Energy Tech Laboratories LB480, LB600, LB300, LB360 User Manual

INSTALLATION MANUAL
SPLIT-SYSTEM
(AIR COOLED)
EVAPORATOR BLOWER
CONTENTS
GENERAL....................................4
REPLACEMENTPARTS........................4
INSPECTION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
INDOOR PRODUCT NOMENCLATURE . . . . . . . . . . . . 5
UNITINSTALLATION..........................11
MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
See the following page for a complete Table of Contents.
MODELS: LB300
LB360 LB480 LB600
NOTES, CAUTIONS AND WARNINGS
Installer should pay particular attention to the words: NOTE, CAUTION, and WARNING. Notes clarify or makethe installation easier. Cautions prevent equipment damage. Warnings installer that personal injury and/or equipment damage may result if installation procedure is not handled properly.
CAUTION: READ ALL SAFETY GUIDES BEFORE YOU
BEGIN TO INSTALL YOUR UNIT.
SAVE THIS MANUAL
are intended to
are given to
are given to alert
035-18496-000-C-1102
TABLE OF CONTENTS
035-18496-000-C-1102
GENERAL ......................................4
NOTES, CAUTIONS AND WARNINGS . . . . . . . . . . . . . . . .4
REPLACEMENTPARTS...........................4
INSPECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
LIMITATIONS..................................4
INDOOR PRODUCT NOMENCLATURE . . . . . . . . . . . . . . .5
BLOWERMOTORMOUNTINGLOCATIONS.........7
LA300/LB360/LB480MOTORMOUNTING............7
LB600MOTORMOUNTING .......................7
MOTORMOUNTARRANGEMENTS ...............8
LA300/LB360/LB480 MOTOR ARRANGEMENTS . . . . . . 8
ADDITIONAL M OTOR ARRANGMENTS FOR
LA300/LB360/LB480 ............................8
LB600MOTORARRANGEMENTS..................9
RE-LOCATING THE LB600 MOTOR MOUNT ING PLATE 9
ALTERNATEPOSITIONONE......................9
ALTERNATEPOSITIONTWO .....................9
ALTERNATEPOSITIONTHREE ...................9
AIRDISCHARGECONVERSION ..................9
LA360/LB360/LB480 AIRDISCHARGE ..............9
LB600AIRDISCHARGE .........................11
UNITINSTALLATION ............................11
LOCATION...................................11
RIGGING ....................................11
CLEARANCES................................11
MOUNTING ..................................12
DUCT CONNECTIONS . . . . . . . . . . . . . . . . . . . . . . . . .15
INSULATION ..................................15
SUPPLY AIR DUCTS . . . . . . . . . . . . . . . . . . . . . . . . . . .15
RETURN AIR DUCT ANGLES . . . . . . . . . . . . . . . . . . . . 16
DRAINCONNECTIONS .........................16
REFRIGERANTMAINS.........................16
EVAPORATORSECTIONPIPING .................17
EXPANSION VALVE BULB INSTALLATION . . . . . . . . .17
LA300........................................17
LB360/LB480/LB600 ............................17
LIQUIDLINESOLENOIDS .......................17
PUMPOUT ...................................18
BEARING ALIGNMENT: LB600 . . . . . . . . . . . . . . . . . . .18
AIR SYSTEM ADJUSTMENT . . . . . . . . . . . . . . . . . . . .18
TWINBELTDRIVEADJUSTMENT................18
ELECTRICALCONNECTIONS ...................19
MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
LIST OF FIGURES
Fig.# Pg.# 1 LA300 AND LB360/LB480 FACTORY MOTOR
MOUNTINGPOSITION ........................7
2 LB600 FACTORY MOTOR MOUNTING POSITION . .7
3 LB600MOTORMOUNTPLATE..................7
4 LA300/LB360/LB480MOTOR LOCATION A . . . . . . . . 8
5 LA300/LB360/LB480MOTOR ARRANGEMENTS . . . .8
6 VERTICAL AIRFLOW ARRANGEMENTS . . . . . . . . . 10
7 HORIZONTAL AIRFLOW ARRANGEMENTS . . . . . .10
8 LB600AIRFLOWARRANGEMENTS.............11
9 DETAILS FOR SECURING BOTTOM MOUNTING
SUPPORTS ................................13
10 LA300/LB480/LB360 WEIGHT DISTRIBUTION . . . .13
11 LB600 WEIGHT DISTRIBUTION WITH SUSPENSION
APPLICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
12 DETAILS FOR SECURING SUSPENSION
CHANNELS ................................15
13 SUGGESTED METHOD FOR CONNECTING
DUCTWORK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
14 RECOMMENDEDDRAINPIPING ...............16
15 LB600 CENTER BEARING . . . . . . . . . . . . . . . . . . . . . 18
16 DOUBLEGROOVEPULLEY ...................18
17 UNIT DIMENSIONS - LA300, LB360, LB480 . . . . . . .22
18 25TONLIQUIDLINESOLENOIDWIRING ........22
19 30, 40 & 50 TON LIQUID LINE SOLENOID
WIRING....................................22
20 LA300PIPINGCONNECTIONS.................23
21 LB360PIPINGCONNECTIONS.................23
22 LB480PIPINGCONNECTIONS.................23
23 UNITDIMENSIONS ..........................24
24 LB600 PIPING CONNECTIONS - END PANEL
DETAIL ....................................24
25 HOLE LOCATION FOR PRESSURE DROP
READING ..................................25
26 25-TON PRESSURE DROP VS. CFM ACROSS
INDOORCOIL ..............................26
27 30-TON - PRESSURE DROP VS. CFM ACROSS
INDOORCOIL ..............................26
28 40 TON - PRESSURE DROP VS. CFM ACROSS
INDOORCOIL(DOMESTIC) ...................27
29 50 TON - PRESSURE DROP VS. CFM ACROSS
INDOORCOIL ..............................27
30 INDOOR UNIT WIRING DIAGRAM LB360,
480&600 ..................................28
31 INDOORWIRINGDIAGRAMLA300 .............29
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035-18496-000-C-1102
LIST OF TABLES
Tbl.# Pg.#
1 UNIT APPLICATION DATA . . . . . . . . . . . . . . . . . . . . . 5
2 PHYSICALDATA .............................6
3 UNITMOUNTINGDIMENSIONS ................12
4 CORNERWEIGHTS..........................12
5 ACCESSORY OPERATING WEIGHT DISTRIBUTION
(LBS)......................................12
6 ELECTRICALDATA ..........................19
7 MOTOROVERLOADELEMENTS ...............19
8 UNITDRIVEDATA...........................20
Tbl.#
9 UNITBLOWERMOTORDATA .................20
10 FANPEFORMANCEDATA-25TON ............21
11 FANPEFORMANCEDATA-30TON ............21
12 FANPERFORMANCEDATA-40TON...........21
13 FANPERFORMANCEDATA-50TON...........21
14 UNIT DIMENSIONS - LA300, LB360, LB480 . . . . . . . 22
15 UNITCONNECTIONSIZES....................23
Pg.#
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035-18496-000-C-1102
GENERAL
The LA and LB evaporator units are designedfor use with the HA/HB Series condensing units.Units are designed to match up with LA/LB series Evaporator Blowers to meet ASHRAE
90.1 standards. Each unit consists of a coil section and a blower section that
are factory assembled and shipped as shown in figures 3 and
4. These sections may be rearranged in the field for other air discharge patterns. See figures 7, 8 and 9.
The LA and LB evaporator units have 24 volt normally closed solenoid valves to match the 24-volt control circuits of the
Simplicity HB360, HB480 and HB600 condensing units.
