Energic Plus MPD-1007E User Manual [en, fr]

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MANUAL

BATTERY DISCHARGER AND ANALYSER MPD-1007E

REF 35364672 DISCHARGER MPD1007E REF 40799583 DISCHARGER MPD1007E + BMS 48 V REF 40799574 DISCHARGER MPD1007E + BMS 80 V

IN CHARGE OF YOUR BATTERIES

www.energicplus.com

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USER MANUAL

Table of contents

1. Optimal working conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

2. Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

MPD-1007E

3. Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

4. Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

4.1. Synchronisation with Replus machines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

4.2. ‘Stand-alone’ operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

4.3. Discharging report . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7

4.4. Error & alarm messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7

5. EC-certificate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

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USER MANUAL

1. Optimal working conditions

Optimal working conditions

Environment Condition

Temperature 0 °C ~ 50 °C

Humidity 5 % ~ 90 % RH

Altitude

Revision: 2017.08.29

2. Introduction

MPD-1007E is a battery discharger and analyser designed to test the capacity of industrial batteries from 10 to 96 V with a maximum discharge current of 200 A.

The main feature of the discharger/analyser is that it can function in two ways:

• The “Stand-alone” operation

• The system can be synchronised with all Replus models, allowing the discharge current to be increased up to 200 A.

The capacity of your batteries can be measured with high accuracy thanks to the built-in digital control. The discharge current can be set between 0 and 200 A to perform a constant current discharge. The discharge process will stop when the set voltage or discharge capacity has been reached, this protects your batteries from being over-discharged.

0 ~ 6,562 ft (2000 m) above sea level installation category III and pollution degree 2

MPD-1007E

3. Specifications

AC input

Voltage range AC 200 - 240 V

Frequency 50 Hz / 60 Hz

Phase Single-phase

Discharge functions

Voltage range DC 10 V – 110 V

Current range 1 A – 200 A (Constant current)

Accuracy

Resolution

Discharge data transfer USB, Zigbee wireless (2,4 GHz)

Display panel 128 x 64 mono-LCD

Interface switch Rotary & push switch

LED indicator

Alarms (Notices on display screen)

Accessories 70 mm² x 1,5 m, SB-350

USB Provide USB

Current : 1,0 % Voltage : 0,2 % – 0,5 %

Current : 0,1 A Voltage : 0,01 V

User interface

2 LED indicators: power, discharging

Battery connection Reverse battery polarity

Accessories

SYNCH with Replus regenerators

Replus support model

Current range 1 A – 200 A

Protocol interface RS-232

Discharge function support

PC software support

BMS (Battery monitoring system) support

Operating temperature 0 °C – 50 °C (32 °F – 122 °F)

Humidity 5 % - 90 % RH

Dimensions / weight 45 kg

Battery polarity reversal

Equipment protection

If the terminals of the battery are connected in reverse, an error message will be displayed on the MPD-1007E.

If the temperature of MPD-1007E gets too high, the process will stop automatically.

REF 100BA3558, REF 100BA3559, REF 100BA3560

Manual discharge mode Program mode discharge & restoration mode Pulse 3, 4

YES, wireless communication support. (use existing Replus operation method)

Environment

Mechanical

Protection

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USER MANUAL

Dimensions and weight of the battery discharger

H: 899 mm W: 360 mm D: 400 mm Weight: 45 kg

MPD-1007E

External features

LED indicator

(power, discharging)

Power on/off

Battery connector

AC input & main power on/off

LCD display

USB port

Rotary jog dial switch

Push - enter

RS-232 D-sub port

Replus output connector (not used in stand-alone mode)

4. Operation

4.1. ‘Stand-alone’ operation

Main menu display

Start Start discharging according to the set current settings.

Setup Change settings: discharging value, time and backlight

How to use input interface

• Rotate toggle switch † menu select

• Push † enter

4.1.1 S e tup m enu

Change the discharge values and other settings like date, time and backlight.

Setup menu display

Discharge Change discharge values

Date Time Time setup

Back Light LCD backlight setup

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USER MANUAL

Discharge

Menu Description Setting range Default setting

Voltage Discharge voltage setting 10.0 V ~ 96.0 V 43.2 V

Ampere

Time Discharge time setting 0 H ~ 10 H 5 H

Limit AH

Discharge current setting 0 A ~ 200.0 A 50.0 A

Discharge capacity 0 Ah ~ 2,000 Ah 0 Ah

Discharge step graph

Menu Description Setting range Default setting

Brightness LCD brightness setting 0 % - 100 % 50 %

4.1.2 Discharge operation

The discharge process commences as soon as the “START” option is selected. The MPD-1007E will discharge according to the voltage, current and time set in the setup menu.

If you need to force shutdown while discharging, press the Push switch for five (5) seconds.

1) If you select “START” in the Main menu as shown below, discharging will start

MPD-1007E

End condition of discharge

• When battery voltage has reached the set voltage

• When set time has been reached

• The set Limit AH value has been reached

Date & Time

Backlight

2) Display of ongoing charging mode

• Constant current discharging display

• End of discharge

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USER MANUAL

4.2. Discharging report

When discharging with the MPD-1007E machine connected to the Replus, the data log files will be saved on the Replus machine. When using this machine as a stand-alone device, you need to plug in a USB flash drive to store the data. The name of the log file will contain the date and time when the process was initiated.

When the USB flash drive is not properly connected, the data log files will be lost.

