2.1. Symbols used in this User Guide ................................................................................................................. 7
3. Important Instructions ........................................................................................................................ 8
3.1. Note on the Warranty ................................................................................................................................. 8
3.2. Exclusion of Accident Liability Obligation ................................................................................................... 8
3.3. Liability Limitation / Exemption from the Warranty Obligation ................................................................ 8
4. General Safety Instructions for IT Equipment ...................................................................................... 9
7.1. Front Side View ......................................................................................................................................... 19
7.2.4. LAN Cable ........................................................................................................................................... 27
Preliminary Version 0.23
1. Table of Contents CC300 Operator Panel – User Guide
7.3. Left and Right Side View ............................................................................................................................ 28
7.3.1. USB Ports ............................................................................................................................................ 29
7.4. Top and Bottom View ................................................................................................................................ 30
10.1.2. LAN 0 cable ....................................................................................................................................... 46
10.1.3. LAN 1-Kabel ...................................................................................................................................... 46
10.1.7. USB Ports .......................................................................................................................................... 49
Fig. 20: LAN cables .......................................................................................................................................... 27
Fig. 21: Right side of the CC300 operator panel ............................................................................................. 28
Fig. 22: Left side of the CC300 operator panel ............................................................................................... 28
Fig. 23: USB ports ............................................................................................................................................ 29
Fig. 24: Top view of the CC300 operator panel .............................................................................................. 30
Fig. 25: Bottom view of the CC300 operator panel ........................................................................................ 30
Fig. 26: Carefully open the CC300 a few inches.............................................................................................. 32
Fig. 27: Unlocking and removing the auxiliary switch block ........................................................................... 32
Fig. 28: CC300 operator panel, fully opened .................................................................................................. 33
Fig. 29: Removong the lithium battery from the battery holder ................................................................... 35
Fig. 30: Dimensioned view of the CC300 glass front (print side - reversed image) ....................................... 42
Fig. 31: Dimensioned rear and side view of the CC300 operator panel ......................................................... 43
Preliminary Version 0.25
2. Introduction CC300 Operator Panel – User Guide
2. Introduction
Kontron Europe GmbH would like to point out that the information contained in this manual may be
subject to technical alteration, particularly as a result of the constant upgrading of Kontron Europe GmbH
products. The attached documentation does not entail any guarantee on the part of Kontron Europe
GmbH with respect to technical processes described in the manual or any product characteristics set out in
the manual. Kontron Europe GmbH does not accept any liability for any printing errors or other
inaccuracies in the manual unless it can be proven that Kontron Europe GmbH is aware of such errors or
inaccuracies or that Kontron Europe GmbH is unaware of these as a result of gross negligence and Kontron
Europe GmbH has failed to eliminate these errors or inaccuracies for this reason. Kontron Europe GmbH
expressly informs the user that this manual only contains a general description of technical processes and
instructions which may not be applicable in every individual case. In cases of doubt, please contact
Kontron Europe.
This manual is protected by copyright. All rights are reserved by Kontron Europe. Copies of all or part of
this manual or translations into a different language may only be made with the prior written consent of
Kontron Europe GmbH. Kontron Europe GmbH points out that the information contained in this manual is
constantly being updated in line with the technical alterations and improvements made by Kontron Europe
GmbH to the products and thus this manual only reflects the technical status of the products by Kontron
Europe GmbH at the time of printing.
Printing and duplication, even of sections, is only permissible with the express approval of
Kontron Europe GmbH
Sudetenstr. 7
87600 Kaufbeuren
Germany
6 Preliminary Version 0.2
2. Introduction CC300 Operator Panel – User Guide
2.1. Symbols used in this User Guide
Symbol Meaning
This symbol indicates the danger of injury to the user or the risk of damage to the product
if the corresponding warning notices are not observed.
This symbol indicates that the product or parts thereof may be damaged if the
corresponding warning notices are not observed.
This symbol indicates general information about the product and the user guide.
This symbol indicates detail information about the specific product configuration.
This symbol precedes helpful hints and tips for daily use.
Preliminary Version 0.27
3. Important Instructions CC300 Operator Panel – User Guide
3. Important Instructions
This chapter contains instructions which must be observed when using the CC300 Operator Panel. The
manufacturer’s instructions provide useful information on your device.
3.1. Note on the Warranty
Due to their limited service life, parts which by their nature are subject to a particularly high degree of
wear (wearing parts) are excluded from the warranty beyond that provided by law. This applies to
batteries, for example.
3.2. Exclusion of Accident Liability Obligation
Kontron Europe GmbH shall be exempted from the statutory accident liability obligation if the user fails to
observe the included document: “General Safety Instructions for IT Equipment” the hints in this manual or
eventually the warning signs label on the device.
3.3. Liability Limitation / Exemption from the Warranty Obligation
In the event of damage to the device caused by failure to observe the included document “General Safety
Instructions for IT Equipment”, the hints in this manual or eventually the warning signs label on the device,
Kontron Europe GmbH shall not be required to honor the warranty even during the warranty period and
shall be exempted from the statutory accident liability obligation.
