This geothermal heat pump provides heating
and cooling as well as optional domestic water
heating capability. Engineering and quality
control is built into every geothermal unit. Good
performance depends on proper application
and correct installation.
Notices, Cautions, Warnings, & Dangers
“NOTICE” Notication of installation, operation
or maintenance information which is important,
but which is NOT hazard-related.
“CAUTION” Indicates a potentially hazardous
situation or an unsafe practice which, if not
avoided, COULD result in minor or moderate
injury or product or property damage.
“WARNING” Indicates potentially hazardous
situation which, if not avoided, COULD result in
death or serious injury.
equivalent protective covering. Cap or recap
unit connections and all piping until unit is
installed. Precautions must be taken to avoid
physical damage and contamination which
may prevent proper start-up and may result in
costly equipment repair.
⚠ CAUTION ⚠
DO NOT OPERATE THE GEOTHERMAL
HEAT PUMP UNIT DURING BUILDING
CONSTRUCTION PHASE.
Storage:
All geothermal units should be stored inside in
the original packaging in a clean, dry location.
Units should be stored in an upright position
at all times. Units should not be stacked unless
specially noted on the packaging.
“DANGER” Indicates an immediate hazardous
situation which, if not avoided, WILL result in
death or serious injury.
Inspection:
Upon receipt of any geothermal equipment,
carefully check the shipment against the
packing slip and the freight company bill of
lading. Verify that all units and packages have
been received. Inspect the packaging of
each package and each unit for damages.
Insure that the carrier makes proper notation
of all damages or shortage on all bill of lading
papers. Concealed damage should be
reported to the freight company within 15 days.
If not led within 15 days the freight company
can deny all claims.
Note: Notify Enertech Global’s shipping
department of all damages within 15 days. It
is the responsibility of the purchaser to le all
necessary claims with the freight company.
Unit Protection:
Protect units from damage and contamination
due to plastering (spraying), painting and
all other foreign materials that may be used
at the job site. Keep all units covered on the
job site with either the original packaging or
Pre-Installation:
Special care should be taken in locating
the geothermal unit. Installation location
chosen should include adequate service
clearance around the unit. All vertical units
should be placed on a
pad, or a high density, closed cell polystyrene
pad
slightly larger than the base of the unit.
Flex connectors should also be installed in
between the ductwork and the unit. All units
should be located in an indoor area where
the ambient temperature will remain above
55°F and should be located in a way that
piping and ductwork or other permanently
installed xtures do not have to be removed
for servicing and lter replacement.
Pre-Installation Steps:
1. Compare the electrical data on the unit
nameplate with packing slip and ordering
information to verify that the correct unit
has been shipped.
2.Remove any packaging used to support or
hold the blower during shipping. Remove
and discard the blower motor armature
shaft shipping bracket from the rear of the
blower.
3.Inspect all electrical connections
and wires. Connections must be clean and
formed plastic air
Enertech GlobalCT Models, Rev.: A
6
Section 2: Installation Introduction
tight at the terminals, and wires should not
touch any sharp edges or copper pipe.
4.Verify that all refrigerant tubing is free of
dents and kinks. Refrigerant tubing should
not be touching other unit components.
5.Before unit start-up, read all manuals and
become familiar with unit components
and operation. Thoroughly check the unit
before operating.
⚠ CAUTION ⚠
ALL GEOTHERMAL EQUIPMENT IS
DESIGNED FOR INDOOR INSTALLATION
ONLY. DO NOT INSTALL OR STORE UNIT
IN A CORROSIVE ENVIRONMENT OR IN
A LOCATION WHERE TEMPERATURE AND
HUMIDITY ARE SUBJECT TO EXTREMES.
EQUIPMENT IS NOT CERTIFIED FOR
OUTDOOR APPLICATIONS. SUCH
INSTALLATION WILL VOID
ALL WARRANTIES.
⚠ WARNING ⚠
FAILURE TO FOLLOW THIS CAUTION MAY
RESULT IN PERSONAL INJURY. USE CARE
AND WEAR APPROPRIATE PROTECTIVE
CLOTHING, SAFETY GLASSES AND
PROTECTIVE GLOVES WHEN SERVICING
UNIT AND HANDLING PARTS.
Terminal Strip: Provides connection to the
thermostat or other accessories to the low
voltage circuit.
Transformer: Converts incoming (source)
voltage to 24V AC.
Low Voltage Breaker: Attached directly to
transformer, protects the transformer and low
voltage circuit.
Blower Motor Relay: Energizes the blower motor
(PSC motors only).
Reversing Valve: Controls the cycle of the
refrigerant system (heating or cooling).
Energized in cooling mode.
Three Way Valve: Is used with radiant water
heating combination units. Energized in water
heating mode.
High Pressure Switch: Protects the refrigerant
system from high refrigerant pressure, by locking
unit out if pressure exceeds setting.
Low Pressure Switch: Protects the refrigerant
system from low suction pressure, if suction
pressure falls below setting.
Flow Switch (Freeze Protection Device): Protects
the water heat exchanger from freezing,
Logic Board: Logic Board operates the
compressor and protects unit by locking out
when safety switches are engaged. It also
provides fault indicator(s).
CT Models, Rev.: AEnertech Global
Electric Heater: Provides auxiliary heat during
cold temperatures and provides electric
backup if unit malfunctions.
Blower Motor (ECM): ECM (Electrically
Communicated Motor) for variable fan speeds.
Compressor (Copeland Scroll): Pumps
refrigerant through the heat exchangers and
pressurizes the refrigerant, which increases the
temperature of the refrigerant.
Oil Separator: Located close to the compressor
to effectively remove oil from the high pressure
gas leaving the compressor increasing unit
efciency and life expectancy. Shown in
refrigerant circuit illustration on page 65.
7
Section 3: Installation Considerations
Consumer Instructions: Dealer should
instruct the consumer in proper operation,
maintenance, lter replacements, thermostat
and indicator lights. Also provide the consumer
with the manufacturer’s Owner's Manual for the
equipment being installed.
Enertech Global D-I-Y Policy: Enertech Global’s
geothermal heat pumps and system installations
may include electrical, refrigerant and/or water
connections. Federal, state and local codes
and regulations apply to various aspects of the
installation. Improperly installed equipment can
lead to equipment failure and health/safety
concerns. For these reasons, only qualied
technicians should install a Enertech Global built
geothermal system.
Because of the importance of proper installation,
Enertech Global does not sell equipment direct
to homeowners. Internet websites and HVAC
outlets may allow for purchases directly by
homeowners and do-it-yourselfers, but Enertech
Global offers no warranty on equipment that is
purchased via the internet or installed by persons
without proper training.
Enertech Global has set forth this policy
to ensure installations of Enertech Global
geothermal systems are done safely and
properly. The use of well-trained, qualied
technicians helps ensure that your system
provides many years of comfort and savings.
Equipment Installation: Special care should
be taken in locating the unit. All vertical units
should be placed on a level surface on a
vibration absorbing pad (air pad) slightly larger
than the base of the unit. Downow units should
be placed on a non-combustible base. Flex
connectors should also be installed in between
the ductwork and the unit. All units should be
located in an indoor area were the ambient
temperature will remain above 55°F and should
be located in a way that piping and ductwork
or other permanently installed xtures do not
have to be removed for servicing and lter
replacement.
Electrical: All wiring, line and low voltage,
should comply with the manufacturer's
recommendations, The National Electrical
Code, and all local codes and ordinances.
Thermostat: Thermostats should be installed
approximately 54 inches off the oor on an
inside wall in the return air pattern and where
they are not in direct sunlight at anytime.
Loop Pumping Modules: Must be wired to the
heat pump’s electric control box. A special
entrance knockout is provided below the
thermostat entrance knockout. A pump
module connection block, connected to
the master contactor, and circuit breaker is
provided to connect the Pump Module wiring.
Desuperheater Package: Water heating is
standard on all residential units (units may be
ordered without). It uses excess heat, during
both heating and cooling cycles, to provide
hot water for domestic needs. A double wall
desuperheater exchanger (coil) located
between the compressor and the reversing
valve, extracts superheated vapor to heat
domestic water; while satisfying its heating and
cooling needs. The water circulation pump
comes pre-mounted in all residential units, but
must be electrically connected to the master
contactor. Leaving it unconnected ensures that
the pump is not run without a water supply.
The Desuperheater package can make up to
60% (depending on heat pump usage) of most
domestic water needs, but a water heater is still
recommended.
Desuperheater Piping: All copper tubes & ttings
should be 5/8” O.D (1/2” nom) minimum with a
maximum of 50ft separation. Piping should be
insulated with 3/8” wall closed cell insulation.
Note: Copper is the only approved material for
desuperheater piping.
UV Light Usage:
return air plenum should be such that the light
does not have a direct line of sight to the air
coil of the unit. UV lights could cause internal
wiring, foam insulation, or other components to
deteriorate. It would be better to place the UV
light in the supply air plenum, or ductwork. This
also helps keep the light cleaner. Additionally, if
a humidier is installed and in line of the sight of
the UV light, consult the humidier install manual
for indication of whether the light will deteriorate
any parts of the humidier (like the pad).
The use of a UV light in the unit
Enertech GlobalCT Models, Rev.: A
8
Section 4: Installation
UNIT PLACEMENT:
When installing a geothermal heating and
cooling unit, there are several items the installer
should consider before placing
the equipment.
1.Service Access. Is there enough space for
service access? A general rule of thumb is
at least 2 feet in the front and 2 feet on at
least one side.
2.Unit Air Pad. All vertical geothermal
heating and cooling equipment should be
placed on either a formed plastic air pad,
or a high density, closed cell polystyrene
pad. Downow units should be placed
on a non-combustible base. This helps
eliminate vibration noise that could be
transmitted through the oor.
3.Verify that all applicable wiring, ductwork,
piping, and accessories are correct and on
the job site.
PRE-INSTALLATION:
Before you fully install the geothermal
equipment, it is recommended you go
through this quick checklist before placing the
equipment.
⧠ Fully inspect the unit after unpacking.
⧠ Open both the air handler section and
compressor section and removed any
packaging material or documentation
included in the unit.
⧠ Remove and discard the blower motor
armature shaft shipping bracket from the
rear of the blower.
⧠
Locate the Unit Start-Up form from this
manual and have it available as the unit
installation proceeds.
⚠ WARNING ⚠
DOWNFLOW UNITS REQUIRE THAT THE
FLOOR OPENING (BETWEEN THE UNIT AND
THE SUPPLY DUCT PLENUM) BE SLEEVED
THROUGH THE FLOOR WITH METAL DUCT.
THIS IS ESPECIALLY IMPORTANT IF THE UNIT
IS SITTING ON A PAD.
⚠ NOTICE ⚠
THE BLOWER SUPPORT BRACKET,
LOCATED ON THE BACK OF THE BLOWER
FOR SHIPPING PURPOSES, MUST BE
REMOVED BEFORE OPERATION. FAILURE
TO REMOVE THE BRACKET COULD RESULT
IN POTENTIALLY NOISY OPERATION AND
EQUIPMENT DAMAGE.
⚠ NOTICE ⚠
THIS UNIT FEATURES A BRAZED-PLATE
HEAT EXCHANGER FOR HYDRONIC
HEATING. TO PREVENT POTENTIAL
EQUIPMENT DAMAGE, A WATER STRAINER
IS PROVIDED AND MUST BE INSTALLED IN
THE WATER INLET CIRCUIT TO PROTECT
THE HEAT EXCHANGER FROM PARTIAL
OR COMPLETE BLOCKAGE. IF ANOTHER
STRAINER IS USED, IT SHOULD FEATURE A
16-20 MESH MINIMUM, 20-40 MESH IS A
BETTER CHOICE.
⧠
Clean the air coil with soap and water
solution to remove any oil or dirt.
