Engler Son-Mate II Instruction Manual

VER. A 09 / 24 / 2009
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COMPANY PROFILE
Engler Engineering Corporation has been in business since 1964 and occupies an 8000 square foot facility in Hialeah, Florida (USA). We manufacture ultrasonic dental scalers, polishers and combination units including electro surgery equipment and ultrasonic instruments for the veterinary market as well as a microprocessor controlled anesthesia delivery system and a respiratory monitor for veterinary use only.
We also manufacture dental equipment for the human market. Please visit our website www.englerusa.com for more detailed information or call us at the numbers shown below.
Engler Engineering Corp. acquired the exclusive manufacturing and marketing rights of Dynax products, including stretchers, animal restraint devices, comfort cots, and other products. We also acquired the Alpha-Sonic, Ora-Sonic, and Pro-Sonic line of piezo scalers.
Engler Engineering Corporation’s brand name products proudly include: Sonus II dental ultrasonic scaler, Poli-x variable speed polisher, Scale-Aire High speed veterinary dental air unit with ultrasonic scaler / Low speed/ high speed/ air/water syringe, Excelsior high speed veterinary dental air unit with vacuum/ Electrosurgery/ ultrasonic scaler / Low speed/ high speed/ air/water syringe, Tri- Mate scaler / polisher / electro surge (for veterinary use only), and A.D.S. 2000 Anesthesia delivery system / Ventilator (for veterinary use only)
We manufacture all of the inserts and tips used in the Engler products as well as many others on the market today in the 18K, 25K, and 30K frequency range.
Our repair department has the technical knowledge to repair and maintain a number of dental devices manufactured by other companies including Shorline.
Engler Engineering Corporation’s foreign sales are handled through a large and growing network of dental and veterinary distributors. At the present time we are represented throughout the Middle East, Europe, Central and South America, Canada, Asia, New Zealand, Australia, and most other countries.
If you have any questions or comments, please contact:
Engler Engineering Corporation
1099 East 47th Street, Hialeah, Florida 33013
800-445-8581 – 305-688-8581 – FAX 305-685-7671
Web site: www.englerusa.com Help site: www.engler411.com
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INTRODUCTION
Thank you for purchasing an Engler Son-Mate II Scaler Polisher combination. The design of the Engler Engineering Corporation, Son-Mate II scaler circuitry uses integrated computer technology along with our time remote feedback circuitry. This combination produces a powerful and potent tool against periodontal disease. A reinforced solid aluminum chassis surrounds the internal circuit board, providing a very durable and reliable unit.
The dental scaler utilizes an ultrasonic principle of operation. The internal circuitry converts ordinary line voltage to an operating frequency of approximately 18,000 Hz. This frequency is then amplified and delivered to the scaling tip. As a result, the tip vibrates at this ultrasonic frequency with an amplitude of 0.001 to 0.004 in. (25.4 um to 102 um).
In designing our unique Engler tips, water flows internally through the tip as it vibrates. As the bubbles in the lavage are bactericidal, the energy released collapses and destroys the bacterial cell walls. The water flowing internally through the tip, effectively cools the area and assists in removing any debris from the operative site.
This device is equipped with a digital readout that provides an indication of the power that the unit is set at.
IMPORTANT: We recommend that ultrasonic scalers should not be used by or in close proximity to anyone who has any electronic implant device (pacemaker, defibrillator, or has any neurological problems).
PLEASE READ VERY CAREFULLY
Engler Engineering Corporation makes every effort to verify that all parts for the device along with any optional accessories ordered were shipped from our facility in Hialeah, Florida and are included in this shipment. It is imperative that you inspect the contents and if you find any pieces missing or damaged, you must notify us immediately. All claims submitted after fifteen days of receipt will not be valid.
All devices manufactured and/or sold by Engler Engineering Corporation are built and tested to approved standards. Any modification to the device, cables or hoses, initiated by others nullifies all warranty statements. Engler Engineering Corporation will not be held liable for any injury, death or damage of any type, due to non-authorized service and / or improper installation and / or improper use of the device.
This manual is not intended to teach dentistry. The information contained herein is intended only as a guide. Individuals not properly trained in dentistry should not use this equipment. It is intended for professional use only.