8 Preliminary Version 0.2
4. General Safety Instructions for IT Equipment CC300 Operator Panel – User Guide
4. General Safety Instructions for IT Equipment
Please read this section carefully and observe the instructions for your own safety and correct use of the
device.
Observe the warnings and instructions on the device and in the manual.
The CC300 Operator Panel has been built and tested by Kontron Europe in accordance to
IEC/EN/UL/CSA 60950-1 (EN60950/VDE0805) and left the company in a perfectly safe condition.
In order to maintain this condition and ensure safe operation, the user must observe the instructions and
warnings contained in this manual.
This product shall be supplied by 60950-1 LPS or NEC Class 2 power supply.
The device must be used in accordance with the instructions for use.
The electrical installations in the room must correspond to the requirements of the local (country-
specific) regulations.
For DC power connection:
The DC power source should be able to be switched off and on via an isolating switch.
The unit is only completely disconnected from the DC main power source, when the DC power cord is
disconnected either from the power source or the unit. Therefore, the DC power cord and its
connectors must always remain easily accessible.
Do not place the device in direct sunlight, near heat sources or in a damp place. Make sure the device
has adequate ventilation.
Only devices and components which fulfill the requirements of an SELV circuit (safety extra low voltage)
in accordance with EN60950 may be connected to the interfaces of the system.
The device is designed to be used in vertical (diagonal) position.
The device generates heat during operation. Make sure it is adequately ventilated. Do not cover the
cooling fins on the rear side of the device.
Maintenance or repair on the open device may only be carried out by qualified personnel authorized by
Kontron Europe GmbH which is aware of with the associated dangers.
The device may only be opened in accordance with the description in this user guide for replacing the
Lithium battery. The device must be switched off and disconnected from the power source.
Only approved original accessories (optional parts) approved by Kontron Europe GmbH may be used.
The DC-input must fulfill SELV requirements of EN60950-1 standard.
The chassis of the CC300 Operator Panel must be protective earthed by establishing a large-area
contact between the grounding cable and an appropriate grounding connection point.
Preliminary Version 0.29
4. General Safety Instructions for IT Equipment CC300 Operator Panel – User Guide
It must be assumed that safe operation is no longer possible,
• if the device has visible damage or
• if the device no longer functions.
In these cases the device must be shut down and secured against unintentional operation.
10 Preliminary Version 0.2
4. General Safety Instructions for IT Equipment CC300 Operator Panel – User Guide
4.1. Electrostatic Discharge (ESD)
A sudden discharge of electrostatic electricity can destroy static-sensitive devices or micro-circuitry.
Therefore proper packaging and grounding techniques are necessary precautions to prevent damage.
Always take the following precautions:
1. Transport boards in ESD-safe containers such as boxes or bags.
2. Keep electrostatic sensitive parts in their containers until they arrive at the ESD-safe workplace.
3. Always be properly grounded when touching a sensitive board, component, or assembly.
4. Store electrostatic-sensitive boards in protective packaging or on antistatic mats.
4.1.1.Grounding Methods
The following measures help to avoid electrostatic damages to the device:
1. Cover workstations with approved antistatic material. Always wear a wrist strap connected to
workplace as well as properly grounded tools and equipment.
2. Use antistatic mats, heel straps, or air ionizers for more protection.
3. Always handle electrostatic sensitive components by their edge or by their casing.
4. Avoid contact with pins, leads, or circuitry.
5. Turn off power and input signals before inserting and removing connectors or connecting test
equipment.
6. Keep work area free of non-conductive materials such as ordinary plastic assembly aids and styrofoam.
7. Use field service tools such as cutters, screwdrivers, and vacuum cleaners which are conductive.
8. Always place drives and boards PCB-assembly-side down on the foam.
Preliminary Version 0.211
4. General Safety Instructions for IT Equipment CC300 Operator Panel – User Guide
4.2. Instructions for the Lithium Battery
The installed mainboard is equipped with a lithium battery.
For the replacing of this battery please observe the instructions described in the “Replacing the Lithium
Battery” chapter.
Warning
Danger of explosion when replacing with wrong type of battery. Replace only with the
same or equivalent type recommended by the manufacturer. The lithium battery type
must be UL listed.
Do not dispose of lithium batteries in general trash collection. Dispose of the battery
according to the local regulations dealing with the disposal of these special materials,
(e.g. to the collecting points for dispose of batteries).
12 Preliminary Version 0.2
5. Electromagnetic Compatibility CC300 Operator Panel – User Guide
5. Electromagnetic Compatibility
5.1. Electromagnetic Compatibility (EU)
This product is intended only for use in industrial areas. The most recent version of the EMC guidelines
(EMC Directive 2004/108/EC) and/or the German EMC laws apply. If the user modifies and/or adds to the
equipment (e.g. installation of expansion cards) the prerequisites for the CE conformity declaration (safety
requirements) may no longer apply.
Warning!
This is a class A product. In domestic environment this product may cause radio interference in which
case the user may be required to take adequate measures.
5.2. FCC Statement (USA)
This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant
to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful
interference when the equipment is operated in commercial environment. This equipment generates,
uses, and can radiate radio frequency energy and, if not installed and used in accordance with the
instruction manual, may cause harmful interference to radio communications. Operation of this
equipment in residential area is likely to cause harmful interference in which case the user will be required
to correct the interference at his own expense.
