Endura Ultimate Flip Lever Astragal Instructions Manual

Ultimate Flip Lever™ Astragal

Cut Down Instructions

8817 West Market Street

Colfax, NC 27235 | 800.334.2006

www.enduraproducts.com

Tools Required:

• Pencil/Marker

• Tape Measure

• Chop Saw

• Flathead Screwdriver

• Phillips Screwdriver

STEP 1: INITIAL PREPARATION

X

Y

Notes:

• All cuts should be from the top of the astragal.

• Ultimate Flip Lever Astragals can be cut down a maximum of 7".

• Bolts should be in the retracted position before beginning.

b. Round the length of the door panel (X) and the length of the
astragal (Y) down to the closest inch. Subtract the rounded
length of the door panel from the rounded length of the astragal
to determine your index number.

Example:
To determine index number:

• If the length of the astragal is 79-1/4", round it down to

79".

• If the length of the door panel is 73-3/4", round it down to

73".

• 79" - 73" = 6 is the index number.

Optional Parts:

Tail Cap

a. Measure the length of the door panel (X) and the length of
the astragal (Y) on the narrow edge.

c. If present, remove the trim strip
from the astragal body.

Rev. Date: 05.07.2018

©2017 Endura Products, Inc.

Innovation protected under patents and patents pending in

U.S. and Canada. See www.EnduraPatents.com.

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STEP 1 (CONT.): INITIAL PREPARATION

c. Remove the orange securing pin from the upper bolt

sleeve. Slide the bolt sleeve out of the astragal.

f. Remove the upper trim cap, and tail cap if
present, from the astragal body.

d. Rotate the bolt head out of the channel in the astragal and
slide the bolt assembly out of the astragal.

Ensure the upper bolt is in the unlocked position

!

before removing.

e. Remove the U-clip from the astragal body

and set aside.

2Ultimate Flip Lever™ Astragal Cut Down Instructions

STEP 2: REMOVE THE FLIP LEVER ASSEMBLY

Upper Drive
Channel

Spring
Pivot

Spring
Bracket

Notches

Flip Lever Assembly

Upper Flip
Lever Lug

Lower Drive
Channel

Lower Flip
Lever Lug

a. Disengage the spring from the spring
bracket and spring pivot and set aside.

Center Mounting Screw

b. Engage the ip lever into the locked position to

access the center mounting screw.

c. Remove the mounting screw and T-nut

from the center of the ip lever assembly

and set it aside.

3Ultimate Flip Lever™ Astragal Cut Down Instructions