178 004 17-1 2016-04-26
Providing sustainable energy solutions worldwide
Installation- and maintenance instruction
ST 133 K
DESCRIPTION
Components
1. Reset button
2. Control box
3. Ignition transformer
4. Ignition cables
5. Nozzle assembly
6. Nozzle
7. Brake plate
8. Blast tube
9. Ignition electrodes
10. Connecting pipe
11. Air damper
12. Solenoid valve
13. Pump
14. Drive coupling
15. Indication, air damper
16. Fan wheel
17. Adjustment, air damper
18. Photoresistor
19. Motor
171 205 32 07-01
TECHNICAL DATA
Type designation ST133K
Dimensions
B
ø89
54
258
200
237
Burner tube Length of burner
tube
K 94 59 72 80 79
K 147 112 125 133 132
K 224 189 202 210 209
Output range and nozzles recommended
Burner tube Oil capacity Capacity Recommended
kg/h kW Mcal/h Angle Type Bar
K 4,0-10,0 47-119 41-102 45°, 60° B, S 10
The net caloric value of 11,86 kWh/kg for light oil has been used.
Recommended nozzle
Because of dierent boiler types
existing on the market, with varying
combustion chamber designs, it is
Incl. ange A
Measure B
not possible to state a denite spray
angle or spray pattern.
158
295
Incl. ange B
Measure B
Nozzle
Incl. ange C
Measure B
Recommended Pump
Note that the spray angle and the
spray pattern change with the pump
pressure.
Incl. ange D
Measure B
pressure
Electrode adjustment
2,3-3,1 0,5-1,5
10,0-11,0
171 225 38 07-01
TECHNICAL DATA
Dimensions
Flange A
10,3
Flange B
ø89,7
130-150
ø89,5
25
12
Flange C
10
Flange D
10,3
ø90
125
ø90
4
5
12
136-150
125-150
171 215 76 07-01
GENERAL INSTRUCTIONS
General rules
The installation of an oil burner should
be carried out in accordance with local
regulations. The installer of the burner
must therefore be aware of all regulations relating to oil and combustion.
Only oil suitable for the burner should
be used and then in combination with
a suitable oil lter before the oil pump
of the burner.
If the burner is replacing an existing
burner make sure that the oil lter is
replaced or cleaned. The installation
must only be undertaken by experienced personnel. Care should be
taken by the installer to ensure that no
electrical cables or fuel/gas pipes are
trapped or damaged during installation
or service/maintenance.
Installation instructions
General installation instructions accompany the burner and should be
left in a prominent place adjacent to
the burner.
Measures to raise the temperature:
Insulate the chimney in cold attics
Install a tube in the chimney
Install a draught regulator (dilutes the
ue gases during operation and dries
them up during standstill)
Increase the oil quantity
Raise the ue gas temperature by
removing turbulators, if any, in the
boiler.
Instructions for use
The end user of the burner should be
instructed about the operation and
safety features of the burner.
He should also be made aware of
the importance of the area around
the boiler/burner being kept free of
combustible material.
Pump adjustment
See separate description.
Adjustment of burner
To obtain a correct adjustment a
ue gas analysis and a temperature
measurement must be carried out.
Otherwise there is a risk that a bad
adjustment may cause a formation of
soot, bad eciency or condensate in
the chimney.
Maintenance
The boiler/burner should be examined
regularly for any signs of malfunction
or oil leakage.
Adjustment of nozzle assembly 0 - 22
Adjustment of burner
The burner is from the factory pre-set
to an average value that must then be
adjusted to the boiler in question.
All burner adjustments must be made
in accordance with boiler manufacturers instructions.These must include
the checking of ue gas temperatures,
average water temperature and CO2
or O2 concentration.
To adjust the combustion device,
start by increasing the air volume
somewhat.
When the burner starts it is burning
with excess air and smoke number
0. Reduce the air volume until soot
occurs and increase again to reach
a combustion free of soot.