TM
control board in the HA300 as well as the
NOTES, CAUTIONS AND WARNINGS
Installer should pay particular attention to the words: NOTE, CAUTION and WARNING. Notes make installation easier. Cautions equipment damage. Warnings personal injury and/or equipment damage may result if instal­lation procedure is not handled properly.
are intended to clarify or
are given to prevent
are given to alert installer that
REPLACEMENT PARTS
Refer to parts manual for complete listing of replacement parts on this equipment. The above forms and all other forms referenced on this instruction may be ordered from;
Standard Register 2101 W. Tecumseh Road Norman, OK 73069 Telephone : (877) 318-9675 Toll Free Fax: (877) 379-7920
INSPECTION
As soon as a unit is received, it should be inspected for possi­ble damage during transit. If damage is evident, the extent of the damage should be noted on the carrier's freight bill. A separate request for inspection by the carrier's agent should be made in writing.
LIMITATIONS
This unit must be installed in accordance with all national and local safety codes. If no local codes apply, installation must conform to the appropriate national code. The unit is designed to meet National Safety Code Standards. If components are to be added to a unit to meet local codes, they are to be installed at the dealer's and/or the customer's expense. See Table1 for unit application data.
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035-18496-000-C-1102
INDOOR PRODUCT NOMENCLATURE
L A 300 C 00 A 6 A AA 1
Model #
300
AA Additional Options AA = None
Model Number Description
Options
L Product Category L = Air Handling Unit A Product Identifier
Nominal Cooling Capacity MBH
A = R-22 Standard Efficiency 2-Pipe B = R-22 Standard Efficiency 4-Pipe
300 = 25 Ton 360 = 30 Ton 480 = 40 Ton 600 = 50 Ton
C Heat Type C = Cooling Only
Nominal Heating
00
Capacity
00 = No Heat Installed
A Airflow Options A=None 6 Voltage 5 = 575-3-60 6 = 208/230-460-3-60 A Installation Options A=None
1 Product Generation 1 = First Generation 2 = Second Generation
NOTE: LB600 Indoor Unit matches with both HB480
and HB600 Outdoor Condensing Units for maximum efficiency.
TABLE 1: UNIT APPLICATION DATA
Entering Air Temperature Degrees °F
Model Power Supply Voltage
208/230-3-60 187 253 8,000 12,000 65/57 95/72 40 77
LA300
LB360
LB480
LB600
*.
Heating Min/Max temperatures apply to steam and hot water coils. NOTE: Do not apply steam to hot water coils.
460-3-60 414 506 8,000 12,000 65/57 95/72 40 77 575-3-60 540 630 8,000 12,000 65/57 95/72 40 77
208/230-3-60 187 253 10,000 14, 000 65/57 95/72 40 77
460-3-60 414 506 10,000 14,000 65/57 95/72 40 77 575-3-60 540 630 10,000 14,000 65/57 95/72 40 77
208/230-3-60 187 253 12,800 19, 200 65/57 95/72 40 77
460-3-60 414 506 12,800 19,200 65/57 95/72 40 77 575-3-60 540 630 12,800 19,200 65/57 95/72 40 77
208/230-3-60 187 253 16,000 24, 000 65/57 95/72 40 77
460-3-60 414 506 16,000 24,000 65/57 95/72 40 77 575-3-60 540 630 16,000 24,000 65/57 95/72 40 77
VoltageVariation Supply Air Range CFM
Min. Max. Min. Max. Min. Max. Min. Max.
Cooling DB/WB
Heating DB
*
Unitary Products Group 5
TABLE 2: PHYSICAL DATA
DESCRIPTION
Rows Deep X Rows High 4 x 40 4 x 40 4 x 50 4 x 62 Finned Length, Inches 93 93 96 96
EVAPORATOR
COIL
CENTRIFUGAL
BLOWERS (2 PER UNIT)
FILTERS (THROWAWAY)
OPERATING CHARGE
(LBS R-22)
DRAINABLE HOT WATER
COIL ACCESSORY
NON-FREEZE, STEAM
DISTRIBUTING COIL
ACCESSORY
COMPONENT WEIGHT
Face Area, Feet Tube (copper) OD, Inches 3/8 3/8 3/8 3/8 Fins (Aluminum) per 1 inch 16 16 16 16
Piping Connections, Inches
Diameter X Width, Inches (Forward Curved) 18 x 18 20 x 18
Size and Quantity Per Model, Inches
Total Face A rea / feet System 1 49.65 30.08 37.83 46.59 System 2 - 30.08 37.83 46.59 Tube (copper) OD, Inches 1/2 1/2 1/2 Rows Deep 2 2 2 Fins (Aluminum) per 1 inch 12 12 8
Face Area, Feet Connections (Supply & Return), Inches 1 3/8 OD (Copper) 1 5/8 OD (Copper) Tube (copper) OD, inches 1 (Outside) 5/8 (Inside) Rows Deep 1 Fins (Aluminum) per 1 inch 8
Face Area, feet Connection, (Brass )
Inches (NPTE) Basic Unit (Less Motor & Drive) 980 980 1260 1474
Shipping Weight (lbs) 1180 1180 1510 ­Operating Weight (lbs) 1125 1146 1426 1640
Accessories
Blower Motor (1750 RPM)
035-18496-000-C-1102
MODEL
LA300 LB360 LB480 LB600
2
Liquid, Inches 7/8 7/8 7/8 7/8 Suction, Inches 2 1/8 1 1/8 1 3/8 2 1/8
16 x 20 x 2 - 6 ­20 x 20 x 2 - 3 ­20 x 22 x 2 - - ­16 x 25 x 2 - - 6 20 x 25 x 2 10 6 3 25 x 25 x 2 - - 6
2
2
2
Inlet 2 Outlet 1-1/2
Hot Water C oil 150 150 190 190 Steam Coil 160 160 - -
25.8 25.8 33.3 41.3
34.7 42.6 53.1
21.2 27.2 27.2
18.2
N/A
117(5hp) 117 (5hp) - -
120 (7.5hp) 120 (7.5hp) 120 (7.5hp) 141 (10hp)
- 141 (10hp) 141 (10hp) 217 (15hp)
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035-18496-000-C-1102
a
BLOWER MOTOR MOUNTING LOCATIONS
Unitsareshippedfrom the factory less motor and drives. The blower motor and drive packages are ordered and shipped separatelyfor field mounting. However, the units are shipped with the motor mounting assembly installed as shown in 1 for the LA300, LB360, LB480 and 2 for the LB600.
MOTOR MOUNTING CHANNELS AND MOUNTING PLATE ARE ALWAYS SHIPPED IN THIS LOCATION.
FIGURE 1 - LA300 AN LB360/LB480 FACTORY
MOTOR MOUNTING POSITION
NOTE: The 5HP motors are not inherently protected.
A lte rn a tiv e P o s itio n 1 F o r P iv o t B o lts
Alternate Position 3 F o r P iv o t B o lts
A lte rn a tiv e P o s itio n 2 F o r P iv o t B o lts
LA300/LB360/LB480 MOTOR MOUNTING
The LA300, LB360 and LB480 ship from the factory with a motor mounting adapter plate for use with the 7.5 and 10 HP motors. If a 5 HP motor is used,the adapter is not necessary and should be removed and discarded.
