Engbo XF 30 VR, XF 60 VR, XF 90 VR, XF 130 VR, XForce XF 30 VR Installation And User Manual
...
XF
Rev: 4, 2010-02-01
Page 1
XForce thruster – VR series
Installation and user manual
XF 30 VR
XF 60 VR
XF 90 VR
XF 130 VR
English version
According to NS-EN ISO 9001:2000 FCC ID: R78-RC-01
R78-ECU-01
Art. no. 117-00166
XF
Rev: 4, 2010-02-01
Page 2
Contents
1. INTRODUCTION .............................................................................................................. 3
2. OPERATION ..................................................................................................................... 4
2.1. XForce intelligent electronic protection control ............................................................................................ 4
2.2. How to operate the thruster .......................................................................................................................... 4
2.2.1. Operating panel versions ...................................................................................................................................... 5
2.2.2. Operating instructions ........................................................................................................................................... 5
2.2.3. Directions for use .................................................................................................................................................. 5
2.2.4. RCU – Remote Control Unit ................................................................................................................................. 6
2.2.5. Coding of wireless remote control ........................................................................................................................ 7
2.2.6. Battery replacement ............................................................................................................................................. 8
3. SPESIFICATIONS ............................................................................................................ 8
3.1. Technical specifications wireless remote control ......................................................................................... 8
3.2. Dimensions XF30VR, XF60VR, XF90VR and XF130VR ............................................................................. 9
3.3. Dimensions RCU – Remote Control Unit ..................................................................................................... 9
3.4. Installation of RCU – Remote Control Unit................................................................................................. 10
4. INSTALLATION OF THE THRUSTER ........................................................................... 10
4.1.1. Drilling tool kit ..................................................................................................................................................... 10
4.1.2. Choosing and marking the location .................................................................................................................... 10
4.1.3. Cutting holes....................................................................................................................................................... 11
4.1.4. Tunnel centre hole .............................................................................................................................................. 11
4.1.5. Adapting the tunnel ............................................................................................................................................. 11
4.1.6. Cleaning before fastening ................................................................................................................................... 12
4.1.7. Prevent filling from running out ........................................................................................................................... 12
4.1.8. Fastening the tunnel ........................................................................................................................................... 13
4.1.9. Filler .................................................................................................................................................................... 13
4.1.10. Grinding .............................................................................................................................................................. 14
4.1.11. Directions for installations in high speed boats ................................................................................................... 14
4.1.12. Coating ............................................................................................................................................................... 14
5. THRUSTER INSTALLATION ......................................................................................... 15
5.1. The thrusters unit ....................................................................................................................................... 15
5.2. Preparations ............................................................................................................................................... 15
5.3. Not vertical installation ............................................................................................................................... 15
5.4. Off centre installation .................................................................................................................................. 16
5.5. Drilling thruster installation holes ............................................................................................................... 16
5.6. Apply sealant .............................................................................................................................................. 16
5.6.1. Specified sealants: ............................................................................................................................................. 16
5.7. Installation of the gearhousing ................................................................................................................... 16
5.7.1. Propeller installation ........................................................................................................................................... 17
6. ELECTRICAL CONNECTIONS ...................................................................................... 18
6.1. Touch panel installation.............................................................................................................................. 18
6.2. Joystick (single/double) installation ............................................................................................................ 18
6.3. Connecting the joystick .............................................................................................................................. 19
6.4. Connecting the control cable to the RCU ................................................................................................... 19
6.5. Contradicting direction ................................................................................................................................ 20
6.6. Connecting cables to the bow thruster ....................................................................................................... 20
6.7. Connecting cables to the battery ................................................................................................................ 21
6.8. Fuse connections ....................................................................................................................................... 21