CT Models, Rev.: AEnertech Global
9
Section 4: Unit Dimensional Data
Condensate
3/4” FPT
Desuperheater Out
Desuperheater In
Load Out
Load In
Source Out
Source In
1.13
ASP
C
E
Air Coil
Left View
5.50
ASP
Control Panel
Plug Plate
.97
Power Supply 1/2”
High Voltage Supply 1”
DD
Condensate
3/4” FPT
Low Votage 1/2”
B
27.63
.89
D
CAP
BSP
A2
A1
CSP
Front & Back View
30.33
28.01
Filter
Rack
Model
024 -
048
060 -
072
C
A
P
B
S
P
C
S
P
Dimensional Data
without Control Box
Height
Width
(A1)
(B)
P
A
S
P
A
S
Depth
(C)
Plenum
Flanges
Access
Panels
16.00
8.12
LEGEND:
SAP= Service Access Panel
BSP
CSP
CAP
ASP
FPT
Dimensional Data
with Control Box
Height
(A2)
= Blower Service Panel
= Compressor Service Panel
= Control Access Panel
= Access Service Panel
= Female Pipe Thread
56.130.332.262.516.016.013.014.026.028.0
60.130.332.266.516.016.013.014.026.032.0
16.00
Control Box
Top View
Top Discharge
Supply Air
(Top Discharge)
WidthDepthWidthDepth
Notes:
For the source water loop, GeoComfort residential models use 1” double o-ring ttings.
GeoComfort commercial, Hydron Module & TETCO models use 1” FPT ttings
All models use 1” FPT ttings for load water loop connection.
All Desuperheater connections are 3/4” FPT.
All measurements are in inches.
32.20
SIDE
AIR COIL
14.00
10.73
Supply Air
(Bottom Discharge)
30.33
28.01
13.005.31
Bottom View
Bottom Discharge
Return Air
Width
(E)
32.20
SIDE
AIR COIL
Height
(D)
Enertech GlobalCT Models, Rev.: A
10
Section 4: Unit Physical Data
Dual Capacity Vertical
Model Number024036048060072
Fan Wheel (in.)10 x 1110 x 1110 x 1110 x 1110 x 11
Fan Motor ECM
.5.5.7511
(HP)
Refrigerant Charge (oz.)6259748492
Air Coil
Face Area (Sq.Ft.)5.555.555.556.176.17
Dimensions (in.)31.8 x 25.1 x 1.035.9 x 24.7 x 1.26
Number Of RowsN/A - Micro-Channel
28 x 30
28 x 30
28 x 30
28 x 34
28 x 34
Filter 1” Thick
x 1
x 1
x 1
x 1
x 1
Unit Weight (nominal) - lbs415420435535550
CT Models, Rev.: AEnertech Global
11
Section 4: Unit Conversion
Figure 1: Unit Conversion
To convert the unit to right hand return air:
1. Remove the front panels and rear panels.
The panel screws are located under the
band that runs across the middle of the unit.
(GeoComfort & Hydron Module units only)
2. Rotate the unit to the correct position.
3. Move the unit controls connection plate
from its current position (on the top of the
unit) to the opposite side of the top of the
unit. Use the block off plate from that side to
cover the other side.
4. Mount the control box on what is now the
top front of the unit. Plugs are available now
to facilitate this.
5. Replace the front and rear panels onto
the unit.
The source, hot water generator, and
condensate ttings are on the air coil side
of the unit, under the air coil itself. These
connections are easier to facilitate if done prior
to the tting of the return air drop.
UNIT CONVERSION:
Units are shipped in the left hand
return air, upow conguration. The
control box is shipped inside the
unit. The control box plugs into the
electrical connection plate on the
top of the unit and mounts with two
screws to the top of the unit.
To convert the unit to downow supply air:
1. Remove the screws holding the blower and
heater housing and drop the
assembly down.
2. Remove the block off plate from the area
under the blower housing on the bottom
blower section panel.
3. Place the block off plate over the opening
where the blower housing was.
4. Install the downow duct kit (instruction
included with kit, which is ordered and
shipped separately) in the compressor
section of the unit.
5. Install the heater and blower housing
assembly onto the downow opening in the
blower section securing it with the screws
removed in step 1.
Figure 2: Blower Housing Connections
NOTE: Do not pry on the "belly band" that runs
across the front of the unit to hide the access
panel screws. Slight pressure on the rounded
portion of the "belly band" will release the catch.
(GeoComfort & Hydron Module units only)
Enertech GlobalCT Models, Rev.: A
12
Section 4: Ductwork Installation
DUCT WORK:
All new ductwork shall be designed as
outlined in Sheet Metal and Air Conditioning
Contractors National Association (SMACNA)
or Air Conditioning Contractors of America
(ACCA) or American Society of Heating,
Refrigerating and Air Conditioning Engineers
(ASHRAE) handbooks.
All supply/return plenums should be isolated
from the unit by a exible connector (canvas)
or equivalent to prevent transfer of vibration
noise to the ductwork. The ex connector
should be designed so as not to restrict
airow. Turning vanes should be used on any
run over 500 CFM. If the unit is installed in a
unconditioned space the metal ductwork
should be insulated on the inside with berglass
insulation or similar insulation to prevent heat
loss/gain and to absorb air noise. If the unit
is being installed with existing ductwork, the
ductwork must be designed to handle the air
volume required by the unit being installed.
When running a cooling or heating load on
a building, size ductwork accordingly to the
building design load and heat pump CFM.
Industry Standard: When sizing ductwork use
400 CFM per Ton.
As a general rule, maximum recommended
face velocity for a supply outlet used in a
residential application is 750 FPM. Maximum
recommended return grille velocity is 600 FPM.
Systems with higher velocity, are likely to have
noise problems.
In buildings where ceilings are 8 feet or more,
at least 50 percent of the return air should be
taken back to the heat pump from the ceiling
or high sidewall location and not more than 50
percent from the oor or low sidewall location.
Table 1: Maximum Air Velocities
LocationSupplyReturn
Main Ducts900 FPM600 FPM
Branch Ducts700 FPM600 FPM
Grills, Registers, Diffusers750 FPM600 FPM
CT Models, Rev.: AEnertech Global
13
Section 4: Ductwork Installation
Figure 3: Standard Ductwork Connection Setup
Return Air Grille
Flex Connector
Return Air
Heat Pump
Never install a takeoff on or near
a reducer or on an end cap, or near
an end cap. Exceptions may apply
Accessible
Filter/Rack
Supply Air
Flex Connector
Reducer
Supply Air Grille
Takeoff runs should
never be installed on a
reducer. Takeoffs
should be installed 6"
before a reducer and
at least 24" to 36"
past any reducer.
The geothermal unit comes with
an ECM Motor. For maximum
performance, the blower speed
should be set to maintain between
350 and 450 CFM/ton. Use DIP
switch for ECM motor adjustments.
Figure 4: Ductwork with Split Damper Connection Setup
Thermostat
No. 2
Never install a takeoff on or near a reducer or
on an end cap, or near a end cap.
Exceptions may apply.
Thermostat
No. 1
Return Air
Flex Connector
Bypass
damper
not
shown
Split
Damper
NOTE: Maintain duct
size of supply ange
for at least 12”
before transitioning
to size of supply
plenum designed
for duct system.
Reducer
Damper
Motor
Shift Damper
Supply Air
Flex Connector
Takeoff runs should
never be installed on a
reducer. Takeoffs
should be installed 6"
before a reducer and
at least 24" to 36"
past any reducer.
Supply Air Grille
Enertech GlobalCT Models, Rev.: A
Accessible
Filter/Rack
14
Note: A bypass damper
is almost always required
for zoning systems.
Section 5: Unit Piping Installation
Open Loop Piping
Placement of the components for an open
loop system are important when considering
water quality and long term maintenance. The
water solenoid valve should always be placed
on the outlet of the heat pump, which will keep
the heat exchanger under pressure when the
unit is not operating. If the heat exchanger is
under pressure, minerals will stay in suspension.
Water solenoid valves are also designed to
close against the pressure, not with the pressure.
Otherwise, they tend to be noisy when closing.
A ow regulator should be placed after the
water solenoid valve. Always check the product
specication catalog for proper ow rate. A
calculation must be made to determine the
ow rate, so that the leaving water temperature
does not have the possibility of freezing.
Other necessary components include a strainer,
boiler drains for heat exchanger ushing, P/T
ports and ball valves. Ball valves allow the
water to be shut off for service, and also help
when velocity noise is noticeable through the
ow regulator. Spreading some of the pressure
drop across the ball valves will lessen the
velocity noise. Always double check ow rate
at the P/T ports to make sure the ball valve
adjustments have not lowered water ow too
much, and essentially taken the ow regulator
out of the equation. It’s a good idea to remove
the ball valve handles once the system is
completed to avoid nuisance service calls.
Hose kits are optional, but make for an easier
installation, since the P/T ports and connections
are included. The hose also helps to isolate the
heat pump from the piping system.
Since the heat pump can operate at lower
waterow on rst stage, two stage units
typically include two water solenoid valves
to save water. The ow regulators should be
sized so that when one valve is open the unit
operates at rst stage ow rate, and when
both valves are open, the unit operates at
full load ow rate. For example, a 4 ton unit
needs approximately 4 GPM on rst stage, and
approximately 7 GPM at full load. The ow
regulator after the rst valve should be 4 GPM,
and the ow regulator after the second valve
should be 3 GPM. When both valves are open,
the unit will operate at 7 GPM.
Figure 5: Open Loop Piping Example
P/T Port
Strainer
S
Water
Solenoid
Valve
Optional
Hose Kit*
HEAT PUMP
IN
OUT
Boiler Drain
Exchanger
Maintenance
(2 required)
(2 required)
for Heat
*Hose kit is used for piping
isolation, and includes
fittings for P/T ports.
**See product specification
catalog for flow rates.
Single
Speed
Units
Ball Valve
(2 required)
From Well
Flow Regulator**
Discharge Line
Two-
S
Stage
Units
S
Note: All GCT/HCT/TCT units
are two-stage units.
Not recommended for
3 ton and smaller. Use
single solenoid and
ow regulator.
CT Models, Rev.: AEnertech Global
15
Section 5: Unit Piping Installation
Water Quality
The quality of the water used in geothermal
systems is very important. In closed loop systems
the dilution water (water mixed with antifreeze)
must be of high quality to ensure adequate
corrosion protection. Water of poor quality
contains ions that make the uid “hard” and
corrosive. Calcium and magnesium hardness
ions build up as scale on the walls of the system
and reduce heat transfer. These ions may also
react with the corrosion inhibitors in glycol based
heat transfer uids, causing them to precipitate
out of solution and rendering the inhibitors
ineffective in protecting against corrosion. In
addition, high concentrations of corrosive ions,
such as chloride and sulfate, will eat through any
protective layer that the corrosion inhibitors form
on the walls of the system.
Ideally, de-ionized water should be used for
dilution with antifreeze solutions since de-
ionizing removes both corrosive and hardness
ions. Distilled water and zeolite softened water
are also acceptable. Softened water, although
free of hardness ions, may actually have
increased concentrations of corrosive ions and,
therefore, its quality must be monitored. It is
recommended that dilution water contain less
than 100 PPM calcium carbonate or less than
25 PPM calcium plus magnesium ions; and less
than 25 PPM chloride or sulfate ions.
In an open loop system the water quality is
of no less importance. Due to the inherent
variation of the supply water, it should be tested
prior to making the decision to use an open
loop system. Scaling of the heat exchanger
and corrosion of the internal parts are two of
the potential problems. The Department of
Natural Resources or your local municipality
can direct you to the proper testing agency.
Please see Table 2 for guidelines.
Table 2: Water Quality
Potential
Problem
ScalingCalcium & Magnesium CabonateLess than 350 ppmLess than 350 ppm
Corrosion
Biological
Growth
Erosion
Notes:
1. Harness in ppm is equivalent to hardness in mg/l.
2. Grains/gallon = ppm divided by 17.1.
3. Copper and cupro-nickel heat exchangers are not recommended for pool applications for water outside the range of the table.
Secondary heat exchangers are required for applications not meeting the requirements shown above.
4. Saltwater applications (approx. 25,000 ppm) require secondary heat exchangers due to copper piping between the heat exchanger
and the unit ttings.