This device complies with Part 15 of the FCC Rules and with Industry Canada license-exempt RSS
standard(s). Operation is subject to the following two conditions: (1) this device may not cause harmful
interference, and (2) this device must accept any interference received, including interference that may
cause undesired operation.
Le présent appareil est conforme aux CNR d'Industrie Canada applicables aux appareils radio exempts de
licence. L'exploitation est autorisée aux deux conditions suivantes : (1) l'appareil ne doit pas produire de
brouillage, et (2) l'utilisateur de l'appareil doit accepter tout brouillage radioélectrique subi, même si le
brouillage est susceptible d'en compromettre le fonctionnement.
Changes or modifications not expressly approved by the party responsible for compliance could void the
user’s authority to operate the equipment.
(English): This Class A digital apparatus complies with the Canadian ICES-003.
(French): Cet appareil numérique de la class A est conforme à la norme NMB-003 du Canada.
Preliminary Version 0.213
5. Electromagnetic Compatibility CC300 Operator Panel – User Guide
5.3. Nameplate of the CC300 Operator Panel
The nameplate is located at the bottom rear side of the cabinet (see also Fig. 17, Pos. 8)
Fig. 1: CC300 Operator Panel - Nameplate
14 Preliminary Version 0.2
6. Scope of Delivery and optional Parts CC300 Operator Panel – User Guide
6. Scope of Delivery and optional Parts
Scope of Delivery: CC300 Operator Panel
Optional Parts: DP cable
Blind panel
Add-on panel
Expansion panel
Expansion panel 2F
Preliminary Version 0.215
The CC300 operator panel will not meet any safety functions!
7. Product Description CC300 Operator Panel – User Guide
7. Product Description
The CC300 operator panel is a Human Machine Interface (HMI) system designed for demanding industrial
applications. As a workstation system with integrated touch screen display it is designed for installation in
an instrument panel or other cabinets. For better handling and readability the operator panel can be tilt
continuously out of its vertical position up to a maximum tilt angle of 45 degrees by a linear actuator
(outwards, with the lower edge ahead).
Das CC300 operator panel consists of two main parts, the front plate and the rear cover.
The front of the CC300 operator panel is designed in glass; between the glass and the 21.5"display a PCAP
touch (capacitive touch with multi-touch capability) is laminated on the glass. In addition, the glass front
supports an emergency stop switch, an RFID antenna, capacitive buttons with LED backlight and a
rotary/push button with LED backlight.
The rear cover consists of die cast aluminum and serves the following functions: Heat sink of the system,
chassis for assembling of electronic modules, holder of the linear actuator (of the external tilting
mechanism) and cable gland for all outgoing cables.
The CC300 operator panel accommodates an INTEL processor architecture board that will host the “LINUX
64 Bit” operating system. All components, hardware and hardware drivers are designed to support 100%
the “ENGEL LINUX x86 64 Bit” operating system. An mSATA drive is installed as storage device. Optionally,
the CC300 operator panel can be equipped with a 2.5" SSD or HDD drive.
The CC300 operator panel has two externally accessible USB 2.0 ports located at the left side of the
chassis. The position of the USB ports is marked on the front plate with backlit symbols.
The CC300 operator panel provides two external LAN ports. Thus, it can be connected simultaneously e.g.
to the corporate LAN and to a stored program control (SPC).
Via the RFID read/write zone at the glass front of the CC300 operator panel e.g. smart cards can be read or
written contactless.
The CC300 operator panel is designed for 24V DC operation.
Monitoring of all safety-related components (emergency stop, protective covers etc.) will
be performed by particular safety modules of the terminal equipment.
16Preliminary Version 0.2
The CC300 operator panel complies with IP54 protection class.
When powering on the CC300 operator panel, make sure that the cooling fins are not
7. Product Description CC300 Operator Panel – User Guide
The CC300 operator panel is a fanless system. The cooling of the unit is performed by the surface and the
cooling fins of the aluminum cover on the rear side of the chassis.
The CC300 operator panel can be extended with an add-on panel and one or several expansion panels. The
add-on/expansion panels will be connected to the CC300 operator panel via an RS485 cable.
obstructed.
Preliminary Version 0.217
Fig. 2: Bottom view
Fig. 3: Right view
Fig. 4: Front view
Fig. 5: Rear view
Fig. 6: Left view
Fig. 7: Top view
7. Product Description CC300 Operator Panel – User Guide
Views of the CC300 operator panel (Fig. 2 to Fig. 7) with cable gland, without tilting mechanism.
18Preliminary Version 0.2
1 On/Off button
7 Program interrupt button
1
11 3 5
6 7 8
9 4 2
10
7. Product Description CC300 Operator Panel – User Guide
7.1. Front Side View
Legend for Fig. 8:
2 RFID read/write zone
3 21.5" TFT display with multi-touch
4 Traversing buttons
5 Markings for the two USB 2.0 ports
(laterally mounted)
6 Permissive button
Fig. 8: Front view of the CC300 operator panel
8 Rotary/push button (backlit)
9 Display of the rotary/push button
10 Emergency stop switch
11 Buttons for tilting out and in the
operator panel (up to 45 degrees
max.)
