Engel CC300 User Manual

CC300 Operator Panel
» User Guide «
User Guide (Preliminary Version 0.2) P/N: XXXX-XXXX
1. Table of Contents CC300 Operator Panel – User Guide
1. Table of Contents ............................................................................................................................... 3
1.1. Table of Figures ........................................................................................................................................... 5
2. Introduction ....................................................................................................................................... 6
2.1. Symbols used in this User Guide ................................................................................................................. 7
3. Important Instructions ........................................................................................................................ 8
3.1. Note on the Warranty ................................................................................................................................. 8
3.2. Exclusion of Accident Liability Obligation ................................................................................................... 8
3.3. Liability Limitation / Exemption from the Warranty Obligation ................................................................ 8
4. General Safety Instructions for IT Equipment ...................................................................................... 9
4.1. Electrostatic Discharge (ESD) .................................................................................................................... 11
4.1.1. Grounding Methods ........................................................................................................................... 11
4.2. Instructions for the Lithium Battery ......................................................................................................... 12
5. Electromagnetic Compatibility .......................................................................................................... 13
5.1. Electromagnetic Compatibility (EU) ......................................................................................................... 13
5.2. FCC Statement (USA) ................................................................................................................................ 13
5.3. Nameplate of the CC300 Operator Panel ................................................................................................. 14
6. Scope of Delivery and optional Parts ................................................................................................. 15
7. Product Description .......................................................................................................................... 16
7.1. Front Side View ......................................................................................................................................... 19
7.1.1. On/Off Button .................................................................................................................................... 20
7.1.2. ............................................................................................................................................................ 20
7.1.3. RFID Read/Write Zone ....................................................................................................................... 20
7.1.4. Emergency Stop Switch ..................................................................................................................... 21
7.1.5. Buttons for Tilting the CC300 Operator Panel ................................................................................... 21
7.1.6. Touch Display ..................................................................................................................................... 22
7.1.7. Touch Display Care and Cleaning ....................................................................................................... 22
7.1.8. Traversing Buttons ............................................................................................................................. 23
7.1.9. Markings for the USB Ports ............................................................................................................... 23
7.1.10. Permissive Button and Program Interrupt Button .......................................................................... 23
7.1.11. Rotary/Push Button with Display .................................................................................................... 24
7.2. Rear View .................................................................................................................................................. 25
7.2.1. Harting Connector ............................................................................................................................. 26
7.2.2. Connection Cables for the Linear Actuator ....................................................................................... 26
7.2.3. Grounding Cable (PE) ......................................................................................................................... 27
7.2.4. LAN Cable ........................................................................................................................................... 27
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1. Table of Contents CC300 Operator Panel – User Guide
7.3. Left and Right Side View ............................................................................................................................ 28
7.3.1. USB Ports ............................................................................................................................................ 29
7.4. Top and Bottom View ................................................................................................................................ 30
7.5. Accessing internal Components ................................................................................................................ 31
7.5.1. Opening the CC300 Operator Panel ................................................................................................... 31
7.5.2. Closing the CC300 Operator Panel ..................................................................................................... 34
8. Maintenance and Prevention ........................................................................................................... 35
8.1. Replacing the Lithium Battery ................................................................................................................... 35
8.2. Replacing the Emergency Stop Switch ...................................................................................................... 36
8.3. Replacing the Rotary/Push Button ............................................................................................................ 36
8.4. Replacing the mSATA Module ................................................................................................................... 36
8.5. Replacing the Cable Gland ......................................................................................................................... 36
8.6. Firmware Updates ..................................................................................................................................... 37
8.6.1. System BIOS Update Procedure ......................................................................................................... 37
8.6.2. Firmware Update of the IO Board ...................................................................................................... 37
8.6.3. Firmware Update of the Rotary/Push Button .................................................................................... 37
8.6.4. Firmware Update of the RFID Module ............................................................................................... 37
8.6.5. Firmware Update of the capacitive Touch ......................................................................................... 37
9. Technical Data ................................................................................................................................. 38
9.1. External Connectors and Interfaces .......................................................................................................... 39
9.2. Electrical Specifications ............................................................................................................................. 40
9.3. Environmental Specifications .................................................................................................................... 41
9.4. Mechanical Specifications ......................................................................................................................... 41
9.5. International Compliance, Approvals and Certificates ............................................................................. 44
10. Interfaces – Pin Assignments .......................................................................................................... 45
10.1.1. Harting Connector ............................................................................................................................ 45
10.1.2. LAN 0 cable ....................................................................................................................................... 46
10.1.3. LAN 1-Kabel ...................................................................................................................................... 46
10.1.4. RS485 Cable ...................................................................................................................................... 47
10.1.5. Power Cable for Expansion Panel .................................................................................................... 47
10.1.6. DP Connector (Standard: DisplayPort 1.2) ....................................................................................... 48
10.1.7. USB Ports .......................................................................................................................................... 49
10.1.8. Grounding Cable (PE) ....................................................................................................................... 49
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1. Table of Contents CC300 Operator Panel – User Guide

1.1. Table of Figures

Fig. 1: CC300 Operator Panel - Nameplate ..................................................................................................... 14
Fig. 2: Bottom view ......................................................................................................................................... 18
Fig. 3: Right view ............................................................................................................................................. 18
Fig. 4: Front view ............................................................................................................................................. 18
Fig. 5: Rear view .............................................................................................................................................. 18
Fig. 6: Left view ............................................................................................................................................... 18
Fig. 7: Top view ............................................................................................................................................... 18
Fig. 8: Front view of the CC300 operator panel ............................................................................................. 19
Fig. 9: On/Off button....................................................................................................................................... 20
Fig. 10: RFID-read/write zone ......................................................................................................................... 20
Fig. 11: Emergency stop switch ...................................................................................................................... 21
Fig. 12: Buttons for tilting out and in the CC300 operator panel ................................................................... 21
Fig. 13: Traversing buttons below the touch display ...................................................................................... 23
Fig. 14: Markings for laterally mounted USB 2.0 ports .................................................................................. 23
Fig. 15: Permissive button and program interrupt button ............................................................................. 23
Fig. 16: Rotary/push button with illumination and display ............................................................................ 24
Fig. 17: Rear side of the CC300 operator panel .............................................................................................. 25
Fig. 18: Harting connector .............................................................................................................................. 26
Fig. 19: Grounding cable ................................................................................................................................. 27
Fig. 20: LAN cables .......................................................................................................................................... 27
Fig. 21: Right side of the CC300 operator panel ............................................................................................. 28
Fig. 22: Left side of the CC300 operator panel ............................................................................................... 28
Fig. 23: USB ports ............................................................................................................................................ 29
Fig. 24: Top view of the CC300 operator panel .............................................................................................. 30
Fig. 25: Bottom view of the CC300 operator panel ........................................................................................ 30
Fig. 26: Carefully open the CC300 a few inches.............................................................................................. 32
Fig. 27: Unlocking and removing the auxiliary switch block ........................................................................... 32
Fig. 28: CC300 operator panel, fully opened .................................................................................................. 33
Fig. 29: Removong the lithium battery from the battery holder ................................................................... 35
Fig. 30: Dimensioned view of the CC300 glass front (print side - reversed image) ....................................... 42
Fig. 31: Dimensioned rear and side view of the CC300 operator panel ......................................................... 43
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2. Introduction CC300 Operator Panel – User Guide

