TM
TM
SM1000
Model
SM1000-2
Voltage:
220
Phase:
1
Cycles:
50/60
Variable Speed
to 3800 RPM
nduro
E
ELITE
SM1000-2
NON-POSITIONER SERVO MOTOR USER INSTRUCTIONS & PARTS LISTING
INSTRUCTION ET LISTE DES PIÈCES DE L’UTILISATERU
DU MOTERU SERVOE DE NON-POSITIONNEUR
INSTRUCCIÓN DE USE DE MOTOR SERVO CON POSICIONADOR
& LISTA DE PARTES
SM1000-2 ENDURO™ ELITE
INSTRUCTIONS DU FRANCAIS - PAGE 7 >
LISTE DES PIECES DU FRANCAIS - PAGE 11 >
Copyright © 2011 Enduro™ Servo Motor
Tous Droits Réservé © 2011 Moteur Servo Enduro™
Derecho de autor© 2011 Enduro™ Servo Motor
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INSTRUCCIÓN EN ESPAÑOL - PÁGINA 12 >
LISTA DE PARTES EN ESPAÑOL - PÁGINA 16 >
ENGLISH INSTRUCTIONS - PAGE 2 >
ENGLISH PARTS LISTING - PAGE 6 >
2 - ENGLISH
SM1000-2 ENDURO™ ELITE NON-POSITIONER SERVO
MOTOR USER INSTRUCTIONS
Congratulations!
You have purchased the Enduro™ Elite SM1000 motor that pays for itself with 60% to 80% energy
savings compared to clutch motors. With the high and rising cost of electricity, you just can’t afford to
run a clutch motor any longer. The power and dependability of the brushless Enduro
exceptional. This workhorse just won’t quit.
Please read these instructions carefully before installation, operation or maintenance.
General Introduction
The Enduro™ Elite SM1000 Servo Motor is designed to meet almost all basic heavy duty and
continuous use requirements of various industrial sewing machines. It utilizes extremely powerful
rare-earth Neodymium permanent magnets. The motor produces almost no noise, saves energy and
is brushless, speed adjustable and durable. It provides a high starting torque even at low speed or
from a complete stop.
™
Elite SM1000 is
By using a modern technologically advanced microprocessor, Hall sensor and Pulse-Width Modulation
technology, the Enduro™ Elite SM1000 can be set to rotate at different maximum speeds, in either normal
or reverse directions, and can start with different accelerating speeds. It will stop automatically with any
interruption such as in-line voltage, electrical surge, radio frequency interference or overloading. It is
fully protected by the software and will give error messages indicating which problem is encountered. It
even works well in environments with an unstable electrical power supply.
CAUTION
1. Remove your foot from the pedal when turning the power ON.
2. Turn the power switch OFF before replacing or threading the needle.
3. Turn the power OFF when leaving the machine.
4. When performing maintenance on the sewing machine, turn the motor power switch to
the OFF position. Remove the power cord from the back of the motor to completely
disable all power to the sewing machine.
5. Always ground the grounding wire.
6. Always turn off the power switch before connecting or disconnecting each connector.
7. To avoid an accident, do not alter this motor and control box.
Warranty
This product is covered with a 1 year limited warranty. If the motor fails to perform its designed function
due to manufacturer’s defects, contact the place you purchased it from for repair or replacement.
This warranty does not cover defects due to dropping, power surge, spikes or misuse.
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ENGLISH - 3
Installation
Put the mounting bracket of the motor upwards to the bottom of the tabletop and x the motor to the
tabletop with the bolts provided. Connect the treadle rod with the connecting rod joint. Install the female
plug of the cable from the switch box into the power inlet socket in the back of the motor box.
Wiring
For 220 volt single phase motor follow the diagram below:
Note: When wiring the motor to the power source, connect both the black and white wires to
achieve 220 Volts (green to ground). If you are in an area (China / Europe) that supplies 220 Volts
from a single lead, then connect the power source to the black wire. The white wire will then be the
neutral and the green wire will be the ground.
Error Message and Trouble Shooting
E2: Motor Phase signal error.
E3: Motor protected against over-current.
E4: Circuit board error.
E5: Display module and control module communication error.
E6: Pedal position sensor error.
Setting Up
Turn on the switch located on the switchbox. The display will
show roughly a circle with a running blinking bar, this means the
motor is now in "ready" status, ready to work or be set.
"ready" status
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4 - ENGLISH
Motor Rotating Direction Setting
Setting up Number 2
a. Keep
"▼" button pressed for several seconds, until LED
display indicates "SET.0".
b. Press "▲" button 2 times. It will now indicate "SET.2", which
means "Setting up No. 2".
c. Press "▼" button until the LED indicates "roT.E" or "roT.P".