Preliminary Version 0.219
On/Off button
RFID read/write zone
7. Product Description CC300 Operator Panel – User Guide
7.1.1. On/Off Button
Fig. 9: On/Off button
The On/Off button allows to boot up/shut down the system. It is a capacitive button with white LED
backlight, located top left on the front plate (see also Fig. 8, Pos. 1). The button responds to light touch of
a finger or but for safety reasons it has to be pressed for 10 seconds (e.g. to initiate a shutdown of the
system).
Even when the system is turned off via the On/Off button there is still a standby-voltage
on the mainboard. The system is not completely disconnected from the main power
supply (DC) by switching off via the On/Off button.
The unit is only completely disconnected from the DC main power supply, when the DC
power is cut off by an isolating switch or when the power cord is disconnected either
from the DC main power or the unit. Therefore, the DC power cord and its connectors
must always remain easily accessible.
To avoid the risk of data loss, always shut down the system before you cut off the
power using an isolating switch!
7.1.2.
7.1.3. RFID Read/Write Zone
Fig. 10: RFID-read/write zone
On the right side of the On/Off button the RFID read/write zone is located (see also Fig. 8, Pos. 2). At this
position the RFID antenna is mounted to the rear side of the front glass. RFID-equipped objects (e.g. ID
cards, smart cards, RFID labels) can be read or written by the CC300 operator panel, when held against the
front glass within the read/write zone. The RFID data will be processed by the installed software (e.g. user
login with different authorizations for different user accounts).
20Preliminary Version 0.2
Tilt out button
Tilt in button
7. Product Description CC300 Operator Panel – User Guide
7.1.4. Emergency Stop Switch
Fig. 11: Emergency stop switch
The emergency stop switch is located centered above the display on the glass front (see also Fig. 8, Pos.
10). Machines and processes connected to the contacts of the emergency stop switch (and, where
required, also monitored by the CC300 operator panel) can be halted immediately according to EN ISO
13850. For this, the emergency stop button has to be pressed firmly. The switch locks in place and can only
be released by turning the knob clockwise.
The emergency stop switch has four (optional: six) switching contacts that cut off the connected 24 V
circuits when being pressed.
The emergency stop switch is installed in the CC300 operator panel for the purpose of easy
and quick accessibility but it has an entirely independent function.
When the emergency stop switch is pressed, the CC300 operator panel will not be halted or
switched off.
7.1.5. Buttons for Tilting the CC300 Operator Panel
Fig. 12: Buttons for tilting out and in the CC300 operator panel
For better handling and readability the operator panel can be tilt continuously out of its vertical position
up to a maximum tilt angle of 45 degrees by a linear actuator.
By pressing the “Tilt out” button, the CC300 operator panel tilts outwards (with the lower edge ahead)
until the button is released. When the maximum tilt angle of 45 degrees is reached, the tilt-out process
will also be stopped.
Preliminary Version 0.221
7. Product Description CC300 Operator Panel – User Guide
By pressing the “Tilt in” button, the CC300 operator panel tilts back (with the lower edge ahead) in the
direction of the vertical mounting position until the button is released. When the vertical mounting
position is reached, the tilt-in process will also be stopped.
The “Tilt out” and “Tilt in” buttons, as well as their symbols, are backlit white. During being pressed, the
particular button and the corresponding symbol are backlit blue.
7.1.6. Touch Display
The CC300 operator panel is equipped with a 21.5” TFT display and a capacitive touch (PCAP) with multitouch capability (see also Fig. 8, Pos. 3). The surface of the display and the touch is protected by the front
glass. The touch display responds to the light touch of a finger or glove (the touch display is factorycalibrated for operation with the PU-coated glove types Solidstar 1327 and Camapur Cut 620) and offers
the same degree of user comfort as a computer mouse.
For technical specification of the touch display refer to the chapter 9 “Technical Data”.
7.1.7. Touch Display Care and Cleaning
Use a lint-free cloth with mild detergent (e.g. glass cleaner) and water for cleaning the glass front. Do not
use strong or abrasive detergents or solvents, which could attack plastic parts (e.g. the rotary/push button)
or scratch the front glass.
Do not use a hard or a pointed object (like a screw driver) to operate the touch screen or
the capacitive buttons, since it can scratch or damage the front glass.
The front panel and the touch screen are protected by a continuous glass plate that should
be handled with care and cleaned regularly.
The capacitive touch screen is factory-calibrated and needs no recalibration.
22Preliminary Version 0.2
Permissive button
USB Port
USB Port
Program interrupt button
7. Product Description CC300 Operator Panel – User Guide
7.1.8. Traversing Buttons
Fig. 13: Traversing buttons below the touch display
Directly below the touch display, arranged in pairs, six traversing buttons are located, (see also Fig. 8, Pos.
4), which are processed by the capacitive touch of the display. The function of the buttons may be changed
by the software; the current function will be displayed on the display directly above the corresponding
buttons.
7.1.9. Markings for the USB Ports
Fig. 14: Markings for laterally mounted USB 2.0 ports
At the bottom left of the front plate, an USB symbol and two markings for the positions of the laterally
(behind the front plate) mounted USB 2.0 ports are located (see also Fig. 8, Pos. 5 and Fig. 23). The USB
symbol and the markings are backlit white.