2. Introduction

Kontron Europe GmbH would like to point out that the information contained in this manual may be subject to technical alteration, particularly as a result of the constant upgrading of Kontron Europe GmbH products. The attached documentation does not entail any guarantee on the part of Kontron Europe GmbH with respect to technical processes described in the manual or any product characteristics set out in the manual. Kontron Europe GmbH does not accept any liability for any printing errors or other inaccuracies in the manual unless it can be proven that Kontron Europe GmbH is aware of such errors or inaccuracies or that Kontron Europe GmbH is unaware of these as a result of gross negligence and Kontron Europe GmbH has failed to eliminate these errors or inaccuracies for this reason. Kontron Europe GmbH expressly informs the user that this manual only contains a general description of technical processes and instructions which may not be applicable in every individual case. In cases of doubt, please contact Kontron Europe.
This manual is protected by copyright. All rights are reserved by Kontron Europe. Copies of all or part of this manual or translations into a different language may only be made with the prior written consent of Kontron Europe GmbH. Kontron Europe GmbH points out that the information contained in this manual is constantly being updated in line with the technical alterations and improvements made by Kontron Europe GmbH to the products and thus this manual only reflects the technical status of the products by Kontron Europe GmbH at the time of printing.
© 2013 by Kontron Europe GmbH
Printing and duplication, even of sections, is only permissible with the express approval of
Kontron Europe GmbH Sudetenstr. 7
87600 Kaufbeuren Germany
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2. Introduction CC300 Operator Panel – User Guide

2.1. Symbols used in this User Guide

Symbol Meaning
This symbol indicates the danger of injury to the user or the risk of damage to the product if the corresponding warning notices are not observed.
This symbol indicates that the product or parts thereof may be damaged if the corresponding warning notices are not observed.
This symbol indicates general information about the product and the user guide.
This symbol indicates detail information about the specific product configuration.
This symbol precedes helpful hints and tips for daily use.
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3. Important Instructions CC300 Operator Panel – User Guide

3. Important Instructions

This chapter contains instructions which must be observed when using the CC300 Operator Panel. The manufacturer’s instructions provide useful information on your device.

3.1. Note on the Warranty

Due to their limited service life, parts which by their nature are subject to a particularly high degree of wear (wearing parts) are excluded from the warranty beyond that provided by law. This applies to batteries, for example.

3.2. Exclusion of Accident Liability Obligation

Kontron Europe GmbH shall be exempted from the statutory accident liability obligation if the user fails to observe the included document: “General Safety Instructions for IT Equipment” the hints in this manual or eventually the warning signs label on the device.

3.3. Liability Limitation / Exemption from the Warranty Obligation

In the event of damage to the device caused by failure to observe the included document “General Safety Instructions for IT Equipment”, the hints in this manual or eventually the warning signs label on the device, Kontron Europe GmbH shall not be required to honor the warranty even during the warranty period and shall be exempted from the statutory accident liability obligation.
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4. General Safety Instructions for IT Equipment CC300 Operator Panel – User Guide

4. General Safety Instructions for IT Equipment

Please read this section carefully and observe the instructions for your own safety and correct use of the device. Observe the warnings and instructions on the device and in the manual.
The CC300 Operator Panel has been built and tested by Kontron Europe in accordance to IEC/EN/UL/CSA 60950-1 (EN60950/VDE0805) and left the company in a perfectly safe condition.
In order to maintain this condition and ensure safe operation, the user must observe the instructions and warnings contained in this manual.
This product shall be supplied by 60950-1 LPS or NEC Class 2 power supply. The device must be used in accordance with the instructions for use.  The electrical installations in the room must correspond to the requirements of the local (country-
specific) regulations.
For DC power connection:
The DC power source should be able to be switched off and on via an isolating switch. The unit is only completely disconnected from the DC main power source, when the DC power cord is disconnected either from the power source or the unit. Therefore, the DC power cord and its connectors must always remain easily accessible.
Do not place the device in direct sunlight, near heat sources or in a damp place. Make sure the device
has adequate ventilation.
Only devices and components which fulfill the requirements of an SELV circuit (safety extra low voltage)
in accordance with EN60950 may be connected to the interfaces of the system.
The device is designed to be used in vertical (diagonal) position.  The device generates heat during operation. Make sure it is adequately ventilated. Do not cover the
cooling fins on the rear side of the device.
Maintenance or repair on the open device may only be carried out by qualified personnel authorized by
Kontron Europe GmbH which is aware of with the associated dangers.
The device may only be opened in accordance with the description in this user guide for replacing the
Lithium battery. The device must be switched off and disconnected from the power source.
Only approved original accessories (optional parts) approved by Kontron Europe GmbH may be used.The DC-input must fulfill SELV requirements of EN60950-1 standard. The chassis of the CC300 Operator Panel must be protective earthed by establishing a large-area
contact between the grounding cable and an appropriate grounding connection point.
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4. General Safety Instructions for IT Equipment CC300 Operator Panel – User Guide
It must be assumed that safe operation is no longer possible,
if the device has visible damage or
if the device no longer functions.
In these cases the device must be shut down and secured against unintentional operation.
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4. General Safety Instructions for IT Equipment CC300 Operator Panel – User Guide

4.1. Electrostatic Discharge (ESD)

A sudden discharge of electrostatic electricity can destroy static-sensitive devices or micro-circuitry. Therefore proper packaging and grounding techniques are necessary precautions to prevent damage. Always take the following precautions:
1. Transport boards in ESD-safe containers such as boxes or bags.
2. Keep electrostatic sensitive parts in their containers until they arrive at the ESD-safe workplace.
3. Always be properly grounded when touching a sensitive board, component, or assembly.
4. Store electrostatic-sensitive boards in protective packaging or on antistatic mats.

