Energizer EZV2000, EZV2800 User Manual

ENERGIZER INVERTER GENERATORS

USER GUIDE

The engine exhaust from this product contains

chemicals known to cause cancer, birth

defects or other reproductive harm.

Licensed by Energizer Corporation, United States of America.

EZV_UG_EN_1014

Let's get started.

You're excited to power up, so we'll keep this brief!

Thank you for

purchasing your

EZV series inverter

generator.

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online at www.energizergenerators.com. This will allow you to

request warranty support in the future.

This manual will show you how to use the great features that

sets the EZV2200 and EZV2800 apart from the crowd.

We've got you covered!

or at support@energizergenerators.com

if you have any questions

SAVE THESE INSTRUCTIONS - This user guide

contains important instructions for your product, that

should be followed during installation and mainteneance

of the generator and batteries.

This user guide covers the safety, operation and

maintenance procedures for the EZV2000 and EZV2800.

All information in this publication is based on the latest

product information available at the time of print.

Visit www.hyundaipower.ca for user guide updates and

operation notices.

No part of this publication may be reproduced without

written permission.

Warranty Information

Warranty support, operation assistance and product

support is provided by Midland Power Inc., a licensed

manufacturer of Energizer Power Equipment. Please

1-877-528-3772

support@energizergenerators.com

www.energizergenerators.com

THIS PRODUCT MEETS ALL

CERTIFICATION REQUIREMENTS FROM:

CONTENTS PAGE

Safety First 8

Safety while using your generator 8 Understanding AC safety 9 Safety while maintaining your generator 9 Other safety tips 10

Learn About Your Generator 11

Identification of componants 11 Making sure you have everything 13

Setting Up Your Generator 14

Checking the oil level 14 Checking the air filter 15

Using Your Generator 17

Initial startup of your generator 17 Operating your generator 19 Shutting off your generator 21 Using your generator with appliances 22 Using the generator to charge automotive batteries 22

Maintaining Your Generator 24

Maintainance Schedule 24 General inspection tips 24 Cleaning the air filter 25 Changing the engine oil 26 Replacing and cleaning the spark plug 27 Handling and storage 28

Troubleshooting 29 Specifications 32 Wiring Diagram 33 Learn About Your Warranty 34

Chapter 1 — Safety First

Playing it safe when working with power equipment is always a good idea. Here are some important precautions to make sure you stay safe.

1.1 Safety while Operating Your Generator

• Always perform an oil, fuel and air ﬁlter check before starting the engine.

• Properly clean and maintain the equipment.

• Operate the generator according to instructions for safe and dependable

service.

• Before operating the generator, read the user guide carefully. Otherwise, it may result in personal injuries or equipment damage.

• Never run the generator in an enclosed area to avoid harm from exhaust emissions of a poisonous carbon monoxide gas.

• The engine exhaust from this product contains chemicals known to cause cancer, birth defects or other reproductive harm.

• Be careful not to touch the exhaust system, compressor pump or discharge tubing during operation due to risk of burns.

• Pay attention to the warning labels. The engine exhaust system will become heated during operation and remain hot immediately after the engine is stopped.

• Gasoline is a highly ﬂammable and explosive liquid. Refuel in a well ventilated area with the engine stopped.

• This portable generator is not for use with gasoline/ethanol blends with over 15% ethanol.

• When refueling the generator, keep it away from cigarettes, open ﬂames, smoke and/or sparks.

• Place the generator at least 3 feet away from buildings or other equipment during operation.

• Run the generator on a level surface. Tilting the generator may result in fuel spills.

• Know how to stop the generator quickly and understand operation of all the controls. Never permit anyone to operate the generator without proper instructions.

• Keep children, pets and machinery with rotating parts away during

operation.

• Do not operate the generator in rain or snow.

• Do not allow any moisture to come in contact with the generator.

