Endura Flap Patio Pacific Installation Instructions Manual

Endura Flap Wall Mount Pet Door
Congratulations on your purchase of the finest pet door made, featuring the exclusive Endura Flap.TM
Installation Instructions
Instructions are for both the single and double flap models.
Please read instructions thoroughly before beginning installation.
Degree of difficulty:
For replacement fflaps and parts or other
quality pet products, visit
peterspetsupplies.com
PARTS LIST:
4 Threaded Rods 4 Open Barrel Nuts 1 Hex Nut 1 Tube of Silicone 4 Tunnel Pieces
2 Foam Weatherstrips
8 Hole Plugs 1 Jigsaw Blade 1 Template 1 4” Screw (used to
guide Threaded Rods)
1 STEP ONE
TOOLS REQUIRED:
Jigsaw Level Pencil Tape Nail or Awl Rubber Mallet Drill with extra long 3/8” Bit Philips Head Screwdriver (#2) Measuring Tape
3 STEP THREE
For replacement flaps
and parts or other quality
pet door products, visit
PetProSupplyCo.com
Tape the provided template
onto the wall in the desired
location. Use a level to level
the top edge of the template.
The top edge of the cut out should be 1-1/4” (or more) above the dog’s withers
(shoulders) for the single flap,
and 2” for the double flap.
IMPORTANT: Be careful to
avoid wall studs, electric wires, or pipes.
2 STEP TWO
Mark the centers of the four
holes using an awl or nail. Remove the template. Drill four 3/8“ holes through
the interior and exterior walls.
Tip: The drill bit needs to be long enough to go through both interior and exterior walls (6”–12”). The holes must be drilled very straight and level. Professional help is recommended.
Draw lines connecting the outside part of the holes. Cut out the opening along the lines.
4 STEP FOUR
Install the weatherstip into the groove in both the interior and exterior frame.
Tip: Install the weatherstripping
with the gap at the bottom.
Endura Flap TM | U.S. Pat. No. 7,814,956 | Pat. Pending
These images are representative. Appearance of your pet door may vary slightly depending on model. Endura Flap TM | U.S. Pat. No. 7,814,956 | Pat. Pending
5STEP FIVE
Trim the four sheet metal tunnel pieces so that they are 1/4 “ shorter than the thickness of the wall. Use a jigsaw, nibblers, or a bandsaw. (A jigsaw blade is provided.)
Be careful to trim the correct side. Do not trim the side of the tunnel pieces that attach to the flap frame.
8STEP EIGHT
Slide the larger tunnel pieces onto the finger tabs on the top and bottom (smaller) tunnel pieces. Bend the finger tabs down as shown below.
10 STEP TEN
Place the Interior Frame, with the tunnel attached, into the opening in the wall from the inside of the building. Place the Exterior Frame into the tunnel.
13 STEP THIRTEEN
Apply a bead of silicone sealant (provided) along the inside of the tunnel where it mates with the frames and along the tunnel seams.
Be careful to seal all gaps and seams to minimize the chance of water damage to the wall.
Tip: To reduce
Trim this
vibration, the
side only
pieces should
1/4
be firmly
clamped to a
piece of wood.
6STEP SIX
Bend the frame attachment tabs on the two smaller tunnel pieces 90 degrees upward along the perforations.
Be careful to bend the tabs in the right direction. The tabs will break if bent more than once. Some tunnel pieces have a joggle
9STEP NINE
Tip: A screwdriver
handle works well for bending the finger tabs.
Tip: For especially
heavy dogs, you may wish to sup-
port the bottom of
the tunnel with a
piece of wood.
11 STEP ELEVEN
Loosely insert the 4-inch screw into the head of the barrel nut.
The screw can now be used to help guide the threaded rod through
the interior and exterior frame. The 4-inch screw will create a (offset). Bend these tabs as shown with arrow. Tunnel pieces that do not have a joggle can be bent in either direction.
WARNING:
The tabs may break if bent more than once.
7 STEP SEVEN
Remove the two screws at the top of the Interior Frame (the frame that has a locking cover). Attach one of the smaller tunnel pieces to the top of the Interior Flap Frame using the two screws.
Repeat this using the other small tunnel piece along the bottom of the flap frame.
Cut the four threaded rods so that they are 3/4 longer than the thickness of the wall.
Tip: Thread a nut (provided) onto
the threaded rod before cutting.
When finished cutting, removing the
nut will straighten the cut threads.
Cut 3/4 “ longer than the thickness of the wall.
Screw the four threaded rods into the four barrel nuts to form long screws.
temporary handle for threading the rods in the door (see below)
A B
A B
12 STEP TWELVE
Insert the threaded rods with the barrel nuts into the four holes in
the Interior Frame (the frame that has a locking cover), and
screw the threaded rods into the Exterior Frame finger tight.
Check that the pet door is level and tighten the threaded
rods until the weather stripping compresses fully.
Be careful not to overtighten
Use handle for each
14 STEP FOURTEEN
Tap the hole covers into the Interior and Exterior Frames.
Tip: The wooden handle of a hammer, or similar non­metal tool, works well for tapping in the hole plugs.
4 Plugs
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