By this procedure an optimum adjustment is obtained. If larger nozzles
are used the preadjustment of the air
volume must be increased.
Condensation in chimney
A modern burner works with less
excess air and often also with smaller nozzles than older models. This
increases the eciency but also the
risk of condensation in the chimney.
The risk increases if the area of the
chimney ue is too large. The temperature of the ue gases should exceed
60°C measured 0,5 metres from the
chimney top.
Air adjustment 0 - 32
171 305 69 07-01
MAINTENANCE OF OIL BURNER
Warning: Before doing any service switch o power at the main switch and cut o the oil supply
Service of burner head and nozzle assembly
171 305 68 07-01
ELECTRIC EQUIPMENT
Oil burner control: LMO14.113... / LMO24.255...
List of components
A1 Oil burner control
A2 Twin thermostat
F1 Fuse, max. 10A
H1 Alarm lamp
H2 Signal lamp (optional)
M1 Burner motor
P1 Time meter (optional)
R1 Photoresistor
S3 Main switch
T1 Ignition transformer
Y1 Solenoid valve
X1 Plug-in contact, burner
X2 Plug-in contact, boiler
Outer electrical connection
Wiring diagram
X1
X2
Mains connection
and fuses in
accordance with
local regulations.
* If there is no plug-in contact (X2) on the boiler,
connect to the contact enclosed. In case the
twin thermostat is in series on incoming phase
L1, a loop between the terminals T1 and T2 is
necessary.
*
1(3)
171 435 25 16-01
ELECTRIC EQUIPMENT
Function
1. Switch on operating switch and twin thermostat
The burner motor starts, an ignition spark is formed, the prepurge goes
on till the prepurge period expires and the solenoid valve opens.
2. Solenoid valve opens
Oil mist is formed and ignited. The photocell indicates a ame. The ignition
spark goes out after ame indication (See Technical data oil burner control).
3. The safety time expires
a. If no ame is established before this time limit the control cuts out.
b. If for some reasons the ame disappears after this time limit, the
burner will make an attempt to re-start.
3-4. Operating position
If the burner operation is interrupted by means of the main switch or the
thermostat, a new start takes place when the conditions in accordance
with point 1 are fullled.
The oil burner control cuts out
A red lamp in the control is lit. Press the reset button and the burner
re-starts.
Technical data oil burner control
LMO14.113... LMO24.255...
Pre-ignition time: 15 s 25 s
Pre-purge time: 16 s 26 s
Post-ignition time: 3 s 5 s
Safety lock-out time: < 10 s < 5 s
Reset time after lockout: < 1 s < 1 s
Reaction time on ame failure: < 1 s < 1 s
Ambient temperature: -5 +60°C -20 - +60°C
Min. current with ame established: 45 µA 45 µA
Max. photo current at start: 5,5 µA 5,5 µA
Control of photo current
Current through photo unit is measured with a d.c. ammeter (a moving coil
instrument connected in series with the photo unit).
2(3)
171 435 25 16-01
Colour codes LMO14/24
When the burner starts, three signal lights in the reset switch indicate
the normal sequence, as well as provide indication if something abnormal is happening in accordance with the following table:
Preheater in operation Solid yellow
Ignition switched on Flashing yellow
Normal operation Solid green
Operation, poor ame signal Flashing green
Undervoltage Flashing yellow-red
Fault, alarm Solid red
False light Flashing red-green
Communication mode Fluttering red
Fault codes LMO14/24
When the red light for a blocked relay box comes on, you can get
information about what has caused the problem by pressing and
holding the reset button for 3 seconds.
The number of ashes below is repeated with a pause in between.
2 ashes No ame signal when safety time
expires
4 ashes False light during start
7 ashes 3 x Losses of ame during operation
8 ashes Time-out for preheater *
10 ashes Incorrect wiring, internal fault or si-
multaneous occurrence of two faults
* In order for this fault code to occur, the preheater shall not reach
its cut-o temperature within 10 mins. from switch on.
To return to normal operation: Press the reset button for 1 second.