• Do not touch the spark plug while the engine is operating or shortly after

the engine has been shut down

1.2 Understanding AC Safety

Before connecting the generator to an electrical device or power cord:

• Make sure that everything is in proper working order. Faulty devices or

power cords can lead to an electrical shock.

• Turn off the generator immediately if the device begins to operate

abnormally. Then disconnect the device and investigate the problem.

• Make sure that the electrical rating of the device does not exceed that of

the generator. If the power level of the device is between the maximum output power and the running power of the generator, the generator should not be used for more than 30 minutes.

• Connections for standby power to a building’s electrical system must be

done by a qualiﬁed electrician and must comply with all applicable laws and electrical codes. Improper connections may cause serious injuries to electrical workers during a power outage, and when the utility power is restored, the generator may explode or cause ﬁres. The generator shall be connected through transfer equipment that switches all conductors other than the equipment grounding conductor. The frame of the generator shall be connected to an approved grounding electrode.

• For power outages, permanently installed stationary generators are better

suited for providing backup power to the home. Even a properly connected portable generator can become overloaded. This may result in overheating or stressing the generator components, possibly leading to a generator failure.

1.3 Safety while Maintaining Your Generator

After any maintenance is performed, wash immediately using soap and

•

clean water because repeated exposure to lubricant may cause skin irritation.

• Do not clean the ﬁlter element with ﬂammable liquids like gasoline because

an explosion may occur.

• Turn off the engine before performing any maintenance. Otherwise it can cause severe personal injury or death.

• Allow the generator set to cool down before performing any maintenance.

• Always wear safety glasses when cleaning the generator set with air.

• Do not clean the generator set with a pressure washer because it can

cause damage to the generator set.

• Before working with batteries, ventilate the area, wear safety glasses, do not smoke and always disconnect the negative cable ﬁrst and reconnect it last.

• Use rubber gloves when coming into contact with engine oil.

• Always stop the generator set before removing the oil ﬁller cap.

• Only qualiﬁed maintenance personnel with knowledge of fuels, electricity,

and machinery hazards should perform maintenance procedures.

• Lubricate all exposed metal parts regularly. See chapter 5.1 for maintenance schedule.

1.4 Other Safety Tips

• To avoid breathing in poisonous carbon monoxide from the exhaust gases, adequate ventilation should be provided if the generator set is running in a partially enclosed space.

• If the generator set is stored outdoors, check all the electrical components on the control panel before each use. Moisture can damage the generator and can lead to an electric shock.

• Generators vibrate in normal use. During and after the use of the generator, inspect the generator as well as extension cords and power supply cords connected to it for damage resulting from vibration. Have damaged items repaired or replaced as necessary. Do not use plugs or cords that show signs of damage such as broken or cracked insulation or damaged blades.

• If you start to feel sick, dizzy, or weak after the generator has been running, move to fresh air RIGHT AWAY. See a doctor. You could have carbon

monoxide poisoning.

Chapter 2 — Learn About Your Generator

This section will show you how to identify key parts of your generator. Going over the terminology below will make sure we're on the same page.

2.1 Identiﬁcation of Components

Choke Lever

Fuel Valve

Engine Access Panel

Fuel Cap

Control Panel

Spark Plug

Access Panel

Battery Access Panel

Recoil Starter

Handle

Rubber Feet

On Rear

Handle

2.2 Make Sure You Have Everything

Part Name Quantity

EZV series Generator 1

User Guide 1

DC Charging Cables 1

450mL 10W30 Oil with Funnel 1

Tool Kit 1

Make sure your generator set has everything in the table above.

Chapter 3 — Setting Up your EZV series Generator

Setup should be done every time you start up your generator, these quick checks will ensure you get the most out of your generator.

Exhaust gas contains poisonous carbon monoxide. Never run the generator in an enclosed area. Be sure to provide adequate ventilation. Operate the generator on a level surface. If the generator is tilted, fuel spillage may result. Keep away from moving parts while the generator is running. The generator is air-cooled and may be damaged if ventilation is inadequate.