MPD-1007E

To create a report, the freely available software ‘Integrated Monitor’ must be used. If you do not have this software, please contact us.

Connect the other end of the cable to the RS-232 port on the back of the MPD-1007E machine.

4.3. Synchronisation with Replus machines

When synchronised with the Replus, the MPD-1007E can be controlled either with the toggle switch from the discharger or via the touchscreen of the Replus.

Discharge parameters will appear on the screen of the Replus. The discharger only needs to be switched on in case you’re going to use the discharge mode.

Wiring diagram

Replus regenerator MP D-10 07E

FrontRearRS-232 Cable

AC Power Input

MCS output cable

SB175 connector

The operation of your Replus will remain the same when the discharger is attached, except for the discharge current, which can now be set up to 200 A.

When connecting the machines, you should use the RS-232 communication cable that is provided.

Battery connection

SB350 connector

Replus firmware upgrade

Upgrade the software on your Replus regenerator to be able to connect to the MPD-1007E. Please contact us to receive the latest firmware update and procedure or visit our website.

Once you have updated the software, go to Settings and make sure the DC Load is switched to ‘On’.

Connect the MPD-1007E to the Replus regenerator by plugging the USB cable in the USB port on the back of the Replus regenerator.

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USER MANUAL

4.4. Error & alarm messages

MPD-1007E

An icon will appear in the top right corner when the DC Load is switched on. From now on, the regenerator will only use your external discharger during the discharging process.

Display message

If the connection wasn’t successful, this message will appear. What should you do?

1. Check the RS-232 cable connection

2. Make sure the MPD-1007E is switched on

Cause Internal operating temperature of the MPD-1007E is high.

Check

Cause

Check

Make sure the ambient temperature is below 50 °C. Please check if the cooling fan functions normally.

The connection between the MPD-1007E and the battery is faulty.

Please check if the connection between the MPD-1007E and battery is correct. Make sure the (+) and (-) terminals are correctly connected.

When the connection is successful, this screen will appear on your MPD-1007E machine.

Discharging...

After starting the discharge, this screen will appear to indicate the process has started.

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USER MANUAL

MPD-1007E

De fabrikant, Le fabricant, The manufacturer, Der Hersteller, El fabricante, Il fabbricante, Производитель :

TVH Parts NV, Brabantstraat 15, B - 8790 Waregem

Verklaart met betrekking tot het hierna beschreven TOESTEL : Déclare, concernant l’APPAREIL décrit ci-dessous : Declares in connection with the APPLIANCE described below : Erklärt, hinsichtlich des nachfolgenden GERÄTES,

Declara, sobre el DISPOSITIVO descrito a continuación:

dichiara, in relazione all' APPARECCHIO di seguito descritta :

Заявляет, что в связи с ПРИЛОЖЕНИЕМ, описанным ниже,

EG-VERKLARING VAN OVEREENSTEMMING

DÉCLARATION CE DE CONFORMITÉ EC DECLARATION OF CONFORMITY

EG-KONFORMITÄTSERKLÄRUNG

DECLARACIÓN CE DE CONFORMIDAD

DICHIARAZIONE CE DI CONFORMITÀ

ДЕКЛАРАЦИЯ СООТВЕТСТВИЯ ЕС

(IIA)

Benaming / Dénomination / Denomination / Bezeichnung / Denominación / Denominazione/ Наименование

Functie / Fonction / Function / Funktion / Función / Funzione / Функция

Merk / Marque / Brand / Marke / Marca / Марка

Type / Typ / Tipo / Тип

Modelnummer / N° de modèle / Model number / Modellnummer / Número de modelo / Numero di modello /

Модель №

dat het zelf het TECHNISCH DOSSIER samenstelt;

qu’il constitue le DOSSIER TECHNIQUE en personne ;

that it draws up the TECHNICAL FILE itself; dass er selber die TECHNISCHEN UNTERLAGEN zusammenstellt; que elabora el EXPEDIENTE TÉCNICO en persona; che elabora il FASCICOLO TECNICO personalmente;

представляет собой ТЕХНИЧЕСКИЙ ФАЙЛ;

dat het toestel voldoet aan alle toepasselijke bepalingen van de hierna vermelde richtlijnen en geharmoniseerde normen;

que l’appareil satisfait à l’ensemble des dispositions pertinentes des directives et normes harmonisées ci-dessous ; that the appliance fulfills all the relevant provisions of the directives and harmonized standards stated herein below; dass das Gerät allen einschlägigen Bestimmungen der nachstehenden Richtlinien und harmonisierten Normen entspricht; que el dispositivo cumple todas las disposiciones aplicables de las Directivas y normas armonizadas mencionadas abajo; che l'apparecchio è conforme a tutte le disposizioni pertinenti delle direttive e norme armonizzate elencate qui di seguito : что прибор выполняет все соответствующие положения директив и гармонизированных стандартов,

указанных ниже;

Batterijontlader / Indicateur de décharge de batterie / battery discharger / batterieentladegerät / Scaricatore di batterie /

Descargador de batería / РАЗРЯДНОЕ УСТРОЙСТВО

Batterijontlader / Indicateur de décharge de batterie / battery discharger / batterieentladegerät / Scaricatore di batterie /

Descargador de batería / РАЗРЯДНОЕ УСТРОЙСТВО

ENERGIC PLUS

1007K, 1007E, 1007H

TVH 35364672

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