Ammonium Chloride, Ammonium NitrateLess than 0.5 ppmLess than 0.5 ppm
Chemical(s) or Condition
pH Range7 - 95 - 9
Total Disolved SolidsLess than 1000 ppmLess than 1500 ppm
Ammonia, Ammonium HydroxideLess than 0.5 ppmLess than 0.5 ppm
Calcium Chloride / Sodium ChlorideLess than 125 ppmLess than 125 ppm - Note 4
ChlorineLess than 0.5 ppmLess than 0.5 ppm
Hydrogen SuldeNone Allowed None Allowed
Iron BacteriaNone AllowedNone Allowed
Iron OxideLess than 1 ppmLess than 1 ppm
Suspended SolidsLess than 10 ppmLess than 10 ppm
Water VelocityLess than 8 ft/sLess than 12 ft/s
Range for Copper
Heat Exchangers
Range for Cupro-Nickel Heat
Exchangers
Enertech GlobalCT Models, Rev.: A
16
Section 5: Unit Piping Installation
Interior Piping
All interior piping must be sized for proper ow
rates and pressure loss. Insulation should be
used on all inside piping when minimum loop
temperatures are expected to be less than
50°F. Use the table below for insulation sizes with
different pipe sizes. All pipe insulation should
be a closed cell and have a minimum wall
thickness of 3/8”. All piping insulation should
be glued and sealed to prevent condensation
and dripping. Interior piping may consist of the
following materials: HDPE, copper, brass, or
rubber hose (hose kit only). PVC is not allowed
on pressurized systems.
Table 3: Pipe Insulation
Piping MaterialInsulation Description
1” IPS Hose1-3/8” ID - 3/8” Wall
1” IPS PE1-1/4” ID - 3/8” Wall
1-1/4” IPS PE1-5/8” ID - 3/8” Wall
2” IPS PD2-1/8” ID - 3/8” Wall
Figure 6: Typical Single Unit Piping
Connection (Pressurized Flow Center)
Typical Pressurized Flow Center Installation
The ow centers are insulated and contain
all ushing and circulation connections for
residential and light commercial earth loops
that require a ow rate of no more than 20
gpm. 1-1/4” fusion x 1” double o-ring ttings
(AGA6PES) are furnished with the double
o-ring ow centers for HDPE loop constructions.
Various ttings are available for the double
o-ring ow centers for different connections.
See gure 6 for connection options. A typical
installation will require the use of a hose kit.
Matching hose kits come with double o-ring
adapters to transition to 1” hose connection.
Note: Threaded ow centers all have 1” FPT
connections. Matching hose kits come with the
AGBA55 adapter needed to transition from 1”
FPT to 1” hose.
Load Side Hydronic Buffer or Storage Tanks
Virtually all water-to-water heat pumps used
for hydronic applications require a buffer tank
to prevent equipment short cycling, and to
allow lower ow rates through the water-to-
water unit than through the hydronic delivery
system. The following are considerations for
buffer tank sizing.
Flow
Center
To/From
Loop Field
~
~
Air Coil
Hose
Kit
P/T Ports
Equipment Pad
2” Polyethylene Foam
Source Water Out
Source Water In
Note: P/T ports should be angled
away from the unit for ease of
gauge reading.
• The size of the buffer tank should be determined based upon the predominant use of
the water-to-water equipment (heating or
cooling).
• The size of the buffer tank is based upon the
lowest operating stage of the equipment.
For example, a water-to-water heat pump
with a two-stage compressor or two compressors may be sized for rst stage capacity, reducing the size of the tank (two-stage
aquastat required).
• Pressurized buffer tanks are sized differently
than non-pressurized tanks (see guidelines
listed below).
CT Models, Rev.: AEnertech Global
17
Section 5: Unit Piping Installation
Typical Non-Pressurized Flow Center Installation
Standing column ow centers are designed to
operate with no static pressure on the earth
loop. The design is such that the column of
water in the ow center is enough pressure to
prime the pumps for proper system operation
and pump reliability. The ow center does have
a cap/seal, so it is still a closed system, where the
uid will not evaporate. If the earth loop header
is external, the loop system will still need to be
ushed with a purge cart. The non-pressurized
ow center needs to be isolated from the ush
cart during ushing because the ow center
is not designed to handle pressure. Since this
is a non-pressurized system, the interior piping
can incorporate all the above-mentioned pipe
material options (see interior piping), including
PVC. The ow center can be mounted to the
wall with the included bracket or mounted on
the oor as long as it is properly supported.
Figure 7: Typical Single Unit Piping Connection (Non-Pressurized Flow Center)
Figure 8: Typical Single Combination Unit Piping Connection
Enertech GlobalCT Models, Rev.: A
18
Section 5: Unit Piping Installation
⚠ NOTICE ⚠
THIS UNIT FEATURES A BRAZED-PLATE
HEAT EXCHANGER FOR HYDRONIC
HEATING. TO PREVENT POTENTIAL
EQUIPMENT DAMAGE, A WATER STRAINER
IS PROVIDED AND MUST BE INSTALLED IN
THE WATER INLET CIRCUIT TO PROTECT
THE HEAT EXCHANGER FROM PARTIAL
OR COMPLETE BLOCKAGE. IF ANOTHER
STRAINER IS USED, IT SHOULD FEATURE A
16-20 MESH MINIMUM, 20-40 MESH IS A
BETTER CHOICE.
Figure 9b: Condensation Drain Drop
Condensation Drain Connection
Connect the EZ-Trap to the equipment
condensate drain drain connection as shown
in gures 9a through 9d. The condensate line
must be trapped a minimum of 1.0” as shown
on diagram. The condensate line should be
pitched away from the unit a minimum of
1/4” per foot. The condensate line from the
unit drain connection to the P-trap should be
sloped downward. For moreinformation on
installing EZ-Trap, see installationsheet that
comes with the EZ-Trap Kit. Always install the air
vent after the trap.
Figure 9a: Condensation Drain Connection
Note: Make Sure the condensate overow
sensor is mounted to the side closest to the
drain being used as shown in gures 9c and 9d
below.
Figure 9c: Left Overow Sensor Connection
Figure 9d: Right Overow Sensor Connection
Note: Connect the drain through the trap to
the condensation drain system in conformance
to local plumbing codes.
Part Number Description
ACDT1A EZ-Trap ¾” Kit
ACDT2A EZ-Trap 1” Kit
CT Models, Rev.: AEnertech Global
19
Section 6: Antifreeze
Antifreeze Overview
In areas where minimum entering loop
temperatures drop below 40°F, or where piping
will be routed through areas subject to freezing,
antifreeze is required. Alcohols and glycols
are commonly used as antifreeze. However,
local and state/provincial codes supersede
any instructions in this document. The system
needs antifreeze to protect the coaxial heat
exchanger from freezing and rupturing. Freeze
protection should be maintained to 15°F
below the lowest expected entering source
loop temperature. For example, if 30°F is the
minimum expected entering source loop
temperature, the leaving loop temperature
could be 22 to 25°F. Freeze protection should
be set at 15°F (30-15 = 15°F). To determine
antifreeze requirements, calculate how much
volume the system holds. Then, calculate
how much antifreeze will be needed by
determining the percentage of antifreeze
required for proper freeze protection. See
Tables 4 and 5 for volumes and percentages.
The freeze protection should be checked
during installation using the proper hydrometer
to measure the specic gravity and freeze
protection level of the solution.
Antifreeze Characteristics
Selection of the antifreeze solution for closed
loop systems require the consideration of
many important factors, which have long-term
implications on the performance and life of
the equipment. Each area of concern leads to
a different “best choice” of antifreeze. There
is no “perfect” antifreeze. Some of the factors
to consider are as follows (Brine = antifreeze
solution including water):
Safety: The toxicity and ammability of the brine
(especially in a pure form).
Cost: Prices vary widely.
Convenience: Is the antifreeze available and
easy to transport and install?
Codes: Will the brine meet local and state/
provincial codes?
The following are some general observations
about the types of brines presently being used:
Methanol: Wood grain alcohol that is
considered toxic in pure form. It has good heat
transfer, low viscosity, is non-corrosive, and is mid
to low price. The biggest down side is that it is
ammable in concentrations greater than 25%.
Ethanol: Grain alcohol, which by the ATF
(Alcohol, Tobacco, Firearms) department
of the U.S. government, is required to be
denatured and rendered unt to drink. It has
good heat transfer, mid to high price, is noncorrosive, non-toxic even in its pure form, and
has medium viscosity. It also is ammable with
concentrations greater than 25%. Note that
the brand of ethanol is very important. Make
sure it has been formulated for the geothermal
industry. Some of the denaturants are not
compatible with HDPE pipe (for example,
solutions denatured with gasoline).
Propylene Glycol: Non-toxic, non-corrosive,
mid to high price, poor heat transfer, high
viscosity when cold, and can introduce micro
air bubbles when adding to the system. It
has also been known to form a “slime-type”
coating inside the pipe. Food grade glycol is
recommended because some of the other
types have certain inhibitors that react poorly
with geothermal systems. A 25% brine solution is
a minimum required by glycol manufacturers,
so that bacteria does not start to form.
Ethylene Glycol: Considered toxic and is not
recommended for use in earth loop applications.
Thermal Performance: The heat transfer and
viscosity effect of the brine.
Corrosiveness: The brine must be compatible
with the system materials.
Stability: Will the brine require periodic change
out or maintenance?
Enertech GlobalCT Models, Rev.: A
GS4 (POTASSIUM ACETATE): Considered highly
corrosive (especially if air is present in the
system) and has a very low surface tension,
which causes leaks through most mechanical
ttings. This brine is not recommended for use in
earth loop applications.
20
Section 6: Antifreeze
Notes:
1.Consult with your representative or
distributor if you have any questions
regarding antifreeze selection or use.
2.All antifreeze suppliers and manufacturers
recommend the use of either de-ionized or
distilled water with their products.
Antifreeze Charging
Calculate the total amount of pipe in the
system and use Table 4 to calculate the
amount of volume for each specic section of
the system. Add the entire volume together,
and multiply that volume by the proper
antifreeze percentage needed (Table 5) for the
freeze protection required in your area. Then,
double check calculations during installation
with the proper hydrometer and specic gravity
chart (Figure 10) to determine if the correct
amount of antifreeze was added.
Heat Transfer Fluid (HTF)Mix according to manufacturer’s directions on container label
Antifreeze solutions are shown in pure form - not premixed
HTF is a premixed Methanol solution
NOTE: Most manufacturers of antifreeze
solutions recommend the use of de-ionized
water. Tap water may include chemicals that
could react with the antifreeze solution.
Figure 10: Antifreeze Specic Gravity
1.0500
1.0400
1.0300
1.0200
1.0100
1.0000
Specific Gravity
0.9900
0.9800
0.9700
0.9600
-5 0 5 10 15 20 25 30 32
Freeze Protection (deg F)
Procool Methanol Propylene Glycol
Enertech GlobalCT Models, Rev.: A
22
Section 7: Desuperheater Installation
Desuperheater Installation
Units that ship with the desuperheater function
also ship with a connection kit.
Note: Desuperheater capacity is based on 0.4
GPM Flow per nominal ton at 90°F entering hot
water temperature.
Note: Units that are shipped with a
desuperheater do not have the desuperheater
pump wires connected to the electrical circuit,
to prevent accidentally running the pump while
dry. Pump has to be connected to the electric
circuit (master contactor) when the lines from
the water heater are installed & air
is removed.
CONTENTS OF THE DESUPERHEATER FITTING
KIT:
• (1) p/n 20D052-01NN, Installation Instruc-
tions
• (1) p/n 33P211-01BN, 3/4”x 3/4”x 3/4” FPT
Brass Tee
• (1) p/n 33P210-01NN, ¾” Boiler
Drain Valve
• (1) p/n 11080005001, ¾” MPT x 3-1/2”
Brass Nipple
• (3) p/n 11080006001, ½” SWT x ¾” MPT
Copper Adaptor
• (1) p/n 11080007001, ¾” x ¾” x ½” SWT
Copper Tee
PLUMBING INSTALLATION
NOTE: All plumbing and piping connections
must comply with local plumbing codes.
TIP: Measure the distance above the oor or
shelf that the water heater is setting on, to
where the drain valve is located. This distance
must be greater than one-half the width of the
tee you’re about to install, or you won’t be able
to thread the tee on to the water heater.
1. Disconnect electricity to water heater.
2. Turn off water supply to water heater.
3. Drain water heater. Open pressure
relief valve.
4. Remove drain valve and tting from water
heater.
5. Thread the ¾” MPT x 3-1/2” nipple into the
water heater drain port. Use Teon tape, or
pipe dope on threads.
6. Thread the center port of the ¾” brass tee
to the other end of the nipple.
7. Thread one of the copper adaptors
into the end of the tee closest to the heat
pump.
8. Thread the drain valve into the other end of
the nipple. See Figure 1.
9. Above the water heater, cut the incoming
cold water line. Remove a section of that
line to enable the placement of the copper
tee.