6.9. Recommended main switch ....................................................................................................................... 21
6.10. Main switch terminal ............................................................................................................................... 21
6.11. XForce Thruster Cable, fuse and battery requirements ......................................................................... 22
6.12. Wiring diagram ........................................................................................................................................ 22
6.13. Wiring diagram single and double joystick ............................................................................................. 23
7. MAINTENANCE ............................................................................................................. 23
7.1. Mechanical check ....................................................................................................................................... 23
7.2. Corrosion check ......................................................................................................................................... 23
7.3. Battery/charger check ................................................................................................................................ 24
XF
Rev: 4, 2010-02-01
Page 3
7.4. High current cable/connections check ....................................................................................................... 24
7.5. Joystick/operator panel check .................................................................................................................... 24
8. TROUBLESHOOTING .................................................................................................... 24
8.1. The thruster does not work......................................................................................................................... 24
8.2. The thruster does not work or has an unexpectedly low performance ...................................................... 24
8.3. The thruster works in only one direction .................................................................................................... 25
8.4. The thruster runs in contradicting direction ................................................................................................ 25
8.5. The thruster runs for short intervals or clicking sound is to be heard from the thruster ............................ 25
8.6. The thruster stops working after a long period of use ................................................................................ 26
9. INSTALLATION OF EQUIPMENT WITH HIGH CURRENTS. ........................................ 26
9.1. Special considerations. .............................................................................................................................. 26
9.1.1. Preface/introduction. ................................................................ ........................................................................... 26
9.2. Battery ........................................................................................................................................................ 27
9.2.1. Battery-cables/lugs ............................................................................................................................................. 27
9.2.2. Battery connection .............................................................................................................................................. 27
9.2.3. Fuse connection ................................................................................................................................................. 28
9.2.4. Main switch connection ...................................................................................................................................... 28
1. Introduction
First of all, we would like to thank you for choosing the XForce Thruster. Engbo AS has for several years
supplied Volvo Penta with thrusters, distributed as QL thrusters through Volvo Penta dealers and distributors. In
late 2006, Engbo and Volvo Penta agreed that distributing through two channels and brand names would make
our thrusters even more available. Together with Engbo anchoring and mooring systems, the thrusters
constitute a complete system for manoeuvring and mooring your vessel. The control units for both thrusters and
winches are based on the same modules, which makes it possible to manoeuvre and anchor using one single
wireless remote control.
To achieve maximum benefit from your XForce thruster, please study this manual thoroughly before installing
and making use of the thruster panels. Keep this manual onboard. Do not hesitate to contact us if you have any
questions.
Best regards,
Engbo AS
P.O. Box 2288 Postterminalen
N-3103 Tønsberg
Norway
E-mail: support@engbo.no
Web: www.engbo.no
IMPORTANT:
Please read the entire instruction carefully before starting on the installation work.
The installation instructions are only produced for professional use of qualified personnel and
are not intended for non-professional use. Engbo will not assume any liability whatsoever for
damage incurred, either damage to materials or personal injury, which may result if the
installation instructions are not followed or if the work is carried out by non-professional
personnel.
The manufacturer does not assume any liability for the installation of the thruster panels.
Qualified installers should be familiar with these installation instructions. The responsibility for
the installation rests entirely on the installer. Suitable protective equipment must be used
during installation. Compliance with regulations must be ensured by the installer.
Faulty installation or connection of any components will render any warranty given by Engbo
AS void. Beware there may be differences regarding choice of models in some of the
illustrations.
XF
Rev: 4, 2010-02-01
Page 4
IMPORTANT:
When installed in boats approved or classified according to international or special national
rules, the installer is responsible for following the demands in accordance with these
regulations / classification rules. The instructions in this manual cannot be guaranteed to
comply with all different regulations / classification rules. The remote control is approved for
use in EU/EFTA countries (CE) or US/Canada (FCC). For other countries, please contact your
local authorities.
2. Operation
IMPORTANT:
XForce thruster(s) must only be operated by persons with knowledge of the system.
Keep main engine(s) running when operating thruster(s) to ensure enough electrical power.
Only operate the thruster(s) with the propellers fully submerged.
Test running
WARNING:
Do not operate the thruster(s) without the belt cover installed.
Make sure no one is within reach of the rotating propeller(s)
The propeller(s) must come to a stop before running in opposite direction,
otherwise the contactors will burn / fuse.
NB: When the boat is launched check that it moves in the correct directions when operating
the control panel. If not, shift the cables connected to no. 1 and no. 3 on the control unit, or
when it concerns MCU with integrated radio receiver, change position on DIL switch 8 on S100
(see 10.4).
2.1. XForce intelligent electronic protection control
Automatic intelligent monitoring will shut off the thruster if too low voltage.
The system has intelligent monitoring to measure run and pause time. The XForce Thruster is
not permitted to start if the voltage on the thruster is below 10.0V on 12V system/ 20.0V on 24V
system. If the voltage at the thruster drops below 9.0/18.0V when thruster is running, warning will
occur by showing orange power light on the wireless control.