If the reset button is instead kept pressed a second time for at least
3 seconds, you can, via an interface, obtain the corresponding in-
formation on a computer or ue gas analyser.
To return to normal operation: Press the reset button for 1 second
3(3)
171 435 25 16-01
INSTRUCTIONS PUMP TYPE DANFOSS BFP41
Technical data
2
Viscosity range: 1,3-12,0 mm
/s
Pressure range: 7-15 bar
Oil temperature: -10 to +70°C
Components
1 Nozzle port G1/8"
2. Pressure gauge port
3. Pressure adjustment, 4mm allen key
4. Cartridge lter
5. Vacuum gauge port G1/8"
6. Return line G¼"
7. Suction line G¼"
8. Return plug
Suction line tables
The suction line tables consist of
theoretically calculated values where
the pipe dimensions and oil velocity
have been matched so that turbulences
will not occur. Such turbulences will
result in increased pressure losses and
in acoustic noise in the pipe system. In
addition to drawn copper piping a pipe
system usually comprises 4 elbows, a
non-return valve, a cut-o valve and an
external oil lter.
The sum of these individual resistances
is so insignicant that they can be
disregarded. The tables do not include
any lengths exceeding 100 m as
experience shows that longer lengths
are not needed.
The tables apply to a standard fuel
oil of normal commercial quality
according to current standards. On
commis sioning with an empty tube
system the oil pump should not be
run without oil for more than 5 min.
(a condition is that the pump is being
lubricated during operation).
The tables state the total suction line
length in metres at a nozzle capacity
of 2,5 kg/h. Max. permissible
pressure at the suction and pressure
side is 2,0 bar.
Purging
On 1-pipe systems it is necessary to
purge the pump. On 2-pipe systems
purging is automatic through the
return line.
H
H
1-pipe system 1-pipe system
Height Pipe diameter
H ø4 mm ø5 mm ø6 mm
m m m m
4,0 51 100 100
Height Pipe diameter
H ø4 mm ø5 mm ø6 mm
m m m m
3,5 45 100 100
3,0 38 94 100
2,5 32 78 100
2,0 26 62 100
With an underlying tank a 1-pipe-
system is not recommended
1,5 19 47 97
1,0 13 31 65
0,5 6 16 32
Two-pipe system
Height Pipe diameter
H ø6 mm ø8 mm ø10 mm
m m m m
4,0 33 100 100
3,5 31 98 100
3,0 29 91 100
2,5 27 85 100
2,0 25 79 100
1,5 23 72 100
1,0 21 66 100
0,5 19 60 100
Two-pipe system
Height Pipe diameter
H ø6 mm ø8 mm ø10 mm
m m m m
0 17 53 100
-0,5 15 47 100
-1,0 13 41 99
-1,5 11 34 84
-2,0 9 28 68
-2,5 7 22 53
-3,0 5 15 37
-3,5 3 9 22
4,0 1 3 6
171 505 07 10-01
INSTRUCTIONS PUMP TYPE DANFOSS BFP41
Function Danfoss BFP41
When the oil pump is started, oil is
drawn from the suction connection
(S) through the lter (H) to the suction
side of the gear wheel (C).
The gear wheel then pumps oil to the
pressure side and the oil is put under
pressure.
The pressure is controlled and kept
constant at the set value by the
regulating valve (P1) with the
diaphragm (D).
The regulating valve (P1) distributes
the oil quantity supplied by the gear set
(C) between the nozzle port (E) and
the return side of the pump (R).
The oil quantity utilized is determined
by the set pressure on the regulating
valve (P1) and the size of the oil nozzle
in the nozzle line.
The valve (P1) functions in the following
way:
- When the opening pressure has
been reached, the passage to the
return side opens.
- The diaphragm and the spring
keep the pump pressure constant
at set value.
- If the pump is overloaded, i.e. if
you try to get out more
V
P
H
C
S
G
A
R
oil than the gear set can supply
under existing circum-stance s, the
oil pressure falls below the set value
and the valve closes against the
return side (R) by means of the
diaphragm (D) and goes into starting
position.
This can be remedied by:
- Reducing the pump pressure.
- Reducing the oil quantity supplied
by using a smaller nozzle.
- Using a pump with a larger capacity.
NC
E
D
P
1
Burner with preheating
Consider that the oil quantity is
reduced at preheating by 5-20%
depending on.
- Rise in temperature at the nozzle
- Nozzle design
- Capacity (high capacity - small
dierence)
Replacement of cartridge lter
How to remove cartridge lter
from plug
Unscrew the cartridge lter plug in
the cover by means of a 4 mm allen
key and withdraw the cartridge lter. If
necessary, put a screwdriver between
the cartridge lter and the plug and
turn the cartridge lter carefully until
it comes o. Reject the cartridge lter
and replace it by a new one. Press it
on to the plug. Ensure that the
O-ring is not damaged. Then t the
new cartridge lter to the pump.
Mounting/dismounting return plug
One pipe system Two pipe system
171 505 08 07-01
NOZZLE TABLE
Pump pressure bar
Gph 8 9 10 11
kg/h kW Mcal/h kg/h kW Mcal/h kg/h kW Mcal/h kg/h kW Mcal/h
0,40 1,33 16 13 1,41 17 14 1,49 18 15 1,56 18 16
0,50 1,66 20 17 1,76 21 18 1,86 22 19 1,95 23 20
0,60 2,00 24 20 2,12 25 22 2,23 26 23 2,34 28 24
0,65 2,16 26 22 2,29 27 23 2,42 29 25 2,54 30 26
0,75 2,49 29 25 2,65 31 27 2,79 33 28 2,93 35 30
0,85 2,83 33 29 3,00 36 31 3,16 37 32 3,32 39 34
1,00 3,33 39 34 3,53 42 36 3,72 44 38 3,90 46 40
1,10 3,66 43 37 3,88 46 39 4,09 48 42 4,29 51 44
1,20 3,99 47 41 4,24 50 43 4,47 53 46 4,68 55 48
1,25 4,16 49 42 4,40 52 45 4,65 55 47 4,88 58 50
1,35 4,49 53 46 4,76 56 48 5,02 59 51 5,27 62 54
1,50 4,98 59 51 5,29 63 54 5,58 66 57 5,85 69 60
1,65 5,49 65 56 5,82 69 59 6,14 73 63 6,44 76 66
1,75 5,82 69 59 6,18 73 63 6,51 77 66 6,83 81 70
2,00 6,65 79 68 7,06 84 72 7,45 88 76 7,81 93 80
2,25 7,49 89 76 7,94 94 81 8,38 99 85 8,78 104 89
2,50 8,32 99 85 8,82 105 90 9,31 110 95 9,76 11 6 99
2,75 9,15 108 93 9,71 115 99 10,24 121 104 10,73 127 109
3,00 9,98 118 102 10,59 126 108 11,16 132 11 4 11,71 139 11 9
3,50 11,65 138 119 12,35 146 126 13,03 154 133 13,66 162 139
4,00 13,31 158 136 14,12 167 144 14,89 176 152 15,62 185 159
4,50 14,97 177 153 15,88 188 162 16,75 198 171 17,57 208 179
5,00 16,64 197 170 17,65 209 180 18,62 221 190 19,52 231 199
5,50 18,30 217 187 19,42 230 198 20,48 243 209 21,47 255 219
6,00 19,97 237 204 21,18 251 216 22,34 265 228 23,42 278 239
6,50 21,63 256 220 22,94 272 234 24,20 287 247 25,37 301 259
7,00 23,29 276 237 24,71 293 252 26,06 309 266 27,33 324 279
7,50 24,96 296 254 26,47 314 270 27,92 331 285 29,28 347 298
8,00 26,62 316 271 28,24 335 288 29,79 353 304 31,23 370 318
8,50 28,28 335 288 30,00 356 306 31,65 375 323 33,18 393 338
9,00
29,95 355 305 31,77 377 324 33,59 398 342 35,14 417 358
The table applies to oil with a viscosity of 4,4 mm
2
/s (cSt) with density 830 kg/m3.
Burner with preheater
Consider that on preheating the oil quantity is reduced by 5-20% depending on.
- Rise in temperature at the nozzle
- Design of nozzle
- Capacity (high capacity - small dierence)
1(2)
171 505 44 07-01
NOZZLE TABLE
Pump pressure bar
Gph 12 13 14 15
kg/h kW Mcal/h kg/h kW Mcal/h kg/h kW Mcal/h kg/h kW Mcal/h
0,40 1,63 19 17 1,70 20 17 1,76 21 18 1,82 21 18
0,50 2,04 24 21 2,12 25 22 2,20 26 22 2,28 27 23
0,60 2,45 29 25 2,55 30 26 2,64 31 27 2,73 32 28
0,65 2,65 31 27 2,75 33 28 2,86 34 29 2,96 35 30
0,75 3,08 36 31 3,18 38 32 3,30 39 34 3,42 40 35
0,85 3,47 41 35 3,61 43 37 3,74 44 38 3,87 46 39
1,00 4,08 48 42 4,24 50 43 4,40 52 45 4,56 54 46
1,10 4,48 53 46 4,67 55 48 4,84 57 49 5,01 59 51
1,20 4,89 58 50 5,09 60 52 5,29 63 54 5,47 65 56
1,25 5,10 60 52 5,30 63 54 5,51 65 56 5,70 68 58
1,35 5,50 65 56 5,73 68 58 5,95 70 61 6,15 73 63
1,50 6,11 72 62 6,36 75 65 6,60 78 67 6,83 81 70
1,65 6,73 80 69 7,00 83 71 7,27 86 74 7,52 89 77
1,75 7,14 85 73 7,42 88 76 7,71 91 79 7,97 94 81
2,00 8,18 97 83 8,49 101 86 8,81 104 90 9,12 108 93
2,25 9,18 109 94 9,55 11 3 97 9,91 11 7 101 10,26 122 105
2,50 10,19 121 104 10,61 126 108 11,01 130 11 2 11,39 135 116
2,75 11,21 133 114 11,67 138 119 12,11 144 123 12,53 148 128
3,00 12,23 145 125 12,73 151 130 13,21 157 135 13,67 162 139
3,50 14,27 169 145 14,85 176 151 15,42 183 157 15,95 189 163
4,00 16,31 193 166 16,97 201 173 17,62 209 180 18,23 216 186
4,50 18,35 217 187 19,10 226 195 19,82 235 202 20,51 243 209
5,00 20,39 242 208 21,22 251 216 22,03 261 225 22,79 270 232
5,50 22,43 266 229 23,34 277 238 24,23 287 247 25,07 297 256
6,00 24,47 290 249 25,46 302 260 26,43 313 269 27,49 326 280
6,50 26,51 314 270 27,58 327 281 28,63 339 292 29,63 351 302
7,00 28,55 338 291 29,70 352 303 30,84 366 314 31,91 378 325
7,50 30,59 363 312 31,83 377 324 33,04 392 337 34,19 405 349
8,00 32,63 387 333 33,95 403 346 35,25 418 359 36,47 432 372
8,50 34,66 4 11 353 36,07 428 368 37,45 444 382 38,74 459 395
9,00
36,71 435 374 38,19 453 389 39,65 470 404 41,02 486 418
The table applies to oil with a viscosity of 4,4 mm2/s (cSt) with density 830 kg/m3.
Burner with preheater
Consider that on preheating the oil quantity is reduced by 5-20% depending on.
- Rise in temperature at the nozzle
- Design of nozzle
- Capacity (high capacity - small dierence)
2(2)
171 505 44 07-01
FAULT LOCATION
Burner fails to start
Situation
Motor runs
Burner pre-purges
Flame occurs
Burner locks out
Motor runs
Burner pre-purges
No ame occurs
Burner locks out
Possible causes
Flame instability
Incorrect head settings
Low oil pressure
Photocell not seeing light
Photocell failed
Control faulty
Burner fails to start after normal operation
Excess air
False light
No spark
No oil
Remedies
Check nozzle to burner head dimension
and electrode position
Check oil pressure
Adjust air damper
Check that photocell is clean and
unobstructed
Conrm with new photocell
Conrm with new control. (NB. it is
advisable to change the photocell if also
changing control)
Check that photocell is not seeing
ambient light
Check that H.T. leads are sound and are
not arcing other than at electrode gap
Check oil supply to burner - check that
pump is not airlocked
Check operation of magnetic valve
Burner fails to start
Lamp not lit
Motor runs
Burner runs to lockout
Appliance thermostat has not reset
Appliance overheat device has operated
Control relay or photocell defective
No oil being delivered
Excessive ue draught is preventing
ame establishment
Delayed ignition, burners starts violently
Burner pulsates on start-up
only with hot ue
Burner pulsates on start-up
Excessive draught
Nozzle partly blocked
Oil pressure too low
Flue blocked or damaged
Fan slipping on shaft
Pump coupling loose or worn
Fuse has blown
No spark
Check or replace fuse if necessary.
Check reason for failure
Adjust thermostat
Reset overheat device. Find reason for
its operation and rectify
Check by replacement
Check that tank, oil lines, re valve, pump
and nozzle are all in good order
Rectify condition
Check ignition transformer. Check
electrode gap and porcelain
Adjust the burner
Replace nozzle
Check and adjust
Check and rectify
Check and retighten
Check and replace
Burner starts violently
Delayed ignition
Check the electrode adjustment, see
diagram
Check electrodes for damage
Check H.T. leads for damage and
disconnection
171 915 01 08-01
171 905 28
OIL BURNERS MAINTENANCE
INSTRUCTIONS
General information
Keep the boiler room clean. Ensure that the boiler
room has permanent fresh air intake. Switch off before
dismantling the oil burner.
At hinged mounting, make sure that an automatic safety
switch is fitted, so that the burner cannot start when
theswing door is open.
Don´t use the oil fired boiler to burn paper or
rubbish,unless the boiler is especially fitted with a hinged
door tomake this possible.
Don´t fill tank while burner is working.
Starting precautions
Make sure that the oil tank is not empty
Make sure that the valves on oil and water supply pipes
areopen.
Make sure that the boiler flue damper is open.
Make sure that the boiler thermostat is set at the correct
temperature.
Switch on the current. Most relay systems have a
delayed action so that the burner will not start for
perhaps 20 seconds.
With heavy oil the delay will be longer as the burner
will notstart until the oil in the preheater reaches the
requiredtemperature.
If the burner will not start
If the burner starts but does not ignite
Make an attempt to start the burner.
Never make close repeated start attempts.
Don´t restart the burner until the boiler is free from oil
gases.
If the burner still does not ignite send for the service
engineer.
When switching off during summer
Always use the main switch to cut out the burner even
when adjusting the burner or cutting off the heating for
ashort time. For longer periods of shut down, close all
valves and the oil supply stop-cock.
Clean the filter and nozzle by washing in petrol or
paraffin.
Make sure the filter medium is not damaged or defective.
Protect electrical gear from damp.
Warning
Never stand too near or put your face to the inspection
or fire door, when the burner is about to start.
Never use a naked flame to ignite oil if the electrical
ignition fails.
Always wait for about 10 minutes for the unburnt gases
to disperse before restarting the oil burner if it has failed
to ignite previously.
Press the reset button on the relay. Check that the
thermostats are correctly adjusted.
Don´t forget the room thermostat, check that any
fusesare intact and main switch is on.
Installed by:
Tel:
170 025 01 2012-04-16
Enertech AB. P.O Box 309, SE-341 26 Ljungby.
www.bentone.se, www.bentone.com
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