuration......................................................................13
Figure 4. Differential Noise Test Setup ...........................................................................................16
Figure 5. Power Supply Timing .....................................................................................................18
Figure 6. PS_ON# Signal Characteristics ......................................................................................20
Figure 7. Power Supply Dimensions for chassis that does not require top venting ..............................25
Figure 8. Power Supply Dimensions for Chassis that require top venting ...........................................26
Figure 9. ATX12V Power Supply Connectors..................................................................................29
Figure 10. Serial ATA connector ....................................................................................................31
Tables
Table 1. AC Input Line Requirements.............................................................................................8
Table 2. DC Output Voltage Regulation..........................................................................................10
Table 3. Typical Power Distribution for a 220 W ATX12V Configuration..............................................11
Table 4. Typical Power Distribution for a 250 W ATX12V Configuration..............................................12
Table 5. Typical Power Distribution for a 300 W ATX12V Configuration..............................................13
Table 6. Minimum Efficiency Vs load .............................................................................................14
Table 7. Loading table for Efficiency measurements ........................................................................14
Table 8. Energy Star Input Power Consumption..............................................................................15
Table 9. DC Output Noise/Ripple...................................................................................................16
Table 10. DC Output Transient Step Sizes.....................................................................................17
Table 11. Output Capacitive Loads ................................................................................................17
Table 12. PWR_OK Signal Characteristics ....................................................................................19
Table 13. PS_ON# Signal Characteristics ......................................................................................20
Table 14. Overvoltage Protection...................................................................................................22
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ATX12V Power Supply Design Guide Version 1.3
1. Introduction
1.1. Scope
This document provides design suggestions and reference specifications for a family of power supplies that comply with the ATX Specification, Version 2.03† for motherboards and chassis. It includes supplementary information not expressly detailed in the ATX Specification, such as information about the physical form factor of the power supply, cooling requirements, connector configuration, and pertinent electrical and signal timing specifications.
This document is provided as a convenience only and is not intended to replace the user’s independent design and validation activity. It should not be inferred that all ATX12V power supplies must conform exactly to the content of this document. The design specifics described herein are not intended to support all possible system configurations. System power supply needs vary widely depending on factors such as the application (that is, for desktop, workstation, or server), intended ambient environment (temperature, line voltage), or motherboard power requirements.
1.2. ATX12V as Compared with ATX Power Supply
This section briefly summarizes the major changes made to this document that now defines ATX12V power supply. With the move to 12V voltage regulators for the CPU, ATX guidelines for 5V as main power are no longer provided.
1.2.1. Key Changes for ATX12V Version 1.3
Increased +12 VDC output capability. System components that use 12V are continuing to increase in power. ATX12V power supplies should be designed to accommodate these increased +12 VDC current.
Minimum Efficiency: Minimum measured efficiency and full load has been increased to 70%.
Efficiency guidelines have been added for 50% load and 20% load.
-5V removal: Guidance for –5V has been removed. This legacy voltage was in support of
ISA add-in cards. ISA cards are no longer used for a majority of the industry, but custom applications my still exist, refer to Version 1.2 for –5V recommendations.
2.03 is the current version of the ATX Specification as of this writing. Future references to the ATX
Specification in this document imply version 2.03 or later , as applicable.
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ATX12V Power Supply Design Guide
Version 1.3
2. Applicable Documents
The following documents support this design guide as additional reference material.
Document Title Description
FCC Rules Part 15, Class B Title 47, Code of Federal Regulations, Part 15 ICES-003: 1997, Class B Interference-Causing Equipment Standard – Digital Apparatus EN 55022: 1998 +
Amendment A1:2000 Class B CISPR 22: 1997, Class B
AS/NZS 3548:1995, Class B
EN 55024:1998 IEC 60950, 3rd ed., 1999 Safety of Information Technology Equipment
EN 60950: 2000 Safety of Information Technology Equipment UL 60950, 3rd ed., 2000 Safety of Information Technology Equipment CSA 22.2 No. 60950-00 Safety of Information Technology Equipme nt
Information Technology Equipment – Radio disturbance characteristics – Limits and methods of measurement
Information Technology Equipment – Radio disturbance characteristics – Limits and methods of me asurement
Information Technology Equipment – Radio disturbance characteristics – Limits and methods of measurement
Information Technology Equipment – Immunity Characteristics – Limits and methods of measurement
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ATX12V Power Supply Design Guide Version 1.3
3. Electrical
The electrical requirements that follow are to be met over the environmental ranges specified in Section 5 unless otherwise noted.
3.1. AC Input
Table 1 lists AC input voltage and frequency requirements for continuous operation. The power supply shall be capable of supplying full-rated output power over two input voltage ranges rated 100-127 VAC and 200-240 VAC RMS nominal. The correct input range for use in a given environment may be either switch-selectable or auto-ranging. The power supply shall automatically recover from AC power loss. The power supply must be able to start up under peak loading at 90 VAC.
Table 1. AC Input Line Requirements
Parameter Minimum Nominal+ Maximum Unit
Vin (115 VAC) 90 115 135 VAC Vin (230 VAC) 180 230 265 VAC Vin Frequency 47 -- 63 Hz
+Note: Nominal voltages for test purposes are considered to be within ±1.0 V of nominal.