⚠ WARNING ⚠
TO AVOID SERIOUS INJURY, IT IS
RECOMMENDED THAT AN ANTI-SCALD
MIXING VALVE IS INSTALLED ON THE HOT
WATER SUPPLY LINE INTO THE HOME. EVEN
THOUGH HOT WATER TANK TEMPERATURES
COULD APPEAR TO BE SET AT LOWER
LEVELS, HIGH TEMPERATURE WATER FROM
THE DESUPERHEATER COULD RAISE TANK
TEMPERATURES TO UNSAFE LEVELS.
CT Models, Rev.: AEnertech Global
10. Insert the copper tee in the cold water line.
See Figure 2.
11. Thread the remaining two ½”SWT x ¾”MPT
copper adaptors into the ¾” FPT ttings on
the heat pump, marked HWG IN and HWG
OUT.
12. Run interconnecting ½” copper pipe from
the HOT WATER OUT on the heat pump, to
the copper adaptor located on the tee at
the bottom of the water heater.
13. Run interconnecting ½” copper pipe from
the HOT WATER IN on the heat pump, to the
copper tee in the cold water line.
23
Section 7: Desuperheater Installation
14. Install an air vent tting at the highest point
of the line from step 13 (assuming it’s the
higher of the two lines from the heat pump
to the water heater).
15. Shut off the valve installed in the
desuperheater line close to the tee in the
cold water line. Open the air vent and all
shut off valves installed in the “hot water
hot”.
16. Turn the water supply to the water heater
on. Fill water heater. Open highest hot
water faucet to purge air from tank and
piping.
17. Flush the interconnecting lines, and check
for leaks. Make sure air vent is shoutoff
when water begins to drip steadily from the
vent.
Figure 11: Water Heater Connection Kit
Assembly for Bottom of Water Heater
18. Loosen the screw on the end of the
despuerheater pump to purge the air from
the pump’s rotor housing. A steady drip
of water will indicate the air is removed.
Tighten the screw and the pump can be
connected to the contactor or teminal
block.
19. Install 3/8” closed cell insulation on the lines
connecting the heat pump to the water
heater.
20. Reconnect electricity to water heater.
NOTE: Drawing shown vertically for detail.
Fitting installs horizontally into hot water tank.
Connection to Hot
Water Tank
Drain
Copper Tee
For Domestic
Cold Water
In Line
Brass Tee
Adapter to Unit
Water Line
Enertech GlobalCT Models, Rev.: A
24
Section 7: Desuperheater Installation
Hot Water Out
Hot Water In
Hot Water Out
Hot Water In
Figure 12: Typical Desuperheater Installation
Cold Water
Hot Water
Supply
Water Heater
(or Storage Tank)
Shutoff
Valves
Air Vent
Located at
System
High Point
Air Coil
Unit Water
Connection Detail
3/4” Copper
Adapter Fitting
Shutoff
Drain
Valve
Valves
HWG Out
HWG In
Figure 13: Desuperheater Installation with Preheat Tank
Cold Water
Hot Water
Water Heater No. 2
(or Storage Tank)
Cold Water
Supply
Hot Water
Water Heater No. 1
Supply
(or Storage Tank)
Shutoff
Valves
Air Vent
Located at
System
High Point
Unit Water
Connection Detail
Air Coil
Drain
Valve
CT Models, Rev.: AEnertech Global
Drain
Valve
Shutoff
Valves
3/4” Copper
Adapter Fitting
HWG Out
HWG In
25
Section 8: Controls
MICROPROCESSOR FEATURES AND OPERATION
Enertech Global geothermal heat pump
controls provide a unique modular approach
for controlling heat pump operation. The
control system uses one, two, or three printed
circuit boards, depending upon the features
of a particular unit. This approach simplies
installation and troubleshooting, and eliminates
features that are not applicable for some units.
A microprocessor-based printed circuit board
controls the inputs to the unit as well as outputs
for status mode, faults, and diagnostics. A
status LED and an LED for each fault is provided
for diagnostics. An ECM control module
provides eld selectable options for airow and
dehumidication mode, plus an LED to indicate
CFM (100 CFM per ash). If the combination
unit is desired (combination water-to-air and
water-to-water heat pump), a third board
controls the hydronic portion of the unit,
allowing eld selectable hot water/forced air
priority and other options.
Removable low voltage terminal strips provide all
necessary terminals for eld connections. Not only
are the thermostat inputs included, but there are
also two additional removable terminal strips for
all of the accessory and electric heat wiring for
ease of installation and troubleshooting.
Startup/Random Start
The unit will not operate until all the inputs
and safety controls are checked for normal
conditions. At rst power-up, the compressor is
energized after a ve minute delay. In addition,
a zero to sixty second random start delay is
added at rst power-up to avoid multiple units
from being energized at the same time.
Short Cycle ProtectionA built-in ve minute anti-short cycle
timer provides short cycle protection of
the compressor.
Component Sequencing Delays
Components are sequenced and delayed for
optimum space conditioning performance and
to make any startup noise less noticeable.
Test Mode
The microprocessor control allows the
technician to shorten most timing delays for
faster diagnostics by changing the position of a
jumper located on the lockout board.
Water Solenoid Valve Connections
Two accessory relay outputs at the terminal
strip provide a eld connection for two types
of water solenoid valves, a standard 24VAC
solenoid valve, or a 24VAC solenoid valve
with an end switch. Additional eld wiring is no
longer required for operation of the end switch.
Humidier/Dehumidication Connections
Connections for a humidistat are provided,
which automatically engages the fan when
the humidistat contact closes. In addition, a
eld connection is provided at the terminal
strip for external control of the On Demand
Dehumidication (ODD) feature for the variable
speed ECM motor, which automatically lowers
the fan speed when the space humidity is
higher than set point. Either connection may be
used with a thermostat that includes humidier/
dehumidication outputs. Not applicable for
splits/water-to-water.
Airow Monitor
An LED on the ECM control module ashes
one time per 100 CFM when the unit’s fan is
operating to indicate airow.
Resistance Heat Control
The electric heat control module contains the
appropriate high-voltage control relays. Low
voltage control signals from the compressor
section energize the relays in the electric heat
module to engage backup electric heat
when necessary.
Electronic Condensate Overow Protection
The control board utilizes an impedance
sensing liquid sensor at the top of the drain pan.
Since the drain pan is grounded, when water
touches the sensor for 30 continuous seconds,
the sensor sends a ground signal to the lockout
board, indicating that a condensate overow
fault has occurred.
Enertech GlobalCT Models, Rev.: A
26
Section 8: Controls
Figure 14: ECM Board Layout
COM2
XFMR
SEC
CFM
W1
COM
24VAC
O/B Y1 G W1 R ODD W2 Y2 C
ECM
Board
Loop Pump Circuit Breakers
The loop pump(s) and desuperheater pump
are protected by control box mounted circuit
breakers for easy wiring of pumps during
installation. Circuit breakers eliminate the need
to replace fuses.
Safety Controls
The control receives separate signals for
high pressure, low pressure, low water ow,
and condensate overow faults. Upon a
continuous 30-second measurement of the
fault (immediate for high pressure), compressor
operation is suspended (see Fault Retry below),
and the appropriate LED ashes. Once the unit
is locked out (see Fault Retry below), an output
(terminal “L”) is made available to a fault LED
at the thermostat (water-to-water unit has fault
LED on the corner post).
Low Pressure: If the low pressure switch is open
for 30 continuous seconds, the compressor
operation will be interrupted, and the control
will go into fault retry mode. At startup, the low
pressure switch is not monitored for 90 seconds
to avoid nuisance faults.
High Pressure: If the high pressure switch
opens, the compressor operation will be
interrupted, and the control will go into fault
retry mode. There is no delay from the time the
switch opens and the board goes into fault
retry mode. There is also no delay of switch
monitoring at startup.
Flow Switch: If the ow switch is open for 30
continuous seconds, the compressor operation
will be interrupted, and the control will go into
fault retry mode. At startup, the ow switch
is not monitored for 30 seconds to avoid
nuisance faults.
Condensate Overow: If water touches the
condensate overow sensor for 30 continuous
seconds, the compressor operation will be
interrupted, and the control will go into
fault retry mode. There is no delay of switch
monitoring at startup.
FAULT RETRY
All faults are retried twice before nally locking
the unit out. The fault retry feature is designed to
prevent nuisance service calls. There is an antishort cycle period between fault retries. On the
third fault, the board will go into lockout mode.
Over/Under Voltage Shutdown
The lockout board protects the compressor
from operating when an over/under voltage
condition exists. The control monitors secondary
voltage (24VAC) to determine if an over/
under voltage condition is occurring on the
primary side of the transformer. For example, if
the secondary voltage is 19 VAC, the primary
voltage for a 240V unit would be approximately
190V, which is below the minimum voltage
(197V) recommended by the compressor
manufacturer. This feature is self-resetting. If
the voltage comes back within range, normal
operation is restored. Therefore, over/under
voltage is not a lockout.
Under voltage (18 VAC) causes the compressor
to disengage and restart when the voltage
returns to 20 VAC. Over voltage (31 VAC)
causes the compressor to disengage and
restart when the voltage returns to 29 VAC.
During an over or under voltage condition,
all ve fault LEDs will blink (HP + LP + FS + CO
+ Status). When voltage returns to normal
operation, the four fault LED’s will stop blinking,
but the status LED will continue to ash. While
the board LEDs are ashing, the thermostat
fault light will be illuminated.
Intelligent Reset
If the thermostat is powered off and back
on (soft reset), the board will reset, but the
last fault will be stored in memory for ease of
troubleshooting. If power is interrupted to the
board, the fault memory will be cleared.
CT Models, Rev.: AEnertech Global
27
Section 8: Controls
Lockout with Emergency Heat
While in lockout mode, if the thermostat is
calling for backup heat, emergency heat
mode will occur.
Hot Water Pump Control
Controls for high water temperature prevent
the hot water (desuperheater) pump from
operating when the leaving water temperature
is above 130°F.
Lockout Board Jumper Selection
The lockout board includes three jumpers for
eld selection of various board features.
Water Solenoid Valve Delay (WSD): When
the WSD jumper is installed, the “A” terminal is
energized with the compressor contactor. If
the WSD jumper is removed, the “A” terminal is
energized when the “Y” terminal is energized at
the lockout board. The compressor contactor
is energized 10 seconds after the solenoid.
This allows water ow to be established for 10
seconds before starting the compressor. The
“A” terminal can be connected to the fast
opening valve types without an end switch.
All other solenoids with an end switch should
use the “YT” and “YU” terminals with the WSD
jumper in place.
voltage condition could cause premature
component failure or damage to the unit
controls. Any condition that would cause
this fault must be thoroughly investigated
before taking any action regarding the jumper
removal. Likely causes of an over/under
voltage condition include power company
transformer selection, insufcient entrance
wire sizing, defective breaker panel, incorrect
transformer tap (unit control box), or other
power-related issues.
Diagnostics
The lockout board includes ve LEDs (status,
high pressure, low pressure, low water ow,
condensate overow) for fast and simple
control board diagnosis. Below is a table
showing LED function.
Test Mode (TEST): When the TEST jumper is
installed, the board operates in the normal
mode. When the jumper is removed, the board
operates in test mode, which speeds up all
delays for easier troubleshooting. When service
is complete, the jumper must be re-installed
in order to make sure that the unit operates
with normal sequencing delays. While the test
jumper is removed, the status (bottom green)
light will remain off.
Over/Under Voltage Disable (O/V): When the
O/V jumper is installed, the over/under voltage
feature is active. When the jumper is removed,
the over/under voltage feature is disabled.
On rare occasions, variations in voltage will be
outside the range of the over/under voltage
feature, which may require removal of the
jumper. However, removal of the jumper could
cause the unit to run under adverse conditions,
and therefore should not be removed without
contacting technical services. An over/under
Enertech GlobalCT Models, Rev.: A
28
Section 8: Controls
Figure 15: Lockout Board Layout
CCG
R2 R1 C2 C1
CC
A
C
R
Y
L
O
WSD
TEST
O/V
Lockout
Board
HP
HP
LP
LP
FS
FS
CO
CO
Status
Table 6: LED Identication
LED ColorLocation
GreenTopHigh PressureOFFFlashing
Orange2ndLow PressureOFFFlashing
Red3rdWater FlowOFFFlashing
Yellow4th
GreenBottomStatusFlashing
Notes:
1. Looking at the board when the LEDs are on the right hand side.
2. If all ve lights are ashing, the fault is over/under voltage.
3. Only the light associated with the particular fault/lockout will be on or ashing.
For example, if a high pressure lockout has occurred, the top green light will be on.