LB600 MOTOR MOUNTING
The motor mounting plate will accommodate a 10 or 15 HP motor. One set of boltholes is provided on each end of the motor mounting plate for either motor. The motor mounting plate can be raised or lowered to any position on the adjust­ment screws to adjust the belt tension for the various pulley settings to cover the complete range of blower speeds.
The physical size of the 15HP motor reducesthe adjustment range of the motor mounting plate. To maximize this amount of adjustment, one set of boltholesis provided near the adjustment screws on each end of the motor mounting plate (refer to 4).
For some motor/blower wheel arrangements,however, the motor cannot be mounted in these bolt holes because the motor terminal box would interfere with one of the blower sec­tion panels. To make these motor/blower wheel arrange­ments possible, a second set of boltholes is provided near the pivot bolts on each end of the motor mounting plate.
15 H P
10 H P
15 H P
15 H P
Adjustm ent S c re w (2 )
M otor M ounting P late (S tandard Location
s Shipped)
P iv o t B o lt (2 )
FIGURE 2 - LB600 FACTORY MOTOR MOUNTING
POSITION
Adjustm ent Screw Holes
15 H P
15 H P
15 H P
10 H P
FIGURE 3 - LB600 MOTOR MOUNT PLATE
The motors used withthe evaporator blower are 3-phaseand can drive the blower wheels from either end of the blower section. Reversing the direction of rotation can be accom­plished by changing the connection of the power supply wir­ing at the motor terminal box.
NOTE: The 7.5-15 HP blower motors have solid bases
and are not inherently protected. For proper operation, these motors require overload heater elements. Please see curent product price pages for overloads.
Unitary Products Group 7
The 15 HP drive package requires two different lengths of belts to vary the blower wheel RPM over the complete range of rated conditions. When the motor is mounted near the adjustment screws, the two lengths of belt are interchange­able except for the higher and lower limits of blower wheel RPM. When the m otor is mounted near the pivot bolts, the shorter length of belt is recommended for the higher blower wheel Rpm's and the longer length of belt is recommended for the lower blower wheel Rpm's. See Page 7 for the recom­mended blower motor locations.
035-18496-000-C-1102
MOTOR MOUNT ARRANGEMENTS
The motor mounting arrangement can be changed to allow motor access based on the airflow arrangement required. The recommended motor location for each blower arrange­ment is as follows.
LA300/LB360/LB480 MOTOR ARRANGEMENTS
The LA300, LB360 and LB480 units are shipped with the motor mount in locationA as shownin 4. If this is the desired position, the motor mounting assembly is already in the cor­rect position and the motor and drive package can be installedwithout modifications.
ADDITIONAL MOTOR ARRANGMENTS FOR LA300/ LB360/LB480
Move the entire motor amounting assembly (both the mount­ing plate and the channels) so that the mountingplate will be in the correct location.
1. Rotate the motor mounting plate 180 degrees on the mountingchannels.(For locations B, andD only! Do not rotate the plate for location C or E.)
MOTOR
MOTOR
MOTOR MOUNTING
MOUNTING CHANNELS
PLATE
FIGURE 4 - LA300/LB360/LB480 MOTOR
LOCATION A
2. Install the motor and drive package.
NOTE: The blower section must be lifted off the evap-
orator section to gain access to the mounting channel fasteners. Since these sections have to be repositioned for the arrangements 2 through 10 and 12 of 6, the motor mounting assembly should be relocated before the two sectionsare rejoined.
ARRANGEMENT 1, 4, 8 OR 11
B
A
SEE NOTES
ARRANGEMENT 3, 5 OR 10
SEE NOTES
E
NOTE: Since the motor mounting assembly cannot be secured to the panel with the blower openings, the motor cannot be installed in either of the normally recommended bottom positions.
FIGURE 5 - LA300/LB360/LB480 MOTOR ARRANGEMENTS
ARRANGEMENT 2, 6 OR 7
D
C
ARRANGEMENT 9 OR 12
C
SEE NOTES
SEE NOTES
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035-18496-000-C-1102
LB600 MOTOR ARRANGEMENTS
The LB600 unit is shipped with the motor mount in the stan­dard location as shown in 2.
If this is the desired position, the motor mounting assembly is already in the correct position and the motor and drive pack­age can be installed without modifications.
RE-LOCATING THE LB600 MOTOR MOUNTING PLATE
The motor mounting plate can bere-locatedin three alternate positions:
ALTERNATE POSITION ONE
For locating motor mounting plate in alternate position one, see 3 and re-locate as follows:
1. Remove pivot bolts from the mounting plate.
2. Remove the mounting plate from the adjustment screws.
3. Rotate mounting plate 180.
4. With pivot bolts removed in Step 1 fasten the mounting plate to alternate position No. one.
5. Fasten mounting plate to the adjustment screws.
ALTERNATE POSITION TWO
The motor mounting plate, the pivot bolts and the adjustment screws can be m oved intoa position similar to the one shown as standard in 3 but under the other blower scroll. The frame­work under each blower scroll has the same bolthole arrangement.
ALTERNATE POSITION THREE
The motor mounting plate, the pivot bolts and the adjustment screws can be moved into a position similar to the one detailed in alternate position one but behind the other blower scroll. The framework behind each blower scroll has the same bolthole arrangement.
AIR DISCHARGE CONVERSION
LA360/LB360/LB480 AIR DISCHARGE
The LA300 LB360 and LB480 units are shipped for upflow operation, but may be converted for any of the illustrated air discharge patterns shown in 7 and 8. C onvert as follows:
1. Remove the panels from the blower section.
2. Remove the Phillips machine screws located inside cas­ing corner angles that hold the coil and blower sections together.
3. Rotate the blower section for the desired air discharge pattern.
NOTE: Before proceeding to step 4, see the section
on the blower motor mounting locations and mount the blower motor in the desired position.
4. If accessory heating coils are used, mount heating coil between cooling coil and blower sections. Screw fasten­ing locations are the same for all sections and heating accessories. If heating coils are not used, fasten coil section to blower section with machine screws removed in step 2.
5. Before replacingpanels, see duct connectionsand drain connections.
6. Replace panels.
Unitary Products Group 9
035-18496-000-C-1102
1
BLOWER
AIR
AIR
EVAPORATOR COIL
AIR
2
AIR
**
AIR
AIR
4
AIR
AIR
5
**
FIGURE 6 - VERTICAL AIRFLOW ARRANGEMENTS
78
VERTICAL ARRANGEMENTS
AIR
AIR
AIR
3
AIR
*
6
* IF REQUIRED, SOME AIR CAN BE BROUGHT THROUGH THE BOTTOM OF THE EVAPORATOR SECTION.
AIR
*
9
AIR
AIR
AIR
10
AIR
AIR
FIGURE 7 - HORIZONTAL AIRFLOW ARRANGEMENTS
AIR
11
AIR
AIR
AIR
12
AIR
AIR
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035-18496-000-C-1102
LB600 AIR DISCHARGE
The LB600 blower and coil section are shipped separately and must be joined in the field. The blower section can be mounted either above the coil for a vertical positioning or beside the coil for horizontal positioning. Both vertical and horizontal positions can be arranged for upward, downward, or horizontal air discharge.
1
2
3
54
NOTE: Ductwork should never be used to support the
blower section. Refer to duct connection for more information
UNIT INSTALLATION
LOCATION
The evaporator blowers are not designed for outdoor installa­tion. They must be located inside the building structure, either inside or outside the conditioned space where they are protected from rain and other such moisture.
The unit should be located as close to the condensing unit as practical and positioned to minimize bends in the refrigerant piping.