7.1.10. Permissive Button and Program Interrupt Button
Fig. 15: Permissive button and program interrupt button
Below the traverse buttons, on the right of the USB markings, the permissive button (see also Fig. 8,
Pos. 6) and the program interrupt button (see also Fig. 8, Pos. 7) are located.
The capacitive permissive button will be used in certain situations in addition to a traverse button or a
button displayed on the display. In idle mode, the permissive button and its related symbol are backlit
white. The backlight changes to blue when the permissive button is pressed.
Preliminary Version 0.223
Rotary/push button
Illumination of the rotary/push button
Display of the rotary/push
7. Product Description CC300 Operator Panel – User Guide
By pressing the capacitive program interrupt button (error acknowledgement button), all upcoming error
messages will be acknowledged an a running automatic cycle will be interrupted. In idle mode, the
program interrupt button and its related symbol are backlit white. The backlight changes to orange when
the program interrupt button is pressed.
7.1.11. Rotary/Push Button with Display
Fig. 16: Rotary/push button with illumination and display
At the bottom right of the front plate, below the touch display, the rotary/push button with display is
located (see also Fig. 8, Pos. 8 and Pos. 9). The rotary/push button can be adjusted to the left and to the
right to a maximum of 30 degrees and is self-resetting when released. Furthermore, the rotary/push
button provides a push button function. Around the rotary/push button a white backlit ring is mounted
that can change its color to red, green and orange by software.
The display of the rotary/push button is part of the touch display and visualizes the set values.
24Preliminary Version 0.2
1 Screws that secure the rear cover at the front
7 2x USB 2.0 ports
2
2 1 12 3 1 1 1
1
1
7 9 4 5 6
11
10
8
7. Product Description CC300 Operator Panel – User Guide
7.2. Rear View
Legend for Fig. 17 :
plate
2 Threaded holes for mounting the CC300
3 Aluminum rear cover of the CC300
4 Cooling fins of the aluminum rear cover
5 Harting connector (24-pole)
6 2x LAN cables (Ethernet 10/100/1000; 1x male,
1x female)
Preliminary Version 0.225
Fig. 17: Rear side of the CC300 operator panel
8 Nameplate
9 Threaded holes for mounting the linear actuator
10 Connection cables for the linear actuator
11 Grounding cable
12 Cable gland (flexible cable inlet)
7. Product Description CC300 Operator Panel – User Guide
Optionally, an additional DP cable (DisplayPort cable) can be connected to the mainboard
and led out through the cable gland. A digital display can be connected to the DP cable.
7.2.1. Harting Connector
Fig. 18: Harting connector
All outgoing cables of the CC300 operator panel are routed through the cable gland at the rear side of the
cabinet (see also Fig. 17, Pos. 12). Except for the cables for the linear actuator and the grounding cable, all
single wires are combined in the 24-pole Harting connector (Fig. 18). For the pin assignment of the Harting
connector, refer to chapter 10.1.1 “Harting Connector”.
7.2.1.1. Power Supply via the Harting Connector
The power supply of the CC300 operator panel will be provided via pin 7 (24 Volts; cable No. 6) and pin 19
(0 Volts; cable No. 5) of the Harting connector.
7.2.1.2. Control and Signal Lines
The power supply of the linear actuator, the interrupt circuits 1 to 4 (optional: 1 to 6) of the emergency
stop switch and other control lines (power transformer switch-off, Dig In 1) are also routed through the
24-pin Harting connector. For the pin assignment of the Harting connector, refer to chapter 10.1.1
“Harting Connector”.
7.2.2. Connection Cables for the Linear Actuator
The two single cables marked “1” and “2” (see Fig. 17, Pos. 10) will be connected to the linear actuator of
the tilting mechanism.
26Preliminary Version 0.2
Grounding cable (yellow/green)
“LAN 0”cable
“LAN 1”cable
7. Product Description CC300 Operator Panel – User Guide
7.2.3. Grounding Cable (PE)
Fig. 19: Grounding cable
The CC300 operator panel must be grounded by establishing a large-area contact between the grounding
cable (see also Fig. 17, Pos. 11) and an appropriate grounding contact. The cross section of the grounding
cable is 6 mm
2
.
7.2.4. LAN Cable
Fig. 20: LAN cables
The „LAN 0“ LAN cable is equipped with a male RJ 45 connector (Ethernet 10/100/100 Base-T) and
provides the connection between the CC300 operator panel and the company network.
The “LAN 1” LAN cable is equipped with a female RJ45 connector (Ethernet 10/100/100 Base-T) and can be
connected e.g. to a stored program control (SPC) for controlling an injection molding machine.
Preliminary Version 0.227
Fig. 21: Right side of the CC300 operator panel
Fig. 22: Left side of the CC300 operator panel
1 Emergency stop switch
5 Screws that secure the rear cover at the front
1
2 3 4 6 1
2 3 4 5 6
5
7
7. Product Description CC300 Operator Panel – User Guide
7.3. Left and Right Side View
Legend for Fig. 21 and Fig. 22:
2 Front plate of the CC300
3 Aluminum rear cover of the CC300
4 Rotary/push button
28Preliminary Version 0.2
plate
6 Cable gland
7 Cavity with 2x USB 2.0 ports
7. Product Description CC300 Operator Panel – User Guide
7.3.1. USB Ports
Fig. 23: USB ports
In a cavity at the left side of the aluminum cover, two USB 2.0 ports (see also Fig. 22, Pos. 7) are located.