3.1 Checking the Engine Oil Level

1. Ensure the generator is on a level surface.

2. Inspect engine oil:

3. Take out the oil ﬁller cap and clean the dipstick.

4. Check the oil level by reinserting the oil ﬁller cap without rotating it. Remove

the oil ﬁller cap and examine the oil level. If the oil level is at or below the minimum oil level, reﬁll the oil to the maximum oil level mark.

5. Reinsert the oil ﬁller cap and tighten securely.

Maximum Oil Level

Minimum Oil Level

Engine oil is a major factor affecting engine performance and service life. Non-detergent or vegetable oils are not recommended.

Gasoline substitutes are not recommended. They may be harmful to the

Maximum Oil Level

Minimum Oil Level

fuel system components.

Gasoline is highly flammable and explosive under certain conditions. Refuel in a well-ventilated area with the engine stopped. Do not smoke or allow open flames or sparks in the area where the generator is being refueled or where gasoline is stored. Do not overfill the tank. Be careful not to spill fuel when refueling. Wipe up any spilled gasoline and let the area dry before starting the engine.

3.2 Check the Air Filter

1. Unscrew and remove the engine access panel. Remove the air ﬁlter

element and observe for cleanliness.

2. Clean the air ﬁlter element with soap and water or solvent. Squeeze dry

and then soak in clean engine oil.

3. Squeeze out all excess oil and reinstall. Replace the ﬁlter if it is damaged.

Check the air filter using the maintenance schedule. Always inspect air filter before using the generator. Clean Air Filter every 3 months or after

50hrs of operation according to Section 5.3 Cleaning the Air Filter.

Air Filter Sponge

Engine Access Panel

Screws

Air Filter Cover

Chapter 4 — Using Your EZV series Generator

DANGER - CARBON MONOXIDE Using a generator indoors WILL KILL YOU IN MINUTES.

Generator exhaust contains high levels of carbon monoxide (CO), a poisonous gas you cannot see or smell. If you can smell the generator exhaust you are breathing CO. Even if you can not smell the exhaust, you could be breathing CO. NEVER use a generator inside a home, garage, crawlspace, or other partly enclosed area, deadly levels of carbon monoxide can build up in these areas. Using a fan or opening windows and doors will NOT supply enough fresh air. ONLY use a generator outdoors and far away from open windows, doors, and vents. These openings can pull in generator exhaust. Even when you use a generator correctly, CO may leak into the home. ALWAYS use a CO alarm in your home. If you start to feel sick, dizzy, or weak after the generator has been running, move to fresh air RIGHT AWAY and seek medical attention. You could

have carbon monoxide poisoning.

4.1 Initial Setup of Your Generator

We know you're excited to get using your generator. Please be sure to follow the setup, operation, and shut off instructions below thoroughly to ensure the best lifespan for your generator.

Steps 1-3 are for the EZV2800 only. If you have an EZV2200 start on Step 4.

1. Setup the Battery: Remove the Battery Access Panel from the unit by unscrewing the screw at the top and releasing the panel.

2. Connect the Battery: locate and connect the loose connectors from the battery wiring harness and the main wiring harness. The battery is now connected to the unit.

3. Re-install the Battery Access Panel onto the unit. Ensure the screw is fastened properly.

4. Remove the main engine access panel from the unit by unscrewing the (4) screws at the top and middle of the unit.

5. Locate, unscrew, and remove the Oil Dipstick, exposing the internal engine compartment. Be sure not to allow any dust or debris near the engine during this time.

6. Pour in the full contents of the 450 mL oil bottle provided with your unit, or ﬁll to the full mark located on the dipstick.

7. Re-install the Oil Dipstick and fasten tightly. Wipe away any excess oil. For best results, drain and reﬁll the engine oil after the ﬁrst 20 hrs of use, and every 50 hrs thereafter. Do not remove the Oil Dipstick when the engine is warm from prior use.

