ENERVEX IPVB 300, IPVB 350, IPVB 500, IPVB 400 Installation & Operating Manual

ENERVEX IPVB 300-500 INLINE POWER VENTER
3002600 08.17
Installation & Operating Manual
READ AND SAVE THESE INSTRUCTIONS!
ETL514733
ENERVEX Inc. 1685 Bluegrass Lakes Parkway Alpharetta, GA 30004 USA
P: 770.587.3238 F: 770.587.4731 T: 800.255.2923 info@enervex.com www.enervex.com
3002600 08.17
ETL514733
This symbol shows that ENERVEX IPVB Inline Power Venters for solid fuel applications are listed under ETL File no. 514733.
Symbol Legend
The following terms are used throughout this manual to bring attention to the presence of potential hazards, or to important information concerning the product.
DANGER: Indicates an imminent hazardous situation which, if not avoided, will result in death, serious injury or substantial property damage.
WARNING: Indicates an imminent hazardous situation which, if not avoided, may result in personal injury or property damage.
DANGER: Indicates an imminent electrical shock hazard which, if not avoided, will result in death,
serious injury or substantial property damage.
How to use this manual
This installation manual does not contain any system design documentation. System design documentation is available from any authorized ENERVEX representative. Accessories, fans, and variable frequency drives are not covered by this manual. Please refer to these component’s individual
manuals.
TO REDUCE THE RISK OF FIRE, ELECTRICAL SHOCK OR INJURY TO PERSONS, OBSERVE THE FOLLOWING:
1. Use this unit in the manner intended by the manufacturer. If you have questions, contact the manufacturer at the address or telephone number listed on the front of the manual.
2. Before servicing or cleaning the unit, switch off at service panel and lock service panel to prevent power from being switched on accidentally.
3. Installation work and electrical wiring must be done by a qualified person(s) in accordance with applicable codes and standards.
4. Follow the appliance manufacturer’s guidelines and safety standards such as those published by the National Fire Protection Association (NFPA), and the American Society for Heating, Refrigeration and Air Conditioning Engineers (ASHRAE), and the local code authorities.
5. This unit must be grounded.
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Content
1. GENERAL INFORMATION
1.1 Function ............................................................................................4
1.2 Components .....................................................................................5
1.3 Shipping ............................................................................................ 5
1.4 Warranty ............................................................................................5
2. SPECIFICATIONS AND DIMENSIONS
2.1 Dimensions and Capacities ...............................................................6
3. MECHANICAL INSTALLATION
3.1 General .............................................................................................7
3.2 Positioning ........................................................................................7
3.3 Drain Installation ................................................................................8
3.4 Mounting of Power Venter .................................................................8
3.5 Location/Connections .......................................................................8
3.6 Vertical Installation .............................................................................9
3.7 Horizontal Installation .........................................................................9
4. ELECTRICAL INSTALLATION
4.1 General .............................................................................................10
4.2 Wiring Diagram - IPVB 300 ................................................................10
4.3 Wiring Diagram - IPVB 350-500 ........................................................11
4.4 Installing a Proven Draft Switch .........................................................12
4.5 Installation of Stack Probe for PDS Function ......................................13
4.6 Checking and Changing Rotation on IPVB 350, 400 and 500 ............13
5. STARTUP AND CONFIGURATION
5.1 General .............................................................................................14
5.2 System Testing .................................................................................. 14
5.3 Adjusting Fan Speed .........................................................................14
5.4 Testing Safety System .......................................................................14
6. MAINTENANCE AND TROUBLESHOOTING
6.1 General .............................................................................................15
6.2 Preparing the Power Venter for Cleaning ........................................... 15
6.3 Troubleshooting .................................................................................16
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1. GENERAL INFORMATION
1.1 FUNCTION
The IPVB Power Venter is intended for use as a true in-line draft inducer. It can be installed in-line in the vertical or horizontal section of a chimney or stack. It is specifically designed for applications where reliable and efficient operation, low noise level, low energy consumption, variable speed and compact design are critical.
The IPVB is for use with condensing and non-condensing appliances at flue gas temperatures of 575°F (302°C) for continuous operation.