The cavity is deep enough that plugged-in USB sticks will not restrain the tilting mechanism of the CC300
operator panel.
Preliminary Version 0.229
Fig. 24: Top view of the CC300 operator panel
Fig. 25: Bottom view of the CC300 operator panel
1 Cable gland
5 Emergency stop switch
4
1
5 6 4 3 7
2
1
3
2 6 5 7 8
4
7. Product Description CC300 Operator Panel – User Guide
7.4. Top and Bottom View
Legend for Fig. 23 and Fig.24:
2 Cooling fins of the aluminum rear cover
3 Aluminum rear cover of the CC300
4 Screws that secure the rear cover at the front
plate
6 Rotary/push button
7 Front plate of the CC300
8 2x USB 2.0 Ports
30Preliminary Version 0.2
The screws (M5 x 10) and the bonded seals must be replaced after 3 to 5 times of
7. Product Description CC300 Operator Panel – User Guide
7.5. Accessing internal Components
This section contains important information that you must read before accessing internal components.
Follow these procedures properly when handling any internal components of the system.
The replacement of the lithium battery (optional: the installation and removal of memory
modules, drives or cables) should only be carried out by qualified specialists, in
accordance with the description contained in this manual.
Before removing the cover of the CC300 operator panel in order to gain access to the
internal components, the system must be powered down and the power cord has to be
disconnected from the power source.
It is not allowed to operate the system without installed cover.
Please observe the safety instruction for handling assemblies with static sensitive device.
Disregarding of this warning instruction can result in damage to the device.
7.5.1. Opening the CC300 Operator Panel
To open the CC300 operator panel, perform the following steps:
1. Place the device on a soft underlayment (e.g. a thick PE foam sheet) with the front plate facing down
(see Fig. 26). Make sure that the underlayment is dimensioned so that only the glass plate rests on the
underlayment and the emergency stop switch and the rotary/push button do not rest on the
underlayment or table.
2. Remove the 10x screws (M5 x 10) and the bonded seals that fix the rear cover to the front plate (see
Fig. 17, Pos. 1).
tightening and loosening for continuing compliance with IP54 protection class!
3. Lift the rear cover on the left side (seen from behind, with the emergency stop switch at the top!)
carefully a few inches (see Fig. 26).
Preliminary Version 0.231
Attention: The device can only be opened fully after the auxiliary switch block (of the
Rear cover
Front plate
Auxiliary
switch block
Soft
underlayment
Unlock the auxiliary
7. Product Description CC300 Operator Panel – User Guide
Fig. 26: Carefully open the CC300 a few inches
emergency stop switch) has been removed!
(It is recommended that the rear cover is held by a second person while the auxiliary
switch block is removed!)
4. Unlock the auxiliary switch block with a screwdriver and pull it out of its mounting (see Fig. 27).
switch block and
remove it
Fig. 27: Unlocking and removing the auxiliary switch block
32Preliminary Version 0.2
1 Circuit area above the display
8 Position of the lithium battery on the CPU
1
3
6
12
11
9
7 4 13
5 2 10
8
7. Product Description CC300 Operator Panel – User Guide
5. Now the CC300 operator panel can be folded apart carefully.
Legend for Fig. 27:
2 Mounting of the auxiliary switch block
(of the emergency stop switch)
3 Front plate with aluminum frame
4 Display with capacitive touch
5 Surrounding seal
6 Circuit area below the display
7 2x USB ports (externally accessible)
Fig. 28: CC300 operator panel, fully opened
board
9 CPU board (mainboard)
10 Aluminum rear cover
11 I/O board
12 Mounting and opening of the cable gland
13 Auxiliary switch block (detached)
Preliminary Version 0.233
Do not exceed the maximum torque of x Nm when fastening the cabinet screws!
7. Product Description CC300 Operator Panel – User Guide
7.5.2. Closing the CC300 Operator Panel
Closing the CC300 operator panel will be performed in reverse order:
1. Carefully fold the aluminum rear cover back onto the front plate, but leave the rear cover open a few
inches (see Fig. 26).
It is recommended that the rear cover is held by a second person while the auxiliary switch block is
inserted into its mounting!
2. Press the auxiliary switch block of the emergency stop switch (see Fig. 28, Pos.13) into its mounting so
that it clicks into place (see Fig. 28, Pos.2 and Fig. 27).
3. Carefully close the housing completely. Make sure that no cables are jammed and that the surrounding
seal is in correct position and will not be damaged (see Fig. 28, Pos. 5).
4. Fix the rear cover to the front plate with the 10x screws (M5 x 10) and bonded seals removed in
chapter 7.5.1 “Opening the CC300 Operator Panel”, step 2 (see Fig. 17, Pos. 1).
(Value not yet defined!)
