Energy Tech Laboratories POOL SPA 5310, POOL SPA 8320, POOL SPA 6310 User Manual

INSTALLATION & OPERATING
INSTRUCTIONS
Catalog No. 6000.551A Effective: 04-10-09 Replaces: 04-02-09 P/N 241363 Rev. 2
FOR YOUR SAFETY: Do not store or use gasoline or other flammable vapors and liquids or other combustible materials in the vicinity of this or any other appliance. To do so may result in an explosion or fire.
Model Series
Heat Pump Pool & Spa Heater
NOTE: The instructions in this manual are for the use of qualified individuals specially trained and experienced in the installation and maintenance of this type of equipment and related system components. Installation and service personnel are required by some states to be licensed. Persons not qualified shall not attempt to install, service, or maintain this equipment.
This manual should be maintained in legible condition and kept adjacent to the heat pump pool heater or in a safe place for future use.
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Water Chemistry
(Corrosive water voids all warranties)
For your health and the protection of your pool equipment, it is essential that your water be chemically balanced. The following levels must be used as a guide for balanced water.
Recommended Level(s) Fiberglass Pools Fiberglass Spas Other Pool & Spa Types
Water Temp. (Deg. F) 68 to 88 89 to 104 68 to 104
pH 7.3 to 7.4 7.3 to 7.4 7.6 to 7.8
Total Alkalinity (PPM) 120 to 150 120 to 150 80 to 120
Calcium Hardness (PPM) 200 to 300 150 to 200 200 to 400
Salt (PPM)
6000 MAXIMUM 6000 MAXIMUM 6000 MAXIMUM
Free Chlorine (PPM)* 2 to 3 2 to 3 2 to 3
Total Dissolved Solids (PPM)
3000 MAXIMUM 3000 MAXIMUM 3000 MAXIMUM
*Free Chlorine MUST NOT EXCEED 5 PPM!
• Occasional chemical shock dosing of the pool or spa water should not damage the heater providing the water is balanced.
• Automatic chemical dosing devices and salt chlorinators are usually more efficient in heated water. Unless controlled, they can lead to excessive chlorine level which can damage your heater.
• Further advice should be obtained from your pool or spa builder, accredited pool shop, or chemical supplier for the correct levels for your water.
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Water Chemistry 3 Warnings 5
Pay Attention to These Terms 5
Introduction 6 Installation Considerations 6 Electrical Connections 7 Water Connections 9 Pressure Drop 9 Controls & Indicator Lamps (Analog Models) 10 System Start-Up 11 Controls (Digital Models) 11 Digital Controls Operating Instructions 12
To Select Pool or Spa Mode 12 To Increase the Desired Water Temperature (Pool or Spa Mode) 12 To Lower Desired Water Temperature (Pool or Spa Mode) 12 To Select Temperature in °C or °F 12
System Start-Up 12 Seasonal Start-Up or Annual Check 12 Summer Shutdown 13 Freeze Protection 13
System Drain-Down 13 Continuous Pump Operation 13
Maintenance 13
Air Coil Cleaning 13 Cabinet Care (optional) 13 Unplug Condensation Drain Holes 13
Troubleshooting 14 Service Call Verification 15
Power Supply 15 Water Flow 15 Time Clock Adjustment 15
Plumbing Diagrams 16 Wiring Diagram — 208V/230V Single-Phase — Analog Models 18 Wiring Diagram — 208V/230V Single-Phase — Digital Models 19 Wiring Diagram — 208V/230V 3-Phase — Analog Models 20 Wiring Diagram — 208V/230V 3-Phase — Digital Models 21 Installing a Remote Control Device on Analog Heaters 22
Wiring 22 Heater Settings 22
Installing a Remote Control Device on Digital Heaters 22
Wiring 22 Heater Settings 22
CONTENTS
CAUTION: Improper chemical content in a swim-
ming pool or spa can damage the heat pump pool heater. DO NOT add pool chemicals to the skimmer. This will damage the heat pump pool heater and could void the heat pump pool heater warranty. ALWAYS follow the product manufacturer’s direc­tions when adding any chemicals to your pool.
DANGER:
Indicates the presence of immediate hazards which will cause severe personal injury, death or substantial property damage if ignored.
WARNING:
Indicates the presence of hazards or unsafe practices which could cause severe personal injury, death or substantial property damage if ignored.
CAUTION:
Indicates the presence of hazards or unsafe practices which could cause minor personal injury or product or property damage if ignored.
NOTE:
Indicates special instructions on installation, operation, or maintenance which are important but not related to personal injury hazards.
Warnings Pay Attention to These Terms
This manual, as well as the pool/spa heat pump pool heater itself, contains ANSI-approved product safety signs and labels. Please read these signs and labels, as they convey important safety information about hazards that may be potentially present in and around the heat pump pool heater.
CAUTION: Elevated water temperature can be hazardous. The U.S. Consumer Product Safety Commission has these guidelines:
1. Spa water temperatures should never exceed 104°F (40°C). A temperature of 100°F (38°C) is considered safe for a healthy adult. Special cau­tion is suggested for young children.
2. Drinking of alcoholic beverages before or during spa or hot tub use can cause drowsiness which could lead to unconsciousness and subsequently result in drowning.
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Pregnant Women Beware!
Soaking in water over 102°F (39°C) can cause fetal damage during the first three months of pregnancy resulting in the birth of a brain-damaged or deformed child. Pregnant women should stick to the 100°F (38°C) maximum rule.
4. Before entering the spa or hot tub, users should check the water temperature with an accurate thermometer; spa or hot tub thermostats may err in regulating water temperatures by as much as 4°F (2.2°C).
5. Persons with a medical history of heart disease, circulatory problems, diabetes, or blood pressure problems should obtain a physician's advice before using pools or hot tubs.
6. Persons taking medications which induce drowsi­ness, such as tranquilizers, antihistamines, or anticoagulants, should not use spas or hot tubs.
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Introduction
This manual contains important information on the use, maintenance and troubleshooting of your new heat pump pool heater. This unit must be properly installed, maintained and operated for optimal per­formance.
This heat pump pool heater is an extremely efficient, economical machine designed specifically for swim­ming pool heating. It is similar in design and operation to a typical residential air conditioning system. The unit employs a hermetic motor/compressor operating in a refrigeration cycle to extract heat from ambient air and deliver it to the circulating pool water.
As with all heat pump pool heaters, compared to other types of heaters such as gas or oil-fired, this heat pump pool heater has lower heating capacity on a BTUH/hr basis. As a result, it will be required to oper­ate longer to accomplish the desired results. It may, at certain times, operate as much as 24 hours per day. However, this should not be of concern to the owner, because the unit is designed to operate continuously. Even though it may operate continuously for many hours, it will still heat the pool with greater economy than other types of fossil fuel heaters.
Place a cover or blanket over the pool at night and other non-use periods. This will keep evaporation, the cause of main heat loss, to a minimum, and will great­ly reduce pool heating costs. During warmer weather, the cover may be required only at night.
Installation Considerations
Situate the heat pump pool heater carefully to mini­mize installation costs while providing maximum efficiency of operation, and to allow adequate service access, as follows:
• For unrestricted air intake and service access, position each side of the unit at least 1 ft (30 cm) from walls, pipes and other obstructions.
Recirculation of cold discharge air back into the evaporator coil will greatly reduce the unit’s heat­ing capacity and efficiency.
This unit features an ‘up-flow’ discharge for quiet operation. Air is pulled up through the evaporator coil and discharged through the top grill. Allow at least 5 ft (1.5 m) clearance above the unit for unre­stricted air discharge. DO NOT install the unit under a porch or deck. Refer to Fig. 1.
To minimize water piping, locate the unit as close as possible to the existing pool pump and filter.
WARNING: This pool/spa heat pump pool heater is an electromechanical machine that incorporates a pressurized refrigerant gas in a sealed system. ONLY trained and qualified service personnel are authorized to install or service this equipment. Without proper training and knowledge of such equipment, any attempt to install or service the unit could result in serious injury or even death.
WARNING: Do not install the unit within 3 ft of fossil fuel burning heaters. Air intake along the sides of this heat pump pool heater could disturb the combustion process of the unit, and could cause damage or personal injury.
• Mount the unit on a level, sturdy base, preferably a concrete slab or blocks. The size of the base should be at least 3 ft by 3 ft.
• You must install the 4 black rubber sound iso­lation pads (each 2 inches square) that ship with the unit. The pads are stored securely with the unions and gaskets behind the control panel cover. Install pads under the 4 corners of the unit to reduce vibration and sound transmission to the base.
CAUTION: The unit’s supporting base must be high enough to keep it completely free of standing water at all times.
WARNING: This unit is designed for outdoor instal­lation; DO NOT install it in an enclosed area such as a shed or garage.
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Fig. 1: Installation Clearances
When installed in areas where freezing tempera­tures can be encountered, drain the water circuit to prevent possible freeze-up damage. See the Freeze Protection Section.
For high wind installation requirements, refer to the diagram on page 8.
Electrical Connections
Refer to the unit rating plate below the control panel for precise power requirements for your unit, and for ampacity and over-current protection requirements.
All wiring must be in accordance with the National Electrical Code, NFPA No. 70, latest edition, and all applicable state and local codes. Wiring diagrams are located on pages 18 and 19.
Locate the equipment disconnect means within 3 feet of the heater’s electrical enclosure, or as close to the heater as possible. Always satisfy applicable codes and standards.
In sizing power wiring, be especially aware of up­sizing requirements necessary due to wiring distances. Always satisfy applicable codes and standards.
Electrical installation should be done by a licensed electrician only.
NOTE: Refer to the National Electrical Code, Article 680, for general requirements for swimming pools and equipment, and to Article 440 for special consid­erations necessary for circuits supplying hermetic refrigeration motor/compressors.
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5310 - 6310 - 8320
38-1/2
8320
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