Press "▼/▲ " to switch between E and P, to meet the desired
requirement.
"E" means the motor will run in reversed direction.
"P" means the motor will run in normal direction.
d. Setting will be automatically saved 5 seconds after no buttons
are pressed. The motor returns to "ready" status.
"ready" status
Slow Starting Speed
Setting up Number 1
1. The "slow period time" = 128milliseconds * X, (slow starting setting), X = 0~9 (as setting up in
the motor).
2. Example:
The treadle is depressed approximately half way down producing a motor speed
of about 2,000 RPM and if the Slow Starting is set at 9, then the time from 0 to 2000RPM is
theoretically 128 milliseconds X 9 = 1152 milliseconds, plus the electrical-mechanical delay
which is about 0.8 seconds.
3. If the Slow Starting is set at 0, the "real starting time" and time from 0-2000RPM is about 0.8
seconds, which is due to the unavoidable electrical-mechanical delay only.
a. Keep
"▼" button pressed for several seconds, until LED
display indicates "SET.0".
b. Press "▲" button 1 time to indicate "SET.1", which means
"Setting up No. 1".
c. Press "▼" button and LED indicates "SOT.X" (X is 0-9).
Press "▼/▲" to adjust from 0 to 9 according to your own
application. 0 means the quickest. 9 means the slowest. The
manufacturer’s default setting is 0.
d. Setting will be automatically saved 5 seconds after no buttons
are pressed. The motor returns to "ready" status.
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"ready" status
Maximum Speed Setting
Setting up Number 3
ENGLISH - 5
a. Keep
"▼" button pressed for several seconds, until LED
display indicates "SET.0".
b. Press "▲" button 3 times to indicate "SET.3", which means
"Setting up No. 3".
c. Then press "▼" button and LED shows 100-3800, which
means the highest motor speed in RPM.
Press "▼/ ▲" to adjust the Maximum Speed from 100rpm to
3800rpm. The manufacturer’s default setting is 3800rpm.
d. Setting will be automatically saved 5 seconds after no buttons
are pressed. The motor returns to "ready" status.
STITCHES PER MINUTE AT 3800 RPM MOTOR SPEED
MOTOR PULLEY
DIAMETER
MM / INCHES
50 = 2 3800 3200 2800 2200 1700 1300
60 = 2-3/8 4500 3800 3300 2700 2000 1500
75 = 3 5700 4800 4200 3400 2500 1900
80 = 3-1/4 6200 5200 4500 3700 2700 2100
90 = 3-5/8 7000 5800 5000 4100 3000 2300
100 = 4 7600 6400 5500 4500 3300 2500
50 = 2 60 = 2-3/8 70 = 2-3/4 85 = 3-3/8 115 = 4-5/8 150 = 6
SEWING MACHINE HANDWHEEL PULLEY SIZE
"ready" status
Changing the Pulley
Remove pulley cover and pulley.
Securely tighten the new chosen pulley.
Caution – Incomplete tightening may cause malfunctions. Also, be sure the pulley cover is correctly
positioned to avoid rubbing against the pulley or the V-belt.
Motor pulley outer
diameter (mm)
=
Normal sewing machine speed
(*) Motor Speed
X
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Sewing machine pulley
diameter
+ 5 mm
6 - ENGLISH
SM1000-2 PARTS LISTING
No. Fig. Description
SM68 A Sensor only with screws (single channel for non-positioner motor)
SM103 B Treadle sensor plate assembly complete with 4 screws (single channel for non-positioner motor) (877C)
SM78 C Complete horizontal wire harness for 220 volt models (431C)
SM105 D SM1000-2 label
SM108 E SM1000 Elite control box cover with 4 screws (431C Matte)
SM109 F 4 Digit LED display with screws
SM110 G SM1000-2 circuit board with 6 Screws
SM113 H Motor mounting bracket complete with 4 screws (877C)
SM50 I 50mm pulley with mounting hardware
SM60 I 60mm pulley with mounting hardware
SM75 I 75mm pulley with mounting hardware
SM80 I 80mm pulley with mounting hardware
SM90 I 90mm pulley with mounting hardware
SM100 I 100mm pulley with mounting hardware
SM79 J Pulley cover bracket with screws and washers
SM86 K Pulley cover with screw and washer (431C Matte)
SM115 L Rear motor cover panel SM1000-2 with 6 screws (877C)
SM81 M Power inlet receptacle with wires, terminals and screws complete
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SM1000-2 2011-2
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