34Preliminary Version 0.2
Holder (socket) of
Open the retaining
Lithium battery
8. Maintenance and Prevention CC300 Operator Panel – User Guide
8. Maintenance and Prevention
Kontron Europe systems require minimal maintenance and care to keep them operating correctly.
Occasionally wipe the system with a soft dry cloth.
You should only remove persistent dirt by use of a soft, slightly damp cloth (use only a mild detergent).
For the touch screen cleaning refer to the chapter 7.1.7. “Touch Display Care and Cleaning”.
8.1. Replacing the Lithium Battery
The mainboard of the CC300 operator panel is equipped with a lithium battery. To replace the lithium
battery, proceed as follows:
1. Open the CC300 operator panel, as described in chapter7.5.1 “Opening the CC300 Operator Panel”.
2. The lithium CMOS battery is located in a holder on the CPU board (mainboard) of the CC300 operator
panel (see Fig. 28, Pos. 8 and Fig. 29).
3. Open the retaining spring by pushing it to the side with a screwdriver and remove the lithium battery
(see Fig. 29).
spring and remove
the Lithium battery
the Lithium battery
Fig. 29: Removong the lithium battery from the battery holder
4. Insert a new lithium battery into the battery holder.
5. Pay attention to the polarity of the battery (the positive pole marked “+” is connected to the retaining
spring) and make sure that the retaining spring is locked (see Fig. 29).
Preliminary Version 0.235
8. Maintenance and Prevention CC300 Operator Panel – User Guide
6. The lithium battery must only be replaced with the same type of battery or with a type of battery
recommended by Kontron Europe GmbH. The type of the lithium battery must be UL listed.
7. Close the CC300 operator panel as described in chapter 7.5.2 “Closing the CC300 Operator Panel”.
Do not dispose of lithium batteries in general trash collection. Dispose of the battery
according to the local regulations dealing with the disposal of these special materials, (e.g.
to the collecting points for dispose of batteries).
8.2. Replacing the Emergency Stop Switch
- to be completed -
8.3. Replacing the Rotary/Push Button
-to be completed-
8.4. Replacing the mSATA Module
-to be completed-
8.5. Replacing the Cable Gland
-to be completed-
36 Preliminary Version 0.2
8. Maintenance and Prevention CC300 Operator Panel – User Guide
8.6. Firmware Updates
8.6.1. System BIOS Update Procedure
To update the System BIOS the BIOS ROM File and the update tools shall be copied onto a bootable DOS
USB Stick (no EMM386 or himem driver installed).
The USB Stick shall be the first Boot Device and must have following files:
1B754003.bin BIOS Image (current BIOS; this file may change!)
AFUDOS.exe Flash Tool
pr_bios.bat Batch file
To start the update process, run the included batch file.
After BIOS flash update is finished, perform a power cycle to restart the system.
On the next boot the BIOS will enter Setup automatically.
8.6.2. Firmware Update of the IO Board
-to be completed-
8.6.3. Firmware Update of the Rotary/Push Button
-to be completed-
8.6.4. Firmware Update of the RFID Module
-to be completed-
8.6.5. Firmware Update of the capacitive Touch
-to be completed-
Preliminary Version 0.237
9. Technical Data CC300 Operator Panel – User Guide
9. Technical Data
CC300 Operator Panel Technical Data
System Customer-specific HMI panel PC with glass front
Operating System ENGEL LINUX x86 64bit
Cooling Concept Fanless system
Cabinet Front: glass front with aluminum frame, Rear: die cast aluminum cover
Protection Class IP 54 (entire system)
Power Supply 24 V DC (see also chater 9.2 “Electrical Specifications”)
External Interfaces See chapter 9.1 “External Connectors and Interfaces”
Display TFT LCD Display, 21.5", 1920x1080, 16:9 portrait format, multi-touch,
contrast: 400:1, 16 million colors, brightness: 250 cd minimum, LED
backlight, view angle: 85x85x85x85 minimum
Optionally, an additional external display can be connected via DP cable
Touch Screen CapacitivePCAP multi-touch
RFID EM65 (Euromap Standard RFID ISO15693), 13.56 Mhz, read and write
functionality, implementation for user login
Emergency Stop Switch Four (optional: six) emergency stop circuits (24V break circuits), switch is
self-locking and can only be unlocked by turning the button
Front Glass Clear glass, thermally tempered, thickness: 5mm (+/- 0.2 mm), printed on
the rear side, 5 capacitive buttons integrated in the glass, LED backlight for
buttons and symbols
Buttons in the Glass Front Capacitive buttons (milled in the front glass) with LED backlight, partly with
software-controlled color change when pressed
Rotary/Push Button Can be adjusted to the left/right to a maximum of 30 degrees, self-resetting
when released, push button function, white backlit ring that can change its
color to red, green and orange by software
Mainboard Kontron SBC-754
CPU Intel Celeron 847E
Memory 2GB (1 socket, SO DIMM, DDR3, 1.066 MHz)
Drives 1x mSata, 8GB (optional: 2.5" HDD/SSD via SATA, drive bay available)
LAN 2x Ethernet 10/100/1000
IO Board B750 IO board, reverse voltage protection and short circuit protection
38 Preliminary Version 0.2
DP cable
9. Technical Data CC300 Operator Panel – User Guide
9.1. External Connectors and Interfaces
Interface Amount Position Data
Type: 10/100/1000 Mbit
LAN cable
optional
Power cable
2 external
1 external
1 external
Connector:RJ45
Source: CPU board
Type: Display port
Connector:DP (DisplayPort)
Source: CPU board
Type: Power Connector Main
Connector:Harting 24-pin
Source: I/O board
Expansion Panel cable
Expansion Panel cable
Emergency Stop circuits
USB Port
Grounding (PE) cable
1 external
1 external
1 external
2 external
1 external
Type: Control RS485
Connector:DSUB
Source: I/O board
Type: Power
Connector:4-Pin
Source:I/O board
Type: Control
Connector:8 wires in Harting connector
Source: Emergency Stop switch
Type: USB 2.0
Connector:USB A
Source: CPU board
Type: PE
Connector:End-sleeve
Source: Chassis internal PEN
Preliminary Version 0.239
9. Technical Data CC300 Operator Panel – User Guide
9.2. Electrical Specifications
CC300 Operator Panel Electrical Data
Power Supply 24VDC (+/- 20%), 3.5A max.