8. Re-install the Engine Access Panel onto the unit, ensuring that all (4) screws are fastened properly.

9. Remove the fuel cap, exposing the fuel tank . Be sure not to allow any dust or debris near the engine during this time. Pour 91 octane unleaded gasoline into fuel tank, add Ethanol ShieldTM to fuel tank as directed on bottle, and replace the fuel cap.

4.2 Operating Your Generator

Before using generator, a ground wire must be connected to the ground

terminal. The Ground terminal is located on the Front Panel. Before using

the ground terminal consult a qualified electrician.

1. Disconnect all devices from the generator.

2. Open the fuel valve: turn the fuel valve from "off" to

"on". Make sure the valve is turned all the way on.

3. Turn choke to "closed" position. Leave the choke in the "Open" position if the generator is still warm from recent use, or if the air temperature is higher than 50°F (10°C).

4. Turn Power switch to "On". Make sure EcoMode switch is set to "Off".

5a. (EZV2800 only, for EZV2200 proceed to step 5b) Turn Power switch to "Start" for 5 seconds to start engine. If the engine does not start, the battery may be dead, proceed to step 5b to start the engine. Running the engine charges the battery.

5b. Pull Recoil handle until engine starts. Several pulls may be required until engine starts. Do not release the pull cord at the end of a pull, this will damage the recoil assembly. Bring the pull handle back down to the unit by hand.

6. Once the generator has started, wait at least 30 seconds for it to warm up, and then you may slowly open the choke lever until it is fully open.

7. Connect all of your devices to the generator.

8. Turn EcoMode switch to "On". This will reduce the

output to a level where the generator will only produce enough power for the connected devices. The reduction of extra, unused power saves fuel.

4.3 Shutting Off Your Generator

1. Disconnect all devices from the generator.

2. Turn EcoMode switch to "Off". Let generator run with

EcoMode off for 2 minutes.

3. Turn Power switch to "Off".

4. Close the fuel valve by turning it to "Off".

To stop the engine in an emergency, turn the engine switch “OFF”. Always connect the ground terminal at the front panel to the ground (earth) to prevent electrical shock.

4.4 Using an EZV series generator with your Devices

After starting your generator you can connect your devices to it. Before starting, make sure that you know what you are able to power with your Generator. Here's how you can ﬁnd out: Add the watt ratings of all the loads that the generator set will be powering at the same time. Make sure that total wattage will not exceed the generator rating.

For example: A generator set rated 5000W can power two 1500W heaters, a 900W circular saw, a 500W drill and a 100W light at the same time (4500W combined). However, to operate a second 900W saw, it will be necessary to disconnect one of the 1500W heaters.

1. Turn off all devices before connecting them to your generator.

2. Insert the plug of the device into your generator based on its voltage requirements. Your EZV series generator includes two 120V AC outlets, one 5V USB outlet, and one 12V DC outlet for charging automotive batteries. See Section 4.5 before using the DC outlet.

3. You can now turn your devices on and use them.

4.5 Using an EZV series generator to Charge Automotive Batteries

You can use 12V 8.3A DC output to charge automotive batteries. Be sure to monitor the battery charge time. Overcharging may cause explosion, injury, and

damage to the generator.

1. Connect the positive (red) terminal of the battery to the red (positive) terminal, the 12V 8.3A DC Output Terminal on the front panel of your generator.

2. Connect the negative (black) terminal of the battery to the black (negative) terminal, the 12V 8.3A DC output terminal on the front panel of your generator.

Do not reverse the polarity of these connections.

3. Insert the DC plug into the DC receptacle. The

generator should be running, and with EcoMode off. After insertion EcoMode may be turned on.

An explosive hydrogen gas is discharged through vent holes in the battery during charging. Do not allow sparks or open flames around the generator or battery during the charging process.