Units being installed vertically or horizontally can be set directly on a floor or platform, or supported by metal or wooden beams.
Units being installed horizontally (LA300, LB360 & LB480 only) can be suspended from above as shown in figure 12. Refer to form 035-18501-000 for more information on the installationof the suspension accessory and for the individual load on each hanger rod.
6
7
FIGURE 8 - LB600 AIRFLOW ARRANGEMENTS
The coil section and the blower section may be assembled together as shown in 8. All arrangements may be by rear­ranging the panels as shown.
When arranged vertically (8, arrangements 1 through 3), the LB600 can be set directly on any floor or platform that is capable of supporting its weight.
When arranged horizontally (8, arrangements 4 through 7), the evaporator coil section can be set directly on the floor, but a 9" support is required under the blower section to stabilize the unit. The support should extend the full width of the blower section and be located under the edge away from the evaporator coil section. If the unit does not have to be secured to the platform, the 9" support will not have to be bolted to either the blower section or the floor.
The evaporator blower arrangement 7 shown in 8 is not rec­ommended for bottom support due to interference with the ductwork connection.
RIGGING
Caremustbetakenwhenmovingtheunit. Donotremove any packaging until the unit is near the place of installation. SPREADER BARS SHOULD BE USED BETWEEN THE SLINGS TO PREVENT CRUSHING THE UNIT FRAME OR PANELS. When preparing to move the unit, always deter­mine the center of gravity of the unit in order to equally dis­tribute the weight. Rig the unit by attaching chain or cable slings around the bottom skid. A lift truck may be used to raise a unit to a suspended location. Refer to Table 2 for the total unit operating weight.
CLEARANCES
A 25-inch clearance is required on the end with the piping connections and the supply air blower motor to properly ser­vice and maintain the unit and to replace the filters.
Some clearance will also be required for the duct and power wire connections. A clearance equal to the unit width is required on one end of the unit if the blower shaft or evapora­tor coil is to be replaced without moving the unit.
Unitary Products Group 11
TABLE 3: UNIT MOUNTING DIMENSIONS
035-18496-000-C-1102
LA/LB
UNIT
300 360 480
AX BX CX
69-1/4 49-1/16 26-5/8 69-1/4 49-1/16 26-5/8
84 50-9/16 34
DIMENSIONS, INCHES
MOUNTING
The evaporator blower may be suspended from the joists with isolation type hangers or hooks. Suspension accessory 1HH0403, which includes three suspension channels and hardware, may be ordered separately. The channels extend
TABLE 4: CORNER WEIGHTS
UNIT-
MODEL
LA300 1180 1125
LB360 1180 1146
LB480 1510 1426
LB600 - 1640
Unit Weight (Lbs.)
across the evaporator coil section, the heating coil section (if included) and the blower section. Each channel is to be bolted to each section as shown in 9.
Configuration ABCDShipping Operation
HORIZONTAL 276 317 285 247
VERTICAL 262 301 301 262
HORIZONTAL 281 323 290 252
VERTICAL 266 307 307 266
HORIZONTAL 348 414 361 303
VERTICAL 292 348 427 359
HORIZONTAL 451 386 370 433
VERTICAL 484 414 342 400
TABLE 5: ACCESSORY OPERATING WEIGHT DISTRIBUTION (LBS)
ACCESSORY
BASE
HOT WATER COIL
STEAM COIL 1 ROW
*.
These weights should be added to each point load (W1 through W6) in table 5.
.
This accessory can only be applied on units installed in the vertical position.
LA300 LB360 LB480 LB600
25 25 30 45 35 35 45 35
30 30 35 50
*
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035-18496-000-C-1102
NOTE: The following illustration shows how the channels
should be secured to the unit using the hardware
provided with the suspension accessory.
(2) 9/16 HOLES FOR 1/2 HANGER RODS
SUSPENSION
CHANNEL
5/16 NUT, FLATWASHER
3/8 NUT (USED AS SPACER)
3
LOCKWASHER,
FLATWASHER
UNIT PANEL
5/16 BOLT,
FLAT-WASHER
SIDE PANEL
UNIT ANGLE
FIGURE 9 - DETAILS FOR SECURING BOTTOM MOUNTING SUPPORTS
D
AX
AX
A
3
1-1/2
EVAP. C OIL
HOR IZONTAL LE U 360 O R 480 UN IT S U S PE ND ED FR OM ABOVE
T he s ame c hannels ca n be us ed in e ither pos ition. W he n us ed to
1
support at ve rtical u nit, the se c hannels s hould be c ut to ma tch the bottom dimens ion of the e vapora tor coil s ection.
T he s uspens ion cha nnels h ave two s ets o f mounting holes to ac commodate horizontal u nits with or without a he ating coil. O n
2
a h orizontal unit without a h eating coil, th e s uspens ion cha nnels will extend 3 " beyond both e nds of the unit.
3
S E CT ION
BX
VERTICAL LA300, LB360, LB480 UNIT SUPPORTED FROM BELOW
BX
C
HE AT ING C OIL
SUSPENSION
ANGLE S
2
A
1
B
BLOWER S E CT ION
5/16 NUT,
D
BLOWER S E CT ION
BX
B
EVAP. COIL S E CT ION
4
CX
BX
C
T he s ame c hannels can b e us ed to s upport a horiz ontal, fl oor-
3
mounted unit from be low.
After these bottom c hannels are c ut per Note 1 , a new h ole will h ave
4
to be d rilled a t the cut e nd if the unit is to be m ounted on is olators.
FIGURE 10 - LA300/LB480/LB360 WEIGHT DISTRIBUTION
Unitary Products Group 13
D = 295 LB S .
035-18496-000-C-1102
E = 300 LB S .
SUSPENSION CHANNELS
A = 275 LB S .
B=280 LB S .
2
1
C =285 LB S.
2
1
2
1
2
F=310 LB S .
AIR
IN
BLOW ER SECTION
HEATING COIL (ACCESSO R Y)
EVAPORATOR CO IL SECTIO N
FIGURE 11 - LB600 WEIGHT DISTRIBUTION WITH SUSPENSION APPLICATION
The weights for the LB600 shown in 11 include only the evap­orator coil section, the blower section with a 10HP motor and the suspension accessory. Add the weights listed for a hori­zontal arrangement in Table 4 to determine the weight distri­bution of the unit with accessories. See 12 for details on connecting the center channel to the unit at points one and two.
The weights are located 5" from both ends of each suspen­sion channel.
When arranged horizontally (see 8) the LB600 evaporator blower can be suspended from overhead joists with hanger rods using the suspension accessory.
The suspension channels require no drilling or cutting. Each channel has enough holes in its bottom flange for:
1. Four bolted connections to the evaporator coil section. (Only two are used on the outside supports)
3. Four bolted connections to the blowersection. (Only two are used on the outside supports)
See 12 for the bolted connection in detail. When the heating section is not included, each channel will
extend 3" beyond the front and the rear of the unit. Boltholes inthebottomflangeofeachchannelwillstillalignwiththe holes provided in the top framework of the evaporator coil section and the blower section.
For both outsidechannels and for the 1" locations on thecen­ter channel, the bolted connections are to be made where the top sheet metal panels are attached to the unit framework. The ¼" screws and cage nuts must be removed and may be discarded. For the 2" locations on the center channel, the bolted connections are to be made through the knockouts in the top sheet metal panels. 5/16" cage nuts are provided in the unit framework under these knockout locations. Note that these cage nuts are part of the basic unit. They are not sup­plied with the suspension accessory.
2. One bolted connection to the heating coil section.
Refer to 11 as well as Table 3 and Table 4 for mounting details and unit weight distribution.
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035-18496-000-C-1102
SUSPENSIO N CH ANN EL
5/16-18" HE X NU T
OUTSIDE CHANN EL
9/16" H O LE FO R 1/2" H A N G ER R O D (2 P E R C H A N N E L )
5/16-18" HE X NU T
LOCK W ASHER
SPACER (3/8" LONG )
SID E PAN EL
C E N TE R C H A N N E L (Location "1" Figure 6)
SUSPENSIO N CH ANN EL
5/16-18" HE X NU T
TOP PANEL
CENTER FRAME OF UNIT SECTIONS (2 1 /8 " X 3 /8 " )
M AC H IN E SC R E W (5/16-18 X 1-1/2 LG )
C E N TE R C H A N N E L (Location "2" in Figure 6)
SUSPENSIO N CH ANN EL
9/16" FLA T W AS H E R
TOP PANEL
CENTER FRAME OF UNIT SECTIONS (2 1 /8 " X 3 /8 " )
5/16-18" CA G E NU T
9/16" FLA T W AS H E R
TOP PANEL
9/16" FLA T W AS H E R
M AC H IN E SC R E W (5/16-18 X 1-1/2 LG )
OUTER FRAME OF UNIT SECTION (1 -3/4 " X 1 -3/4 ")
9/16" H O LE FO R 1/2" H A N G ER R O D (2 P E R C H A N N E L )
5/16-18" HE X NU T
LOCK W ASHER
9/16" FLA T W AS H E R
SPACER (3/8" LONG )
TOP PANEL
9/16" FLA T W AS H E R
9/16" H O LE FO R 1/2" H A N G ER R O D (2 P E R C H A N N E L )
M AC H IN E SC R E W (5/16-18 X 1-1/2 LG )
LOCK W ASHER
9/16" FLA T W AS H E R
SPACER (1/2" LONG )
TOP PANEL
FIGURE 12 - DETAILS FOR SECURING SUSPENSION CHANNELS
DUCT CONNECTIONS
Ductwork should always be suspended with hangers or sup­ported by legs. It should never be fastened directly to the building structure.
Allow clearance around ducts for safety in the handling of heated air and for insulation when required.
INSULATION
Ductwork insulation should meet the following criteria: Be used when ducts pass through an unconditioned space in
the cooling season or through an unheated space during the heating season.
Unitary Products Group 15
Include a vapor barrier around the outside to prevent the absorption of moisture.
Be no less than 2 inches thick with the weatherproof coating when applied to ducts exposed to outdoor conditions.
SUPPLY AIR DUCTS
See 13 for suggested method of connecting supply air duct­work. Non-flammable material collars should be used to mini­mize the transmission of noise and/or vibration.
(
)
NON-FLAMMABLE COLLAR
24"
AIR
OUTLET
BLOWER GASKETS
BY INSTALLER
DUCT
FLANGED DUCT CONNECTION (FIELD FABRICATED)
FIGURE 13 - SUGGESTED METHOD FOR CONNECTING DUCTWORK
035-18496-000-C-1102
DUCT TRANSITION
RETURN AIR DUCT ANGLES
Return air duct angles are shipped turned in. They are intended to be unscrewed and turned for connection of duct­work. The return air grille accessory attaches in the same manner as the panels.
DRAIN CONNECTIONS
All drain lines MUST be trapped and located so they will not be exposed to freezing temperatures.
The evaporator blower has 7/8" OD steel condensate stub at each end of a single drain pan. Both ends are closed with plastic caps. A plastic or rubber ell can be used. (Field sup­plied) Attach the ell to the desired end and run a full size 7/8" drain line to the nearest drain facility. Seal the cap at the unused end with suitable mastic.
Drain piping should be constructed as shown in 14. The 3­inch dimension must equal or exceed the negative static pressure developed by the supply air blowers. If it does not, the condensate will not drain properly and may overflow the drain pan. The trap must be at least 2-inches deep to main­tain a water seal under all operating conditions, especially when the blowers are starting.
FIGURE 14 - RECOMMENDED DRAIN PIPING REFRIGERANT MAINS
Hard drawn copper tubing should be used where no appre­ciable amount of bending around pipes or other obstructions is necessary. Use long radius ells wherever possible. If soft copper is used, care should be taken to avoid sharp bends that may cause a restriction.
Where refrigerant lines pass through a wall, pack fiberglass insulation and a sealing material such as permagum around the refrigerant lines to reduce vibration and to retain some flexibility in the lines.
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035-18496-000-C-1102
Suitable hangers, brackets or clamps should support the refrigerant lines.
Braze all copper-to-copper joints with Silfos-5 or equivalent brazing material. Do not use soft solder.
Never braze or solder the liquid and suction lines together. The complete suction line should be insulated with no less
than ½" Armaflex or equivalent. If it is desirable to tape or wire the liquid and suctions lines
together for support purposes, they must be completely insu­latedfromeachother.
EVAPORATOR SECTION PIPING
The units are shipped with a holding charge of R-22. The connections are terminatedwith a copper disc brazed over the ends.
Before starting installation of the mains, be sure the unit has not developed a leak in transit by connecting a pressure gauge to the service access port. If pressure still exits, the circuit may be considered leak free. If pressure does not exist, the unit must be evacuated along with the field installed refrigerant piping.
NOTE: To minimize the possibility of system failure
due to dirt and moisture, a filter-drier must be installed in each liquid line as close to the evaporator as possible. Filter-driers are not supplied with the evaporator blowers. They are supplied with the matching HA/HB series condensing units.
The temperature required to make or break a brazed joint is sufficiently high to cause oxidation of the copper unless an inert atmosphere is provided.
The liquid, suction and drain connectionsinside the unit must be piped to the outside. Refer to 17 and 23 for unit dimen­sions or the locations and the dimensions of the access openings in the unit panel.
Remove the evaporatorholding charge and any caps or discs on the liquid and suction connections that will not permit a free flow of nitrogen.
Connect a supplyof dry nitrogen through a reducing regulator to an access valve or charging tail. Choose a procedure that will allow nitrogen to flow continuously through the system and reach all jointsto be brazed.
Begin the refrigerant main piping by installing the liquid line from the condensing unit to the evaporator liquid connection, maintaining a flow of nitrogen during all brazing operations. The filter drier and sight glass must be located in this line, close to the evaporator. Make the suction line connection at the evaporator and run the line to the condensing unit.
After puncturing the sealing caps with a small drill bit, unbraze the condensing unit suction disc and connect the line. Maintainaflowofnitrogenthroughtheliquidlinetothe evaporator, through the evaporator, back to the condensing unit and out the suction connection and service port.
NOTE: Size the suction line outside the evaporator
casing per the line sizing information provided in the condensing unit instruction form 035­18499-000.
EXPANSION VALVE BULB INSTALLATION
LA300
The bulbs for the thermal expansionvalve on theblower units are not factory-installed in its final location; it's only tempo­rarily taped for shipment. They must be fastened in a 4 o'clock and 8 o'clock position to the common suction l ine out of the evaporator coil after piping connections are made. Use the bulb clamps from the bag taped to the suction connection inside the blower unit.
LB360/LB480/LB600
The bulbs for the thermal expansionvalve on theblower units are not factory-installed in its final location; it's only tempo­rarily taped for shipment. The bulbs for system one must be fastened in a 4 o'clock and 8 o'clock position to the system one suction line of system one leaving the evaporator coil after piping connections are made. Repeat the procedure for system two, locating the bulbs in a 4 o'clock and 8 o'clock position to the system two suction line. Use the bulb clamps from the bag taped to the suction connection inside the blower unit.
NOTE: Ensure the TXV bulbs are not crossed
between systems. Undesirable performance and possible compressor damage may occur.
LIQUID LINE SOLENOIDS
The unit is shipped with factory installed, normally closed, liq­uid line solenoid valves. When the solenoid coil is energized with a 24-volt signal, the valve will open.
During brazing operations, the valves should be placed in the OPEN position by removing the stem cap with a 9/16 wrench, then rotating the exposed valve stem inward (CLOCKWISE), approximately 10-12 full turns (from the fully CLOSED position), using a 4adjustable wrench.
The valve stems should be returned to the CLOSED (COUNTER-CLOCKWISE) position prior to the unitsopera­tion. The Pump-outprocedure is detailed in the following section.
The sequence of operation applies to the HA/HB condensing units and LA/LB air handlers when applied as a matched sys­tem. Non-matched systems will have to be field wired to oper­ate in a similar fashion as described on page 19.
NOTE: See Liquid Line Solenoid Wiring on page 22.
Unitary Products Group 17
PUMP OUT
The pump out function is a standard feature on the 25 to 50 ton systems. The pump out circuit is activated each time the first and third compressor stage is called for by the thermo­stat. As such, itsaPump Out On Start Updesign. A nor­mally closed solenoid valve (POS1, 2, 3 or 4) is placed in the liquid line, just prior to expansion valve.
When cooling is not being called for by the thermostat, the pump out solenoid (POS) is not energized, so itsinthe closed position. When the Simplicitycontrol receives a call for cooling, it energizes a compressor. With the POS being closed, it causes the pressure on the low side of the system to begin falling.
When the low pressure switch (LPS) opens, the control board energizes its on-board pump out relay, providing a 24 vac output to an external relaly used to energized the pump out solenoid. The refrigeration circuit being controlled is not in normal operating mode.
035-18496-000-C-1102
BEARING C OLLAR SET SC REW
BEARING C O LLA R
BLOW ER SHAFT
SHIM
SHAFT
RO TATION
BOLT "B" BOLT "B"
BEARING SU PPOR T ANG LE
BOLT "A"
BEARING
BEARING C O LLA R REM O VAL HOLE
FIGURE 15 - LB600 CENTER BEARING AIR SYSTEM ADJUSTMENT
Refer to Tables 7-11 on pages 19-20 to adjust the air system.
If the low pressure switch is already open on a call for cool­ing, the pump out relay is energized immediately. If the LPS does not open after 5 minutes, the pump out relay is ener­gized.
BEARING ALIGNMENT: LB600
Before the supply air blowerdrive is installed,turn the blower assemblyby hand several times. If it doesn't rotate freely, the center bearing may have been knocked out of alignment dur­ing shipping and/or rigging. To realign, refer to 15 and the fol­lowing instructions:
1. Loosen the bearing collar set screw.
2. With a drift pin in the bearing collar removal hole, loosen the bearing collar by tapping the drift pin in the direction opposite to the shaft rotation.
3. Loosen bolts "A" and "B".
4. Remove the shim.
NOTE: The bearing support angle must be horizontal
to the unit and below the bearing.
5. Tighten bolts "B" without the shim.
6. Tighten bolts "A".
7. With a drift pin in the bearing collar removal hole, tighten the bearing collar by tapping the drift pin once in the direction of the shaft rotation.
TWIN BELT DRIVE ADJUSTMENT
Check to see if both belts drive at the same speed. Do this by making a mark across both belts. Turn the drive several revolutions by hand. If mark has not separated, the belts are traveling at the same speed.
Twingroove blower motor pulleys should be installed with the shaft set screw (A) towards the motor (see 16).
B
A
C
B
E
D
C
STATIONARY WEB
FIGURE 16 - DOUBLE GROOVE PULLEY
If necessary to align pulleys, the housing of the twin groove motor pulley may extend 25% of its length beyond end of motor shaft.
8. Tighten the bearing collar set screw.
9. Loosen bolts "B"
10. Raise the blower shaft and re-install the shim between
Always align twin groove pulleys using the stationary web. The blower motor pulleys are adjustable by half turns. Select
required RPM from table 5 and adjust pulley.
the bearing and the bearing support angle.
11. Tighten bolts "B".
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035-18496-000-C-1102
Check belt tension. Drive packages are supplied with fiber­glass belts that must be properly tensioned at installation because they do not stretch. The belt should deflect 3/16" per foot of belt span with a 2 or 3-pound force. Alignment of the resilient motor mount can be corrected by adjustment at the slots on the end opposite the pulleys.
ELECTRICAL CONNECTIONS
The electric box ships complete with motor starter, transform­ers, relays and terminal block for making field connections. Remember: One air handlers with factory installed pump out solenoids, wires to the solenoid must be field connected.
Refer to Figures 30 & 31 for Indoor Unit Wiring Diagrams. Install a power supply to meet the requirements listed in
table 6. Provide a disconnect switch and fusing as required. Install interconnecting control wiring between condensing
section, evaporator blower and room thermostat. Starters are shipped without overloads. These must be
ordered separately to match the selected motor used in the air handler. See units Technical Guide or price page for cor­rect overload.
NOTE: For the 10HP 200/208-volt motors, install the
power wiring to the supply air blower through the starter.
TABLE 6: ELECTRICAL DATA
UNIT
MODEL
LA300
LB360
LB480
LB600
HP FLA
5
7.5
5.0
7.5
10
7.5
10
10
15
VOLTAGE
(3PH-60HZ)
16.7 208 21 35
15.2 230 19 30
7.6 460 10 15
6.1 575 8 15
24.2 208 30 50 22 230 28 45 11 460 14 20
9 575 11 20
16.7 208 21 35
15.2 230 19 30
7.6 460 10 15
6.1 575 8 15
24.2 208 30 50 22 230 28 45 11 460 14 20
9 575 11 20
30.8 208 39 60 28 230 35 60 14 460 18 30 11 575 14 20
24.2 208 30 50 22 230 28 45 11 460 14 20
9 575 11 20
30.8 208 39 60 28 230 35 60 14 460 18 30 11 575 14 20
30.8 208 39 60 28 230 35 60 14 460 18 30 11 575 14 20
46.2 208 58 100 42 230 53 90 21 460 26 45 17 575 21 35
MIN
CIRCUIT
AMPACITY
MAX. FUSE
SIZE
(Amps)
TABLE 7: MOTOR OVERLOAD ELEMENTS
*
MOTOR HP VOLTAGE MODEL NUMBER
208 2MP04704600
5
230 2MP04704600 460 2MP04704900 575 2MP04705000 208 2MP04703700
7.5
230 2MP04704500 460 2MP04704300 575 2MP04704000 208 2MP04701600
10
230 2MP04704100 460 2MP04704200 575 2MP04704300 208 2MP04704400
15
230 2MP04701700 460 2MP04704500 575 2MP04704600
*.
These units are equipped from the factory with a cor­rectly sized motor starter; overload elements are not factory supplied. Three elements required per unit.
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035-18496-000-C-1102
TABLE 8: UNIT DRIVE DATA
UNIT MODEL
LA300
LB360
LB480 1LD0409 607 - 776 4.3 - 5.5 1 3/8 12.4 1 3/16 2 85.1 B84
LB600 1LD0411 692 - 833 4.8 - 6.0 1 3/8 12.4 1 3/16 2 78.6 B78
DRIVE KIT
MODEL
NUMBER
1LD0440 600 - 750 4.0 - 5.0 1 1/8 12.0 1 3/16 2 63.3 A62 1LD0407 700 - 850 4.2 - 5.2 1 3/8 11.0 1 3/16 2 63.3 A62 1LD0442 780 - 940 5.3 - 6.3 1 3/8 12.0 1 3/16 2 63.3 A62 1LD0415 636 - 795 4.0 - 5.0 1 3/8 11.0 1 3/16 2 63.3 A62 1LD0407 668 - 827 4.2 - 5.2 1 3/8 11.0 1 3/16 2 63.3 A62 1LD0408 827 - 986 5.3 - 6.3 1 3/8 11.0 1 3/16 2 59.7 A59
1LD0410 776 - 917 5.4 - 6.6 1 3/8 12.4 1 3/16 2 86.8 B85
1LD0412 762 - 931 5.4 - 6.6 1 5/8 12.4 1 3/16 2 76.8 B75
BLOWER
RPM
RANGE
ADJUSTABLEMOTOR PULLEY FIXED BLOWER PULLEY BELTS
PITCH DIA.
(IN.)
BORE
(IN.)
PITCH DIA.
(IN.)
BORE
(IN.)
QTY.
PITCH
LENGTH
(IN.)
TABLE 9: UNIT BLOWER MOTOR DATA
UNIT MODEL HP MOTOR KIT MODEL NUMBER FRAME SIZE
2LR04605023
LA300
LB360
LB480
LB600
7.5
5.0
7.5
10
7.5
10
10
15
5
2LR04605032 208/230/460 2LR04605158 575 2LP04607133 2LP04607158 575 2LR04605023 2LR04605032 208/230/460 2LR04605158 575 2LP04607133 2LP04607158 575 2LP04610133 2LP04610158 575 2LP04607133 2LP04607158 575 2LP04610133 2LP04610158 575 2LP04610133 2LP04610158 575 2LP04615133 2LP04615158 575
184
213
184
213
215
213
215
215
254
VOLTAGE
(3PH-60-HZ)
208/230/460
208/230/460
208/230/460
208/230/460
208/230/460
208/230/460
208/230/460
208/230/460
208/230/460
DESIGNATION
MAINTENANCE
Filters must be cleaned or replaced as often as necessary to assure good airflow and filtering action.
To remove filters through the sides of the unit, remove either the solid sidepanel on the piping end, or the larger side panel on the end opposite the piping.
To remove the filters from the front of the unit, loosen 2 screws and raise the top filter retainer. The upper filters can
20 UnitaryProductsGroup
be lifted over the center filter lip. Three wing nuts are pro­vided under the center filter retainer. Remove these and a part of the center filter support, givingaccess to the bottom fil­ters.
Drain pan(s) should be inspected regularly to assure proper drainage.
The evaporator blower bearings and blower motor bearings are permanently lubricated.
035-18496-000-C-1102
TABLE 10: FAN PEFORMANCE DATA - 25 TON
CFM
RPM
8,000 9,000 10,000 11,000 12,000
SP BHP kW SP BHP kW SP BHP kW SP BHP kW SP BHP kW
600 - - - 0.30 2.5 2.3 0.20 3.1 2.9 0.02 3.6 3.4 - - ­635 0.56 2.4 2.3 0.43 2.7 2.6 0.31 3.3 3.1 0.13 3.8 3.5 - - ­700 0.80 3.0 2.8 0.68 3.3 3.1 0.54 3.7 3.5 0.38 4.2 3.9 0.20 4.8 4.5 775 1.12 3.7 3.4 1.00 4.0 3.7 0.85 4.4 4.1 0.70 4.8 4.5 0.54 5.3 5.0 800 1.23 3.9 3.7 1.11 4.3 4.0 0.97 4.7 4.4 0.82 5.1 4.8 0.66 5.6 5.2 875 1.60 4.8 4.5 1.48 5.1 4.8 1.34 5.6 5.2 1.19 6.0 5.7 1.04 6.6 6.2 900 1.73 5.1 4.8 1.61 5.5 5.1 1.47 5.9 5.5 1.33 6.4 6.0 1.17 7.0 6.5 940 1.95 5.6 5.2 1.82 6.0 5.6 1.70 6.5 6.1 - - - - - -
TABLE11:FANPEFORMANCEDATA-30TON
CFM
RPM
600 0.38 2.8 2.4 0.23 3.3 2.9 0.06 3.9 3.4 - - - - - ­635 0.52 3.1 2.7 0.37 3.7 3.2 0.21 4.3 3.7 0.03 4.9 4.2 - - ­700 0.77 3.8 3.3 0.64 4.4 3.8 0.49 5.0 4.3 0.33 5.6 4.8 0.17 6.3 5.4 775 1.11 4.7 4.1 0.99 5.3 4.6 0.85 5.9 5.1 0.70 6.5 5.6 0.55 7.2 6.2 800 1.20 4.9 4.2 1.08 5.5 4.8 0.94 6.2 5.4 0.79 6.9 6.0 0.64 7.6 6.6 875 1.54 5.9 5.1 1.42 6.5 5.6 1.29 7.1 6.1 1.16 7.8 6.7 1.03 8.6 7.4 900 1.65 6.2 5.4 1.54 6.8 5.9 1.41 7.4 6.4 1.28 8.1 7.0 1.16 8.9 7.7 970 2.00 7.2 6.2 1.88 7.8 6.7 1.76 8.5 7.3 1.65 9.2 7.9 1.54 10.0 8.6
1000 2.15 7.6 6.6 2.03 8.2 7.1 1.92 8.8 7.6 1.81 9.5 8.2 1.71 10.4 9.0
10,000 11,000 12,000 13,000 14,000
SP BHP kW SP BHP kW SP BHP kW SP BHP kW SP BHP kW
TABLE 12: FAN PERFORMANCE DATA - 40 TON
CFM
RPM
600 0.84 6.0 5.2 0.63 7.2 6.2 0.40 8.4 7.2 0.13 9.7 8.4 - - ­660 1.19 7.3 6.3 1.00 8.5 7.3 0.78 9.8 8.5 0.50 11.2 9.7 0.19 12.7 11.0 700 1.42 8.2 7.1 1.25 9.4 8.1 1.03 10.7 9.2 0.75 12.2 10.5 0.45 13.7 11.8 760 1.78 9.5 8.2 1.63 10.8 9.3 1.43 12.3 10.6 1.16 13.8 11.9 0.86 15.6 13.5 800 2.02 10.4 9.0 1.89 11.8 10.2 1.69 13.3 11.5 1.43 14.9 12.9 1.14 16.9 14.6 900 2.62 12.8 11.0 2.53 14.5 12.5 2.40 16.0 13.8 - - - - - ­930 2.80 13.5 11.6 2.72 15.3 13.2 - - - - - - - - -
12,800 14,400 16,000 17,600 19,200
SP BHP kW SP BHP kW SP BHP kW SP BHP kW SP BHP kW
TABLE 13: FAN PERFORMANCE DATA - 50 TON
CFM
RPM
600 0.82 6.0 5.2 0.59 7.2 6.2 0.35 8.4 7.2 0.08 9.7 8.4 - - ­660 1.17 7.3 6.3 0.96 8.5 7.3 0.73 9.8 8.5 0.45 11.2 9.7 0.14 12.7 11.0 700 1.40 8.2 7.1 1.21 9.4 8.1 0.98 10.7 9.2 0.70 12.2 10.5 0.40 13.7 11.8 760 1.76 9.5 8.2 1.59 10.8 9.3 1.38 12.3 10.6 1.11 13.8 11.9 0.81 15.6 13.5 800 2.00 10.4 9.0 1.85 11.8 10.2 1.64 13.3 11.5 1.38 14.9 12.9 1.09 16.9 14.6 900 2.60 12.8 11.0 2.49 14.5 12.5 2.35 16.0 13.8 - - - - - ­930 2.78 13.5 11.6 2.68 15.3 13.2 - - - - - - - - -
16,000 18,000 20,000 22,000 24,000
SP BHP kW SP BHP kW SP BHP kW SP BHP kW SP BHP kW
Unitary Products Group 21
C
EVAPORATOR COIL SECTION
035-18496-000-C-1102
7/8 KNOCKOUTS FOR POWER
AND CONTROL WIRING
AIR
OUT
M
K
L
AIR
OUT
5/8
5/8
K
AIR
J
BLOWER
IN
AIR
IN
SECTION
G
H
KNOCKOUT FOR LIQUID PIPING
KNOCKOUT FOR SUCTION PIPING
F
D
LESS BOTTOM
E
{
PANEL
D
See detailed drawings for piping
KNOCKOUT FOR DRAIN PIPING
B
A
5/8 PANEL
and drain connections on following pages.
D
5/8 BOTTOM PANEL
FIGURE 17 - UNIT DIMENSIONS - LA300, LB360, LB480
TABLE 14: UNIT DIMENSIONS - LA300, LB360, LB480
MODEL
LA300 LB360 LB480
A BCDEFGH J KLM
100-1/8 95-5/8 33-1/4 36-5/8 74 2-1/2 18-7/8 16-1/2 15-13/16 21-7/8 18 22-9/16 100-1/8 95-5/8 33-1/4 36-5/8 74 2-1/2 18-7/8 16-1/2 15-13/16 21-7/8 18 22-9/16 103-1/8 95-5/8 40-5/8 44 88-5/8 2-1/2 18-7/8 23-7/8 20-11/16 21-7/8 18 22-11/16
FIGURE 18 - 25 TON LIQUID LINE SOLENOID
WIRING
FIGURE 19 - 30, 40 & 50 TON LIQUID LINE
SOLENOID WIRING
22 UnitaryProductsGroup
035-18496-000-C-1102
SUCTION
LIQUID
SUCTION
SYS. #2
LIQUID
SYS. #1
LIQUID SYS. #2
FIGURE 20 - LA300 PIPING CONNECTIONS
LIQUID (SYS. #1)
LIQUID (SYS. #2)
SUCTION (SYS. #1)
SUCTION (SYS. #2)
SYS. #1
FIGURE 22 - LB480 PIPING CONNECTIONS
TABLE 15: UNIT CONNECTION SIZES
Connection Entry
LA300 LB360 LB480 LB600 + M2CX600
Suction Line Sys # 1 2-1/8 1-1/8 1-3/8 2-1/8 Suction Line Sys # 2 N/A 1-1/8 1-3/8 2-1/8 Liquid Line Sys # 1 7/8 7/8 7/8 7/8 Liquid Line Sys # 2 N/A 7/8 7/8 7/8 Power Wiring 7/8 (2) 7/8 (2) 7/8 (2) 1-3/8 Control Wiring 7/8 (2) 7/8 (2) 7/8 (2) 7/8 (2)
Connection Size
FIGURE 21 - LB360 PIPING CONNECTIONS
Unitary Products Group 23
035-18496-000-C-1102
FIGURE 23 - UNIT DIMENSIONS
Condensate
Drain
10.1"
23.86"
3.0"
Liquid
Line
Sys. #1
Liquid
Line
Sys. #2
3.0"
2.1"
6.7"
6.0"
4.7"
4.0"
3.8"
13.5"
24.0"
13.5"
SUCTION
LINE
SYS. #2
SUCTION
LINE
SYS. #1
FIGURE 24 - LB600 PIPING CONNECTIONS - END PANEL DETAIL
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To check the supply air CFM after the initial balanc­ing has been completed:
1. Drill two (2) 5/16-inch holes in the side panel as shown in Figure 24.
2. Insert at least 8 inches of 1/4 inch tubing into each of these holes for sufficient penetration into the airflow on both sides of the evaporator coil.
3. Using an inclined manometer, determine the pressure drop across a dry evaporator coil. Since the moisture on an evaporator coil may vary greatly, measuring the pres­sure drop across the wet coil under field conditions would be inaccurate. To assure a dry coil, the refrigerant system should be de-activated while the test is being run.
4. Knowing the pressure drop across a dry coil, the actual CFM through the unit can be determinedfrom the curves shown in Figures 25-28.
If the CFM is above or below the specified value, the supply air motor pulley may have to be readjusted. After one hour of operation, check the belt and pulleys for tightness and align­ment.
After readings have been obtained, remove the tubes and seal up the drilled holes in the side panel. 5/16 inch dot plugs (P/N 029-12880) are available through normal York parts ordering procedures.
25"
7"
5/16" HOLE
EVAPORATOR
COIL
22
"
5/16" HOLE
14"
FILTERS
COIL SECTION
FIGURE 25 - HOLE LOCATION FOR PRESSURE
DROP READING
Failure to properly adjust the total system air quantity can result in extensive blower dam­age.
Unitary Products Group 25
25-ton
Pressure Drop Across Indoor Coil
1.00
0.90
0.80
0.70
0.60
0.50
I.W.C.
0.40
0.30
0.20
0.10
0.00 7000 8000 9000 10000 11000 12000 13000
035-18496-000-C-1102
CFM
FIGURE 26 - 25-TON PRESSURE DROP VS. CFM ACROSS INDOOR COIL
30-ton
Pressure Drop Across Indoor Coil
0.70
0.60
0.50
0.40
I.W.C.
0.30
0.20
0.10
0.00 9000 10000 11000 12000 13000 14000 15000
CFM
FIGURE 27 - 30-TON - PRESSURE DROP VS. CFM ACROSS INDOOR COIL
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0.70
0.60
0.50
0.40
I.W.C.
0.30
0.20
0.10
0.00
40-ton
Pressure Drop A cross Indoor Coil
12000 14000 16000 18000 20000
CFM
FIGURE 28 - 40 TON - PRESSURE DROP VS. CFM ACROSS INDOOR COIL (DOMESTIC)
50-ton
Pressure Drop Across Indoor Coil
0.70
0.60
0.50
0.40
I.W.C.
0.30
0.20
0.10
0.00 15000 17000 19000 21000 23000 25000
CFM
FIGURE 29 - 50 TON - PRESSURE DROP VS. CFM ACROSS INDOOR COIL
Unitary Products Group 27
035-18496-000-C-1102
FIGURE 30 - INDOOR UNIT WIRING DIAGRAM LB360, 480 & 600
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FIGURE 31 - INDOOR WIRING DIAGRAM LA300
Unitary Products Group 29
035-18496-000-C-1102
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Unitary Products Group 31
Subject to change without notice. Printed in U.S.A. 035-18496-000-C-1102 Copyright © by Unitary Products Group 2002. All rights reserved. Supersedes: 035-18496-000-B-0302
Unitary 5005 Norman Products York OK Group Drive 73069
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