4.1.1. Grounding Methods

The following measures help to avoid electrostatic damages to the device:
1. Cover workstations with approved antistatic material. Always wear a wrist strap connected to
workplace as well as properly grounded tools and equipment.
2. Use antistatic mats, heel straps, or air ionizers for more protection.
3. Always handle electrostatic sensitive components by their edge or by their casing.
4. Avoid contact with pins, leads, or circuitry.
5. Turn off power and input signals before inserting and removing connectors or connecting test
equipment.
6. Keep work area free of non-conductive materials such as ordinary plastic assembly aids and styrofoam.
7. Use field service tools such as cutters, screwdrivers, and vacuum cleaners which are conductive.
8. Always place drives and boards PCB-assembly-side down on the foam.
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4. General Safety Instructions for IT Equipment CC300 Operator Panel – User Guide

4.2. Instructions for the Lithium Battery

The installed mainboard is equipped with a lithium battery.
For the replacing of this battery please observe the instructions described in the “Replacing the Lithium
Battery” chapter.
Warning
Danger of explosion when replacing with wrong type of battery. Replace only with the same or equivalent type recommended by the manufacturer. The lithium battery type must be UL listed.
Do not dispose of lithium batteries in general trash collection. Dispose of the battery according to the local regulations dealing with the disposal of these special materials, (e.g. to the collecting points for dispose of batteries).
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5. Electromagnetic Compatibility CC300 Operator Panel – User Guide

5. Electromagnetic Compatibility

5.1. Electromagnetic Compatibility (EU)

This product is intended only for use in industrial areas. The most recent version of the EMC guidelines (EMC Directive 2004/108/EC) and/or the German EMC laws apply. If the user modifies and/or adds to the equipment (e.g. installation of expansion cards) the prerequisites for the CE conformity declaration (safety requirements) may no longer apply.
Warning!
This is a class A product. In domestic environment this product may cause radio interference in which case the user may be required to take adequate measures.

5.2. FCC Statement (USA)

This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense.
This device complies with Part 15 of the FCC Rules and with Industry Canada license-exempt RSS standard(s). Operation is subject to the following two conditions: (1) this device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation.
Le présent appareil est conforme aux CNR d'Industrie Canada applicables aux appareils radio exempts de licence. L'exploitation est autorisée aux deux conditions suivantes : (1) l'appareil ne doit pas produire de brouillage, et (2) l'utilisateur de l'appareil doit accepter tout brouillage radioélectrique subi, même si le brouillage est susceptible d'en compromettre le fonctionnement.
Changes or modifications not expressly approved by the party responsible for compliance could void the user’s authority to operate the equipment.
(English): This Class A digital apparatus complies with the Canadian ICES-003.
(French): Cet appareil numérique de la class A est conforme à la norme NMB-003 du Canada.
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5. Electromagnetic Compatibility CC300 Operator Panel – User Guide

5.3. Nameplate of the CC300 Operator Panel

The nameplate is located at the bottom rear side of the cabinet (see also Fig. 17, Pos. 8)
Fig. 1: CC300 Operator Panel - Nameplate
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6. Scope of Delivery and optional Parts CC300 Operator Panel – User Guide

6. Scope of Delivery and optional Parts

Scope of Delivery: CC300 Operator Panel
Optional Parts: DP cable
Blind panel
Add-on panel
Expansion panel
Expansion panel 2F
Preliminary Version 0.2 15
The CC300 operator panel will not meet any safety functions!
7. Product Description CC300 Operator Panel – User Guide

7. Product Description

The CC300 operator panel is a Human Machine Interface (HMI) system designed for demanding industrial applications. As a workstation system with integrated touch screen display it is designed for installation in an instrument panel or other cabinets. For better handling and readability the operator panel can be tilt continuously out of its vertical position up to a maximum tilt angle of 45 degrees by a linear actuator (outwards, with the lower edge ahead).
Das CC300 operator panel consists of two main parts, the front plate and the rear cover.
The front of the CC300 operator panel is designed in glass; between the glass and the 21.5"display a PCAP touch (capacitive touch with multi-touch capability) is laminated on the glass. In addition, the glass front supports an emergency stop switch, an RFID antenna, capacitive buttons with LED backlight and a rotary/push button with LED backlight.
The rear cover consists of die cast aluminum and serves the following functions: Heat sink of the system, chassis for assembling of electronic modules, holder of the linear actuator (of the external tilting mechanism) and cable gland for all outgoing cables.
The CC300 operator panel accommodates an INTEL processor architecture board that will host the “LINUX 64 Bit” operating system. All components, hardware and hardware drivers are designed to support 100% the “ENGEL LINUX x86 64 Bit” operating system. An mSATA drive is installed as storage device. Optionally, the CC300 operator panel can be equipped with a 2.5" SSD or HDD drive.
The CC300 operator panel has two externally accessible USB 2.0 ports located at the left side of the chassis. The position of the USB ports is marked on the front plate with backlit symbols.
The CC300 operator panel provides two external LAN ports. Thus, it can be connected simultaneously e.g. to the corporate LAN and to a stored program control (SPC).
Via the RFID read/write zone at the glass front of the CC300 operator panel e.g. smart cards can be read or written contactless.
The CC300 operator panel is designed for 24V DC operation.
Monitoring of all safety-related components (emergency stop, protective covers etc.) will be performed by particular safety modules of the terminal equipment.
16 Preliminary Version 0.2
The CC300 operator panel complies with IP54 protection class.
When powering on the CC300 operator panel, make sure that the cooling fins are not
7. Product Description CC300 Operator Panel – User Guide
The CC300 operator panel is a fanless system. The cooling of the unit is performed by the surface and the cooling fins of the aluminum cover on the rear side of the chassis.
The CC300 operator panel can be extended with an add-on panel and one or several expansion panels. The add-on/expansion panels will be connected to the CC300 operator panel via an RS485 cable.
obstructed.
Preliminary Version 0.2 17
Fig. 2: Bottom view
Fig. 3: Right view
Fig. 4: Front view
Fig. 5: Rear view
Fig. 6: Left view
Fig. 7: Top view
7. Product Description CC300 Operator Panel – User Guide
Views of the CC300 operator panel (Fig. 2 to Fig. 7) with cable gland, without tilting mechanism.
18 Preliminary Version 0.2
1 On/Off button
7 Program interrupt button
1
11 3 5
6 7 8
9 4 2
10
7. Product Description CC300 Operator Panel – User Guide

7.1. Front Side View

Legend for Fig. 8:
2 RFID read/write zone 3 21.5" TFT display with multi-touch 4 Traversing buttons 5 Markings for the two USB 2.0 ports
(laterally mounted)
6 Permissive button
Fig. 8: Front view of the CC300 operator panel
8 Rotary/push button (backlit) 9 Display of the rotary/push button 10 Emergency stop switch 11 Buttons for tilting out and in the
operator panel (up to 45 degrees max.)
Preliminary Version 0.2 19
On/Off button
RFID read/write zone
7. Product Description CC300 Operator Panel – User Guide

7.1.1. On/Off Button

Fig. 9: On/Off button
The On/Off button allows to boot up/shut down the system. It is a capacitive button with white LED backlight, located top left on the front plate (see also Fig. 8, Pos. 1). The button responds to light touch of a finger or but for safety reasons it has to be pressed for 10 seconds (e.g. to initiate a shutdown of the system).
Even when the system is turned off via the On/Off button there is still a standby-voltage on the mainboard. The system is not completely disconnected from the main power supply (DC) by switching off via the On/Off button.
The unit is only completely disconnected from the DC main power supply, when the DC power is cut off by an isolating switch or when the power cord is disconnected either from the DC main power or the unit. Therefore, the DC power cord and its connectors must always remain easily accessible.
To avoid the risk of data loss, always shut down the system before you cut off the power using an isolating switch!

7.1.2.

7.1.3. RFID Read/Write Zone

Fig. 10: RFID-read/write zone
On the right side of the On/Off button the RFID read/write zone is located (see also Fig. 8, Pos. 2). At this position the RFID antenna is mounted to the rear side of the front glass. RFID-equipped objects (e.g. ID cards, smart cards, RFID labels) can be read or written by the CC300 operator panel, when held against the front glass within the read/write zone. The RFID data will be processed by the installed software (e.g. user login with different authorizations for different user accounts).
20 Preliminary Version 0.2
Tilt out button
Tilt in button
7. Product Description CC300 Operator Panel – User Guide

7.1.4. Emergency Stop Switch

Fig. 11: Emergency stop switch
The emergency stop switch is located centered above the display on the glass front (see also Fig. 8, Pos.
10). Machines and processes connected to the contacts of the emergency stop switch (and, where required, also monitored by the CC300 operator panel) can be halted immediately according to EN ISO
13850. For this, the emergency stop button has to be pressed firmly. The switch locks in place and can only be released by turning the knob clockwise.
The emergency stop switch has four (optional: six) switching contacts that cut off the connected 24 V circuits when being pressed.
The emergency stop switch is installed in the CC300 operator panel for the purpose of easy and quick accessibility but it has an entirely independent function.
When the emergency stop switch is pressed, the CC300 operator panel will not be halted or switched off.

7.1.5. Buttons for Tilting the CC300 Operator Panel

Fig. 12: Buttons for tilting out and in the CC300 operator panel
For better handling and readability the operator panel can be tilt continuously out of its vertical position up to a maximum tilt angle of 45 degrees by a linear actuator.
By pressing the “Tilt out” button, the CC300 operator panel tilts outwards (with the lower edge ahead) until the button is released. When the maximum tilt angle of 45 degrees is reached, the tilt-out process will also be stopped.
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7. Product Description CC300 Operator Panel – User Guide
By pressing the “Tilt in” button, the CC300 operator panel tilts back (with the lower edge ahead) in the direction of the vertical mounting position until the button is released. When the vertical mounting position is reached, the tilt-in process will also be stopped.
The “Tilt out” and “Tilt in” buttons, as well as their symbols, are backlit white. During being pressed, the particular button and the corresponding symbol are backlit blue.

7.1.6. Touch Display

The CC300 operator panel is equipped with a 21.5” TFT display and a capacitive touch (PCAP) with multi­touch capability (see also Fig. 8, Pos. 3). The surface of the display and the touch is protected by the front glass. The touch display responds to the light touch of a finger or glove (the touch display is factory­calibrated for operation with the PU-coated glove types Solidstar 1327 and Camapur Cut 620) and offers the same degree of user comfort as a computer mouse.
For technical specification of the touch display refer to the chapter 9 “Technical Data”.

7.1.7. Touch Display Care and Cleaning

Use a lint-free cloth with mild detergent (e.g. glass cleaner) and water for cleaning the glass front. Do not use strong or abrasive detergents or solvents, which could attack plastic parts (e.g. the rotary/push button) or scratch the front glass.
Do not use a hard or a pointed object (like a screw driver) to operate the touch screen or the capacitive buttons, since it can scratch or damage the front glass.
The front panel and the touch screen are protected by a continuous glass plate that should be handled with care and cleaned regularly.
The capacitive touch screen is factory-calibrated and needs no recalibration.
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Permissive button
USB Port
USB Port
Program interrupt button
7. Product Description CC300 Operator Panel – User Guide

7.1.8. Traversing Buttons

Fig. 13: Traversing buttons below the touch display
Directly below the touch display, arranged in pairs, six traversing buttons are located, (see also Fig. 8, Pos.
4), which are processed by the capacitive touch of the display. The function of the buttons may be changed by the software; the current function will be displayed on the display directly above the corresponding buttons.

7.1.9. Markings for the USB Ports

Fig. 14: Markings for laterally mounted USB 2.0 ports
At the bottom left of the front plate, an USB symbol and two markings for the positions of the laterally (behind the front plate) mounted USB 2.0 ports are located (see also Fig. 8, Pos. 5 and Fig. 23). The USB symbol and the markings are backlit white.

7.1.10. Permissive Button and Program Interrupt Button

Fig. 15: Permissive button and program interrupt button
Below the traverse buttons, on the right of the USB markings, the permissive button (see also Fig. 8, Pos. 6) and the program interrupt button (see also Fig. 8, Pos. 7) are located.
The capacitive permissive button will be used in certain situations in addition to a traverse button or a button displayed on the display. In idle mode, the permissive button and its related symbol are backlit white. The backlight changes to blue when the permissive button is pressed.
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Rotary/push button
Illumination of the rotary/push button
Display of the rotary/push
7. Product Description CC300 Operator Panel – User Guide
By pressing the capacitive program interrupt button (error acknowledgement button), all upcoming error messages will be acknowledged an a running automatic cycle will be interrupted. In idle mode, the program interrupt button and its related symbol are backlit white. The backlight changes to orange when the program interrupt button is pressed.

7.1.11. Rotary/Push Button with Display

Fig. 16: Rotary/push button with illumination and display
At the bottom right of the front plate, below the touch display, the rotary/push button with display is located (see also Fig. 8, Pos. 8 and Pos. 9). The rotary/push button can be adjusted to the left and to the right to a maximum of 30 degrees and is self-resetting when released. Furthermore, the rotary/push button provides a push button function. Around the rotary/push button a white backlit ring is mounted that can change its color to red, green and orange by software.
The display of the rotary/push button is part of the touch display and visualizes the set values.
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1 Screws that secure the rear cover at the front
7 2x USB 2.0 ports
2
2 1 12 3 1 1 1
1
1
7 9 4 5 6
11
10
8
7. Product Description CC300 Operator Panel – User Guide

7.2. Rear View

Legend for Fig. 17 :
plate
2 Threaded holes for mounting the CC300 3 Aluminum rear cover of the CC300 4 Cooling fins of the aluminum rear cover 5 Harting connector (24-pole) 6 2x LAN cables (Ethernet 10/100/1000; 1x male,
1x female)
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Fig. 17: Rear side of the CC300 operator panel
8 Nameplate 9 Threaded holes for mounting the linear actuator 10 Connection cables for the linear actuator 11 Grounding cable 12 Cable gland (flexible cable inlet)
7. Product Description CC300 Operator Panel – User Guide
Optionally, an additional DP cable (DisplayPort cable) can be connected to the mainboard and led out through the cable gland. A digital display can be connected to the DP cable.

7.2.1. Harting Connector

Fig. 18: Harting connector
All outgoing cables of the CC300 operator panel are routed through the cable gland at the rear side of the cabinet (see also Fig. 17, Pos. 12). Except for the cables for the linear actuator and the grounding cable, all single wires are combined in the 24-pole Harting connector (Fig. 18). For the pin assignment of the Harting connector, refer to chapter 10.1.1 “Harting Connector”.
7.2.1.1. Power Supply via the Harting Connector
The power supply of the CC300 operator panel will be provided via pin 7 (24 Volts; cable No. 6) and pin 19 (0 Volts; cable No. 5) of the Harting connector.
7.2.1.2. Control and Signal Lines
The power supply of the linear actuator, the interrupt circuits 1 to 4 (optional: 1 to 6) of the emergency stop switch and other control lines (power transformer switch-off, Dig In 1) are also routed through the 24-pin Harting connector. For the pin assignment of the Harting connector, refer to chapter 10.1.1 “Harting Connector”.

7.2.2. Connection Cables for the Linear Actuator

The two single cables marked “1” and “2” (see Fig. 17, Pos. 10) will be connected to the linear actuator of the tilting mechanism.
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Grounding cable (yellow/green) “LAN 0”cable
“LAN 1”cable
7. Product Description CC300 Operator Panel – User Guide

7.2.3. Grounding Cable (PE)

Fig. 19: Grounding cable
The CC300 operator panel must be grounded by establishing a large-area contact between the grounding cable (see also Fig. 17, Pos. 11) and an appropriate grounding contact. The cross section of the grounding cable is 6 mm
2
.

7.2.4. LAN Cable

Fig. 20: LAN cables
The „LAN 0“ LAN cable is equipped with a male RJ 45 connector (Ethernet 10/100/100 Base-T) and provides the connection between the CC300 operator panel and the company network.
The “LAN 1” LAN cable is equipped with a female RJ45 connector (Ethernet 10/100/100 Base-T) and can be connected e.g. to a stored program control (SPC) for controlling an injection molding machine.
Preliminary Version 0.2 27
Fig. 21: Right side of the CC300 operator panel
Fig. 22: Left side of the CC300 operator panel
1 Emergency stop switch
5 Screws that secure the rear cover at the front
1
2 3 4 6 1
2 3 4 5 6
5
7
7. Product Description CC300 Operator Panel – User Guide

7.3. Left and Right Side View

Legend for Fig. 21 and Fig. 22:
2 Front plate of the CC300 3 Aluminum rear cover of the CC300 4 Rotary/push button
28 Preliminary Version 0.2
plate
6 Cable gland 7 Cavity with 2x USB 2.0 ports
7. Product Description CC300 Operator Panel – User Guide

7.3.1. USB Ports

Fig. 23: USB ports
In a cavity at the left side of the aluminum cover, two USB 2.0 ports (see also Fig. 22, Pos. 7) are located. The cavity is deep enough that plugged-in USB sticks will not restrain the tilting mechanism of the CC300 operator panel.
Preliminary Version 0.2 29
Fig. 24: Top view of the CC300 operator panel
Fig. 25: Bottom view of the CC300 operator panel
1 Cable gland
5 Emergency stop switch
4
1
5 6 4 3 7
2
1
3
2 6 5 7 8
4
7. Product Description CC300 Operator Panel – User Guide

7.4. Top and Bottom View

Legend for Fig. 23 and Fig.24:
2 Cooling fins of the aluminum rear cover 3 Aluminum rear cover of the CC300 4 Screws that secure the rear cover at the front
plate
6 Rotary/push button 7 Front plate of the CC300 8 2x USB 2.0 Ports
30 Preliminary Version 0.2
The screws (M5 x 10) and the bonded seals must be replaced after 3 to 5 times of
7. Product Description CC300 Operator Panel – User Guide

7.5. Accessing internal Components

This section contains important information that you must read before accessing internal components. Follow these procedures properly when handling any internal components of the system.
The replacement of the lithium battery (optional: the installation and removal of memory modules, drives or cables) should only be carried out by qualified specialists, in accordance with the description contained in this manual.
Before removing the cover of the CC300 operator panel in order to gain access to the internal components, the system must be powered down and the power cord has to be disconnected from the power source.
It is not allowed to operate the system without installed cover.
Please observe the safety instruction for handling assemblies with static sensitive device. Disregarding of this warning instruction can result in damage to the device.