Electrolyte fluid can burn eyes and clothing. Be extremely careful to avoid any contact. If injured, wash the affected area immediately with large amounts of water and seek medical attention immediately.

When charging a large capacity battery or totally discharged battery, excessive

current may force the DC breaker to turn off. In this case, use a battery charger.

Chapter 5 — Maintaining Your EZV series Generator

Proper maintenance ensures safe, economical and trouble-free operation. Improper maintenance may cause the generator to malfunction and can lead to serious injuries.

Contact Energizer Power Customer Support if you have any maintenance questions.

5.1 Maintenance Schedule

Every

Item Task Daily

Generator

Engine Lubricants

Air Filter

Sediment Cup Cleaning •

Spark Plug

Valve Clearance

Combustion Chamber

Fuel Tank and Strainer

General Inspection

Inspect Oil Level •

Replace •* •

Inspection •

Cleaning •

Inspection & Cleaning

Replacement •

Inspection & Adjusting

Cleaning •

•

Hours

Every

Hours

Every

100

Hours

•

Every

300

Hours

•

Fuel Line Cleaning Every two months (replace if necessary)

Exposed Metal Parts

* For ﬁrst use of the generator.

Lubricate with oil After every use and especially before storage

5.2 General Inspection Tips

1. Look for fuel leaks around the fuel tank, fuel hose, and fuel valve. Close the

fuel valve and repair leaks immediately.

2. Look and listen for exhaust leaks while the engine is running. Have all the

leaks repaired before continuing operation.

3. Check for dirt and debris and clean as necessary .

4. Check the engine oil level and add oil as necessary.

Do not use gasoline or low flash point solvents for cleaning. They are

flammable and could explode under certain conditions.

5.3 Cleaning The Air-Filter

Using gasoline or other flammable solvents can cause a fire or explosion.

Do not operate this product without an air filter.

1. Unscrew and remove the engine access panel.

2. Unscrew and remove the air ﬁlter assembly.

3. Remove the foam ﬁlter.

4. If the foam element is dirty, clean it in warm soapy water, rinse, and allow it

to dry thoroughly, or clean in non-ﬂammable solvent and allow to dry.

5. Dip the foam element in clean engine oil, then squeeze out all excess oil.

The engine will smoke when started if too much oil is left in the ﬁlter.

6. Wipe dirt from the air ﬁlter unit and cover using a moist rag.

5.4 - Changing the Engine Oil

Used motor oil can cause skin irritations if left in long-term contact with skin. Wash hands thoroughly with soap and water after handling oil.

Do not dispose of used oil in drains or soil. Local service shops provide environmentally-friendly disposal methods.

1. Stop the engine and remove the oil access panel.

2. Place a pan beside the generator.

3. Remove the oil drain screw and, using the oil drainage spout (found in your

tool kit) allow the oil to completely drain into the pan.

4. Reinstall drain screw before ﬁlling the engine with fresh oil. Do not

overﬁll oil reservoir. Use a funnel to prevent spillage. See chart below for recommended oil.

5. Reinstall the oil ﬁller cap and tightly fasten.

5.5 - Replacing and Cleaning the Spark Plug

Do not rinse spark plug in water. Follow guidelines and be careful not to overtighten the spark plug.

Tighten ½ turn when installing a new spark plug. Tighten ¼ turn when re-installing an old spark plug.

1. Unscrew and remove spark plug access panel and screws.

2. Remove ignition coil from spark plug and remove spark plug with spark

plug wrench.

3. Inspect the spark plug and clean any dirt from the electrodes with a wire

brush. If electrodes are worn or show signs of wear, replace spark plug.

4. Measure the electrode gap with a spark plug gauge and adjust as

necessary by bending the side electrodes. Ensure that the gap is between

0.7 and 0.9mm

5. Reinsert the plug carefully. Tighten with a spark plug wrench.

Ignition Coil

Spark Plug

+ 61 hidden pages

Energizer EZV2000, EZV2800 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual