Endress+Hauser 16D/21D Operating Instructions Manual

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Operating Instructions

Condumax CLS15D/16D/21D

Sensors with Memosens protocol
For conductive measurement of conductivity in
liquids

0

BA01147C/07/EN/03.16
71333350

Table of contents

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Table of contents

1 Document information ......... 4

1.1 Warnings ........................... 4

1.2 Symbols ............................ 4

2 Basic safety instructions ....... 5

2.1 Requirements for personnel ........... 5

2.2 Designated use ...................... 5

2.3 Occupational safety .................. 5

2.4 Operational safety ................... 6

2.5 Product safety ....................... 6

3 Incoming acceptance and

product identification .......... 9

3.1 Incoming acceptance ................. 9

3.2 Product identification ................. 9

3.3 Scope of delivery .................... 10

3.4 Certificates and approvals ............ 11

4 Installation .................... 12

4.1 Mounting the sensor ................ 12

4.2 Post-installation check ............... 16

5 Electrical connection .......... 16

5.1 Connection conditions ............... 17

5.2 Connecting the sensor ............... 19

5.3 Ensuring the degree of protection ..... 19

5.4 Post-connection check ............... 19

6 Commissioning ................ 20

7 Maintenance .................. 20

8 Repair .......................... 21

8.1 Sealing ring replacement and

recalibration (CLS16D only) .......... 21

8.2 Return ............................ 22

8.3 Disposal ........................... 22

9 Technical data ................. 23

10 EU Declaration of

conformity ..................... 29

10.1 ATEX / NEPSI II 1G Ex ia IIC T3/T4/T6

Ga, IECEx Ex ia IIC T3/T4/T6 Ga ....... 29

10.2 ATEX/NEPSI II 3G Ex ic IIC T3/T4/T6

Gc ................................ 30

Document information Condumax CLS15D/16D/21D

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1 Document information

1.1 Warnings

Structure of information Meaning

L

DANGER

Causes (/consequences)

Consequences of non-compliance (if
applicable)

‣

Corrective action

This symbol alerts you to a dangerous situation.
Failure to avoid the dangerous situation will result in a fatal or serious injury.

L

WARNING

Causes (/consequences)

Consequences of non-compliance (if
applicable)

‣

Corrective action

This symbol alerts you to a dangerous situation.
Failure to avoid the dangerous situation can result in a fatal or serious injury.

L

CAUTION

Causes (/consequences)

Consequences of non-compliance (if
applicable)

‣

Corrective action

This symbol alerts you to a dangerous situation.
Failure to avoid this situation can result in minor or more serious injuries.

NOTICE

Cause/situation

Consequences of non-compliance (if
applicable)

‣

Action/note

This symbol alerts you to situations which may result in damage to property.

1.2 Symbols

Symbol Meaning

Additional information, tips

Permitted or recommended

Not permitted or not recommended

Reference to device documentation

Reference to page

Reference to graphic

 Result of a step

Condumax CLS15D/16D/21D Basic safety instructions

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2 Basic safety instructions

2.1 Requirements for personnel

• Installation, commissioning, operation and maintenance of the measuring system may be

carried out only by specially trained technical personnel.

• The technical personnel must be authorized by the plant operator to carry out the specified

activities.

• The electrical connection may be performed only by an electrical technician.

• The technical personnel must have read and understood these Operating Instructions and

must follow the instructions contained therein.

• Measuring point faults may be repaired only by authorized and specially trained personnel.

Repairs not described in the Operating Instructions provided may only be carried out
directly by the manufacturer or by the service organization.

2.2 Designated use

The conductivity sensors are designed for the conductive measurement of the conductivity of
liquids.

They are used in the following fields:

Sensor Applications Hazardous areas

Condumax CLS15D Measurements in pure and ultrapure water Approved for Ex zone 0

Condumax CLS16D Measurements in pure and ultrapure water with hygienic requirements Approved for Ex zone 0

Condumax CLS21D Measurements in media with medium or high conductivity Approved for Ex zone 0

Use of the device for any purpose other than that described, poses a threat to the safety of
people and of the entire measuring system and is therefore not permitted.

The manufacturer is not liable for damage caused by improper or non-designated use.

2.3 Occupational safety

As the user, you are responsible for complying with the following safety conditions:

• Installation guidelines

• Local standards and regulations

• Regulations for explosion protection

Electromagnetic compatibility

• The product has been tested for electromagnetic compatibility in accordance with the

applicable European standards for industrial applications.

• The electromagnetic compatibility indicated applies only to a product that has been

connected in accordance with these Operating Instructions.