If you have any questions or comments, please contact:
Engler Engineering Corporation
1099 East 47th Street
Hialeah, Florida 33013 800-445-8581 – 305-688-8581 – FAX 305-685-7671
Web site: www.englerusa.com Help site: www.engler411.com
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TABLE OF CONTENTS
COMPANY PROFILE...........................................................................................................................2
INTRODUCTION..................................................................................................................................3
TECHNICAL DATA..............................................................................................................................5
INSTALLATION INSTRUCTIONS.......................................................................................................7
SCALER OPERATING INSTRUCTIONS............................................................................................9
SCALER MAINTENANCE..................................................................................................................12
STACK (TRANSDUCER) INSTALLATION / REMOVAL INSTRUCTIONS.......................................13
POLISHER INSTALLATION..............................................................................................................15
POLISHER OPERATION...................................................................................................................16
POLISHER MAINTENANCE: PROPHY ANGLE ..............................................................................16
STRAIGHT HANDPIECE MAINTENANCE........................................................................................17
MICROMOTOR MAINTENANCE:.....................................................................................................18
SCALER TROUBLESHOOTING.......................................................................................................19
POLISHER TROUBLESHOOTING....................................................................................................20
WATER FILTER CLEANING INSTRUCTIONS.................................................................................21
SADDLE VALVE ASSEMBLY ...........................................................................................................22
WATER TANK INSTRUCTIONS.......................................................................................................25
CARE AND MAINTENANCE OF YOUR PORTABLE WATER TANK...............................................26
OPTIONAL SON-MATE II ACCESSORIES.......................................................................................27
WARRANTY INFORMATION............................................................................................................29
RETURN FOR EVALUATION / REPAIR FORM...............................................................................30
SON-MATE II LOANER REQUEST FORM ...............................................................................31
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I. SCALER:
TECHNICAL DATA
Input Voltage: Input Frequency: Current (Amperes)
Transducer Style: Magnetostrictive
Operating Frequency: 17,500 -19,000 Hz.
Ultrasonic Generator Data:
Auto-Tuned Feedback Oscillator Variable pulse width Power Control
Pulse width Modulation Output II.
WATER:
Input Pressure: 30 PSI (min.) 60 PSI (max)
III. POLISHER:
Power Control: Variable Voltage Style Output Voltage: 24 VDC Output Current:5 Amperes (max)
IV. MICROMOTOR:
Velocity Range: 300 - 30,000 RPM Style: Sealed Bearing “E” type Brush Design: Fully Replaceable
V. STRAIGHT HANDPIECE:
Maximum Drive Velocity: 30,000 RPM Style: Sealed Bearing “E” type
100-250VAC (UNIVERSAL POWER SUPPY) 50/60 Hz.
2.3 Amps
VI: PROPHY ANGLE:
Recommended Drive Velocity: 3,000 - 5,000 RPM Type: Sealed Bearing/Open Bushing
IMPORTANT: Since the gears and bushings of the Prophy Angle are of an open design they MUST be kept clean and lubricated daily to insure long life.
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VII. DIMENSIONS:
VIII. NET WEIGHT 3 Lbs. (1.36 Kg.)
IX. CHASSIS DIMMESION:
Length: 9 in. (23 cm) Width: 8 in. (20 cm) Height: 3.3 in. (8.4 cm)
X. CABLE LENGTHS
Handpiece Footswitch Power Cord Water Line
96 in. (244 cm) 96 in. (244 cm) 72 in. (183 cm) 96 in. (244 cm)
XI. WEIGHT:
Net Shipping
3 Lbs. (1.36 Kg.) 7 Lbs. (3.17 Kg.)
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INSTALLATION INSTRUCTIONS
Before installing or operating your new Son-Mate II, carefully read and follow all of the instructions.
IMPORTANT: This device must be connected to a clean, filtered, water supply, capable of delivering 30 to 60 psi (2.0 to 4.2 kg/cm2) of water input pressure. This unit comes with an In-Line water filter (P/N: A52030). When kept clean and free of foreign matter, it will assist in proper water flow to the unit. If the water pressure in your office is above 60 psi, we recommend you install a water pressure regulator on the supply line to your scaler.
CONNECTING WATER SUPPLY:
We strongly recommend that a manual shut off valve be placed prior to the Female Quick Disconnect, so that the water can be completely shut-off, and line pressure relieved, when the unit is not in use.
This device comes equipped with an 8 foot (244 cm) water line, a male Poly-Quick disconnect fitting, a water filter and a coupling body.