7.5.1. Opening the CC300 Operator Panel

To open the CC300 operator panel, perform the following steps:
1. Place the device on a soft underlayment (e.g. a thick PE foam sheet) with the front plate facing down
(see Fig. 26). Make sure that the underlayment is dimensioned so that only the glass plate rests on the underlayment and the emergency stop switch and the rotary/push button do not rest on the underlayment or table.
2. Remove the 10x screws (M5 x 10) and the bonded seals that fix the rear cover to the front plate (see
Fig. 17, Pos. 1).
tightening and loosening for continuing compliance with IP54 protection class!
3. Lift the rear cover on the left side (seen from behind, with the emergency stop switch at the top!)
carefully a few inches (see Fig. 26).
Preliminary Version 0.2 31
Attention: The device can only be opened fully after the auxiliary switch block (of the
Rear cover
Front plate
Auxiliary
switch block
Soft underlayment
Unlock the auxiliary
7. Product Description CC300 Operator Panel – User Guide
Fig. 26: Carefully open the CC300 a few inches
emergency stop switch) has been removed!
(It is recommended that the rear cover is held by a second person while the auxiliary switch block is removed!)
4. Unlock the auxiliary switch block with a screwdriver and pull it out of its mounting (see Fig. 27).
switch block and
remove it
Fig. 27: Unlocking and removing the auxiliary switch block
32 Preliminary Version 0.2
1 Circuit area above the display
8 Position of the lithium battery on the CPU
1
3
6
12
11
9
7 4 13
5 2 10
8
7. Product Description CC300 Operator Panel – User Guide
5. Now the CC300 operator panel can be folded apart carefully.
Legend for Fig. 27:
2 Mounting of the auxiliary switch block
(of the emergency stop switch)
3 Front plate with aluminum frame 4 Display with capacitive touch 5 Surrounding seal 6 Circuit area below the display 7 2x USB ports (externally accessible)
Fig. 28: CC300 operator panel, fully opened
board
9 CPU board (mainboard) 10 Aluminum rear cover 11 I/O board 12 Mounting and opening of the cable gland 13 Auxiliary switch block (detached)
Preliminary Version 0.2 33
Do not exceed the maximum torque of x Nm when fastening the cabinet screws!
7. Product Description CC300 Operator Panel – User Guide

7.5.2. Closing the CC300 Operator Panel

Closing the CC300 operator panel will be performed in reverse order:
1. Carefully fold the aluminum rear cover back onto the front plate, but leave the rear cover open a few
inches (see Fig. 26). It is recommended that the rear cover is held by a second person while the auxiliary switch block is inserted into its mounting!
2. Press the auxiliary switch block of the emergency stop switch (see Fig. 28, Pos.13) into its mounting so
that it clicks into place (see Fig. 28, Pos.2 and Fig. 27).
3. Carefully close the housing completely. Make sure that no cables are jammed and that the surrounding
seal is in correct position and will not be damaged (see Fig. 28, Pos. 5).
4. Fix the rear cover to the front plate with the 10x screws (M5 x 10) and bonded seals removed in
chapter 7.5.1 “Opening the CC300 Operator Panel”, step 2 (see Fig. 17, Pos. 1).
(Value not yet defined!)
34 Preliminary Version 0.2
Holder (socket) of
Open the retaining
Lithium battery
8. Maintenance and Prevention CC300 Operator Panel – User Guide

8. Maintenance and Prevention

Kontron Europe systems require minimal maintenance and care to keep them operating correctly.
Occasionally wipe the system with a soft dry cloth.You should only remove persistent dirt by use of a soft, slightly damp cloth (use only a mild detergent).For the touch screen cleaning refer to the chapter 7.1.7. “Touch Display Care and Cleaning”.

8.1. Replacing the Lithium Battery

The mainboard of the CC300 operator panel is equipped with a lithium battery. To replace the lithium battery, proceed as follows:
1. Open the CC300 operator panel, as described in chapter 7.5.1 “Opening the CC300 Operator Panel”.
2. The lithium CMOS battery is located in a holder on the CPU board (mainboard) of the CC300 operator
panel (see Fig. 28, Pos. 8 and Fig. 29).
3. Open the retaining spring by pushing it to the side with a screwdriver and remove the lithium battery
(see Fig. 29).
spring and remove the Lithium battery
the Lithium battery
Fig. 29: Removong the lithium battery from the battery holder
4. Insert a new lithium battery into the battery holder.
5. Pay attention to the polarity of the battery (the positive pole marked “+” is connected to the retaining
spring) and make sure that the retaining spring is locked (see Fig. 29).
Preliminary Version 0.2 35
8. Maintenance and Prevention CC300 Operator Panel – User Guide
6. The lithium battery must only be replaced with the same type of battery or with a type of battery
recommended by Kontron Europe GmbH. The type of the lithium battery must be UL listed.
7. Close the CC300 operator panel as described in chapter 7.5.2 “Closing the CC300 Operator Panel”.
Do not dispose of lithium batteries in general trash collection. Dispose of the battery according to the local regulations dealing with the disposal of these special materials, (e.g. to the collecting points for dispose of batteries).

8.2. Replacing the Emergency Stop Switch

- to be completed -

8.3. Replacing the Rotary/Push Button

-to be completed-

8.4. Replacing the mSATA Module

-to be completed-

8.5. Replacing the Cable Gland

-to be completed-
36 Preliminary Version 0.2
8. Maintenance and Prevention CC300 Operator Panel – User Guide

8.6. Firmware Updates

8.6.1. System BIOS Update Procedure

To update the System BIOS the BIOS ROM File and the update tools shall be copied onto a bootable DOS USB Stick (no EMM386 or himem driver installed).
The USB Stick shall be the first Boot Device and must have following files:
1B754003.bin BIOS Image (current BIOS; this file may change!) AFUDOS.exe Flash Tool pr_bios.bat Batch file
To start the update process, run the included batch file.
After BIOS flash update is finished, perform a power cycle to restart the system.
On the next boot the BIOS will enter Setup automatically.