The orange, red, and yellow lights will be off.
4. Status lights will be off when in test mode.
5. Flashes alternately with the fault LED.
CT Models, Rev.: AEnertech Global
1
Function
Condensate
Overow
29
Normal
Operation
OFFFlashing
4
Fault Retry
Flashing
2
3
3
3
3
5
Lockout
Flashing
ON
ON
ON
ON
2
3
3
3
3
4
Section 8: Controls
Table 7: ECM Fan Performance - Two-Stage Compressor Units
1. To enter dehumidication mode, ODD input should be 0 VAC; for normal cooling CFM, ODD input should be 24VAC.
2. Heating CFM is not affected by dehumidication mode. When in dehumidication mode, cooling CFM is 85% of normal
cooling CFM.
ModeOperation
On Demand dehumidication mode (humidistat input at terminal ODD) -
Humidistat required
Constant dehumidication mode (always uses dehum CFM for cooling
and normal CFM for heating) - No humidistat required
Enertech GlobalCT Models, Rev.: A
30
Section 8: Combination Unit Controls
COMBINATION UNIT CONTROLS
The hot water (combination unit) control board
prioritizes unit operation even when there are
simultaneous calls from the thermostat and aquastat. Inputs to the board include thermostat signals
as well as an aqua-stat input. The hot water board
acts as a “trafc director,” since all inputs are sent to
the hot water board rst. Then, based upon priority
selection, signals are directed to the lockout board,
hot water mode outputs (pump relay, direction
valve, 3-way valve), and/or the ECM control board.
If there is a simultaneous heating and hot water call,
by default, hot water will take priority in the default
dip switch setting. Hot water priority DIP switches will
allow the choice of four priority modes (see below).
In default (hot water) mode, any time there is an
input from the aqua-stat, water heating is priority. If
there is a call from the thermostat for reversing valve
(“O”), the call will be ignored until the hot water call
has been satised. If there is a simultaneous call for
hot water and hot air (“Y1,” “G,” and “HW”), the
thermostat inputs will be ignored. An “HW” call by
itself will cause an output on “Y1C” to the lockout
board, and an output to the hot water mode
components (pump relay, direction valve, 3-way
valve) on terminal “HW.”
PRIORITY SELECTION
Priority selections are dened as follows:
• Hot water priority (default mode): In hot water
priority mode, the aqua-stat input always takes
priority, regardless of the thermostat inputs.
Once the hot water call is satised, and there is
still a thermostat call, the unit attempts to satisfy
the thermostat call.
•
Hot water priority with electric heat: In hot
water priority with electric heat mode, the
aqua-stat input always takes priority, regardless
of the thermostat inputs. However, if there is
a simultaneous thermostat call for heating
(reversing valve is not energized), the control
will energize the fan and electric heat outputs,
allowing electric heat to satisfy the thermostat
call. Once the hot water call is satised, and
there is still a thermostat call, the unit will then
attempt to satisfy the thermostat’s force air call
after a ve-minute anti-short cycle time delay
(i.e. compressor). The thermostat inputs will
determine the operating mode.
•
Forced air priority: In forced air priority mode, the
thermostat input always takes priority, regardless
of the aqua-stat input. Once the thermostat call
is satised, and there is still an aqua-stat call, the
unit attempts to satisfy the hot water call after a
ve-minute anti-short cycle time delay.
• Shared priority: In shared priority mode, the unit
operates in the hot water priority mode and
in forced air priority mode in an alternating
sequence. There is a eld selectable timer,
which will allow settings of 20, 30, or 40 minutes
for switch over time. The unit will always start
in hot water priority mode at the rst call for
hot water (aqua-stat input). Then, based upon
the timer setting, the unit will switch to forced
air priority for the selected amount of time. For
example, if the timer is set for 20 minutes, and
the unit has a simultaneous call for hot water
and thermostat, the control will operate the hot
water mode for 20 minutes and switch over to
forced air priority for 20 minutes. The unit can
switch back to hot water priority for 20 minutes,
and so on until the calls are satised. If the
aqua-stat call is satised, forced air operation is
allowed at any time; likewise if the thermostat is
satised, hot water operation is allowed at any
time. There is a ve-minute anti-short cycle timer
between modes.
Figure 16: Combination Unit Control Board
HW HW HW Y2C W Y1F O Y1C Y2F G
R
REF REV PMP OUT OUT OUT OUT OUT OUT OUT
C
HW
Y2
Y1
G
HW HW STATUS
W
POWER OUT IN 2 1
O
ON
Combination
Board
CT Models, Rev.: AEnertech Global
31
Section 8: Combination Unit Controls
Table 8: Combination Controls DIP Switch Settings
Operation ModeFan Mode
Hot Water Priority
Hot Water Priority with Electric Heat
Forced air Priority
Shared Priority
(check every 20 min)
Shared Priority
(check every 30 min)
Shared Priority
(check every 40 min)
Hot Water Priority
Hot Water Priority with
Electric Heat
Forced air Priority
Shared Priority
(check every 20 min)
Shared Priority
(check every 30 min)
Shared Priority
(check every 40 min)
Factory settings are ON/OFF/OFF/ON
Fan OFF during HW mode
regardless of ‘G’
Fan OFF in HW mode except in
Elec Ht oper
Fan OFF during HW mode
regardless of ‘G’
Fan OFF during HW mode
regardless of ‘G’
Fan OFF during HW mode
regardless of ‘G’
Fan OFF during HW mode
regardless of ‘G’
Fan every time there
is a ‘G’ call
Fan every time there
is a ‘G’ call
Fan every time there
is a ‘G’ call
Fan every time there
is a ‘G’ call
Fan every time there
is a ‘G’ call
Fan every time there
is a ‘G’ call
DIP Switch
1234
ONOFFOFFON
OFFONOFFON
ONONOFFON
OFFOFFONON
ONOFFONON
OFFONONON
ONOFFOFFOFF
OFFONOFFOFF
ONONOFFOFF
OFFOFFONOFF
ONOFFONOFF
OFFONONOFF
Enertech GlobalCT Models, Rev.: A
32
Section 8: Combination Unit Controls
OUTPUT CONTROL
The hot water board sends output to the lockout
and/or ECM control boards based upon the priority
selections above and current operation mode. The
board controls the following outputs:
• Compressor control: If there is a “Y1” call
from the thermostat and not an “HW” call, the
“Y1” signal will be passed directly through the
board to the lock-out board. Otherwise, the
priority modes (above) will determine how the
compressor is controlled. In all priority modes,
there will be a compressor off time of 5 minutes
to allow the refrigerant circuit to equalize.
For example, if the unit is in hot water priority
mode, and the current operation is forced air
heating (thermostat input), when the aqua-stat
calls for heating, the lockout board will stop
the compressor for 5 minutes regardless of the
outputs from the hot water board.
•
Fan control: DIP switch #4 (Table 8) will allow
or disallow fan operation during hot water
operation when there is a “G” input from the
thermostat. If there is an aqua-stat call and a
thermostat call, the board will control the fan
output based upon priority. For example, if the
board is set for “Hot Water Priority,” and the fan
control is set for “Fan OFF except in Hot Water
Priority with Electric Heat”, the board will ignore
all thermostat inputs (including the “G” input)
until the aqua-stat is satised. If continuous fan
is desired, DIP switch #4 should be in the OFF
position.
• Second stage operation: When in hot water
mode, the compressor will be operated in full
load (Y2). During water-to-air operation, the
compressor may operate in full or part load,
depending upon the thermostat call.
• Reversing valve control: If there is a call for
cooling and not a call for hot water, the “O”
signal will be passed through the board to
the reversing valve solenoid. Otherwise, the
priority modes (above) will determine how the
reversing valve is controlled. At no time will the
unit provide chilled water. Operating modes
are forced air heating, forced air cooling, and
hot water mode
Table 9: LED Indicators
The board includes ve LEDs with the following operation:
• Power LED (Green): Indicates that the board has 24 VAC.
• HW IN LED (Yellow): Indicates that the aqua-stat is calling for hot water.
• HW OUT LED (Amber): Indicates that the board has energized the hot water
mode components (compressor, pump relay, direction valve, 3-way valve).
• Status lights (two – red and green): see table below.
Mode
Heating stage 1ONOFF1ON1 ash
Heating stage 2ONOFF1ON2 ashes
Heating stage 3ONOFF1ON3 ashes
Emergency heatONOFF2ON4 ashes
Cooling stage 1ONOFF1,31 ashON
Cooling stage 2ONOFF1,32 ashesON
Hot water modeONONON1 ash1 ash
Hot wtr mode w/elec htONONON2 ashes2 ashes
Fan onlyONOFFOFFONON
1 HW IN (aqua-stat call) could be ON or OFF, depending upon priority selection and current state of hot water buffer tank.
2 Unless manually selected, emergency heat should only be used when the unit is locked out. The HW IN (aqua-stat call) would probably be
ON in the case of a unit lock out in the heating mode.
3 If the hot water mode is used for radiant oor or other hydronic heating applications, there would normally not be a HW IN (aqua-stat call) in
the cooling mode.
Power
LED (Green)
Hot Water LEDsStatus lights
HW OUT
(Amber)
HW IN
(Yellow)
LED 2
(Red)
LED 1
(Green)
CT Models, Rev.: AEnertech Global
33
Section 8: Combination Unit Controls
SEQUENCE OF OPERATION:
Combination Units
Heating, 1st Stage (Y1,G) Forced Air
The ECM fan is started immediately at 75% (of 1st
stage operation) CFM level, rst stage compressor
and the loop/desuperheater pump(s) are energized
10 seconds after the “Y1” input is received. The ECM
fan adjusts to 100% (of 1st stage operation) CFM
level 30 seconds after the “Y1” input.
Heating, 2nd Stage (Y1,Y2,G) Forced Air
The ECM fan adjusts to 2nd stage CFM level, and
the compressor full load solenoid valve is energized
30 seconds after the “Y2” input is received.
Heat, 3rd Stage (Y1,Y2,W,G) Forced Air
The ECM fan remains at 100% of 2nd stage CFM
level, and the electric backup heat is energized.
Emergency Heat (W,G) Forced Air
The fan is started immediately at 100% of 2nd stage
CFM level, and the electric backup heat is energized.
Cooling Operation
The reversing valve is energized for cooling
operation. Terminal “O” from the thermostat is
connected to the reversing valve solenoid.
Cooling, 1st stage (Y1,0,G) Forced Air
The ECM fan is started immediately at 75% (of 1st
stage operation) CFM level, rst stage compressor
and the loop/desuperheater pump(s) are energized
10 seconds after the “Y1” input is received. The ECM
fan adjusts to 100% (of 1st stage operation) CFM
level 30 seconds after the “Y1” input.
Cooling, 2nd Stage (Y1,Y2,O,G) Forced Air
The ECM fan adjusts to 2nd stage CFM level, and
the compressor full load solenoid valve is energized
30 seconds after the “Y2” input is received.
Cooling, Dehumidication Mode
The ECM control module includes two types of
dehumidication modes, Forced Dehumidication
mode, and On Demand Dehumidication
(ODD). If the ECM control module is set to Forced
Dehumidication mode, the ECM fan runs at
normal CFM in all heating stages, but all cooling
operation will be 85% of the current stage CFM
level, which lowers the CFM through the evaporator
coil, improving latent capacity. In ODD mode, a
humidistat or a thermostat with a dehumidication
output (output must be reverse logic -- i.e. it must
operate like a humidistat) is connected to the
ODD terminal. When the module receives a call
for dehumidication, the fan runs at 85% of the
current stage CFM in the cooling mode. Otherwise,
the airow is at the normal CFM level. The signal is
ignored in the heating mode.
Fan Only
When the ECM control module receives a “G”
call without a call for heating or cooling, the fan
operates at a lower CFM level (based on DIP
switch settings).
Hot Water Operation (HW)
First stage compressor, direction valve, 3-way valve,
load pump relay, and loop/desuperheater pump(s)
are energized 10 seconds after the Aqua-stat
(“HW”) input is received. The compressor full load
solenoid valve is energized 30 seconds after the
“HW” input is received. The compressor always runs
in full load (2nd stage) in hot water mode. NOTE:
Combination units can heat water, but do not have
chilled water capability.
Time Delays When Switching Modes
In order for the direction valve and 3-way valve
to switch properly, the system must have time for
the refrigerant pressures to equalize. The combo
board always initiates a two-minute delay when
switching from forced air mode to the hot water
mode to insure that the valves are not switched
before the pressures have equalized. The lockout
board initiates a ve-minute anti-short cycle delay
anytime the compressor signal is interrupted. For
example, if the unit is running in forced air heating,
and gets a call from the aqua-stat (when the board
is in hot water priority mode), the combo board will
de-energize the compressor. After two minutes,
the combo board will re-energize the compressor
relay, direction valve, and 3-way valve for hot water
mode operation. Even though the combo board is
calling for compressor, the lockout board still requires
an additional 3 minutes before the compressor has
been off for 5 minutes. Therefore, there will always
be ve minutes off time when switching mode
Enertech GlobalCT Models, Rev.: A
34
Section 8: Unit Operating Modes
Unit Operation:
Air Heating Mode (Water-to-Air)
NOTES:
Red text indicates thermostat inputs or aquastat inputs. “HW”
is the aquastat input. “HW-1” and “HW-2” are always activated
together, and act as a single output from a control standpoint.
Condenser (heating)
Evaporator (cooling)
Not used in hot water mode
Electric
Heat Coil
(W)
Fan (G)
Liquid line (cooling)
Source
Coax
Condenser (cooling)
Evaporator (heating)
(HW-1)
3-Way
Air Coil
To
suction
Filter Drier
line
Reversing
Valve
(O)
Valve
To suction
line bulb
TXV
Liquid line
(heating)
To
discharge
line
(HW-2)
Condenser (water heating)
Not used in cooling
Direction
Valve
Discharge
Suction
Load
Heat
Exchanger
= Not Active
Connection to compressor
solenoid valve for full load
operation (Y2
)
Electrical connections
to compressor contactor
energizes contactor
(Y1
solenoid)
In air heating mode, “O” is de-energized; “HW-1” and “HW-2” are de-energized; “G” is energized; “Y1” is energized. “Y2” is
energized if the thermostat calls for 2nd stage heating; “W” is energized if the thermostat calls for 3rd stage heating. If the
thermostat is calling for emergency heat, only “W” and “G” are energized. All other inputs are de-energized in emergency heat.
CT Models, Rev.: AEnertech Global
35
Section 8: Unit Operating Modes
Unit Operation:
Air Cooling Mode (Water-to-Air)
NOTES:
Red text indicates thermostat inputs or aquastat inputs. “HW”
is the aquastat input. “HW-1” and “HW-2” are always activated
together, and act as a single output from a control standpoint.
Condenser (heating)
Evaporator (cooling)
Not used in hot water mode
Electric
Heat Coil
(W)
Fan (G)
Source
Coax
Condenser (cooling)
Evaporator (heating)
Air Coil
Liquid line (cooling)
Filter Drier
Reversing
Valve
(O)
To
suction
line
(HW-1)
3-Way
Valve
To suction
line bulb
TXV
Liquid line
(heating)
Optional desuperheater
installed in discharge line
(always disconnect during
To
discharge
line
(HW-2)
troubleshooting)
Condenser (water heating)
Not used in cooling
Direction
Valve
Discharge
Suction
Load
Heat
Exchanger
= Not Active
Connection to compressor
solenoid valve for full load
operation (Y2
)
Electrical connections
to compressor contactor
energizes contactor
(Y1
solenoid)
In air cooling mode, “O” is energized; “HW-1” and “HW-2” are de-energized; “G” is energized; “Y1” is energized. “Y2” is energized
if the thermostat calls for 2nd stage cooling.
Enertech GlobalCT Models, Rev.: A
36
Section 8: Unit Operating Modes
Unit Operation:
Water Heating Mode (Water-to-Water)
NOTES:
Red text indicates thermostat inputs or aquastat inputs. “HW”
is the aquastat input. “HW-1” and “HW-2” are always activated
together, and act as a single output from a control standpoint.
Condenser (heating)
Evaporator (cooling)
Not used in hot water mode
Electric
Heat Coil
(W)
Fan (G)
Liquid line (cooling)
Source
Coax
Condenser (cooling)
Evaporator (heating)
(HW-1)
3-Way
Air Coil
To
suction
Filter Drier
line
Reversing
Valve
(O)
Valve
To suction
line bulb
TXV
Liquid line
(heating)
Optional desuperheater
installed in discharge line
(always disconnect during
To
discharge
line
(HW-2)
troubleshooting)
Condenser (water heating)
Not used in cooling
Direction
Valve
Discharge
Suction
Load
Heat
Exchanger
= Not Active
Connection to compressor
solenoid valve for full load
operation (Y2
)
Electrical connections
to compressor contactor
energizes contactor
(Y1
solenoid)
In water heating mode (aqua-stat input), “O” is de-energized; “HW-1” and “HW-2” are energized; “G” is de-energized; “Y1” and “Y2”
are energized; “W” is de-energized. If the control is set to “hot water priority with electric heat,” “W” and ”G” may be energized if
there is a simultaneous heating call from the thermostat and the aqua-stat. The refrigerant circuit is not capable of chilled water
operation. “O” is never energized during water heating mode.
Technical Data (AHTR Electric Heaters Only) Single Phase w/ Circuit Breaker and Single Point Connection Block
Recommended
10
10
Recommended
10
Table 10: Auxiliary Heater Electrical Data
Technical Data (AHTR Electric Heaters Only) Single Phase w/ Circuit Breaker
Supply
Heater Model
AHTR151C1511.25
AHTR201C2015
Heater Model
AHTR151CC* Single15
Circuit
Number
Supply
Circuit
Number
Heat kW
Heat kW
11.2562.5
Heater kW
Per Circuit
Heater kW
Per Circuit
FLA
Total
AMPS
FLA
Total
AMPS
Minimum
Ampacity
Minimum
Ampacity
78.1 67.680
54.1
MCA-
Circuit
MCA-
Circuit
MOCP
Maximum
Overcurrent
Protective
Device
(AMPS)
NEC 240.4(B)
MOCP
Maximum
Overcurrent
Protective
Device
(AMPS)
NEC 240.4(B)
70244008
Branch Circuit Conductor
75°C Copper
NEC 310.15(B)(16), Ch. 9 Table 9
Min Wire
# of
Wires
NEC 310.15(B)(16), Ch. 9 Table 9
# of
Wires
Size
(AWG)
Branch Circuit Conductor
75°C Copper
Min Wire
Size
(AWG)
Max
Length (ft)
Max
Length (ft)
Ground
Wire
NEC 250.122
Min Wire
Size
(AWG)
10
10
Ground
Wire
NEC 250.122
Min Wire
Size
(AWG)
AHTR201CC* Single201583.3 72.1 104.2
*Single Point Connection
90.1110
0681002230
CT Models, Rev.: AEnertech Global
41
Section 9: Accessories
Figure 17: Auxiliary Heater Placement
Heater Support Rod Fits into Hole
Rotate Circuit
Breakers 180
Degrees for RH and
LH DN Airow
Representative drawing only, some models may vary in appearance.
Installing Electric Heater High Voltage Wires:
All wiring MUST be done in strict compliance with local, state,
national or any other applicable codes.
Note: If Electric Auxiliary is used, never disconnect power to the
heat unit as it may be required to properly heat the home.
Major damage may result.
APSMA PUMP SHARING MODULE
The pump sharing module, part number APSMA, is designed to allow two units to share one
ow center. With the APSMA module, either
unit can energize the pump(s). Connect the
units and ow center as shown in Figure 18,
below. Figure 19 includes a schematic of the
board. The module must be mounted in a
NEMA enclosure or inside the unit control box.
Local code supersedes any recommendations
in this document.
Figure 18: APSMA Module Layout
240VAC
Power Source
24VAC
connection
to unit #1
(Y1 & C From Thermostat)
240V IN
240V OUT
RelayRelay
24VAC24VAC
240VAC
to Pump(s)
connection
to unit #2
(Y1 & C From Thermostat)
24VAC
Please note, these heaters are for vertical units only.
Please see the Field-Installed Electric Heat IOM, part number
20D156-01NN for detailed instructions on the installation and
wiring of auxiliary electric heaters.
Figure 19: APSMA Module Wiring Schematic
DC
Bridge
LED
24VAC input
from unit #1
24VAC input
from unit #2
+
Diode
-
RY1
RY1
RY2
240VAC input
+
Diode
-
RY2
240VAC to pump(s)
Enertech GlobalCT Models, Rev.: A
42
Section 10: Eqipment Start up Procedures
EQUIPMENT START-UP FORM
Unit Electrical Data
A
Loop Type: Open Closed
(Circle One)
Line Voltage
Wire Size
Circuit Breaker Size
Cooling
Heating
Cooling
Heating
Flow Rate
*Check pressure drop chart for GPM
Total Unit Amps
Compressor Amps
Flow Rate
Source Water Pressure In
Source Water Pressure Out
Source Water Pressure Drop
BTU/HR
Source Water Temp. Difference
Cooling
Heating
Source Water Temperature In
Source Water Temperature Out
Source Water Temperature Difference
Cooling
Heating
Load Water Temp. Difference
Cooling
Heating
Heat of Extraction/Rejection = GPM X Water Temp. Difference X 485 (Water & Antifreeze - Closed Loop)
Heat of Rejection
Heat Of Extraction
Load Water Temperature In
Load Water Temperature Out
Load Water Temperature Difference
Heat of Extraction/Rejection = GPM X Water Temp. Difference X 500 (Water - Open Loop)
Air Temperature Difference
Supply Air Temperature
Return Air Temperature
Air Temp. Difference
Auxiliary Heat Operation Only
Supply Air Temperature
*Confirm auxiliary heaters are de-energized for the above readings.
Return Air Temperature
Air Temp. Difference
Auxiliary Heat Electrical Data
CFM = (Watts X 3.413) ÷ (Air Temp. Difference X 1.08)
Check the following before power is applied to the equipment
Caution: Do not start-up the unit until the new structure is ready to be occupied
Electrical:
Geothermal unit high voltage
wiring is installed correctly
Geothermal unit high voltage
wiring and breaker are the correct
size
Auxiliary electric heaters are
wired and installed correctly
Circulating pumps are wired and
fused (if necessary) correctly
Desuperheater pump is NOT
wired, unless piping is complete
and all air is purged
Low voltage wiring is correct and
completely installed
Equipment Start-Up
1. Energize geothermal unit with
high voltage.
2. Set the thermostat to “Heat” or
“Cool.” Adjust set point to
energize the unit. System will
energize after delays expire
(typically a five minute delay).
3. Check water flow with a flow
meter (non-pressurized) or
pressure drop conversion
(pressurized). Pressure drop
tables must be used to convert
the pressure drop to GPM. The
pressure drop can be obtained by
checking water pressure in and
water pressure out at the P/T
ports.
4. Check the geothermal unit’s
electrical readings listed in the
Unit Electrical Data table.
5. Check the source water
temperature in and out at the P/T
ports (use insertion probe). Allow
10 minutes of operation before
recording temperature drop.
6. Calculate the heat of extraction or
heat of rejection.
Plumbing:
Pipe and pump sizes are correct
Air is purged from all lines
Antifreeze is installed
All valves are open, including
those on the flow center
Condensate is trapped and piped
to the drain
Ductwork:
Filter is installed and clean
Packaging is removed from the
blower assembly
Blower turns freely
Canvas connections installed on
supply plenum & return drop
7. Check the temperature difference
of the load coax (water-to-water)
or air coil (water-to-air). P/T ports
are recommended for use on the
load side, but the line
temperatures can be used to
check the temperature difference.
8. Change the mode of the
thermostat and adjust the set
point to energize the unit. Check
the data in opposite mode as the
previous tests. Amp draws as
well as temperature differences
and flow rate should be recorded.
9. Check auxiliary heat operation by
adjusting the thermostat set point
5°F above the room temperature
in “Heat” mode or set thermostat
to “Emergency." Record voltage,
amperage, and air temperature
difference.
Section 11: Troubleshooting
PERFORMANCE CHECK
Heat of Extraction(HE)/Rejection(HR)
Record information on the Unit Start-up Form
Equipment should be in full load operation for
a minimum of 10 minutes in either mode – WITH
THE HOT WATER GENERATOR TURNED OFF.
1. Determine ow rate in gallons per minute
a. Check entering water temperature
b. Check entering water pressure
c. Check leaving water pressure
Once this information is recorded, nd
corresponding entering water temperature
column in Specication Manual for unit.