Electronic protection system prevents the thruster from continue to run in case of solenoid lock-
in. (Solenoid versions.)
Automatic intelligent monitoring measures run and pause time to protect the motor and control
unit against overheating.
Max continuous running time: 4 intervals of 30 sec – S2 = 2 min.
Of security reasons, the system permits continuous running of the thruster in 4 intervals of 30
sec. After each interval, the thruster will stop. Switching off / on the joystick or switch panel will
make the thruster run again. If repeated 4 times, (total 2 minutes running), the thruster will need
to cool down for 25 minutes before being ready to run again. This to protect the motor and
control unit against overheating.
NB: In an emergency situation, to save the ship from any damage, this protection can be override
by turning the main switch off and on.
Time delay when changing direction protects against mechanical and electric overload.
Shear pin between thruster motor and drive shaft protects mechanical parts if the propeller is
obstructed from rotation.
2.2. How to operate the thruster
Move the joystick / press the touch panel to right and the thruster
will be activated to starboard.
Move the joystick / press the touch panel to left and the thruster
will be activated to port.
XF
Rev: 4, 2010-02-01
Page 5
2.2.1. Operating panel versions
There are 4 different XForce Thruster operation panels available.
Touch panel (Part no.12-79001)
Easy to install.
Designed similar to Engbo winch panel.
Single Joystick (Part no.12-79002)
ON/OFF switch,
LEDs for indication of power and direction.
Double joystick (Part no.12-79003)
Needed if both bow and stern thruster installed.
ON/OFF switch.
LEDs for indication of power and direction.
Wireless remote control (Part no.12-47014)
Splash-proof, remote control unit.
The wireless remote control can be used to operate maximum two
thrusters and two windlasses, bow and stern.
Activates both bow and stern thruster simultaneously in opposite
direction by pushing the centre buttons.
Operation range of +30 m under normal conditions.
High quality, narrow band unit with two-way communication with the
electronic control unit.
Each electronic control unit has a unique code.
Equipped with anti-slip strips on the backside.
Holder and hand/neck cord is included as standard (easily removed).
The battery lifetime is more than 2 seasons based on normal leisure
use.
IMPORTANT! Always install at least one fixed XF Thruster panel.
2.2.2. Operating instructions
The remote control is battery-operated. To ensure longer life, it will
automatically go into sleep mode five minutes after the last button was
pushed. Deactivation is signalled with two short sound bursts and a
blinking “POWER” indicator. The remote control is activated by holding
down any button for 1.5 seconds. When the remote control has been
activated, the selected thruster can immediately be operated by pressing
the “arrow” button in the desired direction. The thruster will be running as
long as the button is pressed down. (Max 4x30 sec.)
2.2.3. Directions for use
Push the left arrow button, and the thruster moves the boat to port.
Push the right arrow button, and the thruster pushes the boat to
starboard.
Pushing the centre (twin arrow) buttons on the wireless remote activates
both bow and stern thruster simultaneously in opposite directions. The
boat will start to rotate about the vertical axis. (Requires both bow and
stern thrusters installed.)
XF
Rev: 4, 2010-02-01
Page 6
Green light
NB: Activation is indicated by a steady green light in the “POWER” indicator and
a short sound. All subsequent use of buttons is shown on the associated
indicator above the button, accompanied by a short sound.
Green light indicates everything normal and ready.
Orange light
Orange light indicates warning conditions, e.g low voltage at the electronic unit.
Red light
The indicator will quickly blink red in case of system faults and slowly blink red
together with short sounds if the remote is unable to communicate with the
electronic unit.
If the thruster is overloaded and requires time to cool down, this will also be
indicated by quick red flashing.
These error indications are shown when buttons are pushed.
2.2.4. RCU – Remote Control Unit
XF30VR, XF60VR, XF90VR and XF130VR are supplied with the power
contactor fixed to the thruster motor and separate electronic Remote Control
Unit (RCU) with integrated receiver for the wireless remote enclosed.
The antenna is preinstalled inside the electronic thruster control.
IMPORTANT! Turn off the thruster main switch when not in use. The radio
receiver current consumption will be approx 3.5 W as long as it is turned on.