Typical uses are mechanical venting of gas-fired or oil-fired boilers and water heaters. The IPVB is for indoor or outdoor installation where ambient temperatures are in the range of
-40°F to 122°F (-40°C to 50°C). The IPVB Power Venter is an efficient, high-temperature
ventilator with backward-inclined impeller. The ventilator housing is made of stainless steel and equipped with an energy-efficient, totally enclosed, variable speed motor, which is mounted outside the air stream. The design is a Type B, Spark Resistant Construction. The motor and impeller is a complete assembly (drive unit) that can be removed from the fan housing without removing the fan from the stack system. The stack connections are of the flanged connection type and fit most commercial pre-fabricated chimney systems. The fan is typically installed hung from ceiling mounting brackets to support the weight. The IPVB model is approved for temperatures up to 575°F (302°C). The IPVB is a component in the ENERVEX CASITM, Chimney Automation System.
The housing is made of 316L stainless steel. The impeller is of the backward inclined type made of cast aluminum. Commercial grade, totally enclosed (TEFC), variable speed, Class A insulated motor with sealed and permanently lubricated bearings. Thermal overload protection.
The IPVB Power Venter should only be used with appliances operating on Natural Gas, LP-Gas/Butane or fuel oil (#2 through #6). It should never be used with incinerators, incinerating toilets or solid-fuel burning equipment. The temperature of the flue gases going through the Power Venter should not exceed 575°F (302°C).
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1.2 COMPONENTS
B
A
C
E
D
F
AIR
FLOW
A. Inlet B. Outlet C. Motor D. Housing E. Impeller F. Motor Mounting Plate
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Fig 1
1.3 SHIPPING
The IPVB is shipped on a pallet covered by a cardboard box. STANDARD PACKING LIST The IPVB is shipped with a junction box and drain installation
kit. If other components are shipped, these will appear as separate items on the shipping packing list.
NOTE: All single phase fans ae shipped with a capacitor and junction
box connected via conduit. The capacitor is located INSIDE the junction box. Please do not discard.
SHIPPING WEIGHT*
Model Lbs
300 100
350 120
400 150
500 200
*Weight includes the shipping pallet
1.4 WARRANTY
ENERVEX products are warranted for a period of two (2) years following the date of invoice. Replacement or repair will be at ENERVEX’s discretion, provided factory inspection shows a defect in material or workmanship.
Complete warranty conditions are available from ENERVEX.
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0.0
1.0
0.5
2.0
1.5
3.0
2.5
4.0
3.5
5.0
4.5
P
(inW.C.)
2. SPECIFICATIONS
2.1 DIMENSIONS & CAPACITIES
Specifications
Model IPVB 300 IPVB 350 IPVB 400 IPVB 500
Fa n Type Centrifugal Impeller (B-wheel)
Motor Type TEFC
Voltage VAC 1 x 120 3 x 200-240 / 3 x 440-480
Amperage Amps 5.8 2.6 / 1.5 5.5 / 2.9 7.8 4.1
Motor
Max. RPM 160 0 174 0
Duct Connection in 12 14 16 20
(Nominal) mm 300 350 400 500
Dimensions
Weight
Max. Temperature 575°F (302°C) Continous
Removal of drive unit
Output HP 0.5 1.0 2.0 3.0
kW 0.35 0.75 1.5 2.2
in 19.3 22.4 26.4 29.5
A
mm 490 569 671 74 9
in 13.0 14. 6 17.0 21.3
B
mm 330 371 432 541
in 13.9 15.5 17. 8 22.1
C
mm 353 394 452 561
in 12.1 14.0 16. 0 20
D
mm 306 356 406 508
in 11.1 12.7 14.6 16.2
E
mm 282 322 370 411
in 6.9 7. 8 8.9 11.1
F
mm 175 198 226 282
in 15.8 15 .8 16.2 2 0 .1
G
mm 401 401 411 511j j
in 21.6 24.6 26.3 30.0
H
mm 549 625 668 762
in 2.5 2.5 2.6 2.7
J
mm 64 64 66 69
in 47.1 51.2 56.8 66.9
L
mm 119 9 1300 144 3 169 9
W
in 22.2 25.3 29.2 32.4
mm 564 643 74 2 823
lbs 75 94 128 18 2
kg 34 42.5 58 82.5
Fan without drive unit
Capacity
t
IPVB 500
IPVB 300
0 1000 2000 5000
NOTE: The capacity data above is tested in accordance with ISO
Standard 5801-Industial Fans Performance Testing Using Standardized Airways.
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IPVB 350
IPVB 400
3000 4000
Volume (cfm)
6000
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