The water line must be connected to the white fitting located on the back of the device before a connection is made to the water source. To connect the water line, slide the white (male) insert into the coupling body until the metal latch locks it in place making a clicking sound. The water line can now be connected to your water source.
We suggest that you use one of the four methods as shown on the next two pages.
** Please note, male quick disconnects is supplied as a standard item with all Engler scalers.
PLEASE REMEMBER -
It is recommended that you disconnect the device from the water supply when it is not in operation.
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1. Female Quick Disconnect (P/N: 44300) - This is the female
mating connector to the male quick disconnect supplied with the Son-Mate II . Use this to create a custom water installation.
2. Saddle Valve Assembly (P/N: A44303) - This kit
contains all parts to quickly and easily connects your unit to an existing cold water supply line.
44300 Female quick disconnect
3. Faucet Adapter Assembly (P/N: A22303) This
screws on the faucet and has a female mating connector.
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4. Portable Water Tank (P/N: PT-1) - This is a self-
contained water source, which is ideally suited for portable operation. We suggest you use bottled water and fill the tank to the water fill line (approximately 2/3). Tighten the cap, insert the male quick disconnect on the water line into the female on top of the tank, pressurize by pumping the handle until you have resistance in pushing down on the handle, and locking the handle in place.
IMPORTANT: If you do not feel comfortable doing the water installation yourself, we recommend the services of a professional plumber. Engler Engineering Corporation will not be held liable for any damage including, but not limited to leakage caused by improper installation of our products.
PLEASE NOTE: Minerals and foreign particles in the water may cause a buildup or blockage of internal hoses and parts.
The water filter supplied with this device must be opened and inspected quarterly and we suggest that the filter disc and O ring be changed out at least once a year. See page 17 for instructions.
CONNECTING THE FOOT SWITCH:
To connect the footswitch to the unit, insert the male quick disconnect into the female quick disconnect on the rear of the device and then tighten the securing nut by turning it clockwise.
CONNECTING POWER SUPPLY:
First plug the power cord into the unit and then plug the male end of the power cord into a grounded power outlet. DO NOT remove or bypass the ground pin from the power cord of this device. Doing so will void the warranty.
IMPORTANT: Your Son-Mate II has been equipped with a universal switching power supply and will not require adjustments in this regard.
SCALER OPERATING INSTRUCTIONS
Initial procedures at the start of every day.
1. Make sure the water is turned on and flowing to the Device. Rotate the Selector Switch to the
“SCALER” position, the red LED indicator should light up, showing that you have power to the unit.
2. Adjust the power control knob to the minimum power setting fully counter-clockwise. The
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digital readout will read 1.
NOTE: The transducer (stack) has already been installed into the handpiece, please do not remove it at this time.
3. With only the transducer (stack) in the handpiece (no tip installed), set the water control to its
maximum setting by rotating it counterclockwise, (knob will rotate up to 3 and a half turns for maximum water) hold the handpiece over a sink and depress the footswitch until water comes out in a stream. This should take a few seconds. This step is done to insure proper operation of the delay cavitation feature by removing air that may be trapped in the water lines.
4. Insert a sterile tip into the nosecone, and rotate the nosecone in a clockwise direction. Then firmly
tighten by hand.
IMPORTANT: It is important that you DO NOT over-tighten the tips, as this will damage the Stack and / or tip.
5. Always keep the power control at the lowest setting and the water control to a level where you
have a fine mist at the tip. Higher power settings will result in hotter water.
NOTE: Tips sent from our facility are not pre-sterilized.
IMPORTANT: If you find that tightening the nosecone by hand is not successful, you may lightly
tighten the nosecone with the tip wrench. Since the tip wrench is designed to remove the tips, it is important that you DO NOT over-tighten the tips with the tip wrench, as this will damage the Stack and / or the tip.
IMPORTANT: Keep in mind that higher power levels tend to heat the out-flowing water. Temperature control can be achieved by balancing the power with water flow volume. Thus, high power settings require high water flow rates and conversely low power requires low water flow rates.
5. The scaler is now ready for use.
IMPORTANT: Operating this device with hot water may cause damage to gums, lips and tongue. If the handpiece begins to get warm, stop and check water temperature. If it is hot, make sure that the power is at the lowest setting and the water is set at a high setting to
provide a lukewarm mist.
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