XF
Rev: 4, 2010-02-01
Page 7
Image A
2.2.5. Coding of wireless remote control
Procedure for serial no. above 8600
Important! If your wireless control has serial no. lower than 8600, use the
procedure enclosed your remote.
1. How to put the wireless control unit in code mode:
Select the pair of switches on the remote control to be coded.
Press down both switches simultaneously for approximately 12 seconds.
When you hear a short sound signal and the green power light starts to
flash, the remote control is prepared for coding and will stay in coding
mode for 5 minutes or until the coding has been finished.
(Image A)
Image B
Image C
Image D
2. How to put the receiver unit in code mode:
Alt. 1. Touch panel installed.
Press and keep both switches on the touch panel down while
simultaneously switching on the power to the receiver unit.
(Image B and C)
The receiver will now understand that coding is requested and
automatically connect to your wireless control and the wireless remote
control will immediately be ready for use.
This will be confirmed by a short sound signal and the green power light
will turn from flashing to permanent.
Check that the wireless control is functioning.
Alt. 2. Joystick installed.
Turn the thruster main switch off.
Disconnect the cables to the joystick connected to 1, 2 and 3 on the
green plug on the remote control unit (RCU).
Prepare two short wires (5 cm). Remove the insulation in both ends and
connect these between 1 and 2 as well as between 2 and 3 on the green
plug. (Image D).
Turn the power on.
The receiver will now understand that coding is requested and
automatically connect to your wireless control and will immediately be
ready for use.
This will be confirmed by a short sound signal and the green power light
will turn from flashing to permanent.
Turn the thruster main switch off.
Disconnect the short wires and connect the joystick cables.
Turn the power on and check that the wireless control is functioning.
XF
Rev: 4, 2010-02-01
Page 8
2.2.6. Battery replacement
The remote control uses three regular AAA/LR03 alkaline batteries. The battery
life is more than two seasons under normal leisure use.
When replacing batteries, open the unit by unscrewing all five screws.
NB:
The screws are of different lengths and have O-rings under the screw
heads.
Replace the batteries and make sure all 3 batteries have the (+) and the
(–) correct.
Reassemble the back cover and carefully screw the parts together until
the housing gasket is slightly compressed. The remote will remain
splashproof as long as the O-rings and gasket are intact with correct
compression.
NB: To ensure a long lifetime, this remote control has acid-proof machine
screws and screw inserts in the housing.
3. Spesifications
3.1. Technical specifications wireless remote control
Wireless remote:
Motor Control Unit:
Remote Control Unit:
Model:
RC-01
ECU-01
RCU
Power supply:
3 x 1.5 V DC
(3 x AAA/LR03
batteries)
From thruster
(integrated)
From thruster
(integrated)
Battery life:
2–3 years
(normal leisure use)
Not applicable
Not applicable
Communication:
Two-way, narrowband, GFSK modulation
Operating frequency:
868.075 – 869.125 MHz, CE (EU/EFTA)*
902.175 – 903.025 MHz, FCC (US/Canada)*
Channels:
16 for communication
Channel separation:
50 kHz
Address range:
65.535 (16 bit), spread among the 16 channels
Temperature range:
-20 to +60 degrees Celsius/-4 to +131 degrees Fahrenheit
Relative humidity
(without condensation):
20% – 90%
Weight:
105 g
Model dependent
120
Dimensions (HxWxD):
129x53x23 mm
Model dependent
150x200x40mm
Environment protection:
Splashproof
IP 41
IP41
* May apply to other countries. For information, please contact local authorities for the country concerned.
** Conditional upon correct installation and intact rubber gasket and O-rings
XF
Rev: 4, 2010-02-01
Page 9
3.2. Dimensions XF30VR, XF60VR, XF90VR and XF130VR
Thruster model
A
mm
B
mm
Bmin
mm
C
mm
D
mm
E
mm
F
mm
XF 30VR
252
132
132
118
60
210
140
XF 60VR
295
185
185
145
60
210
150
XF 90VR
370
185
185
230*
80
270
190
XF 130VR
385
250
250
320*
100
270
190
3.3. Dimensions RCU – Remote Control Unit
RCU
A
mm
B
mm
C
mm
D
mm
E
mm
F
mm
XF30VR, XF60VR, XF90VR
and XF130VR
172 150 119 200 188 37
Loading...