8.6.2. Firmware Update of the IO Board

-to be completed-

8.6.3. Firmware Update of the Rotary/Push Button

-to be completed-

8.6.4. Firmware Update of the RFID Module

-to be completed-

8.6.5. Firmware Update of the capacitive Touch

-to be completed-
Preliminary Version 0.2 37
9. Technical Data CC300 Operator Panel – User Guide

9. Technical Data

CC300 Operator Panel Technical Data
System Customer-specific HMI panel PC with glass front
Operating System ENGEL LINUX x86 64bit
Cooling Concept Fanless system
Cabinet Front: glass front with aluminum frame, Rear: die cast aluminum cover
Protection Class IP 54 (entire system)
Power Supply 24 V DC (see also chater 9.2 “Electrical Specifications”)
External Interfaces See chapter 9.1 “External Connectors and Interfaces”
Display TFT LCD Display, 21.5", 1920x1080, 16:9 portrait format, multi-touch,
contrast: 400:1, 16 million colors, brightness: 250 cd minimum, LED backlight, view angle: 85x85x85x85 minimum Optionally, an additional external display can be connected via DP cable
Touch Screen Capacitive PCAP multi-touch
RFID EM65 (Euromap Standard RFID ISO15693), 13.56 Mhz, read and write
functionality, implementation for user login
Emergency Stop Switch Four (optional: six) emergency stop circuits (24V break circuits), switch is
self-locking and can only be unlocked by turning the button
Front Glass Clear glass, thermally tempered, thickness: 5mm (+/- 0.2 mm), printed on
the rear side, 5 capacitive buttons integrated in the glass, LED backlight for buttons and symbols
Buttons in the Glass Front Capacitive buttons (milled in the front glass) with LED backlight, partly with
software-controlled color change when pressed
Rotary/Push Button Can be adjusted to the left/right to a maximum of 30 degrees, self-resetting
when released, push button function, white backlit ring that can change its color to red, green and orange by software
Mainboard Kontron SBC-754
CPU Intel Celeron 847E
Memory 2GB (1 socket, SO DIMM, DDR3, 1.066 MHz)
Drives 1x mSata, 8GB (optional: 2.5" HDD/SSD via SATA, drive bay available)
LAN 2x Ethernet 10/100/1000
IO Board B750 IO board, reverse voltage protection and short circuit protection
38 Preliminary Version 0.2
DP cable
9. Technical Data CC300 Operator Panel – User Guide

9.1. External Connectors and Interfaces

Interface Amount Position Data
Type: 10/100/1000 Mbit
LAN cable
optional
Power cable
2 external
1 external
1 external
Connector: RJ45  Source: CPU board
 Type: Display port
Connector: DP (DisplayPort)  Source: CPU board
Type: Power Connector Main Connector: Harting 24-pin  Source: I/O board
Expansion Panel cable
Expansion Panel cable
Emergency Stop circuits
USB Port
Grounding (PE) cable
1 external
1 external
1 external
2 external
1 external
 Type: Control RS485
Connector: DSUB  Source: I/O board
Type: Power Connector: 4-Pin  Source: I/O board
Type: Control Connector: 8 wires in Harting connector  Source: Emergency Stop switch
 Type: USB 2.0
Connector: USB A  Source: CPU board
Type: PE Connector: End-sleeve  Source: Chassis internal PEN
Preliminary Version 0.2 39
9. Technical Data CC300 Operator Panel – User Guide

9.2. Electrical Specifications

CC300 Operator Panel Electrical Data
Power Supply 24VDC (+/- 20%), 3.5A max.
Component Theoretical Value (Measured Value)
CPU Board B754
(including CPU 847E) 27 W
LCD Panel 23 (16) W
SSD 2x 3 W
I/O-Board 2 W
RFID 1 W
Rotary/push button 2 W
USB external 2x - power 0.5 W
Total dissipated internal 58.5 (51.5) W
USB external 2x 5 W
Linear actuator CAHB 44 (36) W
Total input power
(including all possible loads)
107.5 (92.5) W
40 Preliminary Version 0.2
9. Technical Data CC300 Operator Panel – User Guide

9.3. Environmental Specifications

Thermal Management Passive Cooling (CPU and entire system)
Operating Temperature +5 °C to +50 °C (41 °F to 122 °F)
Storage/Transit Temperature -30 °C to +80 °C (-22 °F to 176 °F)
Operating Rel. Humidity 5% to 95%, non-condensing
Storage/Transit Rel. Humidity 5% to 95%, non-condensing
Operating Altitude 0 m to 2000 m (0 ft. to 6560 ft.)
Storage/Transit Altitude 0 m to 10000 m (0 ft. to 32800 ft.)
Operating Shock 15 G, 11 ms duration, half-sine
Storage/Transit Shock 30 G, 11 ms duration, half-sine
Operating Vibration 5 Hz to 150 Hz, 0.5 G
Storage/Transit Vibration 5 Hz to 150 Hz, 1.0 G
Protection Class IP54 (entire system)

9.4. Mechanical Specifications

Dimensions CC300 Operator Panel
Height
Width
Depth
Weight
675 mm (26.57")
346 mm (13.62")
76 mm (2.99")
13 kg (28.66 lbs)
Preliminary Version 0.2 41
9. Technical Data CC300 Operator Panel – User Guide
Fig. 30: Dimensioned view of the CC300 glass front (print side - reversed image)
42 Preliminary Version 0.2
CC300 – Rear side
CC300 – left Side
9. Technical Data CC300 Operator Panel – User Guide
Fig. 31: Dimensioned rear and side view of the CC300 operator panel
Preliminary Version 0.2 43
9. Technical Data CC300 Operator Panel – User Guide