Component Theoretical Value (Measured Value)
CPU Board B754
(including CPU 847E) 27W
LCD Panel 23 (16)W
SSD 2x 3 W
I/O-Board 2 W
RFID 1 W
Rotary/push button 2 W
USB external 2x - power 0.5 W
Total dissipated internal 58.5 (51.5) W
USB external 2x 5 W
Linear actuator CAHB 44 (36)W
Total input power
(including all possible loads)
107.5 (92.5)W
40 Preliminary Version 0.2
9. Technical Data CC300 Operator Panel – User Guide
9.3. Environmental Specifications
Thermal Management Passive Cooling (CPU and entire system)
Operating Temperature +5 °C to +50 °C (41 °F to 122 °F)
Storage/Transit Temperature -30 °C to +80 °C (-22 °F to 176 °F)
Operating Rel. Humidity 5% to 95%, non-condensing
Storage/Transit Rel. Humidity 5% to 95%, non-condensing
Operating Altitude 0 m to 2000 m (0 ft. to 6560 ft.)
Storage/Transit Altitude 0 m to 10000 m (0 ft. to 32800 ft.)
Operating Shock 15 G, 11 ms duration, half-sine
Storage/Transit Shock 30 G, 11 ms duration, half-sine
Operating Vibration 5 Hz to 150 Hz, 0.5 G
Storage/Transit Vibration 5 Hz to 150 Hz, 1.0 G
Protection Class IP54 (entire system)
9.4. Mechanical Specifications
Dimensions CC300 Operator Panel
Height
Width
Depth
Weight
675 mm (26.57")
346 mm (13.62")
76 mm (2.99")
13 kg (28.66 lbs)
Preliminary Version 0.241
9. Technical Data CC300 Operator Panel – User Guide
Fig. 30: Dimensioned view of the CC300 glass front (print side - reversed image)
42 Preliminary Version 0.2
CC300 – Rear side
CC300 – left Side
9. Technical Data CC300 Operator Panel – User Guide
Fig. 31: Dimensioned rear and side view of the CC300 operator panel
Preliminary Version 0.243
9. Technical Data CC300 Operator Panel – User Guide
9.5. International Compliance, Approvals and Certificates
CE Directives
Low Voltage Directive (Electrical Safety) 2006/95/EC
EMC Directive 2004/108/EC
RoHS II Directives 2011/65/EU
Electrical SafetyStandards
EUROPE EN 60950-1
USA
CB Scheme
EMCStandards
EUROPE
Electromagnetic compatibility - Part 6-4: Generic standards – Emission standard for industrial
environments: EN 61000-6-4
Industrial, scientific and medical (ISM) radio-frequency equipment – Radio disturbance
characteristics - Limits and methods of measurement: EN 55011
Electromagnetic compatibility - Part 6-3: Generic standards – Emission standard for
residential, commercial and light industrial environments:
EN 61000-6-2
Limitation of human exposure to electromagnetic fields from devices operating in the
frequency range 0 Hz to 10 GHz, used in Electronic Article Surveillance (EAS), Radio Frequency
Identification (RFID) and similar Applications: EN 50 364
Electromagnetic compatibility and Radio spectrum Matters (ERM); Electromagnetic
Compatibility (EMC) standard for radio equipment and services: EN 301 489-1 /-3
UL 60950-1
IEC 60950-1
Electromagnetic compatibility and Radio spectrum Matters (ERM) - Short Range Devices (SRD)
- Radio equipment in the frequency range 9 kHz to 25 MHz and inductive loop systems in the
frequency range 9 kHz to 30 MHz: EN 300 330-1 /-2
The two externally accessible USB 2.0 ports are connected to the mainboard via cable. The 5V outputs are
separately, electronically fused to 500mA each. Another two USB 2.0 ports are located on the mainboard.
10.1.8. Grounding Cable (PE)
Grounding Cable (PE)
Cross section: 6mm2
Cable color: Yellow/green
Connector: End sleeve
2
6.0mm
/12mm
Preliminary Version 0.249
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