3.1.1. Input Over-current Protection
The power supply shall incorporate primary fusing for input over-current protection to prevent damage to the power supply and meet product safety requirements. Fuses should be slow-blow – type or equivalent to prevent nuisance trips‡.
3.1.2. Inrush Current Limiting
Maximum inrush current from power-on (with power on at any point on the AC sine) and including, but not limited to, three line cycles, shall be limited to a level below the surge rating of the input line cord, AC switch if present, bridge rectifier, fuse, and EMI filter components. Repetitive ON/OFF cycling of the AC input voltage should not damage the power supply or cause the input fuse to blow.
rms
rms
. For Denmark and Switzerland international safety requirements, if the internal over -current protective devices exceed 8A for Denmark and 10A for Switzerland, then the power supply must pass international safety testing to EN 60950 using a maximum 16A over -current protected branch circuit, and this 16A (time delay fuse) branch circuit protector must not open during power supply abnormal operation (output short circuit and component fault) testing.
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ATX12V Power Supply Design Guide
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3.1.3. Input Under-voltage
The power supply shall contain protection circuitry such that the application of an input voltage below the minimum specified in Section 3.1, Table 1, shall not cause damage to the power supply.
3.1.4. Regulatory
Both system and power supply typically must pass testing per the limits and methods described in EN 55024 specifications prior to sale in many parts of the world. Additional requirements may depend on the design, product end use, target geography, customer, and other variables. Consult your company’s Product Safety and Regulations department for more details.
3.1.5. Catastrophic Failure Protection
Should a component failure occur, the power supply should not exhibit any of the following:
Flame
Excessive smoke
Charred PCB
Fused PCB conductor
Startling noise
Emission of molten material
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ATX12V Power Supply Design Guide Version 1.3
3.2. DC Output
3.2.1. DC Voltage Regulation
The DC output voltages shall remain within the regulation ranges shown in Table 2 when measured at the load end of the output connectors under all line, load, and environmental conditions. The voltage regulation limits shall be maintained under continuous operation for any steady state temperature and operating conditions specified in Section 5.
Table 2. DC Output Voltage Regulation
Output Range Min. Nom. Max. Unit
+12VDC
+3.3VDC
-12VDC ±10% -10.80 -12.00 -13.20 Volts
(1)
(2)
(1)
±5% +11.40 +12.00 +12.60 Volts
+5VDC ±5% +4.75 +5.00 +5.25 Volts
(2)
±5% +3.14 +3.30 +3.47 Volts
+5VSB ±5% +4.75 +5.00 +5.25 Volts
At +12 VDC peak loading, regulation at the +12 VDC output can go to ± 10%. Voltage tolerance is required at main connector and S-ATA connector (if used).
3.2.2. Remote Sensing
The +3.3 VDC output should have provisions for remote sensing to compensate for excessive cable drops. The default sense should be connected to pin 11 of the main power connector. The power supply should draw no more than 10 mA through the remote sense line to keep DC offset voltages to a minimum.
3.2.3. Typical Power Distribution
DC output power requirements and distributions will vary based on specific system options and implementation. Significant dependencies include the quantity and types of processors, memory, add-in card slots, and peripheral bays, as well as support for advanced graphics or other features. It is ultimately the responsibility of the designer to derive a power budget for a given target product and market.
Table 3 through Table 5 and Figure 1 through Figure 3 provide sample power distributions and a graphical recommendation for cross loading. It should not be inferred that all power supplies must conform to these tables, nor that a power supply designed to meet the information in the tables will work in all system configurations.
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ATX12V Power Supply Design Guide
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3.2.3.1. ATX12V Configurations
Table 3. Typical Power Distribution for a 220 W ATX12V Configuration
Min. Current
Output
+12 VDC 1.0 14.0 16.0
+5 VDC 0.3 18.0
+3.3 VDC 0.5 14.0
-12 VDC 0.0 0.5 +5 VSB 0.0 2.0 2.5
Note: Total combined output of 3.3 V and 5 V is < 110W Peak currents may last up to 17 seconds with not more than one occurrence per minute
(amps)
Max. Current (amps)
Peak Current (amps)
Figure 1. Cross loading Graph for 220W configuration
220W Cross Regulation
(5V rail + 3.3V rail vs. 12V)
120 100
80 60 40
20
3.3V + 5V power (watts)
0
0 50 100 150 200
12V power (watts)
Combined Power (5V rail + 3.3V rail)
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ATX12V Power Supply Design Guide Version 1.3
Table 4. Typical Power Distribution for a 250 W ATX12V Configuration
Min. Current
Output
+12 VDC 1.0 17.0 19.0
+5 VDC 0.3 21.0
+3.3 VDC 0.5 20.0
-12 VDC 0.0 0.8 +5 VSB 0.0 2.0 2.5
Note: Total combined output of 3.3 V and 5 V is < 140 W Peak currents may last up to 17 seconds with not more than one occurrence per minute
(amps)
Max. Current (amps)
Peak Current (amps)
Figure 2. Cross loading Graph for 250W configuration
250W Cross Regulation
(5V rail + 3.3V rail vs. 12V)
160 140 120 100
Combined Power
80
(5V rail + 3.3V rail)
60 40
5V + 3.3V power (watts)
20
0
0 50 100 150 200 250
12V power (watts)
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