Basic safety instructions Condumax CLS15D/16D/21D

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2.4 Operational safety

1. Before commissioning the entire measuring point, verify that all connections are
correct. Ensure that electrical cables and hose connections are undamaged.

2. Do not operate damaged products, and safeguard them to ensure that they are not
operated inadvertently. Label the damaged product as defective.

3. If faults cannot be rectified:
Take the products out of operation and safeguard them to ensure that they are not

operated inadvertently.

2.5 Product safety

2.5.1 State of the art

The product is designed to meet state-of-the-art safety requirements, has been tested, and
left the factory in a condition in which it is safe to operate. The relevant regulations and
European standards have been observed.

2.5.2 Electrical equipment in hazardous areas

ATEX / NEPSI II 1G Ex ia IIC T3/T4/T6 Ga, IECEx Ex ia IIC T3/T4/T6 Ga

• The Memosens inductive sensor-cable connection system is suitable for use in hazardous
areas in accordance with EC type examination certificate BVS 04 ATEX E 121 X. The
corresponding EC declaration of conformity is part of this document.

• The certified conductivity sensors CLS15D/CLS16D/CLS21D may only be connected via the
measuring cable CYK10-G/I*** to the certified intrinsically safe digital sensor output
circuits of measuring device Liquiline M CM42-KE/F/G/I/J********** in accordance with
EC type-examination certificate TÜV 13 ATEX 7459 X.

• The electrical connection must be made according to the wiring diagram of the transmitter.

• Metallic process connection parts must be mounted at the mounting location
electrostatically conductive (< 1 MΩ).

• The CLS15D-type sensors with non-metal process connections and the CLS21D-type
sensors may only be employed for measurement in liquids with a minimum conductivity of
10 nS/cm.

• The CLS15D-type sensors with non-metal process connections may not be operated under
process conditions in which electrostatic charging of the sensor, and particularly of the
electrically insulated outer electrode, is likely to occur.

• Measuring cable CYK10-G/I*** and its terminal head must be protected against
electrostatic charging if it is run through Zone 0.

• The maximum permitted cable length is 100 m.

• Ex versions of digital sensors with Memosens technology are indicated by an orange-red
ring.

• Full compliance with regulations for electrical systems in hazardous areas (e.g. EN/IEC
60079-14) is mandatory when using the devices and sensors.

Condumax CLS15D/16D/21D Basic safety instructions

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Temperature classes

Name Type Medium temp. Ta for temperature class (Tn) Cat.

Condumax CLS15D - A ** G -20 °C ≤ Ta ≤ +135 °C (T3)

-20 °C ≤ Ta ≤ +120 °C (T4)

-20 °C ≤ Ta ≤ +70 °C (T6)

II 1G

Condumax CLS15D - B/L ** G -20 °C ≤ Ta ≤ +135 °C (T3)

-20 °C ≤ Ta ≤ +100 °C (T4)

-20 °C ≤ Ta ≤ +50 °C (T6)

II 1G

Condumax CLS16D - ** ** G -5 °C ≤ Ta ≤ +135 °C (T3)

-5 °C ≤ Ta ≤ +115 °C (T4)

-5 °C ≤ Ta ≤ +65 °C (T6)

II 1G

Condumax CLS21D - * ** G -20 °C ≤ Ta ≤ +135 °C (T3)

-20 °C ≤ Ta ≤ +115 °C (T4)

-20 °C ≤ Ta ≤ +65 °C (T6)

II 1G

If the specified medium temperatures are complied with, temperatures that are not permitted
for the respective temperature class will not occur on the equipment.

ATEX/NEPSI II 3G Ex ic IIC T3/T4/T6 Gc

• The Memosens inductive sensor-cable connection system is suitable for use in hazardous
areas, Zone 2. The corresponding EU declaration of conformity is part of this document.

• The certified conductivity sensors CLS15D / CLS16D / CLS21D may only be connected via
the measuring cable CYK10-V*** to the certified intrinsically safe digital sensor output
circuits of measuring device Liquiline M CM42-KV*********.

• The electrical connection must be made according to the wiring diagram of the transmitter.

• Metallic process connection parts must be mounted at the mounting location
electrostatically conductive (< 1 MΩ).

• The CLS15D-type sensors with non-metal process connections and the CLS21D-type
sensors may only be employed for measurement in liquids with a minimum conductivity of
10 nS/cm.

• The CLS15D-type sensors with non-metal process connections may not be operated under
process conditions in which electrostatic charging of the sensor, particularly of the
electrically insulated outer electrode, is likely to occur.

• The maximum permitted cable length is 100 m.

• Full compliance with regulations for electrical systems in hazardous areas (EN/IEC
60079-14) is mandatory when using the devices and sensors.

Temperature classes

Name Type Medium temp. Ta for temperature class (Tn) Cat.

Condumax CLS15D - A ** V -20 °C ≤ Ta ≤ +135 °C (T3)

-20 °C ≤ Ta ≤ +120 °C (T4)

-20 °C ≤ Ta ≤ +70 °C (T6)

II 3G

Condumax CLS15D - B/L ** V -20 °C ≤ Ta ≤ +135 °C (T3)

-20 °C ≤ Ta ≤ +100 °C (T4)

-20 °C ≤ Ta ≤ +50 °C (T6)

II 3G

Basic safety instructions Condumax CLS15D/16D/21D

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Name Type Medium temp. Ta for temperature class (Tn) Cat.

Condumax CLS16D - ** ** V -5 °C ≤ Ta ≤ +135 °C (T3)

-5 °C ≤ Ta ≤ +115 °C (T4)

-5 °C ≤ Ta ≤ +65 °C (T6)

II 3G

Condumax CLS21D - * ** V -20 °C ≤ Ta ≤ +135 °C (T3)

-20 °C ≤ Ta ≤ +115 °C (T4)

-20 °C ≤ Ta ≤ +65 °C (T6)

II 3G

If the specified medium temperatures are complied with, temperatures that are not permitted
for the respective temperature class will not occur on the equipment.

FM/CSA IS/NI Cl.1 Div.1&2 Gr. A-D

Observe the documentation and the control drawings of the transmitter.

Condumax CLS15D/16D/21D Incoming acceptance and product identification

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3 Incoming acceptance and product identification

3.1 Incoming acceptance

1. Verify that the packaging is undamaged.
 Notify your supplier of any damage to the packaging.

Keep the damaged packaging until the matter has been settled.

2. Verify that the contents are undamaged.
 Notify your supplier of any damage to the delivery contents.

Keep the damaged products until the matter has been settled.

3. Check the delivery for completeness.
 Check it against the delivery papers and your order.

4. Pack the product for storage and transportation in such a way that it is protected
against impact and moisture.

 The original packaging offers the best protection.

The permitted ambient conditions must be observed (see "Technical data").

If you have any questions, please contact your supplier or your local sales center.

3.2 Product identification

3.2.1 Type code for versions with explosion protection

Name Type Version

Condumax CLS15D

CLS16D
CLS21D

-

-

-

*
**
*

**
**
**

G
G
G

Process connections,
materials not Ex-relevant

For use in hazardous areas, ATEX/NEPSI II 1G Ex ia IIC
T3/T4/T6 Ga, IECEx Ex ia IIC T3/T4/T6 Ga

Name Type Version

Condumax CLS15D

CLS16D
CLS21D

-

-

-

*
**
*

**
**
**

O
O
O

Process connections,
materials not Ex-relevant

For use in hazardous areas, FM/CSA IS/NI Cl I Div.1&2
Gr. A-D

Name Type Version

Condumax CLS15D

CLS16D
CLS21D

-

-

-

*
**
*

**
**
**

V
V
V

Process connections,
materials not Ex-relevant

For use in hazardous areas, ATEX/NEPSI II 3G Ex ic IIC
T3/T4/T6 Gc

Incoming acceptance and product identification Condumax CLS15D/16D/21D

10 Endress+Hauser

3.2.2 Nameplate

The nameplate provides you with the following information on your device:

• Manufacturer identification

• Extended order code

• Serial number

• Safety information and warnings

• Cell constant (nominal value)

• Protection class

• Ex labeling on hazardous area versions

‣

Compare the data on the nameplate with your order.

3.2.3 Product identification

Product page

www.endress.com/cls15d
www.endress.com/cls16d
www.endress.com/cls21d

Interpreting the order code

The order code and serial number of your product can be found in the following locations:

• On the nameplate

• In the delivery papers

Obtaining information on the product

1. Go to the product page for your product on the Internet.

2. At the bottom of the page, select the "Online Tools" link followed by "Check your device
features".

 An additional window opens.

3. Enter the order code from the nameplate into the search field, and then select "Show
details".

 You will receive information on each feature (selected option) of the order code.

Manufacturer's address

Endress+Hauser Conducta GmbH+Co. KG
Dieselstraße 24
D-70839 Gerlingen

3.3 Scope of delivery

The scope of delivery includes:

• Sensor in the version ordered

• Operating Instructions