9.5. International Compliance, Approvals and Certificates

CE Directives
Low Voltage Directive (Electrical Safety) 2006/95/EC
EMC Directive 2004/108/EC
RoHS II Directives 2011/65/EU
Electrical Safety Standards
EUROPE EN 60950-1
USA
CB Scheme
EMC Standards
EUROPE
Electromagnetic compatibility - Part 6-4: Generic standards – Emission standard for industrial environments: EN 61000-6-4
Industrial, scientific and medical (ISM) radio-frequency equipment – Radio disturbance characteristics - Limits and methods of measurement: EN 55011
Electromagnetic compatibility - Part 6-3: Generic standards – Emission standard for residential, commercial and light industrial environments: EN 61000-6-2
Limitation of human exposure to electromagnetic fields from devices operating in the frequency range 0 Hz to 10 GHz, used in Electronic Article Surveillance (EAS), Radio Frequency Identification (RFID) and similar Applications: EN 50 364
Electromagnetic compatibility and Radio spectrum Matters (ERM); Electromagnetic Compatibility (EMC) standard for radio equipment and services: EN 301 489-1 /-3
UL 60950-1
IEC 60950-1
Electromagnetic compatibility and Radio spectrum Matters (ERM) - Short Range Devices (SRD)
- Radio equipment in the frequency range 9 kHz to 25 MHz and inductive loop systems in the frequency range 9 kHz to 30 MHz: EN 300 330-1 /-2
U.S.A.
Canada
44 Preliminary Version 0.2
FCC 47 CFR Part 15, Class A FCC Part 15.225
ICES-003 class A RSS210 A2.6
Pin 1
8
Emergency Stop channel 1 - 1
Pin 13
12
Emergency Stop channel 1 - 2
Pin 2
9
Emergency Stop channel 2 - 1
Pin 14
13
Emergency Stop channel 2 - 2
Pin 3
10
Emergency Stop channel 3 - 1
Pin 15
14
Emergency Stop channel 3 - 2
Pin 4
11
Emergency Stop channel 4 - 1
Pin 16
15
Emergency Stop channel 4 - 2
Emergency Stop channel 5 - 1
Emergency Stop channel 5 - 2
Emergency Stop channel 6 - 1
Emergency Stop channel 6 - 2 Pin 7
6
24V panel power supply
Pin 19
5
0V panel power supply
Pin 8
4
24V power transformer (linear actuator)
Pin 20
3
0V power transformer (linear actuator)
Pin 9
7
Power transformer switch-off
Pin 21
16
Dig In 1
Pin 10
free
Pin 22
free
Pin 11
free
Pin 23
free
Pin 12
free
Pin 24
free
Connector grounding (lateral)
10. Interfaces – Pin Assignments CC300 Operator Panel – User Guide

10. Interfaces – Pin Assignments

Low-active signals are indicated by a minus sign.

10.1.1. Harting Connector

24-pole Harting connector (Type Harting HAN 24 E, wire cross section: AWG 18)
Pin No.
Pin 5
Pin 6
Wire
No.
Signal Name Pin
Wire
(not implemented) Pin 17
(not implemented) Pin 18
Signal Name
No.
(not implemented)
(not implemented)
Preliminary Version 0.2 45
(RJ45)
(RJ45)
10. Interfaces – Pin Assignments CC300 Operator Panel – User Guide

10.1.2. LAN 0 cable

Pin Signal Name Standard Modular Plug
1 MDI0+
2 MDI0-
3 MDI1+
4 MDI2+
5 MDI2-
6 MDI1-
7 MDI33+
8 MDI3-
(The LAN cable is connected to the LAN 0 port of the mainboard and led out of the cabinet.)

10.1.3. LAN 1-Kabel

Pin Signal Name Standard Modular Plug/Socket
1 MDI0+
2 MDI0-
3 MDI1+
4 MDI2+
5 MDI2-
6 MDI1-
7 MDI33+
8 MDI3-
(The LAN extension cable is connected to the LAN 1 port of the mainboard and led out of the cabinet.)
46 Preliminary Version 0.2
1 5
6 9
10. Interfaces – Pin Assignments CC300 Operator Panel – User Guide

10.1.4. RS485 Cable

This cable is required for connecting an expansion panel.
Pin Signal Name Direction 9-pin D-SUB Connector (female)
1 IDENT#
2 RxD+ (Receive Data)
3 TxD+ (Transmit Data++)
4 NUM_IDENT#
5 GND (Signal Ground)
6 TERM#
7 RXD- (Receive Data)
8 TXD- (Transmit Data)
9 n.c.
Out-
In
Out
In-
Power
In
In
Out
-
(The RS485 extension cable is connected to the RS485 port on the mainboard and led out of the cabinet.)

10.1.5. Power Cable for Expansion Panel

This cable is required for connecting an expansion panel.
Pin Signal Name 4-pin, 2.54mm, Mini-Fit Connector
(with Latch and Polarization, Cross Section: AWG17)
1 +24V
2 GND
3 +24V
4 GND
(The power cable is connected to the IO board and led out of the cabinet.)
Preliminary Version 0.2 47
10. Interfaces – Pin Assignments CC300 Operator Panel – User Guide

10.1.6. DP Connector (Standard: DisplayPort 1.2)

Pin Signal Name 20-pin DP Connector
1 ML LANE 0+
2 GND (ML LANE 0)
3 ML LANE 0-
4 ML LANE 1+
5 GND (ML LANE 1)
6 ML LANE 1-
7 ML LANE 2+
8 GND (ML LANE 2)
9 ML LANE 2-
10 ML LANE 3+
11 GND (ML LANE 3)
12 ML LANE 3-
13 AUX_SEL#
14 Pull-down to GND
15 AUX CH+
16 GND (AUX CH)
17 AUX CH-
18 Hotplug
19 GND (GND_DDC)
20 +3.3V (DDC EEPROM power) 750mA fused
(The DisplayPort is located on the mainboard and can be optionally led out of the cabinet via DP cable or DP extension cable.)
48 Preliminary Version 0.2
10. Interfaces – Pin Assignments CC300 Operator Panel – User Guide

10.1.7. USB Ports

Pin Signal Name 4-pin USB Connector
Type A Version 2.0
1 +5V USB-A output (500mA max.)
2 USB-A Data -
3 USB-A Data +
4 Ground
The two externally accessible USB 2.0 ports are connected to the mainboard via cable. The 5V outputs are separately, electronically fused to 500mA each. Another two USB 2.0 ports are located on the mainboard.

10.1.8. Grounding Cable (PE)

Grounding Cable (PE)
Cross section: 6mm2
Cable color: Yellow/green
Connector: End sleeve
2
6.0mm
/12mm
Preliminary Version 0.2 49
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