Find pressure differential in PSI column in Spec
Manual. Then read the GPM column in Spec
Manual to determine ow in GPM.
2. Check leaving water temperature of unit.
FORMULA: GPM x water temp diff, x 485
(antifreeze) or 500 (fresh water) = HE or HR in
BTU/HR
A 10% variance from Spec Manual is allowed.
Always use the same pressure gauge &
temperature measuring device.
Water ow must be in range of Specication
Manual. If system has too much water ow,
performance problems should be expected.
CT Models, Rev.: AEnertech Global
45
Section 11: Troubleshooting
A: UNIT WILL NOT START IN EITHER CYCLE
Set thermostat on heating and highest temperature setting. Unit should run. Set thermostat on cooling and
Thermostat
Loose or broken wiresTighten or replace wires.
Blown Fuse/
Tripped Circuit Breakers
Low Voltage Circuit
lowest temperature setting. Unit should run. Set fan to On position. Fan should run. If unit does not run in
any position, disconnect wires at heat pump terminal block and jump R, G, Y. Unit should run in heating. If
unit runs, replace thermostat with correct thermostat only.
Check fuse size, replace fuse or reset circuit breaker.
Check low voltage circuit breaker.
Check 24 volt transformer. If burned out or less than 24 volt, replace. Before replacing, verify tap setting
and correct if necessary.
B: BLOWER RUNS BUT COMPRESSOR WILL NOT START
Logic BoardCheck if logic board is working properly. Check status light for fault. See board imprint for blink faults.
Flow Switch
Defective logic board relayJump or bypass relay. If defective, replace.
Defective capacitorCheck capacitor. If defective, replace.
Frozen CompressorSee charts O and P for compressor diagnostic. If compressor still doesn’t run, replace it.
Low refrigerant chargeCheck for leaks and x leaks.
Temporarily bypass ow switch until compressor starts. If compressor runs properly, check switch. If
defective, replace. If switch is not defective, check for air in loop system. Make sure loop system is
properly purged. Verify ow rate before changing switch.
C: BLOWER RUNS BUT COMPRESSOR SHORT CYCLES OR DOES NOT RUN
WiringLoose or broken wires. Tighten or replace wires. See A: Unit will not start in either cycle.
Blown Fuse
Flow Switch
Water Flow
High or low pressure switches
Check fuse size. Check unit nameplate for correct sizing. Replace fuse or reset circuit breaker.
Check low voltage circuit breaker.
Temporarily bypass ow switch for a couple seconds. If compressor runs properly, check switch. If
defective, replace. If switch is not defective, check for air in loop system. Make sure loop system is
properly purged. Verify ow rate before changing switch. .
If water ow is low (less than 3.5 GPM), unit will not start. Make sure Pump Module or solenoid valve is
connected (see wiring diagram). Water has to ow through the heat exchanger in the right direction (see
labels at water tting connections) before the compressor can start. If water ow is at normal ow, use an
ohmmeter to check if you get continuity at the ow switch. If no switch is open and ow is a normal ow,
remove switch and check for stuck particles or bad switch.
If heat pump is out on high or low-pressure cutout (lockout), check for faulty switches by jumping the
high and low-pressure switches individually. If defective replace. Check airow, lters, water ow, loss of
refrigerant and ambient temperature. WARNING: Only allow compressor to run for a couple of seconds
with the high pressure switch jumpered
D: BLOWER FAILS TO START BUT COMPRESSOR ATTEMPTS TO START
Defective blower motor capacitor
Defective blower motor relayCheck relay. If defective, replace.
Check capacitor. If defective, replace.
E: NOISY BLOWER AND LOW AIR FLOW
Noisy Blower
Broken beltIf defective, replace belt. Check pulleys. If bad, replace. Check bearings. If frozen, replace bearing.
Check speed setting, check nameplate or data manual for proper speed, and correct speed setting.
Check for dirty air lter—Clean or replace; obstruction in system—Visually check.
Balancing dampers closed, registers closed, leaks in ductwork. Repair.
Ductwork too small. Resize ductwork.
F: UNIT RUNNING NORMAL, BUT SPACE TEMPERATURE IS UNSTABLE
Thermostat
Thermostat is getting a draft of cold or warm air. Make sure that the wall or hole used to run thermostat
wire from the ceiling or basement is sealed, so no draft can come to the thermostat.
Faulty Thermostat (Replace).
Enertech GlobalCT Models, Rev.: A
46
Section 11: Troubleshooting
G: NO WATER FLOW
Make sure Pump Module is connected to the control box relay (check all electrical connections). For non-
Pump Module
Solenoid valveMake sure solenoid valve is connected. Check solenoid. If defective, replace.
pressurized systems, check water level in Pump Module. If full of water, check pump. Close valve on the
pump anges and loosen pump. Take off pump and see if there is an obstruction in the pump. If pump is
defective, replace. For pressurized systems, check loop pressure. Repressurize if necessary. May require
re-ushing if there is air in the loop.
H: IN HEATING OR COOLING MODE, UNIT OUTPUT IS LOW
WaterWater ow & temperature insufcient.
Airow
Refrigerant charge
Reversing valve
Check speed setting, check nameplate or data manual for proper speed, and correct speed setting.
Check for dirty air lter—Clean or replace.
Restricted or leaky ductwork. Repair.
Refrigerant charge low, causing inefcient operation. Make adjustments only after airow and water ow
are checked.
Defective reversing valve can create bypass of refrigerant to suction side of compressor. Switch reversing
valve to heating and cooling mode rapidly. If problem is not resolved, replace valve. Wrap the valve with a
wet cloth and direct the heat away from the valve. Excessive heat can damage the valve. Always use dry
nitrogen when brazing. Replace lter/drier any time the circuit is opened.
I: IN HEATING OR COOLING MODE, UNIT OUTPUT IS LOW
Heat pump will not cool but will
heat. Heat pump will not heat
but will cool.
Water heat exchanger
System undersizedRecalculate conditioning load.
Reversing valve does not shift. Check reversing valve wiring. If wired wrong, correct wiring. If reversing
valve is stuck, replace valve. Wrap the valve with a wet cloth and direct the heat away from the valve.
Excessive heat can damage the valve. Always use dry nitrogen when brazing. Replace lter/drier any time
the circuit is opened.
Check for high-pressure drop, or low temperature drop across the coil. It could be scaled. If scaled, clean
with condenser coil cleaner.
J: WATER HEAT EXCHANGER FREEZES IN HEATING MODE
Water owLow water ow. Increase ow. See F. No water ow.
Flow SwitchCheck switch. If defective, replace.
K: EXCESSIVE HEAD PRESSURE IN COOLING MODE
Inadequate water owLow water ow, increase ow.
L: EXCESSIVE HEAD PRESSURE IN HEATING MODE
Low air owSee E: Noisy blower and low air ow.
M: AIR COIL FREEZES OVER IN COOLING MODE
Air owSee E: Noisy blower and low air ow.
Blower motor
PanelsPanels not in place.
Low air owSee E: Noisy blower and low air ow.
Motor not running or running too slow. Motor tripping off on overload. Check for overheated blower motor
and tripped overload. Replace motor if defective.
N: WATER DRIPPING FROM UNIT
Unit not levelLevel unit.
Condensation drain line plugged
Water sucking off the air coil in
cooling mode
Water sucking out of the
drain pan
Unplug condensation line.
Too much airow. Duct work not completely installed. If duct work is not completely installed, nish duct
work. Check static pressure and compare with air ow chart in spec manual under specic models section.
If ductwork is completely installed it may be necessary to reduce CFM.
Install an EZ-Trap or P-Trap on the drain outlet so blower cannot suck air back through the drain outlet.
CT Models, Rev.: AEnertech Global
47
Section 11: Troubleshooting
O: COMPRESSOR WON’T START
Check for proper
compressor nameplate
voltage.
Attempt to restart
the compressor
OK
No
Does Compressor draw
OK
current when voltage is
applied.
Check voltage supply
OK
& contactor operation.
Is the compressor
hot?
Allow time for the
protector to reset.
Recheck Resistance
Replace Compressor
Yes
Yes
Not
OK
Are the suction &
Yes
discharge pressures
balanced.
No
Check motor
OK
resistance.
(See Note B)
Not
OK
Yes
Allow time for
compressor to
balance.
Voltage supply
is too low.
Compressor
Connection Block
C
S
R
Single Phase 208-230
C = Line Winding
R = Run Winding
S = Start Winding
Check the wiring,
capacitor & contactor
operation. (See Note A)
No
No
OK
Allow to start the
compressor while
measuring voltage
on the load side of
the contactor.
OK
Is the voltage 197
or higher when the
compressor is trying
to start.
Yes
If the compressor
fails to start after
3 attempts, replace
the compressor.
A: Check all terminals, wires & connections for loose or burned wires and connections. Check contactor and 24 Volt
coil. Check capacitor connections & check capacitor with capacitor tester.
B: If ohm meter reads 0 (short) resistance from C to S, S to R, R to C or from anyone of one of these terminals to
ground (shorted to ground), compressor is bad.
P: COMPRESSOR WON’T PUMP CHART
Is the c om p re sso r
ru n n ing?
N o
R ef er t o th e c o m p re ssor
w on 't s tar t f lo w ch ar t.
M ea su re & r eco rd
Y esY es
th e a mp s , volts ,
sucti on & d is ch ar g e
p re ss ur e.
D oe s th e u n it
O K
h av e a r e frig er an t
c h arg e?
A dd r e frig er an t
to t h e sy st em .
If th e co m p re sso r
s till w o n't pum p
re p lace co mp re ssor.
N o
S hut t h e unit d ow n &
re v ers e th e p h as ing
(3 -P hase O nly )
C heck & v er ify
th e r un c ap acitor
C heck th e ope ra tion
o f t h e re ve rs ing
O K
v a lve.
O K
O K
Enertech GlobalCT Models, Rev.: A
48
Section 11: Troubleshooting
Table 11: Refrigeration Troubleshooting
System FaultsMode
Under Charge
Over Charge
Low Air Flow
Low Source
Water Flow
Low Load
Water Flow
Restricted TXV
TXV Stuck Open
Inadequate
Compression
Discharge
Pressure
Heat LowLowHighLowLowLowLow
CoolLowLowHighLowLowLowLow
Heat HighHigh/NormalNormal HighHighNormalHigh
CoolHighHigh/NormalNormal HighNormalHighHigh
Heat HighHigh/NormalNormal High/NormalHighLowHigh
CoolLowLow/NormalLowNormalHighLowHigh/Normal
Heat LowLow/NormalLowNormalHighLowHigh/Normal
CoolHighHigh/NormalNormal High/NormalHighLowHigh
Heat HighHigh/NormalNormal High/NormalHighLowHigh
CoolLowLow/NormalLowNormalHighLowHigh/Normal
Heat HighLowHighHighLowLowLow
CoolHighLowHighHighLowLowLow
Heat LowHigh/NormalLowLowLowLowHigh
CoolLowHigh/NormalLowLowLowLowHigh
Heat LowHighHigh/NormalLow/NormalLowLowLow
CoolLowHighHigh/NormalLow/NormalLowLowLow
Suction
Pressure
Superheat SubcoolingAir TDWater TD
Compressor
Amps
Oil Separator: Location in Refrigerant Circuit (CT 024 example)
5. See Example Electrical Circuits for proper 460V power
* The external pump FLA is based on a maximum of three UP26-116F-230V pumps (1/2hp) for 048 - 072 and two pumps for 024
- 036. Load pumps must be externally fused. Source pumps are circuit breaker protected. Total pump load (total source and load
pumps) must not exceed FLA for external pump AMPS.
60 Hz PowerCompressor
VoltsPhaseLRARLA
460328.03.53.20.00.06.77.61014
460338.05.73.20.00.08.910.31514
460341.06.44.70.00.011.112.71514
460352.07.26.00.00.013.215.02014
460366.18.56.00.00.014.516.62514
Fan
Motor
FLA
HWG
Pump
FLA
Ext.
Loop
Pump
FLA
Total
Unit FLA
Min
Circuit
AMPS
Max
Fuse
HACR
AWG
Min
Max Ft
41
40
51
49
62
59
96
52
50
71
70
41
40
72
97
95
80
79
52
50
58
120
118
103
102
71
69
48
111
110
96
95
68
66
44
CT Models, Rev.: AEnertech Global
53
Section 12: Unit Electrical Data
E
P
E
L
A
B
C
E
L
E
L
E
P
E
P
NEUTRAL ORGROUND
NOTE: Proper Power Supply Evaluation
⚠ CAUTION ⚠
CHECK COMPRESSOR AMP DRAW TO
VERIFY COMPRESSOR ROTATION ON THREE
PHASE UNITS. COMPARE AGAINST UNIT
ELECTRICAL TABLES. REVERSE ROTATION
RESULTS IN HIGHER SOUND LEVELS,
LOWER AMP DRAW, AND INCREASED
COMPRESSOR WEAR. THE COMPRESSOR
When any compressor bearing unit is connected to a weak
power supply, starting current will generate a signicant “sag” in
the voltage which reduces the starting torque of the compressor
motor and increases the start time. This will inuence the rest of
the electrical system in the building by lowering the voltage to the
lights. This momentary low voltage causes “light dimming”. The
total electrical system should be evaluated with an electrician and
HVAC technician. The evaluation should include all connections,
sizes of wires, and size of the distribution panel between the
unit and the utility’s connection. The transformer connection and
sizing should be evaluated by the electric utility provider.
INTERNAL OVERLOAD WILL TRIP AFTER A
SHORT PERIOD OF OPERATION.
Example 1: WYE (STAR) Electrical CircuitExample 2: DELTA Electrical Circuit
A
E
P
E
L
I
P
E
L
NEUTRAL OR
GROUND
E
P
C
E
P
E
L
B
E
L
E
P
E
P
E
P
E
L
E
L
⚠ CAUTION ⚠
ALL VOLTAGE CODE “3” 460V UNITS UTILIZE
A 277V ECM MOTOR WHICH REQUIRES A
NEUTRAL WIRE. THE MOTORS ARE WIRED
BETWEEN THE NEUTRAL AND ONE HOT LEG
OF THE CIRCUIT. SOURCE WIRING MUST BE
WYE (STAR) CONFIGURATION. 3-PHASE
DELTA CONNECTIONS WILL NOT PROVIDE
THE CORRECT WIRING AND WILL CAUSE
THE UNIT NOT TO OPERATE.
Enertech GlobalCT Models, Rev.: A
54
Section 12: Water Flow Calculations and Glossary of Terms
Water Flow Selection
Proper ow rate is crucial for reliable operation of geothermal heat
pumps. The performance data shows three ow rates for each entering
water temperature (EWT column). The general “rule of thumb” when
selecting ow rates is the following:
Top ow rate: Open loop systems (1.5 to 2.0 gpm per ton)
Middle ow rate: Minimum closed loop system ow rate
(2.25 to 2.50 gpm/ton)
Bottom ow rate: Nominal (optimum) closed loop system ow rate
(3.0 gpm/ton)
Although the industry standard is adequate in most areas of North
America, it is important to consider the application type before applying
this “rule of thumb.” Antifreeze is generally required for all closed loop
(geothermal) applications. Extreme Southern U.S. locations are the
only exception. Open loop (well water) systems cannot use antifreeze,
and must have enough ow rate in order to avoid freezing conditions at
the Leaving Source Water Temperature (LWT) connection.
Calculations must be made for all systems without antifreeze to deter-
mine if the top ow rate is adequate to prevent LWT at or near freezing
conditions. The following steps should taken in making this calculation:
Determine minimum EWT based upon your geographical area.
Go to the performance data table for the heat pump model selected and
look up the the Heat of Extraction (HE) at the “rule of thumb” water ow
rate (GPM) and at the design Entering Air Temperature (EAT).
Glossary of Terms
Calculate the temperature difference (TD) based upon the HE and GPM
of the model (step 4).
TD = HE / (GPM x 500).
Calculate the LWT (step 6).
LWT = EWT - TD.
If the LWT is below 35-38°F, there is potential for freezing conditions if
the ow rate or water temperature is less than ideal conditions, and the
ow rate must be increased.
Example 1:
EWT = 50°F.
Model CT048, high capacity. Flow rate = 8 GPM.
Air Flow = 1500 CFM. HE = 35,200 Btuh.
TD = 35,200 / (8 x 500) = 8.8°F
LWT = 50 - 8.8 = 41.2°F
Since the water ow is leaving at approximately 41.2°F, the ow rate
is acceptable.
Example 2:
EWT = 40°F.
Model CT048, high capacity. Flow rate = 8 GPM.
Air Flow = 1500 CFM. HE = 30,900 Btuh.
TD = 30,900 / (8 x 500) = 7.7°F
LWT = 40 - 7.7 = 32.3°F
Water ow rate must be increased to avoid freezing.
CFM = Airow, Cubic Feet/MinuteHR = Total Heat Of Rejection, Btu/hr
COP = Coefcient of Performance = BTU Output / BTU InputKW = Total Power Unit Input, Kilowatts
DH = Desuperheater Capacity, Btu/hrLAT = Leaving Air Temperature, Fahrenheit
EAT = Entering Air Temperature, Fahrenheit (Dry Bulb/Wet Bulb)
LC = Latent Cooling Capacity, Btu/hr
EER = Energy Efciency Ratio = BTU output/Watts inputSC = Sensible Cooling Capacity, Btu/hr
EWT = Entering Source Water Temperature, FahrenheitLWT = Leaving Source Water Temperature, Fahrenheit
ELT = Entering Load Water Temperature, FahrenheitLLT = Leaving Load Water Temperature, Fahrenheit
GPM = Water Flow, Gallons Per MinuteTC = Total Cooling Capacity, Btu/hr
HC = Total Heating Capacity, Btu/hrWPD = Water Pressure Drop, PSI & Feet of Water
1. Capacity data is based upon 15% (by volume) methanol
antifreeze solution.
2. Desuperheater capacity is based upon 0.4 GPM Flow per
nominal ton at 90°F entering hot water temperature.
3. Interpolation between above categories is permissible; extrapolation is not.
4. See Flow Rate Selection above for proper application.
Enertech GlobalCT Models, Rev.: A
56
Section 12: AHRI Performance Data
Btu/hrCOPBtu/hrEER
Full Load24,3005.128,90026.0
Part Load17,7005.022,10032.7
Full Load36,7005.041,70023.5
Part Load25,6005.230,40031.9
Full Load46,7004.653,10021.8
Part Load33,7004.939,40029.4
Full Load58,5004.465,60021.7
Part Load41,5004.749,80029.0
Full Load70,3004.275,10020.2
Part Load52,6004.559,10025.5
CT072
ModelCAPACITY
HEATING
COOLING
CT024
CT036
CT048
CT060
Full Load19,7004.226,50020.0
Part Load15,7004.520,90027.3
Full Load28,6004.138,60018.3
Part Load22,4004.629,10026.8
Full Load38,0003.949,00017.1
Part Load29,7004.337,40024.1
Full Load46,5003.761,30017.4
Part Load36,4004.148,00024.4
Full Load55,9003.670,50016.2
HEATING
COOLING
Ground Loop Heat Pump
ModelCAPACITY
Btu/hrCOPBtu/hrEER
CT024
CT036
CT048
CT060
CT072
Part Load46,5004.057,00022.0
Note:
Rated in accordance with ISO Standard 13256-1 which includes Pump Penalties.
Heating capacities based on 68.0°F DB, 59.0°F WB entering air temperature.
Cooling capacities based on 80.6°F DB, 66.2°F WB entering air temperature.
Entering water temperatures Full Load: 32°F heating / 77°F cooling.
Entering water temperatures Part Load: 41°F heating / 68°F cooling.
Ground Water Heat Pump
Note:
Rated in accordance with ISO Standard 13256-1 which includes Pump Penalties.
Heating capacities based on 68.0°F DB, 59.0°F WB entering air temperature.
Cooling capacities based on 80.6°F DB, 66.2°F WB entering air temperature.
Entering water temperatures: 50°F heating / 59°F cooling.
Cooling data based on 80/67 °F EAT. See Correction Factors at end of section for different conditions
LWT is based on 15% (by volume) methanol antifreeze solution only or 485 multiplier
Performance data accurate within ± 10%
Discharge pressure is ± 20 PSI; Suction pressure is ± 10 PSI
SubCooling is ± 5 °F; Superheat is ± 6 °F
LWT is based on 15% (by volume) methanol antifreeze solution only or 485 multiplier
LLT is based on water only or 500 multiplier
Performance data accurate within ± 10%
Discharge pressure is ± 20 PSI; Suction pressure is ± 10 PSI
SubCooling is ± 5 °F; Superheat is ± 6 °F
90
4.50.61.5
9.0
7.01.53.5
9.02.35.3
80
4.50.71.6
6.4
70
4.50.71.7
60
4.50.81.8
7.0
2.5
9.07.01.84.1
9.02.76.3
9.01.6
5.8
3.8
9.0
9.07.01.84.2
9.02.8
50
4.50.81.8
9.07.01.94.4
9.02.96.7
40
4.50.92.1
30
4.51.02.3
3.37.5
9.07.02.14.9
9.0
9.07.02.45.5
9.03.68.3
Source Water
Load Water
Heating
WPD
259.03.58.29.0
WPD
Section 12: Model 036C Performance Data: 3.0 Ton, Full Load Hydronic Heating
LWT is based on 15% (by volume) methanol antifreeze solution only or 485 multiplier
LLT is based on water only or 500 multiplier
Performance data accurate within ± 10%
Discharge pressure is ± 20 PSI; Suction pressure is ± 10 PSI
SubCooling is ± 5 °F; Superheat is ± 6 °F
90
6.01.33.0
12.0
9.02.86.5
12.04.510.5
80
6.01.33.1
10.9
70
6.01.43.1
60
6.01.43.2
9.0
4.6
12.09.02.96.7
12.04.710.7
12.02.9
10.6
6.6
12.0
12.09.02.96.8
12.04.7
50
6.01.43.3
12.09.03.07.0
12.04.911.2
40
6.01.53.4
30
6.01.63.6
5.111.7
12.09.03.27.3
12.0
12.09.03.37.7
12.05.412.3
Source Water
Load Water
Heating
WPD
2512.05.412.512.0
WPD
Section 12: Model 048 Performance Data: 4.0 Ton, Full Load Hydronic Heating
Cooling data based on 80/67 °F EAT. See Correction Factors at end of section for different conditions
LWT is based on 15% (by volume) methanol antifreeze solution only or 485 multiplier
Performance data accurate within ± 10%
Discharge pressure is ± 20 PSI; Suction pressure is ± 10 PSI
SubCooling is ± 5 °F; Superheat is ± 6 °F
LWT is based on 15% (by volume) methanol antifreeze solution only or 485 multiplier
LLT is based on water only or 500 multiplier
Performance data accurate within ± 10%
Discharge pressure is ± 20 PSI; Suction pressure is ± 10 PSI
SubCooling is ± 5 °F; Superheat is ± 6 °F
Cooling data based on 80/67 °F EAT. See Correction Factors at end of section for different conditions
LWT is based on 15% (by volume) methanol antifreeze solution only or 485 multiplier
Performance data accurate within ± 10%
Discharge pressure is ± 20 PSI; Suction pressure is ± 10 PSI
SubCooling is ± 5 °F; Superheat is ± 6 °F
LWT is based on 15% (by volume) methanol antifreeze solution only or 485 multiplier
LLT is based on water only or 500 multiplier
Performance data accurate within ± 10%
Discharge pressure is ± 20 PSI; Suction pressure is ± 10 PSI
SubCooling is ± 5 °F; Superheat is ± 6 °F
1) See warranty coverage summary sheet for labor allowances, conditions and exclusions, etc. 2) Warranty start date is ship date from Enertech
facility unless proof of startup is presented. 3) Outsourced warranty replacement parts will be reimbursed in the form of credit for the part only.
Credit will be no more than the standard equivalent part cost through Enertech. 4) Factory pre-approval is required for anything outside the scope
of this document. 5) Fuses, hose kits and items not mentioned on Warranty Coverage Summary are not covered under this program.
Enertech Global is continually working to improve its products. As a result, the price, design and specications of each product
may change without notice and may not be as described herein. For the most up-to-date information, please visit our website,
or contact our Customer Service department at info@enertechgeo.com. Statements and other information contained herein are
not express warranties and do not form the basis of any bargain between the parties, but are merely Enertech Global’s opinion
or commendation of its products.
Enertech Global, LLC20D082-04NN
150815G
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